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Lab Assingment 1

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14 views4 pages

Lab Assingment 1

Uploaded by

divysanwal0
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as ODT, PDF, TXT or read online on Scribd
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Lab Assignment 1

Circuit for Hydraulic Shaping Machine

Creating a circuit for a hydraulic shaping machine in Automation Studio involves


several steps. Follow these instructions:

Step 1:- Define the Objective


Understand the shaping machine operation:
• A hydraulic shaping machine typically involves a hydraulic pump, directional control
valves, cylinders, and actuators to perform the shaping task.
• Identify the sequence of operations, such as the forward stroke (cutting) and return stroke.

Step 2:- Open Automation Studio


• Launch Automation Studio and create a new project.
• Select the Hydraulics Library from the workspace toolbox.

Step 3:- Add Hydraulic Components


Start building the hydraulic circuit step-by-step:

a. Hydraulic Power Unit


• Drag and drop a hydraulic pump (fixed or variable displacement) into the workspace.
• Connect it to a hydraulic reservoir (tank).

b. Pressure Control
• Add a pressure relief valve between the pump and tank to ensure safe operating pressure.

c. Actuator (Hydraulic Cylinder)


• Place a hydraulic cylinder to simulate the shaping operation.
• Configure the cylinder's parameters such as stroke length, bore size, and rod
diameter.

d. Directional Control Valve (DCV)


• Insert a 4/3-way DCV (with center position to tank) to control the cylinder's motion.
• Forward stroke: Extend the cylinder.
• Return stroke: Retract the cylinder.

e. Flow Control Valves


• Add flow control valves for speed regulation of the forward and return strokes.

Step 4:- Connect the Components


• Use hydraulic hoses to connect the components:
1. Connect the pump outlet to the input port of the DCV.
2. Connect the output ports of the DCV to the cylinder ports (A and B).
3. Connect the tank port of the DCV to the reservoir.

Step 5:- Simulate the Circuit


• Run the simulation to check:
• Proper cylinder motion (extension and retraction).
• Pressure levels and flow rates.
• Ensure there are no leaks or component failures.

Step 6:- Analyze and Optimize


• Adjust valve settings (flow control and relief valve).
• Optimize speed, pressure, and performance based on the machine's requirements.

Step 7:- Save and Document


• Save the circuit.
• Export the project or create a report for future reference.
Lab Assignment 2
To simulate the automatic sequence of a double-acting cylinder using a PLC in
Automation Studio, follow these steps:

Step 1:- Understand the Sequence


• A double-acting cylinder extends and retracts using hydraulic or pneumatic power.
• Define the sequence logic:
1. Cylinder extends when the PLC sends an output signal.
2. Cylinder retracts when the output changes.
The sequence can be controlled by:
• Sensors (limit switches to detect positions).
• Timer delays (to add a time-based operation).
• Start/Stop switches for user control.

Step 2:- Open Automation Studio


• Launch Automation Studio and create a new project.
• Import libraries for Hydraulics/Pneumatics and PLCs.

Step 3:- Build the Cylinder Circuit


a. Add a Double-Acting Cylinder
• Drag and drop the double-acting cylinder into the workspace.
• Configure the cylinder's parameters (e.g., stroke length, bore size).

b. Add Directional Control Valve (DCV)


• Use a 4/2-way solenoid-actuated DCV to control the cylinder.
• One solenoid extends the cylinder.
• The other solenoid retracts it.

c. Connect Power Source


• Add a hydraulic pump or pneumatic compressor connected to the valve.

d. Add Limit Switches or Proximity Sensors


• Place two sensors near the cylinder to detect the fully extended and fully retracted
positions:
• Sensor 1: Detects extended position.
• Sensor 2: Detects retracted position.

Step 4:- Add PLC Components


a. Insert PLC
• Add a PLC controller from the library.
• Configure the I/O settings:
• Inputs: Start button, limit switches (S1 and S2).
• Outputs: Solenoids (Y1 for extension, Y2 for retraction).

b. Configure I/O Wiring


• Connect:
• Sensor 1 to PLC input (e.g., I1).
• Sensor 2 to PLC input (e.g., I2).
• Solenoid 1 (for extension) to PLC output (e.g., O1).
• Solenoid 2 (for retraction) to PLC output (e.g., O2).

Step 5:- Program the PLC


a. Use Ladder Logic
• Write the ladder diagram to control the sequence:
1. Start Button: Activates the sequence.
2. Extend Stroke:
• When Start is pressed, energize Solenoid Y1 (extend).
• Stop when Sensor 1 is activated.
3. Retract Stroke:
• After a delay or immediately, energize Solenoid Y2 (retract).
• Stop when Sensor 2 is activated.
4. Repeat the cycle for automatic operation.

Step 6:- Simulate the Circuit


• Run the simulation to test the automatic sequence:
1. Press the Start Button.
2. Observe the cylinder extending and retracting automatically.
3. Check the response of the sensors and solenoids.

Step 7:- Troubleshooting and Optimization


• No movement? Check solenoid wiring or PLC logic.
• Too fast or slow? Adjust flow control valves for speed regulation.
• Add delays or interlocks in the PLC program if needed.

Step 8:- Save and Document


• Save the project and note down key parameters like timings, sensor positions, and control
logic.

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