CMU-TEC-001-23
CMU-TEC-001-23
HARDSCAPES ASSOCIATION
CMU-TEC-001-23
Provided By:
SOLUTIONS SUMMARY
Units can be manufactured to capture a wide array of • ASTM C90, Standard Specification for Loadbearing
architectural features depending on project and aesthetic Concrete Masonry Units (REF. 1)
needs, examples of which are illustrated in TABLE 1. A single • ASTM C55, Standard Specification for Concrete Building
architectural feature can be combined with others to provide Brick (REF. 2)
even greater visual appeal.
• ASTM C1634, Standard Specfiication for Concrete Masonry
Properties for quality performance of concrete masonry units Facing Brick and Other Concrete Masonry Facing Units
are established by ASTM specifications as summarized in (REF. 3)
TABLE 2. While there are a wide array of concrete masonry
units manufactured for varying applications, the most frequently • ASTM C744, Standard Specification for Prefaced Concrete
encountered specifications for dry-cast concrete masonry units and Calcium Silicate Masonry Units (REF. 4)
include: • ASTM C1877, Standard Specification for Adhered Concrete
Masonry Units (REF. 5)
Example
A
Prefaced concrete masonry units complying with ASTM C744 are most commonly ASTM C90 compliant units with additional requirements for the resin/
glaze applied to the exposed surface(s).
B
ASTM C1877 also limits the face area of each unit to 5 ft2 (0.46 m2) with no face dimension permitted to be greater than 36 in. (915 mm).
C
For units manufactured with cores.
D
Density classifications include: 1) Lightweight: less than 105 lb/ft3 (1,680 kg/m3); 2) Medium Weight: greater than or equal to 105 lb/ft3 (1,680 kg/m3) and
less than 125 lb/ft3 (2,000 kg/m3); and 3) Normal Weight: greater than or equal to 125 lb/ft3 (2,000 kg/m3).
E
Units complying with ASTM C55, C1634 and C1877 are required to have a solid cross-section, which is defined as having at least a net area equal to
75% of the gross area in all planes parallel to the bearing surface..
F
Due to differences in the required testing procedures for ASTM C90 and C1877 units versus those of ASTM C55 and C1634 units, directly
comparing the minimum compressive strength requirements is not possible.
differences in the required minimum compressive strength 'finished face' as any surface(s) of a manufactured masonry
and maximum permitted absorption between facing brick and unit intended by the manufacturer to be exposed to view.)
building brick as summarized in TABLE 2. As concrete masonry units are manufactured from natural
1.4 Prefaced Concrete Masonry Units – ASTM C744 materials, no two units have the exact same appearance.
ASTM C744, Standard Specification for Prefaced Concrete For units intended to be exposed in service, inclusive of units
and Calcium Silicate Masonry Units (REF. 4) establishes complying with ASTM C90, ASTM C1634, and ASTM C1877,
requirements for the facing materials applied to masonry unit these specifications require that the color and texture of the
surfaces. For the units onto which the surface is molded, ASTM units be approved based on a sample consisting of not less than
C744 requires compliance with the requirements contained in four units representing the range of texture and color permitted.
ASTM C55, ASTM C90 or ASTM C129, with units complying As units may become soiled or damaged during or immediately
with ASTM C90 being the most frequently used. Facing following installation, the use of a sample panel in accordance
requirements in ASTM C744 include resistance to crazing, with TMS 602, Specification for Masonry Structures (REF. 8), and
surface burning characteristics, adhesion, color permanence, as summarized in TEK 03-08A, Concrete Masonry Construction
chemical resistance, cleansability, abrasion, and dimensional (REF. 10D), is critical for establishing a baseline for comparing
tolerances. Because of these surface characteristics, prefaced the finished work. Sample panels capture the range of unit
concrete masonry units make an ideal choice for use in kitchens, and mortar properties, installation of accessory materials such
bathrooms, and similar locations where frequent cleaning is as flashing and caulking, workmanship, cleaning procedures,
necessary. and the application of any post-applied coatings or sealants.
When assessing the acceptable level of the finished work,
1.5 Adhered Concrete Masonry Units – ASTM C1877
visual assessment of the sample panel or finished construction
ASTM C1877, Standard Specification for adhered Concrete should follow the same baseline as established by ASTM for
Masonry Units, (REF. 5) provides minimum requirements individual units by viewing the construction from a distance of
for dry-cast concrete masonry units used in adhered veneer at least 20 ft. (6.1 m) under diffused lighting for the presence of
applications. Physical requirements for these units are listed objectionable imperfections.
in TABLE 2.
3.0 SIZES AND SHAPES OF CONCRETE
2.0 FINISH AND APPEARANCE
MASONRY UNITS
Because concrete masonry often provides the final exposed
Concrete masonry units are manufactured in different sizes,
surface of the finished construction, the resulting appearance
shapes, colors, and textures to achieve a number of finishes
and aesthetics are influenced by:
and functions. Certain concrete masonry sizes and shapes are
• The design and detailing, specifically the attention to considered standard, while others are popular only in certain
modular coordination and layout; regions. Local manufacturers can provide detailed information
• The quality of the units and mortar; and on specific products and the feasibility of producing custom
units.
• The quality of workmanship during installation.
Each ASTM standard for concrete masonry units addresses
3.1 Unit Sizes
unit aesthetics, although these requirements vary depending 3.1.1 ASTM C90 Unit Sizes
upon the intended application of the unit. At a minimum, all Typically, concrete masonry units have nominal face dimensions
concrete masonry units are required to be sound and free of of 8 in. (203 mm) high by 16 in. (406 mm) long, although other
cracks or other defects that interfere with the proper placement nominal face dimensions are available that accommodate
of the unit or significantly impairs the strength or permanence an 8 in. (203 mm) module. These include units with nominal
of the construction. Given the practical logistics of producing, heights of 4 in. (102 mm) and nominal lengths of 24 in. (610
handling, and transporting units to a jobsite, ASTM does permit mm) to 32 in. (813 mm) to provide varying architectural relief or
up to 5% of a shipment of units to exhibit the following: construction productivity. Nominal thicknesses include 4, 6, 8,
10, 12, 14, and 16 in. (102, 152, 203, 254, 305, 356, and 406
• Units that do not meet the overall dimensional tolerances for
mm).
width, height, and length;
• Units with finished face(s) containing chips larger than 1 in. Nominal dimensions refer to the module size for planning bond
(25.4 mm) in any direction; patterns and modular layout with respect to door and window
openings. Specified dimensions of concrete masonry units are
• Units with finished face(s) containing cracks wider than 0.02 typically 3/8 in. (9.5 mm) less than nominal dimensions, so that
in. (0.5 mm) and longer than 25% of the nominal height of a 4 or 8 in. (102 or 203 mm) module is maintained with 3/8
the unit; in. (9.5 mm) mortar joints. FIGURE 2 illustrates nominal and
• Units that are broken; and specified dimensions for a nominal 8 x 8 x 16 in. (203 x 203 x
406 mm) concrete masonry unit.
• Units that show objectionable imperfections. This is based
on viewing the unit face(s) from a distance of at least 20 3.1.2 ASTM C55 and ASTM C1634 Unit Sizes
ft. (6.1 m) under diffused lighting. (Note that ASTM defines Concrete brick complying with ASTM C55 (REF. 2), or ASTM
Stretcher unit Single corner unit Sash unit All-purpose or kerf unit
Open-ended or “A” unit Double open-ended unit Double open-ended unit Double corner unit
with reduced height web or plain end unit
to be threaded around reinforcing bars as shown in FIGURE 6, be easily split on the jobsite, producing two half-length units for
thus eliminating the need to lift units over the top of previously use at openings or at the ends or corners of a wall.
installed reinforcing bars during construction. In addition to Some units are produced to varying nominal heights (FIGURE
being lighter, open-end units provide for a larger cell, which
8) and nominal lengths (FIGURE 9) to provide a different
reduces congestion in highly reinforced assemblies. Note that
double open-end units effectively require the assembly to be
solid grouted as there is no means of confining grout to isolated
2 in.
vertical cells. 75
/8
in
.
Horizontally reinforced bond beams in concrete masonry 1 3/4
in.
placement in the wall. Lintel units are similar to bond beam units
.
lintel.
/4
i
n.
Sash block have a vertical groove molded into one end to 1 1/4
in.
with lower density units. Painting or coating the surface of change in aggregate type) used to manufacture a concrete
the concrete masonry assembly reduces the NRC for both masonry unit may change its color or texture, particularly for
lightweight and normal weight concrete masonry. See TEK 13- units with mechanically altered features such as split or ground-
02A, Noise Control with Concrete Masonry (REF. 10G) for a full face surfaces. As a result, when aesthetics are an important
discussion. consideration, sample units submitted for conceptual design
should incorporate the specific aggregate intended to be used
5.3 Water Penetration and Absorption
in the actual production of the units.
Concrete masonry unit specifications establish upper limits
on the amount of water permitted to be absorbed (TABLE 2). 5.5 Energy Efficiency
Absorption is expressed in pounds of water per cubic foot of Increasing the unit density, unit thickness, unit solid content,
concrete, lb/ft3 (kilograms of water per cubic meter of concrete, and amount/extent of grout, increases the installed weight of the
kg/m3). These limits vary with the density classification of the masonry assembly, which is directly related to its heat capacity
unit as shown in TABLE 2. (REF. 10C). Conversely, increasing the density or amount of grout
used in a concrete masonry assembly decreases its R-value.
While the absorption values are not directly related to unit
Because of the multitude of variables that determine the overall
physical properties such as compressive strength and
energy efficiency of a structure, some projects benefit more
resistance to mechanisms of deterioration such as freeze-thaw,
by increasing the thermal mass of an assembly while others
they do provide a measurement of the void structure within the
see more energy efficiency by increasing the R-value. As such,
concrete matrix of the unit. Several production variables can
the unique requirements of each project should be considered
affect the void structure, including degree of compaction, water
individually for maximum benefit when selecting a unit density.
content of the plastic mix, and aggregate gradation. Due to the
vesicular structure of lower density units, there is a potential for 5.6 Structural Design Influences
higher measured absorption than is typical for higher density Regardless of unit density, all concrete masonry units must
units. Consequently, ASTM permits lower density units to have meet the minimum compressive strength requirements
a higher maximum absorption value. stipulated by their respective ASTM specification. It is possible
The higher absorption limits permitted by ASTM for lower to produce concrete masonry units that meet or exceed the
density units do not necessarily correlate to changes in water minimum ASTM strength in any density classification, although
penetration resistance. One reason is that water penetration not all combinations of physical properties may be commonly
resistance is highly affected by workmanship and dependent available in all regions. Therefore, local producers should
on detailing for water management. It is generally recognized always be consulted for product availability before specifying.
that these two factors more heavily influence an assembly’s In general, for a given concrete masonry unit mix design, higher
water penetration resistance than do other factors, such as unit compressive strengths can be achieved by increasing the unit
density. density through adjustments to the manufacturing methods.
5.4 Aesthetic Considerations The structural design of masonry is based on the specified
compressive strength of masonry, f'm, which is a function of
In general, the many options available for architectural concrete
the compressive strength of the unit and the type of mortar
masonry units can be offered in any of the three unit density
used in the construction, not the unit density. As such, the
classifications. However, with respect to unit appearance,
design flexural, shear, and bearing strengths of masonry,
any change in aggregates (whether a change in source or a
some deformational properties such as elastic modulus, and
the structural behavior of the masonry assembly determined
by codes and standards are independent of the density of the
concrete masonry unit.
Unit density, however, can influence other structural design
considerations, aside from compressive strength. Reducing
the density of a concrete masonry unit can reduce the overall
weight of a structure, and potentially reduce the required size
of the supporting foundation or other structural elements.
Reducing the weight of a structure or element also reduces the
seismic load a structure or element must be designed to resist,
because the magnitude of seismic loading is a direct function of
construction material weight.
As with thermal mass and sound control, there may be
circumstances where increasing the unit density is structurally
Figure 12 beneficial. For example, the structural stability against
overturning and uplift due to wind loads is increased with
FIGURE 12—Acoustical Concrete Masonry Units increasing structural weight. Hence, while increased structural
weight increases seismic design forces, it also concurrently both faces, to serve as both exterior and interior finish, thereby
helps to resist wind loads. Therefore, there may be some increasing both the economic and aesthetic advantages.
structural advantage to using lightweight units in areas of Architectural units comply with the same quality standards as
high seismic risk; and normal weight units in areas prone to non-architectural concrete masonry units as summarized in
high winds, hurricanes and/or tornadoes. Structural design TABLE 2.
considerations, however, are often relatively minor compared
Architectural concrete masonry units are often integrally colored
to other factors that may influence the choice of unit density.
to enhance the appearance or achieve a particular effect.
5.7 Productivity Concrete masonry units are colored by adding mineral oxide
For a given unit configuration, and with all other factors affecting pigments to the concrete mix. Mortars can also be integrally
production being equal, lower unit weights typically enable a colored to blend or contrast with the masonry units.
mason to lay more units within a given timeframe as discussed The final unit color varies with the amount of water used in the
in TEK 03-08A, Concrete Masonry Construction (REF. 10D). The mix (a wetter mix will generally produce lighter and brighter
resulting weight of a given unit, however, is influenced by both colors) as well as the color of the constituent materials, most
the unit density as well as the overall volume of material used notably the cement and aggregate. Both white and gray
in the production of the unit. Hence, it is possible to have a cements are available, where the use of white cement results
lightweight 12 in. (305 mm) unit that weighs less than a normal in more vibrant colors, but also increases cost. Because of
weight 8 in. (203 mm) unit. these varying factors, there are typically some subtle variations
5.8 Movement Control in color among units. When units must be exactly the same
color to achieve a particular architectural effect, uncolored units
Industry guidelines (REF. 10E) for crack control and should be used, then painted or stained the desired color.
accommodating movement within a concrete masonry structure
were developed to be equally applicable to both lightweight and Variegated units provide color variations within each unit,
normal weight concrete masonry units. producing a marbled effect. These units are manufactured by
mixing two or more different concrete colors into the same unit
6.0 ARCHITECTURAL CONCRETE mold.
MASONRY UNITS The units described herein and summarized in
One of the most significant architectural benefits of designing TABLE 1 are some of the more common architectural concrete
with concrete masonry is its versatility – the finished appearance masonry units. However, manufacturers may carry additional
of a concrete masonry wall can be varied with the unit size and products not listed, and conversely, not all products listed will
shape, color of units and mortar, bond pattern, and surface be available in all locations. Consult a local manufacturer for
finish of the units. Some of the surfaces are molded into the final unit selection.
units during the manufacturing process, while others are applied
separately. The term “architectural concrete masonry units”
typically is used to describe units displaying any one of several
surface finishes that affects the texture or appearance of the
unit whether used in a loadbearing assembly or as a veneer.
Architectural concrete masonry units are used for interior and
exterior walls, partitions, terrace walls, and other enclosures.
Some units are available with the same treatment or pattern on
2. Standard Specification for Concrete Building Brick and 9. Code Requirements for Determining Fire Resistance of
Other Concrete Masonry Facing Units, ASTM C55 (all Concrete and Masonry Construction Assemblies, ACI/TMS
recent editions), www.astm.org. 216.1-14 (19), American Concrete Institute, 2019, www.
concrete.org.
3. Standard Specification for Concrete Facing Brick, ASTM
C1634 (all recent editions), www.astm.org. 10 TEK, Concrete Masonry and Hardscapes Association,
www.masonryandhardscapes.org
4. Standard Specification for Prefaced Concrete and Calcium
Silicate Masonry Units, ASTM C744 (all recent editions), a. TEK 07-01D, Fire Resistance Ratings of Concrete
www.astm.org. Masonry Assemblies.
5. Standard Specification for Adhered Concrete Masonry b. TEK 13-01D, Sound Transmission Class Ratings for CM
Units, ASTM C1877 (all recent editions), www.astm.org. Walls.
6. Standard Test Methods for Sampling and Testing Concrete c. TEK 06-01C, R-Values of Multi-Wythe Concrete Masonry
Masonry Units and Related Units, ASTM C140/C140M (all Walls.
recent editions), www.astm.org. d. TEK 03-08A, Concrete Masonry Construction.
7. Standard Test Method for Linear Drying Shrinkage of e. CMU-TEC-009-23, Crack Control Strategies for Concrete
Concrete Masonry Units, ASTM C426 (all recent editions), Masonry Construction.
www.astm.org.
f. TEK 03-16A, Concrete Masonry Screen Walls. 11. Standard Method for Determining Sound Transmission
Ratings for Masonry Assemblies, TMS 302-18, The
g. TEK 13-01D, Noise Control with Concrete Masonry. Masonry Society, 2018, www.masonrysociety.org.
h. TEK 100-02, Weights and Section Properties of Concrete 12. FAQ, Concrete Masonry and Hardscapes Association,
Masonry Assemblies. www.masonryandhardscapes.org.
i. TEK 06-02C, R-Values and U-Values for Single Wythe a. CMU-FAQ-014-14, What is the Difference Between a
Concrete Masonry Walls. “Cinder Block” and a “Concrete Block”?
ASTM C90 unit – RCP Block and Brick FIGURE 9 — County Materials Corporation
ASTM C1877 units – Oldcastle Architectural FIGURE 14 – RCP Block and Brick
Sandblast unit – RCP Block and Brick FIGURE 20 – Orco Block and Hardscape
COMMONLY ASKED QUESTIONS tend to be specified under ASTM C1634 whereas ‘CMU size’
units are specified under ASTM C90, there are no building
1) Are concrete facing brick and concrete building
code limitations on using one unit versus the other in anchored
brick interchangeable?
veneer applications. That said, ASTM C1634 stipulates a
Despite having similar configurations, concrete building brick is higher compressive strength and lower water absorptions
used for non-facing, utilitarian applications whereas facing brick requirements compared to ASTM C90. Therefore, while
are used in applications where one or more faces of the units is ASTM C1634 brick can be used in applications where ASTM
intended to exposed. In addition to having more stringent finish C90 units are specified, due to the differences in minimum
and appearance requirements, facing brick must also comply properties, ASTM C90 units should not be substituted for ASTM
with higher compressive strength requirements and lower C1634 facing brick without prior approval from the architect or
absorption limits compared to building brick. Therefore, while engineering on a project.
facing brick can be used in applications where building brick are
specified, building brick cannot be substituted for facing brick 4) Is there any difference in the structural analysis
without prior approval from the architect or engineering on a when designing half-high concrete masonry units
project. versus and full-height concrete masonry units?
2) What is the difference between a concrete block No. Structurally, both half-high and full-height unit configurations
are designed exactly the same way using the same provisions
and a cinder block?
contained in TMS 402 (REF. 8).
Both concrete block and a cinder block are concrete masonry
units produced with the same three basic constituent materials: 5) Are there limits on the constituent materials
water, cement, and aggregate. Functionally there is no difference permitted to be used in the production of concrete
between concrete block and cinder block in modern U.S. codes masonry units?
and standards. Instead, these are terms that have evolved Yes. Each ASTM standard that covers the minimum
through the decades, most notably when natural or manmade requirements for concrete masonry units includes criteria
cinders were first introduced into the manufacturing of concrete for the cement, aggregate, and other constituents such as
masonry units. Additional information on the differences admixtures and pigments. Many performance attributes
between cinder block and concrete block is available in CMU- of concrete masonry units are indirectly accounted for,
FAQ-014-14, What is the Difference Between a “Cinder Block” or inherently reflected within, the requirements of these
and a “Concrete Block”?, (REF. 12B). specifications without direct measurement, assessment, or
3) Can a unit complying with ASTM C90 also comply evaluation. Products manufactured using alternative materials,
with ASTM C1634? manufacturing methods, or curing processes not covered by
these specifications should consider additional assessment
Concrete masonry veneers have become a popular cladding
criteria to ensure successful performance of the unit for the
solution using units complying with ASTM C90 (loadbearing
intended application. Additional information on this topic is
concrete masonry) and ASTM C1634 (concrete facing brick).
available in FAQ 19-14, Performance Guidelines for Concrete
While there is a general trend that ‘brick size’ unit configurations
Masonry Units, (REF. 12C).
ABOUT CMHA
The Concrete Masonry & Hardscapes Association (CMHA) represents a unification of the Interlocking Concrete Pavement
Institute (ICPI) and National Concrete Masonry Association (NCMA). CMHA is a trade association representing US
and Canadian producers and suppliers in the concrete masonry and hardscape industry, as well as contractors of
interlocking concrete pavement and segmental retaining walls. CMHA is the authority for segmental concrete products
and systems, which are the best value and preferred choice for resilient pavement, structures, and living spaces.
CMHA is dedicated to the advancement of these building systems through research, promotion, education, and the
development of manufacturing guides, design codes and resources, testing standards, and construction practices.
Disclaimer:
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assistance should be sought with respect to the design, specifications, and construction of each project.