Oss-309
Oss-309
DNV-OSS-309
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Offshore Service Specification DNV-OSS-309, October 2010
Changes – Page 3
CONTENTS
SECTION 1
INTRODUCTION
A. Introduction
RT
A 100 General
PA
AL
DNV
UR
101 This Offshore Service Specification presents DNV serv- OFFSHORE
ED
SERVICE
OC
ices with respect to Risk Based Verification, Classification and SPECIFICATIONS.
PR
Certification of offshore gas terminals. It also clarifies the role
INT
of risk assessment and qualification of technology within these
ERN
OTHER
services.
ATI
ON
DNV
DNV S
AL
A 200 Organisation of this Offshore Service Specifica- OFFSHORE
CO
STANDARDS
TAND
DES
RT
tion
PA
/ST
ARDS
AL
AND
201 This document is divided into two main sections:
NIC
ARD
CH
TE
S
— Section 1 provides a general introduction
— Section 2 describes the various services DNV offers DNV
GUIDELINES INTERNAT.
DNV RECOMMENDED PRACTICES RPs ETC.
& NOTES
A 300 Objects covered
301 Although this document refers primarily to concepts Figure 1
DNV Offshore Publication Hierarchy
involving liquefied natural gas (LNG), it may also be used for
other terminal and offshore installation solutions such as those
involving liquefied petroleum gas (LPG), compressed natural 402 In addition to these three levels of documentation DNV
gas (CNG), and gas to liquids (GTL) products. also issues Offshore Technical Guidance (OTG) on specific
subjects.
302 Offshore terminals may be fixed or floating, and may be
mainly constructed in steel or in concrete. Several different 403 This document will also make reference to relevant doc-
uments in the DNV document hierarchy and where appropriate
terms are used in describing LNG import and export terminals. to internationally accepted codes and standards.
303 An offshore terminal which processes hydrocarbons and 404 These documents include the following DNV publica-
refrigerates gas to produce LNG will be termed here an export tions :
terminal. Where this is a floating installation, this may also be
termed either an FLNG installation (floating LNG) or an LNG DNV Documents Relevant for LNG Terminals
FPSO (LNG floating production, storage and offloading unit). Reference Title
The installation may be fed gas directly from a gas well or may DNV-OTG-02 Offshore Gas Export and Receiving Terminals
process associated gas in conjunction with oil production. DNV-OSS-300 Risk Based Verification
DNV-OSS-301 Certification and Verification of Pipelines
304 An offshore terminal which receives and regasifies LNG
DNV-OSS-102 Rules for Classification of Floating Production
to provide gas to the market gas grid will be termed here, a and Storage Units
receiving or import terminal. Where the terminal is a bottom DNV-OS-B101 Metallic Materials
fixed concrete design it may be termed a CGBS (Concrete DNV-OS-C101 Design of Offshore Steel Structures, General
Gravity Based Structure). Where the terminal is a floating (LRFD method)
installation it may also be termed an FSRU (floating storage DNV-OS-C102 Structural Design of Offshore Ships
and regasification unit). DNV-OS-C502 Offshore Concrete Structures
DNV-OS-C503 Concrete LNG Terminal Structure and
A 400 DNV Document hierarchy Containment Systems
401 DNV Offshore Publications which provide information DNV-OS-C301 Stability and Watertight Integrity
at various levels of detail for offshore installations are organ- DNV-OS-C401 Fabrication and Testing of Offshore Structures
ized into a three level document hierarchy, illustrated in DNV-OS-D101 Marine and Machinery Systems and Equipment
Figure 1: DNV-OS-D201 Electrical Installations
DNV-OS-D202 Instrumentation and Telecommunication Systems
— Offshore Service Specifications (OSS series) DNV-OS-D301 Fire Protection
providing principles and procedures of classification, ver- DNV-OS-E201 Hydrocarbon Production Plant
ification and consultancy services DNV-OS-E301 Position Mooring
— Offshore Standards (OS series) DNV-OS-E401 Helicopter Decks
specifying technical requirements and acceptance criteria DNV-OS-F201 Dynamic Risers
for general use by the offshore industry as well as provid- DNV-OS-F101 Submarine Pipeline Systems
ing the technical basis for classification DNV-RP-A203 Qualification Procedures for New Technology
— Recommended Practices (RP series) DNV-RP-C204 Design against Accidental Loads
providing sound engineering practice as well as guidance DNV Rules DNV Rules for Planning and Execution of
related to the higher level Offshore Publications. Marine Operations
405 All documents in the DNV hierarchy may be freely 503 LNG Transfer System
accessed via our website dnv.com.
Code Title
A 500 International standards NFPA 59A (Chap 8)Standard for Production, Storage and
handling of Liquefied Natural Gas
501 Internationally recognised standards may also be used in
OCIMF Design and Construction Specification for
design and construction of offshore terminals these may Marine Loading Arms, 3rd ed 1999
include (others may be directly referenced in individual DNV
SIGTTO/ICS/OCIMF Ship to Ship Transfer Guide (Liquefied
Offshore Standards): Gas), 2nd ed. 1995,
502 Process Systems : ICS Tanker Safety Guide (Liquefied Gas), 2nd
ed. 1995
Code Title SIGTTO Liquefied Gas Handling Principles on
NFPA 59A Standard for the Production, Storage, and Ships and in Terminals, 2nd ed. 1996,
Handling of Liquefied Natural Gas (LNG) OCIMF Mooring Equipment Guidelines, 2nd ed.
TEMA Tubular Exchanger Manufacturers Association 1997
NFPA 37 Standard for the Installation and Use of Stationary
Combustion Engines and Gas Turbines
ASME VIII Boiler and Pressure Vessel Code
API RP 14C Analysis, Design, Installation and Testing of Basic
Surface Safety Systems for Offshore Production
Platforms
API RP 520 Sizing, Selection and Installation of Pressure
Relieving Devices in Refineries
API RP 521 Guide for Pressure Relieving and Depressurising
Systems
API Std 610 Centrifugal Pumps for Petroleum, Heavy Duty
Chemical and Gas Industry Services
API Std 6D Specification for Pipeline Valves
API Std 617 Axial and Centrifugal Compressors and Expander
Compressors for Petroleum, Chemical and Gas
Industry Services
API Std 618 Reciprocating Compressors for Petroleum,
Chemical and Gas Industry Services
API Std 619 Rotary Type Positive Displacement Compressors
for Petroleum, Chemical and Gas Industry
Services
ASME B31.3 Process Piping
AGA Report 3 Orifice Metering of Natural Gas
AGA Report 3 Fuel Gas Energy Metering
AGA Report 3 Measurement of Gas by Turbine Meters
SECTION 2
VERIFICATION, CLASSIFICATION AND CERTIFICATION SERVICES
A. Principles of Verification, Certification and international codes and standards will normally be used as
Classification a supplement to the Offshore Codes and where found
equivalent may be permitted to replace them. Classifica-
A 100 Definitions tion has been traditionally a prescriptive approach, howev-
er for novel technology, existing experience is
101 Verification is defined as confirmation by examination supplemented with risk assessment.
and provision of objective evidence that specified require- If desired the Classification approach may adopt a purely
ments have been fulfilled (ISO 8402: 1994).Verification con- risk-based method to define the Classification require-
stitutes a systematic and independent examination of the ments rather than using the existing prescriptive require-
various phases in the life of an asset to determine whether it is ments. This approach is described in DNV-OSS-121
(or continues to be) in compliance with some or all of the asset “Classification Based on Performance Criteria Deter-
specifications. mined from Risk Assessment Methodology”
102 In the context of offshore projects we may use the fol-
lowing terms depending on the terms of reference of the veri- — Risk-Based Verification
fication contract: Instead of using an approach based on prescriptive re-
quirements, project verification requirements may be de-
— General Verification rived from use of risk assessment technology. Risk Based
In this case the verification involves a compliance check Verification is a structured, systematic process of using
against client-defined requirements. These requirements risk analysis and cost-benefit analysis shall strike a bal-
may or may not include DNV Offshore Standards, and will ance between technical and operational issues and be-
typically include company standards and internationally tween safety and cost.
recognized codes and standards. Verification may extend The RBV methodology contains the following steps:
to some or all project phases depending on the agreed
scope. — Hazard identification
In this approach DNV acts in the capacity of either a 2nd — Risk assessment
party (as part of the client’s organization) or 3rd party (in- — Evaluation of risk-control options
dependent of the client organization) — Recommendations for decision-making
— Development of verification plan
— Certification — Performance of verification.
Certification is Verification for which the deliverable in-
cludes the issue of a Certificate. In this Guidance when This approach is described in DNV-OSS-300 “Risk Based
Certification is used it designates the overall scope of Verification”.
work or multiple activities for the issue of a Certificate
(typically including both design and construction phases), — Qualification of Technology
whilst Verification may have a similar scope but may also Gas terminal concepts may involve use of novel technol-
be used for individual activities associated with the total ogy or novel application of existing technology. Such
work. Certification is performed as a 3rd party service, technology may not be adequately addressed by existing
Verification may be performed as either a 3rd Party or a codes and standards. In order to verify that such technol-
2nd Party activity. ogy meets desired levels of safety and reliability it is nec-
essary to assess it in a structured manner so that all
— Statutory Certification potential hazards are addressed.
This is defined as a compliance check against the technical This methodology is described in DNV-RP-A203 Qualifi-
requirements of a third party regulatory body. This will cation Procedures for New Technology
typically be the requirements of the shelf state where the
offshore terminal is located. It may also include require- A 200 DNV Deliverables
ments of maritime administrations where floating installa- 201 Depending on the service carried out by DNV, the final
tions are involved, either during transit or as a supplement conclusion will be documented by a specific agreed delivera-
to the shelf state when installed. Statutory Certification ble. Typically these deliverables will be termed as follows in
will typically require to be maintained during the life of 202-205.
the installation. DNV acts as a 3rd party where statutory
certification is involved (Reference Sec.4 A300 with re- 202 Verification according to shelf state regimes and Opera-
gard to typical flag state scope). tor’s specifications
Requirement from authorities may be either mainly pre- — Verification Report on Design
scriptive (e.g. U.S., Canada) or mainly functional and risk — Statement of Compliance
based (e.g. U.K., Norway, Australia). In either case the
verification approach can be adapted to accommodate the — Certificate of Conformity.
regulatory philosophy. 203 Classification according to DNV Rules and additional
— Classification statutory work on behalf of authorities:
Classification is defined as verification according to DNV — Class Certificates
rules, where on completion, a DNV Classification Certifi- — Approval in Principle
cate is issued. Classification is always a 3rd party activity. — Product Certificates for Components and Assemblies
Classification usually implies involvement in all project — Survey Reports.
phases, from design to the operations phase, however this
may be specially agreed for an individual contract. The ba- 204 Verification services according to client’s request
sis of the verification will be DNV Offshore Standards re-
ferred to in the DNV Rules. It should be noted that — DNV Verification Reports.
205 Qualification and testing of new technology, including 304 In both instances it may be necessary to comply with
components and systems specific prescriptive requirements from statutory authorities in
order to ensure final regulatory compliance for the project.
— Statement of Feasibility This would then form the basis of a verification engagement,
— Statement of Fitness for Service. where a certificate needs to be issued.
206 These documents will make reference to the standards, 305 Whether a project opts for one or other of the approaches
regulations and other specifications which have formed the to verification described in this section will depend on a
basis of the verification, and will be backed up by a traceable number of inter-related factors:
record documenting the information considered and the con-
siderations made in arriving at the final status of the verifica- — Overall verification plan
tion work.
The verification carried out by DNV will be a part of the
A 300 Selection of verification approach larger verification needs of the project. The selected veri-
fication approach will therefore be related to the verifica-
301 It should be noted that the verification approaches tion intended to be carried out by the Operator himself and
described above have a certain degree of flexibility and the that which may be carried out by other designated parties.
selected agreed method in a particular project may involve It is an advantage if as much verification as possible is car-
combinations of several approaches. For example General ried out using a similar methodology to ensure a consistent
Verification may have a scope similar to Classification, with- level which is easily traceable.
out the issue of a Class Certificate. Similarly Statutory Certifi-
cation requirements may be incorporated into a General — Level of independence of verifier
Verification approach. The exact scope of verification and the
desired document deliverables should be agreed with DNV on The verifier may be a part of the client’s organization or
a case-to-case basis. may be a third party. Any verification however should
maintain a separation from the organizational unit carry-
302 Approaches based on prescriptive requirements and ing out the actual work to be verified. Separation and inde-
those based on risk assessment, are not totally mutually exclu-
pendence however may still be achieved while the verifier
sive. Classification while traditionally employing prescriptive
requirements recognises that in order to keep up with the pace works in close cooperation with the project.
of technological progress, it will need to supplement and cali-
brate these requirements with requirements based on risk anal- — Regulatory requirements
ysis, when classification is applied to a non “standard” Regulatory authorities may have specific requirements to
concept. verification, and may define a minimum scope for verifi-
303 A Risk Based Verification approach although it adopts a cation (e.g. U.S. CVA scope) or certification. This would
“first principles” approach to design by defining requirements then form the basis of a verification engagement.
relevant for the specific project in question, will make use of
existing codes and design methods where these are available. — Degree of Novelty
For example a requirement to design a floating installation to The greater the degree of novelty the greater the incentive
a safe standard will usually mean employing many aspects of to use risk assessment techniques to ensure that all novel
traditional maritime design methods. aspects are adequately covered.
SECTION 3
VERIFICATION/CERTIFICATION OF OFFSHORE TERMINALS
Increasing
for selected elements
examine the fabrication and construction processes and prod- Ability to Cost of
uct compliance: Influence Change
— quality plan,
— construction specifications, construction method, etc.,
— tolerances and dimensional control procedures,
Concept Commissioning
— material specifications,
— test programs and commissioning activities. Time
SECTION 4
CLASSIFICATION OF OFFSHORE TERMINALS
A. Principles of Classification of Offshore class agreement and reflected in the class notations for the
Terminals installation.
203 The rules and standards referred to in the Class Agree-
A 100 Introduction ment define acceptance criteria for design, construction, sur-
101 Classification is a comprehensive verification service vey and testing of offshore installations, their machinery and
providing assurance that a set of requirements laid down in utility installations, systems and equipment, applicable to the
rules established by DNV are met during design and construc- newbuilding and operational phases.
tion, and maintained during operation of an offshore unit or 204 These rules, together with referenced standards, give
installation. Classification has gained world-wide recognition requirements in the following areas (some items dependant on
as representing an acceptable level of safety and quality. whether floating or fixed):
102 Classification implies an activity, in which an offshore
installation, in this case a terminal, is surveyed by DNV during — Structure
construction on the basis of design approval, tested before — arrangement
being taken into service, and surveyed regularly during its — strength
whole operational life. The aim is to verify that the required — containment system structure
safety standard is built-in, observed and maintained. — support for gas processing plant
103 The rules which are in force at the date of the written — offloading structures
request for classification, are the basis for the assignment and — materials and welding
maintenance of class. In exceptional cases, where unaccepta- — corrosion protection
ble service experience and/or theoretical findings clearly show — tank arrangement
that safety hazards may arise in connection with items covered — weathertight and watertight integrity
by the existing rules, DNV may lay down supplementary — stability and floatability
requirements to maintain the overall safety standard reflected — foundation.
by the rules.
— Marine, machinery and utility installations and equipment
104 While the rules contain many prescriptive requirements,
the rules also call for use of risk assessment to address novel — power generation and distribution
aspects and novel applications of known technology. — drainage and bilge pumping
105 While the basis for classification of an offshore terminal — ballasting
is DNV Rules and Standards, DNV will also consider alterna- — anchoring and mooring
tives to requirements contained in the Rules if they are found — pressure vessels and high pressure piping in Hull/
to maintain the overall safety standard represented by the rules. main structure (if relevant)
— drains from topsides or other systems which might
affect hull/main structure safety
106 Where an offshore installation is covered by detailed
technical legislation of either a flag state, as could be the case — Safety Systems
for some floating terminals, or the shelf state, the requirements
of such bodies may form the basis for assigning class. It should — area classification
also be noted that a flag state may also act as a port state with — emergency power
respect to offshore terminals (floating or fixed), so that the — emergency shut-down
maritime administration may be the leading authority with — escape routes
regard to offshore terminals. — fire and gas detection and alarm
107 Following satisfactory design and construction of an off- — fire fighting
shore terminal a Classification Certificate is issued. — communication (alarm, public address)
— structural fire protection (including penetrations)
108 In order to maintain Class the terminal needs to be satis- — control systems for safety systems (including UPS
factorily maintained and modifications adequately addressed. arrangement)
This is confirmed by annual and periodic surveys. — HVAC including ventilation in hazardous areas.
A 200 Scope of classification 205 The listing above does not include the gas processing
201 Classification comprises mandatory elements and vol- plant (LNG, LPG or GTL) or the loading/offloading arrange-
untary elements. Typically the main structure and storage and ment. These, and other areas such as cranes, helideck, which
machinery and systems critical to maintaining their safety will are not considered as part of the minimum scope of class, may
be subject to mandatory coverage by Class. Equipment and be included in the Class scope on agreement with the client.
systems for processing of gas, i.e. liquefaction or regasification 206 Classification generally does not cover aspects such as
plant, may be covered by Class on a voluntary basis. If such lifesaving and evacuation equipment, pollution prevention
systems are not covered by Class it is assumed that they are equipment. These are typically covered for offshore installa-
covered by a separate verification system to a satisfactory tions by flag or shelf states. However if the operator wishes the
level. class society to address such areas, this can be included as an
202 For mandatory class items, there may be cases where the addition to the standard class scope. This typically needs to be
client wishes to limit the scope of classification to selected coordinated with other regulatory authorities who may wish to
areas and items only. Such special class arrangements may be have an active role in these matters.
acceptable provided it can be demonstrated that areas and
items not covered by classification have, or will be, designed, A 300 Flag/ maritime administration considerations
constructed and maintained to an appropriate recognised 301 Generally the flag state or maritime administration has
standard. The involvement by DNV will be specified in the requirements within the following areas, some of which are
fully or partially covered by the classification scope. Even if an B 400 Basic design notations
installation is not floating, the maritime administration may
have full or partial authority over the offshore installation. 401 The basic design notation indicates the type of structure.
— Lifeboats and other life saving equipment Table B1 Basic design notations
— Escape ways Basic design notation Description
— Load Line marking Floating Offshore The terminal may be ship shaped or barge
Terminal shaped. It may be constructed in steel or in
— Pollution Prevention/Oily water system concrete, or some combination of both.
— Helideck and Helifuel system Fixed Offshore The terminal will be a gravity based struc-
— Aids to Navigation Terminal ture, fabricated in steel or concrete or a
— Emergency communication combination of both
— Emergency Power*
— Emergency Lighting* B 500 Service notations
— Stability* 501 Terminals constructed according to DNV rules for off-
— Structure* shore classification, arranged for a particular service and found
— Firefighting/Fire Protection* to be in accordance with the relevant requirements for such
— Fire detection* service, will be given a corresponding service notation.
— Lifting Appliances
Table B2 Service notations
— Working Environment
Notation Description
*parallel scope to Class (usually equivalent with exceptions LNG Liquefaction Terminal which processes gas to produce
for a few flag states) LNG as a main function
LNG Regasification Terminal which processes LNG to produce
gas for pipeline as a main function
Table B3 Additional system and special facility notations B 800 Limitations of class
(Continued) 801 When the client for an OI classed installation wishes to
Notation Description limit the scope of classification to selected areas and items
HELDK Helicopter deck structure only, the parts of the installation which are covered by classi-
fication will be indicated in the classification certificate. The
HELDK-S Helicopter deck structure including safety
aspects related to the unit purpose of the notation Limitation of Class shall indicate such
limitations, if applicable
HELDK-SH Helicopter deck structure including safety
aspects related to the unit and to the helicopter Example:
HELDK-SHF Helicopter deck structure and safety
aspects related to the unit and to the helicop- — Structure: Classification is limited to cover main structure.
ter, including on board helicopter service
facilities
B 900 Typical terminal class notations
HMON-1 Provided with basic hull monitoring system
HMON-2 Provided with comprehensive hull 901 Notations which would be typical for offshore receiving
monitoring incorporating measurement of and export terminals would be as follows (these are arbitrary
environmental conditions examples which include both mandatory and non-mandatory
ICE-L Strengthened for ice condition operation notations) :
ICS Unit equipped with integrated computer
system Table B5 Terminal Class Notations
OFFLOADING Hydrocarbon or LNG offloading system Notation Description
POSMOOR Passive position mooring system OI Floating The terminal may be ship shaped or barge
Offshore LNG shaped. It may be constructed in steel or in
POSMOOR-V Mooring system designed for positioning in Liquefaction concrete, or some combination of both. It will
the vicinity of other structures Terminal, POS- receive gas from wells and liquefy and store it
POSMOOR-TA Thruster assisted mooring system dependent MOOR before transferring it to a gas carrier. May also
on manual remote thrust control system be termed an LNG FPSO. The mooring system
POSMOOR-ATA Thruster assisted mooring system dependent is covered by Class.
on automatic remote thrust control system OI Fixed The terminal will be a gravity based structure,
PROD Hydrocarbon production plant Offshore LNG fabricated in steel or concrete or a combina-
Liquefaction tion of both. It will receive gas from wells and
Liquefaction LNG Liquefaction Plant is designed and Terminal, liquefy and store it before transferring it to a
Plant (LNG) constructed in accordance with Class require- Liquefaction gas carrier. Both the cranes and the liquefac-
ments as reflected in DNV-OS-E201 and Plant, CRANE tion plant are voluntarily covered by Class.
recognized international standards
Liquefaction LPG Liquefaction Plant is designed and OI Floating The terminal may be ship shaped or barge
Offshore LNG shaped. It may be constructed in steel or in
Plant (LPG) constructed in accordance with Class Regasification concrete, or some combination of both. It will
requirements as reflected in DNV-OS-E201 Terminal, POS- receive liquefied gas from a gas carrier, store
and recognized international standards MOOR , it before regasifying it and sending it to a gas
GTL Plant The Gas to Liquids processing plant is Regasification pipeline. It may also be termed an FSRU. The
designed and constructed in accordance with Plant mooring system is covered by Class. The
Class requirements as reflected in DNV-OS- regasification plant is also voluntarily covered
E201 and recognized international by Class.
standards
OI Fixed The terminal will be a gravity based structure,
CNG Plant The terminal, either export or receiving, has Offshore LNG fabricated in steel or concrete or a combina-
plant for loading or unloading from a CNG Regasification tion of both. It will receive liquefied gas from
Carrier. The plant is designed and constructed Terminal a gas carrier, store it before regasifying it and
in accordance with Class requirements as sending it to a gas pipeline.
reflected in DNV Rules for Ships Pt.5 Ch.15
and recognized international standards (Note 902 For types of terminals not properly characterised by the
the CNG carrier is covered by separate class listed notations, the basic notation:
notation)
Regasification Regasification Plant is designed and con-
OI Offshore Gas Terminal
Plant structed in accordance with Class require- may be used. This could cover, for example, a terminal, float-
ments as reflected in DNV-OS-E201 and ing or fixed, which receives gas which is delivered as Com-
recognized international standards pressed Natural Gas. Similarly LNG could be replaced by LPG
SBM Unit with implemented management system where this is the product or by LNG/LPG where both are pro-
SPM Single point mooring duced. Where the gas liquefaction, regasification or handling
plant is also covered by Class, this would be reflected in an
STL Submerged turret loading
additional system and special facility notation as listed above.
VCS-1, VCS-2 or System for control of vapour emission from
VCS-3 cargo tanks
B 700 Special feature notations
C. Assignment of Class
701 Special feature notations provide information regarding
special design assumptions, arrangements or equipment which C 100 Request for classification
is not covered by other class notations. 101 A request for classification shall be submitted in writing
Relevant special feature notations currently in use are listed in by the client and the Class notations agreed by DNV and the
Table B4. client.
Table B4 Special feature notations C 200 Offshore standards
Notation Description 201 The basis of Classification will be compliance with the
COAT-1 Specification of corrosion prevention in ballast below listed standards, unless otherwise agreed with the client.
COAT-2 tanks
Reference Title ors shall have safe access to the works at all reasonable times,
insofar as the work affects classification. The client shall
DNV-OSS-102 Rules for Classification of Floating Production ensure, through contracts with the parties concerned or other-
and Storage Units
wise, that such access is possible, and that DNV is notified as
DNV-OSS-300 Risk Based Verification to when and where the surveyor's attendance is needed.
DNV-OSS-301 Certification and Verification of Pipelines
304 The following documentation from the Client (work-
DNV-OS-A101 Safety Principles and Arrangement shop and yard) and from subcontractors shall be submitted to
DNV-OS-B101 Metallic Materials DNV at the start of a classification project:
DNV-OS-C101 Design of Offshore Steel Structures, General
(LRFD method) — list of subcontractors to the building yard
DNV-OS-C102 Structural Design of Offshore Ships — list of suppliers of materials and components, including
subcontractors if applicable.
DNV-OS-C502 Offshore Concrete Structures
DNV-OS-C503 Concrete LNG Terminal Structures and C 400 Requirements for manufacturers
Containment Systems
401 Manufacturers of materials, components and equipment
DNV-OS-C301 Stability and Watertight Integrity for main class shall be approved according to criteria estab-
DNV-OS-C401 Fabrication and Testing of Offshore Structures lished by DNV, as applicable.
DNV-OS-D101 Marine and Machinery Systems and Equipment 402 Any required quality control of materials, components
DNV-OS-D201 Electrical Installations and equipment, shall be traceable and documented in writing.
DNV-OS-D202 Instrumentation and Telecommunication Systems Further, quality control shall be carried out by qualified per-
DNV-OS-D301 Fire Protection sonnel at facilities and with equipment suitable for that control.
DNV-OS-E201 Hydrocarbon Production Plant
DNV-OS-E301 Position Mooring C 500 Requirements for suppliers of services
DNV-OS-E401 Helicopter Decks 501 Firms providing services on behalf of the owner, such as
DNV-OS-F101 Submarine Pipeline Systems measurements, tests and maintenance of safety systems and
DNV-OS-F201 Dynamic Risers equipment, where the results may form the basis for the sur-
DNV-RP-A203 Qualification Procedures for New Technology veyor's decisions, shall be approved by DNV.
DNV-RP-C204 Design against Accidental Loads 502 Where surveyors use such services in making decisions
DNV Rules Rules for Planning and Execution of Marine affecting statutory certifications, the suppliers are subject to
Operations approval by DNV in cases where DNV is authorised by the rel-
evant administration to do so. For such services DNV may
202 The following Recommended practices and other refer- accept approvals carried out by the administration, or duly
ences should be used: authorised organisations acting on behalf of the administra-
tion.
Table C2 DNV recommended practices and other references
503 Measuring and test equipment used in services by man-
Reference Title ufacturers, builders, repairers or owners, where the results may
DNV-RP-A201 Plan Approval Documentation Types – form the basis for the surveyor's decisions, shall have a docu-
Definitions mented calibration status.
ICG Code The International Code for the Construction and
Equipment of Ships Carrying Liquefied Gases in C 600 Document approval
Bulk, as amended
601 The Client (or if agreed, the builder or manufacturer)
NFPA 59A Standard for the Production, Storage, and shall make available to DNV the following documentation
Handling of Liquefied Natural gas (LNG) according to documentation lists supplied by DNV upon
EN 1473 Installation and Equipment for liquefied natural receipt of class request, before production commences (see
gas. Design of onshore installations Section 7 for generic information requirements):
DNV-RP-C204 Design against Accidental Loads
DNV-OTG-02 Offshore Gas Export and Receiving — documentation required for approval
Terminals — corresponding technical descriptions, calculations and
data, including material specifications.
203 Other codes and standards, such as those listed in Sec-
tion 1, may also be applied on agreement between DNV and Any documents submitted for re-approval shall be specially
the Client. marked to identify the revised parts.
204 Please note the discussion concerning challenges in 602 The Client, with which DNV has the classification con-
using related standards and parts of standards for a novel appli- tract, is responsible for co-ordinating that drawings and other
cation in Sec.3 A200. documents are submitted, and for distributing any approval
comments that may have been given.
C 300 Requirements for workshops and yards 603 Documentation that has been found to comply with the
301 Clients shall operate a quality management system rule requirements will be provided with a statement of
applicable to the scope of their work. The system shall be doc- approval. Conditions and limitations of the approval will be
umented and contain descriptions and procedures for quality stated as agreed in the classification contract.
critical aspects. Clients unknown to DNV shall demonstrate 604 The approval may be revoked at any time if subsequent
their capability to carry out fabrication of adequate quality in information indicates that the design solution was contrary to
accordance with the rules before construction is started. the rule requirements or intentions.
302 Welding of important structures, machinery installations 605 The English language shall be used in drawings and
and equipment shall be carried out by approved welders, with specifications submitted for approval. The possibility of using
approved welding consumables and at welding shops accepted the local language shall be agreed upon in each case.
by DNV.
606 When drawings and documents are submitted as elec-
303 During fabrication and construction work, DNV survey- tronic files, the format and transfer method shall be agreed
upon in each case. issued stating assumptions for the assignment of class and con-
ditions regarding the use of the unit or installation, which were
C 700 Survey established or assumed at the time of assignment of class.
701 When a unit or installation is built under the supervision
of DNV, the following will be verified: C 1000 Maintenance of Classification certificate
1001 In order to maintain the Classification certificate the
— that the construction and dimensions comply with the rule offshore terminal will need to undergo regular survey. Typi-
requirements and the approved documentation cally this will involve an annual survey and a more comprehen-
— that the required materials are used sive 5 yearly survey. Additional surveys may need to be
— that the materials, components and systems have been cer- carried out should the terminal be significantly modified or
tified in accordance with the rules sustain damage in the periods between regular survey.
— that the work is carried out in compliance with the rules
and with good engineering practices 1002 The survey timing and methods will take account, as
— that satisfactory tests are carried out to the extent and in the far as possible, of the inspection and maintenance programs
manner prescribed by the rules. adopted by the Operator.
1003 Planning for the operations phase and the need for
702 Supervision will be carried out at the building yard and/ inspection and maintenance should be part of the Operators
or the sub-suppliers at the discretion of DNV, which also design and construction philosophy. The extent and type of
decides the extent and method of control. survey should be discussed with DNV as part of this process.
703 The verification method applied by DNV at the building
yard or at the manufacturers will be based on a combination of
audits of an accepted quality system and visual inspections and
tests. D. Verification of Procured Items
C 800 Functional testing D 100 General
801 Functional tests will be carried out as deemed necessary 101 The scope of classification includes certification of
by DNV. materials, components and systems intended for the unit or
installation. The rules define the extent of the certification that
802 A test programme shall be prepared by the Client/ is needed for classification. The objective of the certification
builder. The programme shall specify systems and components shall ensure that materials, components and systems used in
to be tested, and the testing procedure. The programme shall units or installations to be classed by DNV conform to the rules
include sea trials with machinery and equipment installed (as and referenced standards within the framework of the rules.
applicable to a terminal). The tests shall give evidence of sat-
isfactory operation in accordance with the rules. When testing 102 The certification is a conformity assessment normally
the control and safety system, failure modes shall be simulated including both design and production assessment. The produc-
as realistically as possible. tion assessment includes inspection and testing during produc-
tion and/or of the final product. The design assessment of the
803 Unless otherwise agreed, the testing required by the materials, components and systems shall either be on a "case
rules shall be carried out in the presence of a surveyor. Data by case" basis or follow the procedure for type approval.
shall be recorded according to the test programs and as consid-
ered necessary by the surveyor. All systems are expected to be D 200 Case-by case approval
inspected and tested by the builder prior to being presented for
final testing. 201 When the "case by case" procedure is used, documenta-
tion of the design shall be submitted for assessment for every
804 Final testing after installation of the terminal on location application as required in the rules. A design assessment letter
may also be carried out . This testing is typically outside the or design verification report shall be issued by DNV when
scope of standard classification however DNV engagement compliance with the requirements for the design for the actual
may be specially agreed with the client. application is confirmed. The designer must ensure that his
design accounts for all relevant design loads, including acci-
C 900 Final classification documentation
dental loads derived from any risk assessment carried out by
901 When the surveyor is of the opinion that the require- the project.
ments corresponding to the class in question have been met, he
will document the completion of the building supervision by 202 The production assessment of materials, components
issuing the Certificate of Interim Class, which is valid until the and systems shall either be on a "case by case" basis or on the
administration of DNV has confirmed the class and issued the basis of an agreed Manufacturing Survey Arrangement
classification certificate. (MSA).
902 At the discretion of the surveyor the building supervi- 203 When the "case by case" procedure is used, the survey
sion may be considered to be completed with some minor and testing shall be performed on the basis of approved design
items unverified, provided conditions of class are issued to the documentation for the actual application and as required in the
effect that the remaining work, surveys or other measures shall rules. Compliance with the approved design documentation
be completed within a specified time. At the same time the sur- and the requirements shall be documented through certificates
veyor will document the completion of the newbuilding super- as required in the rules.
vision by issuing the Certificate of Interim Class. 204 When the production assessment is based on an MSA,
903 When the administration of DNV has examined the sur- the survey and testing shall be performed on the basis of
veyor's report and is satisfied that the requirements have been approved design documentation and in accordance with
met, class will be assigned and a Classification Certificate will requirements and procedures laid down in the MSA. Compli-
be issued. ance with the approved design documentation and the require-
ments shall be documented through certificates as specified in
904 Provided the requirements for maintenance of class will the MSA or as required in the rules.
be complied with, and unless the class has been withdrawn in
writing at an earlier stage, the Classification Certificate will be D 300 Type approval
valid for 5 years. 301 Type approval is a procedure for design assessment.
905 An "Appendix to the Classification Certificate" will be Type approval can be applied to:
103 New or modified structures or systems will need to be F. Acceptance of control by national authorities
designed and constructed to the currently valid requirements.
104 Existing systems will need to be assessed for suitability F 100 Principles of acceptance of control by national
for the new application as a terminal. This will consider for authorities
example changes in loading regime, increased usage, and 101 In cases where the administration of a flag state or shelf
increased consequence of failure. state authority reviews plans, carries out type approval, and
surveys the unit or installation and/or its components and
equipment in accordance with the rules requirements, consid-
eration will be given to the acceptance of this control as basis
for the assignment of class.
SECTION 5
VERIFICATION OR CERTIFICATION OF PIPELINE SYSTEMS
SECTION 6
MARINE OPERATIONS
SECTION 7
DOCUMENTATION FOR VERIFICATION
D. LNG handling and containment system — documentation of type tests for expansion components in
the product piping system
D 100 General — specification of materials, welding, post-weld heat treat-
101 The LNG containment system for an LNG terminal will ment and non-destructive testing of product piping
typically be designed according to the requirements in DNV — specification of pressure tests (structural and tightness
Rules for Ships, Pt.5 Ch.5 Liquefied Gas Carriers, or NFPA tests) of product and process piping
59A or EN 1473 for tanks based on land terminal design. — program for functional tests of all piping systems includ-
Depending on type of tanks etc. the following documentation ing valves, fittings and associated equipment for handling
will typically be a basis for verification: product (liquid or vapour)
— drawings and specifications of insulation for low temper-
— drawing of storage tanks including information on non- ature piping where such insulation is installed
destructive testing of welds and strength and tightness test- — specification of electrical bonding of piping
ing of tanks — specification of means for removal of liquid contents from
— drawings of support and staying of independent tanks product loading and discharging crossover headers and or
— drawing of antiflotation arrangement for independent product hoses prior to disconnecting the shore connection
tanks — drawings and specifications for safety relief valves and
— specification of materials in storage tanks and product pressure/vacuum relief valves and associated vent piping.
(LNG) piping systems
— specifications of welding procedures for storage tanks
— specification of stress relieving procedures for independ-
ent tanks type C (thermal or mechanical) E. LNG processing and regasification system
— specification of design loads and structural analysis of
storage tanks E 100 General
— a complete stress analysis shall be submitted for independ- 101 For the LNG processing and regasification system typi-
ent tanks, type B and type C cal documentation to be submitted for review is listed below:
— detailed analytical calculation of hull and tank system for
independent tanks, type B — process system basis of design
— specification of cooling-down procedure for storage tanks — process simulations
— arrangement and specifications of secondary barriers, — equipment layout or plot plans
including method for periodically checking of tightness — piping and instrument diagrams (P & ID), process flow
— documentation of model tests of primary and secondary diagrams (PFD)
barriers of membrane tanks — shutdown cause and effect charts
— drawings and specifications of tank insulation — flare and blowdown system study or report (including rel-
— drawing of marking plate for independent tanks evant calculations for e.g. capacity requirements, back
— construction and specifications of pressure relief systems pressure, equipment sizing, depressurising profile, low
for hold spaces, interbarrier spaces and product piping if temperature effects, liquid entrainment etc.)
such systems are required — sizing calculations for relief valves, bursting discs and
— calculation of hull steel significant temperature when stor- restriction orifices
age temperature is below -20°C — flare radiation calculations and plots
— Specification of tightness test of hold spaces for mem- — philosophy for protection against cryogenic leakage
brane tank system — cold vent dispersion calculations and plots
— arrangement and specifications of means for maintaining — HAZOP study report
the storage tank vapour pressure below MARVS – Maxi- — piping and valve material specification for process and
mum Allowable Relief Valve Setting (cooling plant, gas utility systems (covering relevant data, e.g. maximum or
burning arrangement, etc.) minimum design temperature or pressure, corrosion
— drawings and specifications of protection of hull steel allowance materials for all components, ratings, dimen-
beneath liquid piping where liquid leakage may be antici- sions reference standards, branch schedules etc.).
pated, such as at shore connections and at pump seals — line list
— arrangement and specifications of piping systems for gas — arrangement showing the location of main electrical com-
freeing and purging of storage tanks ponents
— arrangement of piping for inerting of inter-barrier and hold — "one-line wiring diagrams", cable schedules, equipment
spaces schedules, power distribution and main cable layout.
— location of gas sampling points within storage tanks
— bilge and drainage arrangements in product pump rooms, 102 In addition, interfaces between the processes related sys-
product compressor rooms, cofferdams, pipe tunnels, hold tems and other utility and/or marine systems should be docu-
spaces and inter-barrier spaces. mented.
— piping (or ducting) and instrumentation diagrams — overall single line diagram for main and emergency power
— piping specifications — principal cable routing sketch
— cable selection philosophy
— functional description — load balance
— control system — discrimination analysis
— reliability studies for safety critical systems. — table of Ex-installation
— electrical system calculations
— battery systems.
SECTION 8
REGULATORY COMPLIANCE
A. Shelf State
A 100 General
101 Offshore terminals will be subject to regulatory require-
ments from the shelf state within whose jurisdiction the termi-
nal is located. Some authorities will have detailed prescriptive
requirements; others may have more functional requirements.
Some authorities may play a very active role in verifying com-
pliance, others may delegate to maritime authorities or to 3rd
parties to confirm satisfactory compliance. The regulatory
regime will therefore be geographically dependent.
102 In all cases however it will be up to the Operator to doc-
ument compliance with regulatory requirements. Typically the
Operator will have in place a verification scheme in order to
meet his own project quality, safety and economic require-
ments. In some cases Operator requirements may well exceed 104 The above figure illustrates the overall project needs for
those required by regulatory bodies. DNV verification and verification, and indicates how DNV can perform a role in
Class scope will contribute to meet the overall project verifica- assisting the Operator to meet part or most of his verification
tion needs. needs. The DNV scope in a specific project may also extend
103 It is typically the case that regulatory authorities may into areas shown as Flag/Shelf State or Owner/Operator,
have requirements in excess of Class, and will have require- depending on the specific agreement between the client and
ments in areas which Class does not usually address (e.g. life- DNV.
saving, pollution control). However the DNV Class or 105 DNV is authorised to carry out verification with respect
verification scope may be extended to include aspects nor- to regulatory requirements and DNV also plays the important
mally covered by regulatory authorities either as part of a del- role of liaising with authorities in order to assist the process of
egation from those authorities or as a means for the Operator regulatory compliance. In any project this will involve typi-
to confirm compliance with those requirements as part of his cally tripartite meetings with DNV, the Operator and the Reg-
submission for regulatory compliance. Similarly the Operator ulatory Authority.
may request DNV to cover verification of additional company
requirements. 106 Currently regulations are being developed as more
projects are being actively proposed. DNV works in close
cooperation with regulatory authorities to provide input based
on our experience.
107 Regulatory compliance will require regular follow up to
ensure continued compliance throughout the service life. The
extent and nature of the follow up will be determined by the
regulatory regime, the Operator’s inspection and maintenance
philosophy and the agreed scope of the verification agency.
SECTION 9
USE OF RISK ASSESSMENT METHODOLOGY
— fire and explosion risks which must be accounted for in the design. The design
— collisions needs to be dimensioned for the anticipated loading from these
— helicopter crash accidental events.
— structural and/or foundation failure 502 The dimensioning accidental loads for an offshore ter-
— dropped objects minal structure and important safety systems on the terminal
— stability and buoyancy failure (for floating installations) shall be identified and included in the evaluation. These are
— loss of mooring. expected to include accidental loads such as:
A 300 Hazard frequency and consequence reduction — toxic or flammable fluids (e.g. smoke hydrocarbon gas,
301 Identified hazards should be avoided wherever practica- etc.)
ble. This can be achieved by either — cryogenic release
— fire
— removal of the source of a hazard (without introducing — explosion
new sources of hazard) or — flooding and stability
— breaking the sequence of events leading to realization of a — collision and impacts
hazard.
— environmental effects
302 Where hazards cannot be avoided, design and operation
should aim to reduce the risk level by reducing the likelihood and their effect on systems or facilities such as:
of hazards occurring where practicable, for example. by:
— fire and gas detection
— reduction in the number of leak sources (flanges, instru- — ESD, PSD, and other shutdown systems
ments, valves etc.) — containment system instrumentation
— removal or relocation of ignition sources — flare and depressurising system (blowdown/venting)
— simplifying operations, avoiding complex or illogical pro- — fire and explosion protection
cedures and inter-relationships between systems — active fire protection systems
— selection of other materials — impact protection
— mechanical integrity or protection — alarm, internal, and external communications
— reducing the probability of external initiating events, e.g. — emergency power systems and UPS
lifting operations etc. — arrangements for escape and evacuation
— reduction in inventory, pressure, temperature — life support at temporary refuge and muster facilities
— use of less hazardous materials, processes or technology. — structure
303 Since the overall level of risk is a product of the likeli- — mooring or positioning system
hood and the consequence, risk may also be reduced by tack- — stability systems.
ling the consequences. The consequences of hazards should be
controlled and mitigated with the aim of reducing risk to per- 503 Having identified the design accidental loads, their
sonnel where practicable, for example through: effects may be assessed by reference to DNV-RP-C204 Design
against Accidental Loads (draft).
— relocation of equipment, improved layout
— provision of physical barriers, distance separation, fire A 600 Safety criteria
walls etc. 601 The final selection of dimensioning accidental loads
— provision of detection and protection systems needs to be suitable for the installation to meet the defined
— provision of means to escape and evacuate. safety criteria. Table A1 shows typical safety targets. Where
the safety criteria are exceeded, the initial dimensioning loads
304 As a general principle measures to reduce the frequency
should be preferred to measures to reduce consequence. may need to be revised.
SECTION 10
QUALIFICATION OF NEW TECHNOLOGY
402 Qualification is considered completed when the accept- A 600 End product of the qualification
ance percentile crosses the target level for the service life.
601 The result of the qualification should be documentation
403 A qualitative approach can be practical to use in the of fitness of purpose and should cover:
early development phase (conceptual phase). Quantitative
measures are more relevant in the later development phase. — the lifetime probability density distribution
A 500 Testing and/or
501 The analytical approach is supported and complemented
by results obtained from testing. Tests as described below are — defined margins against specified failure modes.
used for materials, components, sub-assemblies and assem-
blies. The typical tests are termed: A 700 Use of the results
701 The qualification results may be used for a number of
— basic tests, such as testing of material properties different purposes:
— prototype tests (qualification tests); of components, sub-
assemblies and assemblies verify the functional require- — as an acceptance for implementation of new technology
ments of a new type design. Prototype test can be carried
out in phases including laboratory tests, and various — for comparison between alternative technologies
degrees of environmental and full service tests (e.g. shal- — as input in the evaluation of the reliability of a larger sys-
low and deep water, hydrocarbon service). tem of which the qualified new technology may be a part
— factory acceptance tests (FAT), of sub-assemblies and — as part of the concept final risk assessment
assemblies verify the manufacturing and assembly of a — in documenting regulatory compliance.
system, which is already prototype tested.
— pre and post installation tests, of the full assembly verify A 800 Reference
the soundness prior to and after the completed installation. 801 For more detailed information on the procedure, refer-
— pilot application, represent the first use and is therefore ence should be made to DNV-RP-A203 “Qualification Proce-
normally regarded as an advanced test to gain more expe- dures for New Technology”.
rience with the system, ensuring that all aspects of a com-
plex system has been taken into account.