Manual UPS C2K
Manual UPS C2K
net
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Copyright Declaration
Santak commitment to special technical innovation and provide better products and service to
meet customer demand. The change of product’s design and specification will without notice.
Products based in kind.
Please download the latest version of the product’s instruction from website: www.santak.
com.cn.
Operating safety
1. Read safety notes carefully and thoroughly before operation ensure correctly use and save
this manual properly.
2. Pay attention to alarm table on the UPS and operating according to it.
3. Avoid installing the UPS in location under direct sunlight, running water, or excessive humidity.
4. Do not install the device in the environment where close to heating facilities such as space
heaters or furnaces.
5. Place the UPS in a room with good ventilation and safe distance. Refer to manual to perform
installation.
6. Cleaning with dry stuff, do not use liquid or spray detergent.
7. In the event of fire alarm occurring in the vicinity, please use dry power fire extinguishers.
The use of liquid fire extinguishing agents may causes electric shock.
Electric safety
1. Verify that cabling and battery cable polarity are correct and earth connection well before
switching on the UPS.
2. Before moving or re-wiring the UPS, please disconnect the mains source and make sure the
UPS is completely shut down. Or else, the output terminal may carry live voltage, thus present-
ing electric shock risk.
3. Please use fitting and accessories were appointed by SANTAK.
4. To meet the requirement of EMC, the length of the output should be less than 10m.
Battery safety
1. High ambient temperature shortens the batter’s lifetimes, so the battery should be replaced
periodically to ensure normal UPS operation and for adequate autonomy time.
2.Servicing of battery should be performed or supervised by personnel knowledgeable of battery.
3. In replacement of battery, please use the same number and type of battery.
4.A battery can present a risk of electrical shock and high short circuit current. The following
precaution should be observed when working on batteries.
Maintenance
1. The operating environment and storage method are two main factors affecting the lifetime
and reliability of the UPS. Hence, it is advisable not use the device in the following environments:
● Where the temperature and relative humidity are outside the specifications (temperature:
0℃~40℃, relative humidity: 20%~90%.
● Where vibrations or shocks are existing.
● Dust, corrosive agents or salts or inflammable gas are present.
2. If the UPS will remain idle for a long period, it must be stored in a dry environment. The
storage temperature should range between - 25℃~+ 55℃ (without battery). Make the am-
bient temperature over 0℃ and keep a period of time before power on the UPS.
1 Introduction 01
2 Product Description 02
2.1 System Type and Configuration 02
2.2 The Appearance of the UPS 03
2.3 Operating Principle 04
3 Installation 06
3.1 Unpacking Inspection 06
3.2 Installation Notes 06
3.3 Cable Connection 07
3.3.1 Connecting Input and Output Cables 07
3.3.2 Operation Procedure of External Battery
for Long Backup Time UPS 09
3.3.3 Connecting Communication Cable 10
4 Operation 12
4.1 Introduction of Display Panel 12
4.2 Operation Mode 13
4.2.1 Normal mode 13
4.2.2 Battery mode 15
4.2.3 Bypass mode 16
4.3 Operating Instructions 16
4.3.1 Turning On and Completely Powering Down the UPS 16
4.3.2 Conducting Battery self-diagnosis 18
4.3.3 Audible alarm and LED indication of
UPS operating status and faults 19
Some or all of the following symbols may be used in this manual and may appear in your
application process. Therefore, all users should read the form carefully and thoroughly.
Symbol Description
Caution, danger
Protective ground
Recycle
The double-converter principle eliminates all mains power disturbances. A rectifier con-
verts the alternating current from the socket outlet to direct current. This direct current
charges the batteries and powers the inverter. On the basis of this DC voltage, the inverter
generates a sine wave AC power, which permanently supplies the loads.
Designed with the proven on-line, double conversion architecture, this series of UPS
offers the greatest degree of availability in power protection and provides continuous,
high-quality AC power to connect strict load, especially for the basic equipments in some
areas as: finance, communication, government, traffic, manufacture, education and so on.
There are two types of UPS according to the battery configuration: standard type and
long backup time type, each available in the following ratings: 1kVA, 2kVA and 3kVA UPS.
Computer Interface
Intelligent Slot
Surge Protection
Output
Breaker
Output
External Battery
Connector
Breaker
Input
Intelligent Slot
Computer Interface
Surge Protection
Output
Note:The appearances above make example with the long backup time, the
standard corresponding is without the “External Battery connector”.
2. 3 Operating Principle
Bypass
Input Output
Input Filter AC/DC Converter DC/AC Inverter Output Filter
Battery
1. Input filter: Perform a filter for input .It provides clean AC power to the UPS.
2. AC/DC converter: In Normal mode, it converts the AC input power to regulated
DC power.
3. DC/DC converter: Raises the DC Voltage from the battery system to the optimum
operating voltage for the inverter when the UPS operates in Battery mode.
4. DC/AC inverter: In Normal mode, it utilizes the DC output of the AC/DC con-
verter and inverts it into precise, regulated sine wave AC power. In Battery
mode, it receives energy from the battery through the DC/DC converter.
5. Bypass: It is very important in the UPS system. In the event of an UPS fault that
will not lead to UPS shutdown, the load will be automatically transferred to the
bypass. Meanwhile, the LED indicators will indicate the fault type, and the fault
information will be reported through the communication ports.
6. Charger: The charger of standard UPS provides 1A charging current; that of
1kVA long backup time provide 7A charging current; and that of 2kVA and 3kVA
long backup time provided 8A charging current.
7. Battery: Sealed maintenance-free lead –acid battery can be used as the DC source
of the UPS.
8. Output filter: Perform a filter for output .It provides clean AC power to the load.
3. 2 Installation Notes
1. When locating the UPS, make sure there is no hazardous objects around the UPS,
and that the installation environment meets the specifications.
2. The UPS should not be titled. The air inlet port at the front panel and the outlet
port on the rear panel and two side panels should not be blocked so as to ensure
good ventilation.
3. In case if the UPS is unpacked, installed and used at very low temperatures,
condensations of water drops may appear. It is necessary to wait until the UPS
fully dried inside out before proceeding to installation and use. Otherwise, they
may be a risk of electric shock.
4. Place the UPS near the utility power source outlet which supplies power to the
UPS. In any emergency, switch off the main input socket, cut off the battery
voltage input. All power sockets must be connected with ground protection.
The output of C1K(S)/ C2K(S)/ C3K(S) all available to uses sockets. The
total output power shall not exceed 1kVA/0.8kW, 2kVA/1.6 kW,3kVA/2.
4 kW. Simply plug the load power cable to the output sockets of UPS to
complete connection as shown in the following diagram.
Apart from using the socket for output, C3K(S) has the terminal block
available for output as well when the output current over 10A recommended.
The wring configuration is shown in the following diagram.
Caution: Do not connect the loads with terminal block by the personal without quali-
fied training.
3.3.2 Operation Procedure of External Battery for Long Backup Time UPS
1. First connect in series the batteries of the pack to ensure proper battery
voltage that C1KS for 36VDC, C2KS for 72VDC, C3KS for 96VDC.
2. Take out the battery cable delivered with the UPS, one end of the external
battery cable is a plug for connecting the UPS, the other end has 3 open
wires for connecting the battery pack.
3. Connect the external battery cable to the battery terminal (DO NOT con-
nect the battery socket of the UPS first. Otherwise, it may cause electric
shock). Connect the red wire to the “+” terminal of the battery. The black
wire is connected to the “-” terminal of the battery. The green/yellow wire
is grounded for protection purpose.
Figure 3-4 Battery connection diagram for Long Backup time models
Note: The length of the external battery cable is normal, If users need a longer
one, please consult the distributor. There is a limit to the length of the
external battery cable to ensure normal operation of the UPS.
Computer Interface
Computer
Communication cable
10
Intelligent slot
Intelligent Slot: It is designed for installing the AS400 card, SNMP card and
CMC card. You can choose for one of them to installed
a-AS400: You can utilize AS400’s monitor function to manage the power
supply directly.
b-SNMP: It enables you monitor the UPS remotely through Internet.
c -CMC: Central monitor card.
Note: 1. Remove the cover board of the intelligent slot before any card is installed.
2. Refer to some other relative documents for the use of the WinPower
software and the AS400 and SNMP and CMC cards. If you have any
question about the above communication ports, please contact customer
service center.
3. There are two type of card for intelligent slot :short card and long card,
the UPS this manual described match for the short card .
3. Surge-protection connection
b
a
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7#:Bypass indicator
1. ON/OFF button:
2. Function button
The Function button provides the following functions:
1) Battery self-diagnosis
When the UPS ran in normal mode, pressing the button for more than 2
seconds can start the battery self-diagnosis.
2) Silence function in battery mode
In battery mode, when the buzzer beeps, pressing and holding the function
button for more than 2 seconds can silence the buzzer. Press the button for
more than 2 seconds again to resume the alarm function
Note: The alarm silencing function of the Function button is valid only in battery
mode, and invalid for any other UPS alarm.
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3. LED indicators
The LEDs contains Fault indicator, Load/battery capacity indicator, Bypass indicator,
utility power indicator, Inverter indicator, Battery indicator.
4. 2 Operation Mode
13
2. If output overloaded, the load level indicators will be turned on and alarm
will beep twice every second. You should get rid of some unnecessary loads
one by one to decrease the loads connected to the UPS less than 100%
capacity of the UPS.
3. If the battery indicator blinks, it indicates that no battery is connected to
the UPS or battery voltage is too low. You should check if battery is properly
connected to the UPS. If the connection between battery and UPS is con-
firmed without any problem, it may be due to the defect or aging of the
battery, please refer to the “troubleshooting” in chapter 6 to solve the prob-
lem accordingly.
Note:Connection to the power generator should be made according to the
following steps:
Activate the power generator and wait until the operation is stable
before connecting the output of the power generator to the UPS (be sure
that the UPS is in idle mode). Then, turn on the UPS according to the start-
up procedure. After the UPS is turned on, the loads are connected one by
one.
It recommended that the capacity of the AC generator chosen should
double that of the UPS.
14
In battery mode the display on the front panel is shown in the following
diagram. The battery indicator and the inverter indicator are turn on. If the
utility power indicator blinks at the same time, it shows that the utility power
is abnormal. The load/battery capacity indicators will be turn on in accor-
dance with the battery capacity. Please note that the load/battery capacity
indicator in normal mode will indicate the battery capacity in battery mode.
1. When the ups is running in battery mode, the alarm will beep every 4
seconds. If the “Function” key is pressed for more than 2 seconds, the
alarm will not beep(silence function). Press the “Function” key more
than 2 seconds again to resume the alarm function.
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1. If the utility power indicator blinks, it shows that the voltage or frequency of
the utility power is out of the input range of the UPS or there are problems
with reversed polarity (L/N) of site wiring or disconnect to the ground for
protection.
2. Other display on the front panel is same as those mentioned in normal mode.
3. When operating in bypass mode, the backup function of the UPS is not
available and the power used by the load is directly from the utility power
via internal EMI filter.
4. 3 Operating Instructions
Note: The battery is fully charged before delivery. However, storage and
transportation will inevitably cause some charge loss. Therefore, it is
advisable to charge the battery for 10 hours before using it, so as to
ensure adequate battery autonomy.
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17
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4.3.3 Audible alarm and LED indication of UPS operating status and faults
●:O n
★:Fl ash
↑:Depending on other conditions
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5. 1 Battery Maintenance
The battery is key component of the UPS. The battery life depends on the ambient
temperature, charge and discharge times. High ambient temperature and deep dis-
charge will shorten the battery life.
1. Sealed maintenance-free lead –acid battery be used in the standard. When being
connected to the utility power whether the UPS has been turned on or not, the
UPS keeps charging the battery and also offers the protective function of charg-
ing and discharging.
2. Keep the ambient temperature between 15℃ and 25℃
3. If the UPS has not been used for a long period, charging is recommended at the
intervals 3 months.
4. Normally, the battery should be charged and discharged every 4 to 6 months.
Charging should be begin after the UPS shout down automatically in the course
of discharging. In the regions of hot climates, the battery should be charged and
discharged every 2 months. Moreover, the standard charging time should be not
less than 10 hours.
5. Batteries should not be replaced individually. All batteries should be replaced at
the same time following the instruction of the battery supplier.
6. Under normal conditions, the battery life lasts 3 to 5 years. In case if the battery
is found not in good condition, earlier replacement should be made. The battery
should only be replaced by qualified service personnel.
Note: 1.Prior to battery replacement, the UPS must be turned off and disconnected
from utility power.
2. Metal objects such as rings and watches should be removed.
3. Use the screwdriver with insulated handle. Tools and other metal objects
should not be placed on the battery.
4. Short circuit or reverse connection between the positive and negative termi-
nal of the battery is strictly forbidden.
20
Every time when conducting field maintenance, please check the regular func-
tion of the UPS, including:
1. Check the operation status of the UPS
If the main voltage is within the specifications, the UPS should operate in
normal mode; if the main voltage is abnormal, the UPS should operate in
battery mode. In both cases, there should be no fault indication.
2. Check the transfer between the UPS operation modes
Disconnect the main input to simulate a mains failure, the UPS should
transfer to battery mode and operate normally; then recover the mains
input, the UPS should transfer to normal mode and operate normally
3. Check the LED indicators of the UPS
During the check processes stated above, check that the LED indication of
the UPS agrees with the UPS operation mode.
21
In the event of an UPS fault, shoot the trouble according to Table 6-1. If the fault still
persists, please contact the customer service center.
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7. 1 Electrical
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7. 2 Mechanical
7. 3 Environmental
7. 4 EMC
7. 5 Safety
Comply with GB4943-2001,IEC62040-1 and CE requirements.
7. 6 Industry Standard
Comply with EN62040,
YD/T 1095-2000 requirements.
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SANTAK its products to be offered free warranty service for three years from the date of
purchase
To obtain service under warranty via an valid guarantee offered by dealers;
To obtain service under warranty via serial number.
In case of UPS fault, please contact local Santak service center and dealer. The trans
portation charges shall be borne by the buyer within the warranty period of 3 years.
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