Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

General Description Features

The AP3902 PWM power switch consists of a fixed- · Built-in NPN Transistor with 700VCBO
frequency current-mode PWM controller and a high · Current Mode Control with Skip Cycle Capability
voltage transistor. It is specifically designed for high
· Low Operating Current: 0.45mA
performance off-line switching power supplies or non-
isolated small household applications. Compared to · Fixed Switching Frequency: 60kHz
discrete MOSFET and PWM controller power supply · Frequency Dithering for Low EMI
solutions, AP3902 solution offers advantages such as · Short Circuit Protection
fewer component numbers, smaller size, and lower · Open and Short Circuit Protection for Opto-
total cost. Coupler
· Maximal Input Power less than 0.2W under no
In normal operation, the AP3902 features with a fixed Load
switching frequency. When the output power falls · Output Power Range:
below a given level, the circuits automatically switches 5W to 10W for Adapter with Outer Enclosure
to a burst mode by skipping some switching cycles. In 5W to 13W for Open Frame Application
case of failure modes like open loop, over voltage or
overload due to short circuit, the device switches into
Applications
auto restart mode which is controlled by the internal
protection unit.
· Induction Cooker
This IC adopts frequency dithering technique to reduce · Set-Top Boxes/DVB
EMI. · Adapters
· Auxiliary Power Supplies
The AP3902 is available in DIP-8 package. · DVD

DIP-8

Figure 1. Package Type of AP3902

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Pin Configuration

P Package
( DIP-8)

VA 1 8 GND
VS 2 7 NC
VCC 3 6 C
B 4 5 C

Figure 2. Pin Configuration of AP3902 (Top View)

Pin Description

Pin Number Pin Name Function

This pin is used for short circuit protection, and it will be pulled to low level when
1 VA
short circuit happens at the load terminal
It is used for line voltage compensation, and PWM uses this pin to terminate the out-
2, VS
put switch conduction
3 VCC The power supply of the IC and it is also used for the feedback control
4 B It is internally connected with the base terminal of internal NPN transistor
5, 6 C It is internally connected with the collector terminal of internal NPN transistor
7 NC No connection to IC
8 GND Supply ground

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Functional Block Diagram

3 Start-up Current 5, 6
VCC C
Source

Bias 4
B
OSC NPN
+ UVLO
Transistor

VREF
-
(1.2 V)
FB
Emitter
+
OUT
VREF PWM
- PWM Logic Driver
Comparator
-
2
VS

Slope Short Circuit

Compensation Protection 1
VA

+
Discharge Discharge
Comparator Logic
VREF
-
(1.2 V) 8
GND

Figure 3. Functional Block Diagram of AP3902

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Ordering Information
AP3902 -

Circuit Type E1: Lead Free

G1: Green
Package
Blank: Tube
P: DIP-8

Temperature Part Number Marking ID

Package Packing Type
Range Lead Free Green Lead Free Green
DIP-8 -40 to 85oC AP3902P-E1 AP3902P-G1 AP3902P-E1 AP3902P-G1 Tube

BCD Semiconductor's Pb-free products, as designated with "E1" suffix in the part number, are RoHS compliant. Products with
"G1" suffix are available in green packages.

Absolute Maximum Ratings (Note 1)

Parameter Symbol Value Unit

Collector Pin Voltage VCES 700 V

Voltage at the Emitter of Internal NPN Transistor VE -0.3 to 40 V

Supply Voltage VCC -0.3 to 6.3 V

Analog Input at VS VS -0.3 to 6.3 V

VA Pin Voltage VA -0.3 to 40 V

Continuous Collector Current 1 A

Power Dissipation 1.3 W

Operating Junction Temperature 150 oC

Storage Temperature -65 to 150 o

C

Lead Temperature (Soldering, 10s) 300 o

C

ESD (Human Body Model) 3000 V

Note 1: Stresses greater than those listed under "Absolute Maximum Ratings" may cause permanent damage to the device.
These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated
under "Recommended Operating Conditions" is not implied. Exposure to "Absolute Maximum Ratings" for extended periods
may affect device reliability.

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Electrical Characteristics
(VCC=4V, TJ=25oC, unless otherwise specified.)
Parameter Symbol Conditions Min Typ Max Unit
Power Transistor Section
Collector-Emitter Breakdown
VCES VBE=0, ICE=100μA 700 V
Voltage

Collector-Emitter Saturation
VCE, SAT IC=0.5A, IB=0.1A 0.3 V
Voltage

DC Current Gain hFE IC=0.5A, VCE=2V 13 18 30

UVLO Section
Turn on Threshold Voltage VCC(on) 5.00 5.25 5.50 V

Turn off Threshold Voltage VCC(off) 3.37 3.55 3.73 V

Discharge Voltage VDIS 2.7 2.9 3.1 V

Standby Current Section
Start-up Current IST VCC = 4V 0.22 0.4
mA
Operating Current ICC(op) 0.45 0.7
VCC Zener Voltage VZ ICC=5mA 6.5 V
Dynamic Impedance RVCC VCC = 3.8Vto 4.8V 18 26 kΩ
Internal Oscillator Section
Switching Frequency fSW 55 60 70
kHz
Frequency Dithering ±2 ±3.5 ±5
Temperature Stability -40 to 85oC 5 10 %
Driver and Output Section
OUT Turn on Voltage VOUT(on) 8.5 11 V

OUT Turn off Voltage VOUT(off) 4.8 6 7.2 V

Rise Time tR CL=1nF, 15Ω pull-up 60

ns
Fall Time tF CL=1nF, 15Ω pull-up 30

Maximum Duty Cycle DMAX VCC(off) + 0.2V 68 75 82

%
Minimum Duty Cycle VCC=VCC(on) - 0.2V 3

Driver OUT On-Resistance ROUT IOUT=0.7A 2.5 4 Ω

Switch Off Current Driver off, VOUT=10V 20 40 μA

Effective Current Limit ILIM VCC=VCC(off) + 0.5V 680 800 920 mA

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Thermal Impedance

Parameter Symbol Value Unit

Junction to Ambient RθJA 60

o
C/W
Junction to Case RθJC 30

Typical Performance Characteristics

400 500

480

350
460
Operating Current (μA)
Start-up Current (μA)

440
300
420

250 400

380
200
360

340
150
320

100 300
-40 -20 0 20 40 60 80 100 120 -40 -20 0 20 40 60 80 100
o o
Ambient Temperature ( C) Ambient Temperature ( C)

Figure 4. Start-up Current vs. Ambient Temperature Figure 5. Operating Current vs. Ambient Temperature

70
69
68
67
Switching Frequency (kHz)

66
65
64
63
62
61
60
59
58
57
56
55
-40 -20 0 20 40 60 80 100
o
Ambient Temperature ( C)

Figure 6. Switching Frequency vs. Ambient Temperature

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Typical Application
R1 C10 R11

D8 L3 C9 Z2 Zener
C1 L2 C2 R4 C3

+ + C11 + +
C8
J1
AC 85- D1-D4
264V T1 J2
D7
12V/0.85A
D5

R13
R3 R5
U3
R8

C7
C
VS

R14
VA VCC
D6
U2
R6 B C6 R7 R15
+ C4 GND R16
C5

U1
AP3902

Figure 7. 12V/0.85A Off-Line Adapter Application Circuit

Part Type Designator Part Type Designator

Resistor, NTC Resistor, 5Ω R1 Capacitor, 10μF/400V C1, C2
Resistor, 2 MΩ, 1206 R3 Capacitor, 2200pF C3
Resistor, 68 kΩ , 1206 R4 Capacitor, 10μF C4, C5
Resistor, 3 Ω, 1206 R5 Capacitor, 22nF, 0805 C6
Resistor, 240Ω, 0805 R6 Capacitor, 0.47μF, 0805 C7
Resistor, 2kΩ, 0805 R7 Electrolytic Capacitor, 1000μF C8
Resistor, 5.1 MΩ R8 Electrolytic Capacitor, 220μF C9
Resistor, 15 Ω, 1206 R11 Y Capacitor, 2200pF C10
Resistor, 200Ω, 0805 R13 Capacitor, 1nF, 0805 C11
Resistor, 12kΩ, 0805 R14 AP3902, DIP-8 U1
Resistor, 4.7kΩ, 0805 R15 AZ431, TO-92 U2
Resistor, 3.1kΩ, 0805 R16 Opto-Coupler, PC817, DIP-4 U3
Diode, 1N4007, DO-41 D1 to D4 Inductor, 300μH/0.3A L2
Diode, 1N4148 D5, D6 Inductor, 10μH/1A L3
Diode, FR107, DO-15 D7 Transformer, EE-20 T1
Diode, 3100, DO-201 D8 Zener, 13V/1W Z2

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 Data Sheet

LOW POWER PWM SWITCH FOR OFF-LINE SMPS AP3902

Mechanical Dimensions

DIP-8 Unit: mm(inch)

0.700(0.028)
7.620(0.300)TYP
1.524(0.060) TYP
5°
6° 6°

3.200(0.126)
3.710(0.146) 3.600(0.142)
4.310(0.170) 4°
4°

0.510(0.020)MIN
3.000(0.118)
3.600(0.142)

0.204(0.008)
0.254(0.010)TYP 0.360(0.014)
0.360(0.014) 2.540(0.100) TYP 8.200(0.323)
0.560(0.022) 9.400(0.370)
0.130(0.005)MIN

6.200(0.244)
R0.750(0.030) 6.600(0.260)

Φ3.000(0.118)
Depth
0.100(0.004)
0.200(0.008)
9.000(0.354)
9.400(0.370)

Sep. 2008 Rev. 1.0 BCD Semiconductor Manufacturing Limited

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 BCD Semiconductor Manufacturing Limited

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