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Fabrication and Testing of Natural Fiber

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Fabrication and Testing of Natural Fiber Hybrid Composites

Article in International Journal of Engineering Research · April 2016


DOI: 10.17950/ijer/v5s4/414

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International Journal of Engineering Research ISSN:2319-6890)(online),2347-5013(print)
Volume No.5, Issue No.4, pp : 285-288 1 April 2016
Fabrication and Testing of Natural Fiber Hybrid Composites
R.Prem Kumar, Guddakesh Kumar Chandan, R.Ramamoorthi
Department of Mechanical Engineering, Sri Krishna College of Engineering and Technology
[email protected]

Abstract- Inthe growing environmental awareness bio-fiber II .Materials And Methodology


reinforced plastic composite has received increasing attention
during the recent years. The composites have lot of advantages In this project I have used three types of natural fiber
over the traditional glass fiber or mineral filled ceramic such as banana, bamboo, pineapple. These fibers are cleaned by
materials including low cost, light weight, eco friendliness and chemical process by immersing the fibers in NAOH solution for
recyclability. In this paper I use banana, bamboo and pine some hours and then its dries using hot air oven for one hour.
apple fibers. By using the above mentioned three Then the fibers are chopped to 250mm length and made ready
reinforcement with epoxy resin we will be provided with for the manufacturing process.Fiber configuration and volume
combinations of banana/bamboo, pineapple/bamboo and fraction are two important factors that affect the properties of the
banana/pineapple hybrid composites. By the combination of all composite. First, the mold is polished and then a moldreleasing
the three fibers we get bamboo/banana/pineapple hybrid agent (Polyvinyl alcohol) applied on the surface is used to
composites. The percentage of resin added is about 70% and facilitate easy removal of the composite from the mold after
the fiber is of 30%. The fabricated samples are subjected to curing. The low temperature curing epoxy resin LY556 and
mechanical and physical tests as per the ASTM standards. The corresponding hardener (HY951) are mixed in a ratio of 10:1 by
best combination is suggested for the manufacturing of weight as recommended.
automobile applications.
The mixing is done thoroughly before the mixture filled
Keywords -Banana, Bamboo, Pineapple, Hybrid Composites, into the mold of 300 x 300 x 3 mm size and pressed in a
ASTM Testing. hydraulic press at a temperature of 80 oc and a pressure of
1.2MPa for 1 hour is applied before it is removed from the mold.
I .Introduction Then, this casted plate is post cured in the laboratory at standard
atmosphere for some hours. Then the molded plates are cut as
For the past several years, public attention has gone on per the ASTM standards for various mechanical property testing.
natural fibers as a resource due to the fast growth. Now a day,
natural fibers are widely used as reinforcements both in partially
and totally biodegradable Natural fiber Composites. Natural
fibers are an alternative resource to synthetic fibers as
reinforcement for polymeric materials for the manufacture of
cheap, renewable and environmentally friendly composites.
Waste plastic has caused unbearable stress to environment in
recent years. Environmental awareness, new rules and
legislations are forcing industries to seek new materials which
are more environmentally friendly.

Plant fibers from agricultural crops are renewable


materials which have potential for creating green products and
replacing synthetic materials which are currently being used
such as glass fiber, carbon fiber and plastic fibers. The Figure 1: Compression Molding Machine
combinations of bio-fiber and bio-polymer could be the products
of fully biodegradable composites. Among others, natural fibers
(e.g. bamboo, flax, jute or sisal) reinforced materials have
important significance for reduction of density in automobile
construction components due to its higher specific stiffness and
specific tensile strength. Many attempts were made by the
scientists and technologists to utilize natural fibers in the
fabrication of composites. It has been found that theses natural
fiber-reinforced composites possess better electrical resistance,
chemical resistance, and good thermal and acoustic insulating
properties.

Figure 2: Plates Made Using Compression Molding

IJER@2016 doi : 10.17950/ijer/v5s4/414 Page 285


International Journal of Engineering Research ISSN:2319-6890)(online),2347-5013(print)
Volume No.5, Issue No.4, pp : 285-288 1 April 2016
III . RESULTS AND TABLES

Tensile Strength :

It is well known that fiber strength is mainly


responsible for strength properties of the composite. The
variation of tensile strength for different hybrid combinations is
shown in Figure 3. With different combinations of hybrid
composites the tensile strength varies between 27.67 and
55.32Mpa. It is found to be maximum for the combination of
banana/bamboo/pineapple hybrid composite. Where as in the
two combinations of fiber banana/pineapple have higher strength
compared to other combinations.
Figure 6: Flexural Load vs Flexural Strength

Impact Strength :

Standard notch according to ASTM D 256 was done on


the specimens (rectangular bar) before impact test was
conducted. The width and thickness of the specimens were
measured via vernier caliper and the readings were recorded.
The results indicated that the maximum impact strength is
obtained for banana/bamboo/pineapple hybrid.Where as in the
two combinations of fiber banana/pineapple have higher impact
Figure 3: Tensile Strength for Composite Types strength compared to other combinations.

Figure 4: Tensile Load vs Tensile Strength


Figure 7: Impact Strength for Composite Types
Flexural Strength :

The variation of flexural strength for different hybrid


combinations is shown in Figure 5. With different combinations
of hybrid composites the flexural strength varies between 50.59
and 149.85Mpa. It is found to be maximum for the combination
of banana/bamboo/pineapple hybrid composite.Where as in the
two combinations of fiber banana/pineapple have higher flexural
strength compared to other combinations.

Figure 8: Composite Types vs Impact Strength

Compression Strength :

The variation of compression strength for different


hybrid combinations is shown in Figure 9. With different
combinations of hybrid composites the flexural strength varies
between 39.20 and 51.56Mpa. It is found to be maximum for the
Figure 5: Flexural Strength for Composite Types combination of banana/bamboo/pineapple hybrid composite.

IJER@2016 doi : 10.17950/ijer/v5s4/414 Page 286


International Journal of Engineering Research ISSN:2319-6890)(online),2347-5013(print)
Volume No.5, Issue No.4, pp : 285-288 1 April 2016
cloth and reweighted to measure the percentage gain of water
intake. As it is clearly seen, generally water absorption increases
with immersion time, reaching a certain value at saturation point
where no more water was absorbed and the composites water
content remained constant. The pineapple/bamboo has more
water absorption as compared to other hybrid composites.

Figure 9: Compression Strength for Composite Types

Figure 13: Percentage of Water Gain for Composite Types

Figure10: Composite Types vs Compression Strength

Hardness Test :

The hardness test is done for the composites types, in


which there are three trials taken and the average of all the three
is taken as final reading. The hardness varies from 29.3 to 98.6.
The hybrid combination of banana/bamboo has higher hardness
value. The results are shown the figure 11 below.
Figure 14: Composite Types vs Water Gain Percentage

IV . CONCLUSION

The experiments were carried out to determine tensile,


flexural, impact, compression, hardness and water absorption for
all four different hybrid composites. From the results, I conclude
that the tensile, impact, flexural and compression strength the
hybrid combination of banana/pineapple is more compared to
other hybrid combinations of two fibers. Whereas in the
hardness and water absorption test the hybrid combination of
pineapple/bamboo have higher readings compared to other
composite types.
Figure 11: Hardness for Composite Types
ACKNOWLEDGEMENT

I really thank my college Sri Krishna College of


Engineering and Technology, Coimbatore for granting
permission to use the facilities available there including the
manufacturing and testing processes.

I really thank my guide Dr.R.Ramamoorthi, faculty, Sri


Krishna College of Engineering and Technology, Coimbatore
for guiding me so sincerely and helping me whenever I had a
doubt in completing my project.
Figure 12: Composite Types vs Hardness value
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