Admixtures in Conctete
Admixtures in Conctete
Workability tests
Comparison of Consistency Measurements by Various Methods
WORKABILITY SLUMP VEE – BEE TIME COMPACTING
DESCRIPTION mm (seconds) FACTOR
Extremely dry - 32 – 18 -
Stiff 0 – 25 10 – 5 0.75
• The presence of water, or its involvement in the reactions is necessary for the
problems to occur. Thus, the durability of concrete is intrinsically related to its
water-tightness, or permeability.
Introduction
Admixtures can be used to modify various fresh and hardened concrete properties:
Fresh State Hardened State
• Decrease water content • Increase compressive strength
• Increases slump and workability • Improve freeze / thaw resistance
• Reduce segregation • Improve impact & abrasion resistance
1. Chemical Admixtures
Types of admixture
for concrete 2. Mineral Additives
3. Polymers base
1. Chemical Admixture Types
• Water-reducing admixtures (plasticizers)
• Retarding admixtures
• Accelerators and Retarding Plasticizers
• Corrosion inhibitors
• Air-entraining admixtures
• Lubricants or surfactants
• Water retaining (Note: this type is intended to reduce
bleeding from concrete)
1. Chemical Admixtures
• Chemical admixtures in principle, interfere with the action of cement within
concrete, and including its hydration.
• Depending on the desired effect, a chemical admixture could be:
- Set regulators
• Accelerators
• Retarders
- Water reducers including high range water reducers
- Air entertainers
- Corrosion inhibitors etc.
• Normal water reducer reduce the demand by 10 to 15 percent, while a high range water reducer
reduces water demand by about 25 to 30 percent.
• Air entertainers entrap air intentionally and consciously to modify concrete properties.
• Chemical admixtures used to reduce corrosion are called corrosion inhibitors.
Presence of nitrites modifies the pore solution in a manner that, the reinforcing
bars in concrete become more resistant to corrosion. Electrochemical process
involving corrosion is slowed down.
Chemical Admixtures in Concrete
• Available in liquid forms
• Batched by volume
• Dosage are small special care need to be taken at the time
of batching
• Pure admixture is often diluted with water and then added
as a part of the unit water content required to be mixed, to
ensure a better distribution in the concrete.
Dosage of Chemical Admixtures in Concrete
• Added in relatively small dosage in terms of cement content.
• A dosage of 1% by weight of cement in a concrete containing 450 kgs/m3 of cement,
means 4.5 kgs of admixture per m3 of concrete.
• The weight of a cubic meter of concrete is about 2400kgs, so the chemical admixture
constitutes less than 0.2% of the concrete by weight.
Example:
• Chemical admixture is an aqueous solution – 4 kgs is dissolved in 10 liters of water.
i) Chemical admixture’s requirement: 400 kgs/m3 of cement in the concrete mix, we need 4 kgs of the
chemical admixture. Herein, 4 kgs of chemical admixture is dissolved in 10 liters of water. Take 10
liters of this concentrated and the total water to be added is adjusted. If original water demand is 180
kg/m3, then 10 kgs of chemical admixture need to be subtracted and 170 kg/m3 of water should be
applied.
ii) If 6 kgs of chemical admixture is required, that is about 7.5 percent of that concrete mix, then 15 liters
of the concentrate is added and 15 liters of the water, adjusted against the total water required. If
original water demand is 180 kg/m3, then 15 kgs of chemical admixture need to be subtracted and 165
kg/m3 of water should be applied.
Accelerators and Retarders (Set Regulators)
• They are used under special conditions – when concrete is used in cold or hot
temperatures, there could be a need to regulate the setting process – either to
accelerate it or retard it.
• A retarder could also be used to prevent formation of cold joint. Similarly, an
accelerator can be used in cases when early strength is required.
Water Reducers
Water reducing agents (or high range water reducing agents)
• They are used to reduce water demand for a given slump (workability).
• Their effectiveness can be measured in terms of the percentage of water
reduction that can be achieved for a given dosage.
• Example: If 180 kgs of water is required for a certain slump (without an
admixture), and we use an admixture, which at a certain dosage, can reduce
water by 20%, then we can get the same slump with (180-36), i.e., 154 kgs.
• 1% ⟶5%, 10% ⟶
• ? ⟵ 15%
Air Entraining Admixtures
• Entrained concrete (AE), where an admixture has been added consciously
entrain air into the system.
• Non air entrained concrete is one, where air may be still present, but it is the
entrapped air, and not entrained air, and it is there only unintentionally and not
entrained.
• Air entrainment is accompanied by increase in workability, that the unit water
content may have to be reduced for a certain workability.
Principal performance requirements for admixtures given in BS EN 934-2
Dosage of Admixture
BS EN 934–2 advises that “trial tests should be carried out with the materials
to be used on site to find the dosage necessary to achieve the desired result”.
The concrete producer may well have the results of such tests, which should
be obtained before specifying the type and dose of admixture for a specific
concrete mix.
1. admixtures of the same type from different manufacturers may well require
different doses to achieve the desired effect;
2. the effect of admixtures is dependent on the particular cement and
aggregates used in the concrete.
Plasticizers (Water Reducers)
Plasticizers (Water Reducers) Superplasticizer is practiced for
• Production of flowing, self levelling, self compacting
concrete
• Production of high strength and high performance
concrete.
Water Reducer and High Range Water Reducer
Without Admixture
With Admixture
How Conventional Type A Water Reducers (Plasticizers) Work?
Dispersion Effect: Portland cement will have a tendency to flocculate in wet concrete.
These flocculation entrap certain amount of water used in the mix. When cement
particles are deflocculated, the water trapped inside the flocs gets released and now
available to fluidify mix.
Retarding Effect: It is mentioned earlier that plasticizer gets adsorbed in the surface of
cement particles and form a thin sheath. This thin sheath inhibits the surface hydration
reaction between water and cement as long as sufficient plasticizer molecules are
available at the particle/solution interface. +
+ +
Water
+ +
+
+ Cement
+ +
The Result:
• Increased Water Cut (Lower W/C Ratio): Lower water/cement ratio
means improved product strength and quality.
Hooking units,
Comb Backbone
++ + ++ +
+ +
+ +
Cement Cement
Comb polymer
Steric (physical)
Repulsion Force
Superplasticizers (High Range Water Reducers)
Why Water Reduction?
• Provides dispersion of cement
particles
• Strength
• reduces water demand while
maintaining slump (workability)
thus increases concrete strength
• Benefit
• lower concrete permeability
• can reduce concrete costs with
less cementitious material if Superplasticizer action: a) creating “grease” layer, b)
used correctly surrounding grains of cement with negative charge, c) decreasing
of surface water tension, d) long chains of polymer, physically
precluding the grains of cement to approach each other
Superplasticizers (High Range Water Reducers)
Always a
compromise
Corrosion Inhibitors
Corrosion Inhibitors
• How it works?
• Passive film enhances the protection of reinforcing steel
from corrosion in the concrete
• Generally, corrosion inhibitors are not needed to protect
steel reinforcing, due to the passivating effect of the
high pH in the concrete.
• Effects on Concrete
• May accelerate initial set
• May improve early age strength
Corrosion Inhibitors
As temperature drops, pores During freezing, water in the capillary Under pressure, water will be pushed
created by air entrainment allow pores expands; however, water enters into the air-entrainment pores and not
the water a place to go as it freezes. toward air-entrained pores crack the concrete matrix
Air-Entraining Admixtures
• the spacing factor should not be greater than 0.2 mm
• These incorporated millions of non-coalescing air bubbles, which will act as flexible
ball bearings and will modify the properties of plastic concrete regarding
workability, segregation, bleeding and finishing quality of concrete.
• Are used to produce concrete that is resistant to the effects of freezing and thawing
and to improve workability
1.6
ASTM C 672: Samples are monitored visually and for loss of mass
over a period of 50 or more cycles of freezing and thawing in
presence of salts
Mechanism of Air Entrainment
Hydrophobic end is attracted + Factors effecting the
- - development of air
to air within bubbles + Aggregate +
- entrainment
-
Surface tension reduced – + + • Mixing time
- -
stable bubbles +
• Materials
Charges around bubbles lead • Sequencing
to repulsive forces between Air + • Temperature
- -
bubbles (prevent coalescence) Cement
+ - + • Mixing Action
Bubbles adhere to cement & + • Equipment
aggregate particles – cohesion - Cement -
+ - + - • Dosage Rates
of mix improved +
- • Admixtures
+ Aggregate
• *Almost everything!
AEA’s do not add air to the -
+
concrete…they make the air that is already
there…STABLE
• How much air should be in concrete (no admixtures)?
• Less than 3%
2. Mineral Admixtures
Motivation to use Mineral Admixtures
• It comes from one of the following:
- Industrial byproduct utilization
- Environmental concern (Sustainable Development)
- Economy in cement consumption
- Reduced heat of hydration
- Durability considerations
- High strength requirements
Mineral Admixtures in Concrete: They are use in concrete mixes usually
- As a partial replacement of cement, or
- In addition to the cement
to improve the properties of the concrete. This can be terms of development of
compressive strength, or liberation of the heat of hydration, or any other parameter.
2. Mineral Admixtures
• Fly ash, ground granulated blast-furnace slag,
silica fume, and natural pozzolans, such as
calcined shale, calcined clay or metakaolin, are
materials that, when used in conjunction with
portland or blended cement, contribute to the
properties of the hardened concrete through
hydraulic or pozzolanic activity or both (Fig.). Fig. Supplementary cementitious materials. From left to right,
fly ash (Class C), metakaolin (calcined clay), silica fume, fly
• A pozzolana is a siliceous or aluminosiliceous ash (Class F), slag, and calcined shale.
material that, in finely divided form and in the
presence of moisture, chemically reacts with the
calcium hydroxide released by the hydration of
portland cement to form calcium silicate hydrate
and other cementitious compounds.
• Pozzolans and slags are generally catergorized as
supplementary cementitious materials or mineral
admixtures.
Fig. Scanning electron microscope (SEM) micrograph of fly ash particles at 1000X. Although most fly
ash spheres are solid, some particles, called cenospheres, are hollow (as shown in the micrograph).
Mineral Admixtures
Table. Specifications and Classes of Supplementary Cementitious Materials
• They may be used in addition • Ground granulated iron blast-furnace slags—ASTM C 989 (AASHTO M 30
to or as a partial replacement of
• Grade 80 Slags with a low activity index
Portland cement or blended
cement in concrete, depending • Grade 100 Slags with a moderate activity index
on the properties of the • Grade 120 Slags with a high activity index
materials and the desired effect
on concrete. • Fly ash and natural pozzolans—ASTM C 618 (AASHTO M 295)
• The optimum amount to use • Class N Raw or calcined natural pozzolans including:
should be established by
• Diatomaceous earths
testing to determine
• (1) whether the material is • Opaline cherts and shales
indeed improving the property, • Tuffs and volcanic ashes or pumicites
and • Calcined clays, including metakaolin,
• (2) the correct dosage rate, as
• and shales
an overdose or underdose can
be harmful or not achieve the • Class F Fly ash with pozzolanic properties
desired effect. • Class C
• Fly ash with pozzolanic and cementitious properties
• Silica fume—ASTM C 1240
Mineral Admixtures: Fly Ash
• Fly ash, the most widely used supplementary cementitious material in concrete, is a byproduct of the combustion
of pulverized coal in thermal power plants (electric power generating plants).
• During combustion of coal, 75-80% of the ash flies out with the flue gas, so called fly ash. The ash that doesn’t
fly out is called “bottom ash”, which can be processed as aggregate, but is not used in concrete. The quality and
composition of fly ash depends on the type of cola being burnt.
• Upon ignition in the furnace, most of the volatile matter and carbon in the coal are burned off. During
combustion, the coal’s mineral impurities (such as clay, feldspar, quartz, and shale) fuse in suspension and are
carried away from the combustion chamber by the exhaust gases. In the process, the fused material cools and
solidifies into spherical glassy particles called fly ash (Fig. 3-2).
• The fly ash is then collected from the exhaust gases by electrostatic precipitators or bag filters.
• Fly ash is a finely divided powder resembling Portland cement (Fig.).
• The particle sizes in fly ash vary from less than 1 μm (micrometer) to more than 100 μm with the typical particle
size measuring under 20 μm. Only 10% to 30% of the particles by mass are larger than 45 μm.
• The surface area is typically 300 to 500 m2/kg
SiO2 21 35 50 35 90
Al2O3 5 8 25 20 2
Fe2O3 2 3 10 5 2
CaO 65 40 1 20 -
PC: Portland cement, GGBFS: Ground granulated blast furnace slag, F-FA: Type
F fly ash, C-FA: Type C fly ash, SF: Silica fume