CWE Vol18 No3 P 1032-1045
CWE Vol18 No3 P 1032-1045
1032-1045
1
PDEA’s College of Engineering, Manjari (Bk), Pune. (MS), India.
2
MES Wadia College of Engineering, Pune. (MS), India.
Abstract
The primary focus of this study was the development of a solar panel
cleaning machine intended for the maintenance of photovoltaic solar panels
after their installation. The study also encompassed detailed analysis Article History
of this machine. The accumulation of dust particles on solar panels presents Received: 08 August 2023
Accepted: 19 December
a significant challenge, as it jeopardizes the optimal functionality of these 2023
panels. By obstructing crucial sunlight, dust diminishes the panels' electricity
production capacity, consequently reducing overall efficiency. Moreover, this Keywords
dust accumulation poses a threat to the integral electrical components of the Electricity; Panel;
panels, potentially causing harm to the embedded silicon wafers through Photovoltaic; Prototype;
Solar; Software;
overheating if left unaddressed. This situation escalates the necessity Simulation.
for post-installation maintenance and escalates associated repair costs.
In response to these challenges, a novel automated mechanism for cleaning
solar panels is introduced in this paper, effectively eliminating dust particles.
The analytical findings strongly indicate that consistent and periodic cleaning
of panels can uphold a stable rate of electricity generation within the power
production system. This innovative system design empowers users to
effortlessly operate the machine in less time, all the while delivering superior
cleaning performance when compared to conventional manual methods. To
establish a competitive edge in the market, it is imperative that the
proposed system presents a cost-effective solution, evaluated in relation
to the number of panels cleaned. Consequently, for the purpose of testing
the proposed system, a solar installation was meticulously designed and
implemented at PDEA’s College of Engineering in Manjari, (Bk.) Pune,
Maharashtra, India. This location was deliberately selected as the experimental
site to facilitate comprehensive investigations of the requisite design metrics.
The prototype was subsequently simulated within this real-world system. This
cleaning system utilizes high-quality microfiber cloth to effectively remove
CONTACT Satish A. Patil [email protected] PDEA’s College of Engineering, Manjari (Bk), Pune. (MS), India.
dust from panel surfaces without the need for water, making it suitable for
arid areas. Additionally, provisions have been included for a water sprinkler
to address stubborn stains like bird droppings that cannot be removed
solely with the cloth. The overall impact of this mechanism will result in an
increased rated power output from the panels, which had previously been
compromised due to the mentioned issues.
and brick powder, while areas with low buildings and modest number of solar panels. While this market
residential neighbourhoods might face issues with offers installation opportunities, the challenge arises
bird droppings.4 In dry regions like deserts, sand from the relatively small number of panels owned
accumulation from frequent sandstorms can cover by individual homeowners, making it necessary
the panels. This problem can lead to a substantial for any cleaning system targeting this market to be
reduction of 40-50% in energy production within exceptionally cost-effective. After careful evaluation,
a specific timeframe, depending on the location. it was decided not to target this market due to
Consequently, the overall efficiency of the solar the difficulty of achieving cost objectives within a
system diminishes, making it challenging to operate reasonable timeframe.
and rendering it less effective.5
The secondary market encompasses sizable
Objectives commercial entities leveraging extensive solar
The objectives of this work were arrays to enhance energy production and enhance
their environmental sustainability ratings. The
1. Design an automated solar panel cleaning advantage of this market lies in the larger scale
mechanism for effective dust removal from the of solar panels, which results in greater profit
photovoltaic panels without causing any damage to margins for potential cleaning unit installations.
the panel surface.6
However, the most promising and opportune market
2. Cleaning mechanism which can effectively run involves solar farms consisting of substantial solar
without any human intervention with the help of panel arrays. These solar farms hold significant
different sensors. potential for the cleaning system due to their expansive
scale and substantial panel count. The goal is to
3. Design a frame on which the cleaning mechanism develop a solar panel cleaning system that surpasses
can be housed and it can be mobilized with ease manual labour in terms of speed and consistency
without any effort.6 while addressing safety concerns associated
with cleaning panels in hazardous locations. The
4. To determine appropriate material for the cleaning aim is to create a device capable of efficiently
cloth and the frame of the mechanism for appropriate cleaning an entire row of solar panels, ultimately
functioning enhancing panel efficiency after each cleaning cycle.
To remain competitive in the market, plans are in
5. Fabricate the machine with locally available raw place to provide a cost-effective solution tailored to
materials procured at an economical rate. the number of panels cleaned.
Furthermore, the significance of aligning the United States. Notably, the study discovered that
system's lifespan with that of a solar panel, which yellow-colored dirt had a less detrimental influence
typically spans around 30 years, was recognized. on solar panel efficiency as compared to other
Consequently, the primary emphasis during the types of dirt, particularly those in various shades
design phase was placed on enhancing durability of red. The findings underscored the importance of
and ensuring long-term sustainability. 7 Given considering the specific characteristics of regional
the environmental challenges in Pune, including dirt compositions when assessing the potential
drought and atmospheric conditions, dedication impact on solar panel performance, providing
was directed toward the creation of a cleaning valuable insights for optimizing solar energy systems
system that minimizes water usage in the cleaning in the south-west.
process, thereby promoting eco-friendliness and
sustainability.8 The figure 2 illustrates the I-V characteristics of PV
panels before and after cleaning, showing an
Literature Review increase in power output after the cleaning of the
The insights into the impact of soiling on solar PV panels.5
panels have been gleaned from research supported
by universities and associations dedicated to solar
energy. These studies delved into various facets
of soiling, exploring its effects on solar panel
performance.3
These specifications are evaluated under STC on the CAD model for the sake of convenience in
conditions, which include 1000 W/m2 of irradiance, simulating the cleaning machine on it. The design
AM 1.5 spectrum, and the cell temperature is 25°C. is as shown in Figure 4.
rails for seamless movement. The primary cleaning clears any accumulated dust or debris on the
mechanism involves a spinning brush that effectively panel surface.11
The system is designed for application on large-scale installed for safety reasons and to prevent damage
commercial solar arrays commonly found on school to the solar panels. In the event of a wheel failure
campuses and within industrial settings. Users that may cause the machine to tip over, given the
can easily install the machine onto a panel array and angle of the solar panels, these L-shaped channels
leave it to operate autonomously. The machine is will serve to prevent the machine from falling and
designed to function without the need for human control will secure the machine in a suspended position on
or regular maintenance, providing a user-friendly and the solar panel frame itself.
efficient solution for solar panel cleaning.11
Plastic wheels are provided to grip on the Solar panel
The two L-shaped channels are positioned at the structure frame and get the proper traction for the
top of the mainframe. These L-shaped channels are movement of the machine.
PATIL et al., Curr. World Environ., Vol. 18(3) 1032-1045 (2023) 1038
of the row of solar panels, the direction is reversed, Simulation is carried out with the assistance of Catia
and the cleaning unit returns to its starting point. V5. After the assembly of various components of the
Once it reaches the initial position, the cleaning solar system, such as the Locomotion unit and
unit is brought to a halt. Subsequently, the cleaning cleaning roller, various constraints are applied to the
unit is activated again, and this process is repeated parts. A fixed constraint is applied to the Solar Panel
multiple times to ensure thorough cleaning of the System to enable the simulation of the cleaning
solar panels. Once one array of solar panels is machine's operation on the panels.
cleaned, the machine can be utilized for cleaning
another array.
KMU Kinematics interface in Catia V5 is used to joint limits are assigned accordingly. Here are some
simulate the machine. By giving appropriate constraints screenshots from the simulation.
to parts proper and required Degree of Freedom
is established to the Locomotion Unit and Cleaning The Above figure shows five different screenshots
Roller. Prismatic joints are made Length Driven and of simulation taken while simulating the machine in
values are assigned according to the solar panel KMU Kinematics in Catia V5.
system. Revolute Joint is made Angle driven and
Design Calculation
To achieve the enhanced design and the desired
output, a thorough analysis of various parameters
was deemed necessary. Through the calculation of
these parameters, the appropriate dimensions for
the product can be determined.
Frame
Material: A6061 (Aluminium)
Density = 2.7 g/cm³
Tensile strength (σt) = 124–290 MPa (18.0–42.1 ksi)
Young's modulus (E) = 68 GPa (9,900 ksi)
Specification of Battery
Voltage = 12V
Current = 5A
Power: 12*5 = 60 W/hr.
Lead acid battery with 50% Efficiency with usable
power 42W per hour.
Motor Design
Model: Robodo REL- 32 Johnson Geared motor.
Fig. 17: Battery Motor Power = 12V
PATIL et al., Curr. World Environ., Vol. 18(3) 1032-1045 (2023) 1043
Motor speed = 200 rpm feature for large-scale solar parks if demand
No-load current = 800 mA arises. Equipped with sensors, the system enables
Load current = 9 Amp. seamless cleaning without human intervention and
Stall torque = 12 kg-cm can halt or pause cleaning in the event of enco-
Weight = 300 grams untering an obstacle.
Voltage = 6 to 24 (nominal voltage - 12v)
The machine's design was informed by insights from
Shaft Power Transmitted numerous industry experts specializing in cleaning
P = (2πNT) / 60 (N= rpm of motor) technologies. While developing a fully functional
T = Torque = 12 kg-cm = 12*0.098 = 1.176 N-m machine wasn't feasible within the scope of this
P = (2П*200*1.176)/ 60 endeavour due to factors like time constraints and
P = 36.86 W manufacturing costs, a scaled-down prototype was
meticulously designed, analyzed, and subjected to
testing.
Conclusion
The systematic automated solar panel cleaning
mechanism has been developed to counteract
the detrimental effects of soiling on photovoltaic
cells. Several issues encountered in manual panel
Fig. 18: Robodo REL_32 Johnson cleaning, including damage caused by brushes,
Geared Motor increased risk to personnel, and ineffective cleaning,
are addressed by this innovation. While there are
Solar Panel Calculations some atomized water cleaning machines in the
Consider peak panel power 330W for single panel, industry, they tend to consume excessive amounts
60 panels will produce = 330*60 = 19800 of water, making them unsuitable for arid regions.
W = 19.8 KW, this is the peak power output by 60 Both residential and commercial consumers are
panels. served by the mechanism, which offers automated
cleaning capabilities, including obstacle detection
Consider these panels receive 1 hour of sunlight through various sensors. The cleaning system
So, energy produced = 19.8*1 = 19.8 kWh utilizes high-quality microfiber cloth to effectively
This energy produced in kWh is familiar rather similar remove dust from panel surfaces without the
to the unit used in electric meter. need for water, making it suitable for arid areas.
Additionally, provisions have been included for a
Discussions water sprinkler to address stubborn stains like bird
Addressing the issue of dust settling, virtually all droppings that cannot be removed solely with the
overhead residential and commercial solar panels cloth. The overall impact of this mechanism will
face this challenge. The central objective was to result in an increased rated power output from the
initiate efforts that would decrease maintenance panels, which had previously been compromised
expenses and time for consumers. due to the mentioned issues. This not only reduces
maintenance and repair costs but also extends the
The process commenced with the design and analysis lifespan of the solar panels, encouraging consumers
of a prototype using CAD software. The resulting to choose solar energy as a viable renewable source.
machine features a sturdy yet simple frame, ensuring The system frame is robust, easy to manufacture,
easy transport and use across various panel and poses no threat to the functioning photovoltaic
locations. The cleaning cloth, crafted from microfiber, cells, making it the preferred choice for consumers.
offers convenience as it can be easily washed, Once the machine design is finalized, an analysis
rendering it suitable for domestic consumers. will be conducted, followed by manufacturing.
Furthermore, the system's advanced controller The analysis phase will encompass static stress
permits potential mobile operation, a beneficial analysis of the machine frame and the shaft housing
PATIL et al., Curr. World Environ., Vol. 18(3) 1032-1045 (2023) 1044
the microfiber cloth. After the frame material is systems increases in both industrial and residential
selected, the cleaning cloth will be designed to fit settings, the cleaning system holds significant
the panel's length and be attached to the machine's promise for a bright future. Regarding the machine's
shaft. Manufacturing will involve sourcing high- current design, it is affixed to a long frame, making
quality local materials and employing precise transportation challenging. To address this issue,
machining processes to ensure a precise fit and consideration can be given to implementing a foldable
finish for the end product. The machine will then frame or one that can be disassembled with nuts
be equipped with sensors for seamless motion and screws, facilitating easy relocation. Additionally,
control and paired with multiple motors: one for the an upgrade of the current single-axis motion
shaft's movement housing the microfiber cloth and mechanism to a double-axis mechanism for
a couple of others for moving the entire frame over improved functionality can be explored. Furthermore,
the solar panel. by leveraging the Internet of Things (IoT), remote
operation of the system in distant locations can be
Future Scope enabled. This same technology can also serve as an
Numerous aspects and concepts can be adapted observation tool, providing real-time information on
in response to changing consumer needs in the the number of panels cleaned and the operational
future. The problems faced today may become status of all the mechanism's components.
less relevant due to technological advancements.
Therefore, to accommodate these evolving Acknowledgements
needs, the flexibility to make design changes We would like to express our sincere gratitude and
as required must be ensured. The objective is appreciation to PDEA’S College of Engineering,
to set a new standard in solar panel cleaning by Manjari, Pune (MS) India for providing us with the
harnessing cutting-edge technology to replace invaluable opportunity to engage in research work
traditional methods. With this approach, valuable during our time here. This experience has been
resources like water, time, and money are aimed transformative and has enriched our academic
to be conserved. In comparison to other methods, journey in countless ways. The opportunity to
which typically incur annual maintenance costs undertake research at this has not only enhanced
equivalent to approximately 5% of the total plant our academic growth but has also equipped us
cost, a reduction in these expenses by 2% has been with valuable skills, critical thinking abilities, and a
demonstrated by the robot-based cleaning system. profound passion for inquiry. Furthermore, I would
Solar farms can be efficiently cleaned on demand like to extend our gratitude to our students who
by the autonomous robot, eliminating the need for have shared their insights and ideas, creating a
manual labour and minimizing water consumption. collaborative and stimulating atmosphere that has
The system has been upgraded with additional propelled our research forward.
features aimed at augmenting its capabilities. These
enhancements include the incorporation of de-ionized Funding
water cleaning, a built-in camera for inspection This research work has not received any financial
purposes, and climate-based cleaning capabilities. support from any funding organization or agency,
These enhancements not only optimize cleaning neither partially nor in its entirety. The authors have
performance but also enable remote farm inspection, not received any sustenance from any organization
eliminating the need for physical site visits. for this work presented in this manuscript.
Furthermore, a forward-thinking approach allows
for potential weight reduction and the developmentof Conflicts of Interests
a more compact system through the utilization There are no conflicts of interest among any
of emerging technologies. As the demand for solar of the authors.
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