FPS Method Statement (Rev.1)
FPS Method Statement (Rev.1)
(RFA)
PROJECT : Kayaku Malaysia - Phase 3
OWNER : Kayaku Safety Systems Malaysia Sdn Bhd
JOB NO. : 268624 RFA NO. : AEM/JFE/KYK/MS/FPS-01 Rev. 1
REQUEST BY : Asahi Engineering (Malaysia) Sdn Bhd REPLY BY : JFE ENGINEERING (M) SDN BHD
DATE OF REQUEST : 28-Nov-23 REPLY REQUIRED DATE :
SUBJECT : METHOD STATEMENT FOR FPS INSTALLATION
REQUEST SECTION
PREPARED BY : APPROVED BY :
Signature : Signature :
Name : Arif Khalid Name : Wong Ju Kok
Designation : Project Engineer Designation : Project Manager
PREPARED BY : APPROVED BY :
Signature : Signature :
Name : Name :
Designation : Designation :
Date : Date :
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PROJECT: KAYAKU MALAYSIA
NO CONTENT PAGE
1 1.0 Objective 2
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1.0 OBJECTIVE
To outline work method for fire protection services installation, testing
and commissioning. This is to ensure the installation, testing and
commissioning of fire protection services is compliance to contract
requirement, shop drawing and technical specification.
2.0 SCOPE
This section of work procedure covers the necessary requirement for
handling and installation work of fire protection services to suit the
requirement in the fire protection services.
The requirement for hose reel system is detailed under the 10th schedule
of the Uniform Building By-Laws 1984. The applicable standard for hose
reel system are as follows:
Compliance List
NFPA 72
All the fire alarm detection sensors must accordance with CIFS
approval. Refer attachment for the specification of alarm bell,
break glass and smoke detector.
Standard BS 3974
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Standard BS 3974
Identification of Pipeline
NFPA 2001
(c) Hook
(d) Nut
(e) Bolt
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(b) Paint
(a) Plywood
(c) Nut
(e) Screw
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(g) Hammer
(j) Trowel
(k) Paddle
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6.2.1 Location
Fire alarm panel are located at the ground floor according to the
floor plan.
6.2.2 Drilling
Drill the holes for the placement screws of the fire alarm panel.
Insert plug and then screw it to give extra fitting strength.
6.2.3 Placing
The panel should well fit to the wall. Make sure the screw can
support the panel.
6.2.5 Checking
Complete the works with visual check and clean the entire
workplace.
1. Check the GI conduit as per approved drawing and make sure the
route is free from any obstruction.
2. Install conduit complete their accessories as per approved drawing
and tight it with saddle and screw.
3. Conduit not cross any pipes shaft, and vents.
4. Maximum spacing for support of different sizes conduit to be clarified.
5. Conduits on wall are to be run neatly, vertically or horizontally.
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1. Mark the location of the conduit box and conduit route as per
approved shop drawing.
2. Measure the box sizes and cut a little bit bigger sizes of the box in
market place of block wall with sufficient depth.
3. Cut the marked placed for conduit run using grinder.
4. Place the box inside the wall and apply cement filler to fix the box
properly.
5. Connect the dropped conduit for switch / socket to the box.
6. Make sure the conduit is invisible from outside their route which could
lead to proper plastering.
1. Mark out the location of the wall for installation of the hook
2. Drill the holes as marked to suit relevant fasteners.
3. Tighten the fasteners securely
4. Connect the fire cable from the conduit to the alarm bell.
5. Place the alarm bell into position ensuring the wall bracket fits over
the fasteners.
6. Complete the works with visual check and clean the entire
workplace.
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1. Mark the location of the manual alarm break glass at wall for the
installation.
2. Drill the holes as marked to suit relevant fasteners.
3. Tighten the fasteners securely.
4. Connect the fire cable from the conduit to the manual break glass.
5. Place the manual break glass into position to ensure the wall
bracket fits over the fasteners.
6. Complete the works visual check and clean the entire workplace.
1. Mark the location of the conduit box for the installation of the
smoke detector adaptor.
2. Drill the holes as marked to suit relevant fasteners.
3. Tighten the fasteners securely.
4. Connect the fire cable from the conduit to the smoke detector.
5. Place the smoke detector into position to ensure the bracket fits
over the fasteners.
6. Complete the works with visual check and clean the entire
workplace.
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1. Make sure the pipe is permitted paint in red colour and in red colour
finishing colour before any installation of pipe below the ceiling.
2. Check the pipe to be installed and select the hanger support size
accordingly and make sure specification is compliance to approve
technical specification and requirements.
3. For water pipe with diameter between 15mm to 250mm, hanger
support spacing will be 2.0m or less and hanger rod size will be 10mm.
4. Mark the exact location at ceiling to install the pipe hanger with
marker pen. Drill a hole with diameter and length required and insert
a wall plug into it.
5. Determine the height to install the pipe and cut the hanger rod to
length required.
6. Tighten the hanger support rod into the wall plug.
7. Place the pipe through the pipe hanger support, lift them up and
tighten with nut and washer.
8. Check the pipe levelling, adjust the water pipe height by tightening
or loosening the nut.
9. Complete the installation by checking the alignment and position of
the pipe and make any necessary adjustment accordingly.
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4. Mark out the location of the wall for the installation of the hook
according the type of extinguisher.
5. Drill the holes as marked to suit relevant fasteners.
6. Tighten the fasteners securely.
7. Lift the fire extinguisher into position ensuring the wall bracket fits over
the fasteners.
8. Complete the works with visual check and clean the entire
workplace.
6.9 SEQUENCE WORK OF PIPES PAINTING
All the pipeline should be painted ‘signal red’ as the identification colour. Other
than pipeline, the identification colour are as follows:
1. Clean the black pipe with cotton rag to remove any dust or grease on the
pipes.
2. After cleaning, paint the black pipes with 1 layer undercoat of wash primer.
Ensure all sides (top & bottom) are painted evenly.
3. Put the painted pipes in a good ventilation condition for 24 hours for the
paint to dry.
4. After the finish coat is dry, install the pipes as per approved shop drawings
of clean agent fire suppression system.
6.9.2 Direction of Flow
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b. For pipes over 50mm internal diameter, the arrow should be less
than 150mm.
c. For any other closed circuit where there it is necessary to
indicate the flow type, use letter ‘F’ or word ‘FLOW’ on the pipe,
and use letter ‘R’ or word ‘RETURN’ on the other pipe.
For flanged ends connection, tighten the bolts and nuts by wrench using the
crossover method unit until the nuts are completely secure.
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Cylinder Installation
1. Identify the actual location of the cylinder based on the approved shop
drawings
2. Mark the drill hole location on the wall corresponding to the mounting
bracket supplied with the cylinder.
3. Drill the holes as per drop in anchor size and install the mounting bracket on
the wall using drop-in anchor bolts.
4. Mount the cylinder on the mounting bracket and tighten the cylinder on
the mounting bracket.
Nozzle Installation
1. Install the pipe as per approved shop drawing with provision to install the
nozzle at location as indicated on approved shop drawing.
2. Install support near to the cast bend of each nozzle location.
3. Ensure that there are no residuals present inside the pipe before install the
nozzle.
4. Install nozzle by tightening at the last bend of the pipe at location as
identified on the approved shop drawing.
100 4
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6. For floors installation, a suitable size and type of temporary plywood shall be
prepared and use to seal edge of the opening.
7. The temporary plywood shall be fixed firmly below the floor level and use
necessary accessories to ensure the load of mixture can be stand later.
8. For walls installation, a suitable size and temporary plywood also shall be
prepared and seal one side pass through of the wall opening.
9. The temporary plywood shall be fixed either side of the wall to allow correct
depth of the fire stop compound pouring later.
10. Water and fire stop compound shall be mixed with correct amount into the
container/pail and manually use paddle to get the smooth mixture.
11. The entire step shall follow manufacturer's recommendation to get the
quality result of the sealing.
12. Floors installation, the mixture shall be poured onto the temporary plywood
and level off the required thickness determined by client/consultant.
13. The mixture normally finished flush with the surface of the concrete slab but
it subject to client/consultant requirement or advice.
14. Once the curing time had exceeding, the temporary plywood shall be
removed from the below of floor level.
15. Meanwhile for walls installation, the mixture shall be stiffer to avoid of flow
back and pour using trowel to seal the opening.
16. After the steps complete, the mixture shall be touch to ensure it flush to walls
opening for good quality.
17. The sequence of the step shall be followed for all floors and walls opening.
1. Coupled the pipe with previously installed pipe with a flexible coupling.
2. Pull upwards the newly installed pipe using the chain block. This is to allow
pipe movement during the building shrinkage.
3. Align the pipe vertically with spirit level.
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4. Once the pipe has been aligned, install the pipe bracket to support the rise
pipe.
5. Install Rock Wool into the gap between the riser pipe and the pipe sleeve
as per contract requirement. The Rock Wool will act as fire barrier in the
case of fire.
1. For sprinkler system pipe routing through walls and beams, make sure the
appropriate sleeves are in place.
2. Sleeves are always as per approvals, shop drawings and specification
during the construction of structural elements.
3. Fittings for the changes of direction or elevation shall be selected and
installed as per the specification and approved shop drawings.
4. Transfer the pipes in safe manner from the stores to the areas where
installation will happen.
1. Move scaffold into the position and check that all wheels are lock and
outrigger stabilizers extended to the correct position.
2. Use scaffold that have been duly inspected, certified and tagged.
3. Mark out vertical support threaded rod, channel position in relation to grid
lines, datum markings per the approved shop drawings.
4. Check the dimensions to the finished face of the wall and / or column;
report any discrepancy.
5. Secure first section of vertical support to the soffit as per the shop drawing
details.
6. Clean thoroughly the pipes, so that all dust is removed. Lift the pipe to the
platform using lifts or chine blocks.
7. Fit the bracket support to the pipe. Check the correct elevation of support
brackets from the datum. Do no assume that floor / slab is at correct FFL.
8. Check the tightness of all the bolts. When sufficient number of support
brackets is fixed the pipes may be lifted into the position and secured to the
bracket.
9. Adjacent length of pipes shall be joined using the method stated below.
10. For joining the threaded pipes and fittings use jute and shellac.
11. Apply gasket lubricant around the groove and on the gasket internal.
12. At no time are tools and loose materials to be placed on pipes.
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1. Move scaffold tower into the position and check that all wheels are locked
and outrigger stabilizers are extended to the correct position.
2. Only scaffold that have been duly inspected, certified and tagged shall be
used. Mark out centre line of brackets positions check the centre line is
plumb, if using cast-in channel, check that channel is plumb.
3. Mark out elevation of brackets using datum.
4. Do not assume that floor is at correct FFL.
5. Fix the brackets as shown in approved drawing details. Always check right
of bolts.
6. When sufficient number of support brackets is fixed the pipes may be lifted
into the position and secured to the bracket.
7. Adjacent length of pipes shall be joined by using the same method.
8. Select fittings for changes of direction or elevation and install as per the
approved shop drawings.
9. The subsequent pipe work inspection & testing shall be undertaken in
accordance with regulations.
10. Make sure that the fire alarm devices are installed in the piping systems as
per specification, approved shop drawings and as per BOMBA
requirements.
11. Install Sprinkler Zone Control Valves, test assemblies and drain risers as per
specifications, approved shop drawings, manufacturer recommendations
and according to BOMBA requirements.
12. Ensure Pressure gauges are installed as per approved shop drawing.
13. Issue Request for Inspection of installation of firefighting sprinkler systems
including supports / brackets, valves, piping specialties and accessories as
per approved shop drawing.
14. Make sure all open pipe works are suitably plugged.
15. Plug all connection (including Sprinkler Tee-connection / adapters),
branches / drains in preparation to fill the system with water for hydro testing.
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3. Enough drain points will be left open of the flushing purpose. These points
will be located in the lowest point of the area/zone and the water supply
joint.
4. The pipe network will be flushed to ensure that the pipes are clean from dust,
foreign materials and other construction debris that could have found its
way inside the pipes.
5. Water will be pumped from the water supply point using the existing fire
pumps or temporary water supply source, and the lowest points will be
connected to the nearest drainage facility via a hose.
6. Flushing will continue until clear water at the drainage points is achieved.
7. Completely drain the sprinkler system piping, ensure all drain points are fully
closed.
8. Make sure to remove all plugs on the sprinkler tee-connection / adapters
and install approved sprinkler heads with guard as per specifications and
approved layout drawings.
Two (2) personnel are required for the testing. One stationed at the fire alarm
console and the other at any chosen zone to actuate the alarm.
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1. Check all indicating lights on the fire alarm console are in good condition.
2. Unscrew the break glass cover and removed the glass to actuate the alarm.
3. Sound should be heard as well as light will flashing as its intended to be.
4. Fix back cover and check correct zone is indicated at the panel.
5. The smoke detectors will be tested by stimulating it with smoke tester.
6. Test the heat detectors by stimulating it with hair dryer blow
7. Check correct indication at the panel.
8. Re-set the system and return it to normal position.
9. Check all is in correct order. The above test upon sounding alarm should
also actuate the following:
a. De-magnetizes the magnetic door holder.
b. Lift return to lower ground level.
c. Initiate pressurization fan.
d. Shut down air conditioning system.
Remove the electrical connection from discharge plug and attach test light to
connector.
1. Test manual operation by removing the glass and switch on the key to
actuate gas. Test bulb should light up and gas actuated is indicated on the
panel and a similar signal is monitored at the main Fire Alarm. Re-set it after
test.
2. Test automatic operation by actuating the smoke detectors. The detectors
can be actuated by stimulating it with smoke. After a time, delay, similar
indication as in (b).
3. After test, re-set the panel and connect back the electrical connector to
the discharge plug.
4. Check through again to see all is in order.
Three (3) people are required to carry out the testing. One at every room
(pump room and control room) and the other at the hose reel location.
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