Distribuitor: FLAME POWER SRL 021-3121727 ; 0744-340566 [email protected] ; www.arzatoare.

ro

7 422

Burner controls LMG...

Burner controls for the supervision of 1- or 2-stage gas or forced draft gas / oil
burners of small to medium capacity (typically up to 350 kW) in intermittent op-
eration.

The LMG… and this Data Sheet are intended for OEMs which integrate the burner
controls in their products.

Use

LMG... are designed for the startup and supervision of 1- or 2-stage gas or forced draft
gas / oil burners in intermittent operation. The flame is supervised with an ionization
probe or a UV flame detector QRA…. (with ancillary unit AGQ2 …A27). LMG21... /
LMG22... in the same housing replace burner controls LGB21... / LGB22... (refer to
«Type summary») and – with the help of the relevant adapters – burner controls LFI7...
and LFM1... (refer to «Ordering»).

Application-specific - Detection of undervoltages

features - Air pressure supervision with functional check of the air pressure switch during
startup and operation (only LMG2...)
- Electrical remote reset
- Display of error code and flame signal by signal lamps in the lockout reset button
- Accurate control sequence thanks to digital signal processing

CC1N7422en
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21.12.2004 HVAC Products
Warning notes

To avoid injury to persons, damage to property or the environment, the following

warning notes should be observed!

Do not open, interfere with or modify the unit!

x All activities (mounting, installation and service work, etc.) must be carried out by
qualified staff
x Before performing any wiring changes in the connection area of the LMG…, com-
pletely isolate the burner control from the mains supply (all-polar disconnection)
x Ensure protection against electric shock hazard by providing adequate protection
for the burner control’s connection terminals
x Check to ensure that wiring is in an orderly state
x Check the connecting lines of the air pressure switch for short-circuits (connection
terminals 3, 6 and 11)
x Press the lockout reset button / operation button only manually (applying a force of
no more than 10 N), without using any tools or pointed objects
x Fall or shock can adversely affect the safety functions. Such units must not be put
into operation, even if they do not exhibit any damage

Engineering notes

x On applications with actuators, the actuator does not deliver a position feedback
signal to the burner control
x The actuator’s running times must be matched to the burner control’s program. An
additional safety check of the burner together with the actuator must be made

Mounting notes

x Ensure that the relevant national safety regulations are complied with

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Installation notes

x Always run the high-voltage ignition cables separate from the unit and other cables
while observing the greatest possible distance
x Do not mix up live and neutral conductors
x Install switches, fuses, earthing, etc., in compliance with local regulations
x The connection diagrams shown apply to burner controls with an earthed neutral
conductor. In the case of ionization current supervision in networks with non-earthed
neutral conductor, terminal 2 must be connected to the earth conductor via an RC
unit (part no. ARC 4 668 90660). It must be made certain that local regulations are
complied with (e.g. protection against electric shock hazard) since AC 230 V / 50 Hz
mains voltage produces peak leakage currents of 2.7 mA
x Make certain that the maximum permissible current rating of the connection termi-
nals will not be exceeded
x Do not feed external mains voltage to the control outputs of the burner control.
When testing the devices controlled by the LMG... (fuel valves, etc.), the burner con-
trol must never be plugged in
x In the case of burners with no fan motor, an AGK25 must be connected to terminal
3 of the unit, or else the burner cannot reliably be started up
x For safety reasons, feed the neutral conductor to terminal 2. As shown below, the
burner components (fan, ignition transformer and gas valves) must be connected to
the neutral distributor. The connection between neutral distributor and terminal 2 is
prewired in the base of the unit

Example

2 3 7 4 5
Legend
Z BV2 BV... Fuel valve
M
BV1 M Fan motor
Z Ignition transformer
N
7422a01/0300

Correct wiring of neutral conductors

Electrical connection of flame detector

It is important to achieve practically disturbance- and loss-free signal transmission:

x Never run the detector cable together with other cables
– Line capacitance reduces the magnitude of the flame signal
– Use a separate cable
x Observe the permissible length of the detector cables (refer to «Technical data»)
x The ionization probe is not protected against electric shock hazard
x Locate the ignition electrode and ionization probe such that the ignition spark can-
not arc over to the ionization probe (risk of electrical overloads) and that it cannot
adversely affect the supervision of ionization
x Insulation resistance
– Must be a minimum of 50 M: between ionization probe and ground
– Soiled detector holders reduce the insulation resistance, thus supporting cree-
page currents
x Earth the burner in compliance with the relevant regulations; earthing the boiler
alone does not suffice

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Commissioning notes
x Prior to commissioning, check to ensure that wiring is in an orderly state
x When commissioning the plant or when doing maintenance work, make the follow-
ing safety checks:

Safety check Anticipated response

a) Burner startup with open-circuit to the ioniza- Lockout at the end of «TSA»
tion probe
b) Burner operation with simulated loss of Immediate lockout
flame; for that purpose, cut off the gas supply
Only with
LMG25.../LMG49.031...:
Restart followed by lockout
at the end of «TSA»
c) Burner operation with simulated air pressure Immediate lockout
failure (not with atmospheric burners)

Standards and certificates

Conformity to EEC directives
- Electromagnetic compatibility EMC (immunity) 89 / 336 EEC
- Directive for gas-fired appliances 90 / 396 EEC
- Low-voltage directive 73 / 23 EEC

ISO 9001: 2000 ISO 14001: 1996

Cert. 00739 Cert. 38233

Type reference
LMG21.130B27 x x x x
LMG21.230B27 x x x x
LMG21.330B27 x x x x
LMG21.350B27 x x x x
LMG21.530B27 x x x ---
LMG21.550B27 x x x x
LMG22.130B27 x x x x
LMG22.230B27 x x x x
LMG22.233B27 x x x x
LMG22.330B27 x x x x
LMG25.230B27 x x x x
LMG25.330B27 x x x x
LMG25.350B27 x x x x
LMG49.030B27 --- --- x ---
LMG49.031B27 --- --- x ---

x Identification code to EN 298

- LMG21... / LMG22... FTLLXN
- LMG25... FTCLXN
- LMG49... ATLLXN

Service notes
x Every time a unit has been replaced, check to ensure that wiring is in an orderly
state and make the safety checks as specified in «Commissioning notes»
x Use service adapter KF8872 for short periods of time only

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Disposal notes

The unit contains electrical and electronic components and must not be disposed of
together with domestic waste.
Local and currently valid legislation must be observed.

Mechanical design

LMG... x Units of plug-in design like their predecessor types LGB2… (refer to «Dimensions»)
x Housing made of impact-proof and heat-resistant plastic
x The housing accommodates:
– The microcontroller with the PCB relay for load control
– The electronic flame signal amplifier (ionization)
– The lockout reset button with the integrated red signal lamp and the green flame
signal lamp

Versions x LMG21... / LMG22... Burner capacity unlimited (thermal output on startup

d 120 kW)
Lockout in the event of loss of flame during operation

x LMG25... Burner capacity d 120 kW

3 repetitions in the event of loss of flame during operation

x LMG49.030B27 Lockout in the event of loss of flame during operation

x LMG49.031B27 1 repetition in the event of loss of flame during operation

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Type summary

The type references given below refer to the LMG… with no plug-in base and with no flame detector.
For ordering information on the plug-in bases and other accessories, refer to «Ordering».

Type of flame detector Type reference of tw t1 TSA t3n t3 t4 t10 t11 t12 Behavior in the event
burner control min. min. max. ap- ap- ap- min. max. max. of loss of flame during
¹) prox. prox. prox. ¹) ²) ²) operation
Burner controls for prepurging with low-fire air volume, without actuator control
Ionization probe (ION) LMG21.130B27 ³) 2.5 s 7s 3s 2s 2s 8s 5s --- --- Lockout
or UV flame detector LMG21.230B27 4) 2.5 s 20 s 3s 2s 2s 8s 5s --- --- Lockout
QRA…. (with ancillary LMG21.330B27 4) 2.5 s 30 s 3s 2s 2s 8s 5s --- --- Lockout
unit AGQ2 …A27) LMG21.350B27 4) 2.5 s 30 s 5s 4s 2s 10 s 5s --- --- Lockout
LMG21.530B27 2.5 s 50 s 3s 2s 2s 8s 5s --- --- Lockout
LMG21.550B27 4) 2.5 s 50 s 5s 4s 2s 10 s 5s --- --- Lockout
Burner controls for prepurging with nominal air volume, with actuator control
Ionization probe (ION) LMG22.130B27 ³) 2.5 s 7s 3s 2s 3s 8s 3s 12 s 12 s Lockout
4)
or UV flame detector LMG22.230B27 2.5 s 20 s 3s 2s 3s 8s 3s 16.5 s 16.5 s Lockout
QRA…. (with ancillary LMG22.233B27 2.5 s 20 s 3s 2s 3s 8s 3s 30 s 30 s Lockout
unit AGQ2 …A27) LMG22.330B27 4) 2.5 s 30 s 3s 2s 3s 8s 3s 12 s 11 s Lockout
Burner controls for prepurging with low-fire air volume, without actuator
Ionization probe (ION) LMG25.230B27 2.5 s 20 s 3s 2s 2s 8s 5s --- --- Max. 3 repetitions
or UV flame detector LMG25.330B27 2.5 s 30 s 3s 2s 2s 8s 5s --- --- Max. 3 repetitions
QRA…. (with ancillary LMG25.350B27 2.5 s 30 s 5s 4s 2s 10 s 5s --- --- Max. 3 repetitions
unit AGQ2 …A27)
Burner controls for atmospheric burners
Ionization probe (ION) LMG49.030B27 5) 3.5 s --- 3s 2s 0.5 s 0.5 s --- --- --- Lockout
or UV flame detector LMG49.031B27 3.5 s --- 3s 2s 0.5 s 1s --- --- --- Max. 1 repetition
QRA…. (with ancillary
unit AGQ2 …A27)

Legend TSA Ignition safety time t10 Specified time for air pressure signal
tw Waiting time t11 Programmed opening time for actuator «SA»
t1 Prepurge time t12 Programmed closing time for actuator «SA»
t3 Preignition time
t3n Postignition time
t4 Interval between release of «BV1» and release
of «BV2»

1) Max. 65 s 3) Also suited for use with flash-steam generators

2) Max. running time available for actuators «SA»; 4) Also suited for use with direct fired air heaters
the actuator’s running time must be shorter 5) Unit without «LP» supervision, for burners without fan
up to 120 kW

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Ordering

Burner control (without plug-in base) refer to «Type summary»

Connection accessories for small burner controls refer to Data Sheet N7201
- Plug-in base AGK11...
- Cable holders AGK65..., AGK66, and AGK67...
- Cable strain relief elements for AGK67...

Connection accessories for small burner controls refer to Data Sheet N7203
- Plug-in base AGK13...
- Plug-in housing AGK56...
- Cover AGK68...

Flame detectors
- Ionization probe supplied by thirds
- UV detectors QRA... refer to Data Sheet N7712

Actuators SQN3... refer to Data Sheet N7808

Actuators SQN7... refer to Data Sheet N7804

Actuators SQN9... refer to Data Sheet N7806

Pedestal (empty housing) AGK21

For increasing the height to that of the LFM... or LFI7... (refer to «Dimensions»)

RC unit ARC 4 668 9066 0

For supervising the ionization current in networks with non-earthed neutral conductor

PTC resistor (AC 230 V) AGK25

For producing a burden on terminal 3 (on burners with no fan motor,
e.g. atmospheric gas burners)

Ancillary unit for UV supervision

- Cable length 500 mm AGQ2.1A27
- Cable length 300 mm AGQ2.2A27
Can be fitted under the plug-in base (for size, refer to «Dimensions»)

Test adapter KF8872

- For checking the functioning of the burner on the plant
- Functional check with the signal lamps
Note: With no load on the output terminals, the respective signal lamp may light up
- Detector current measurement with jacks of 4 mm diameter

Adapters / replacement types

No rewiring required
New type of burner control Type of adapter Type of predecessor unit
LMG21... with adapter KF8853-K LFI7...
KF8880 ¹) LFM1... / LFM1...-F
LMG2... with adapter KF8853-K LFI7...
KF8880 ¹) LFM1...
¹) Not for use with atmospheric burners!
For UV supervision, AGQ2... with additional external wiring is also required.

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Technical data
General unit data Mains voltage AC 230 V +10/15 %
Mains frequency 50...60 Hz ±6 %
Power consumption 12 VA
Primary fuse max. 10 A (slow)
Built-in fuse T6.3H250V to DIN 60 127
Perm. mounting position optional
Input current at terminal 12 max. 5 A
Weight approx. 160 g
Degree of protection IP 40, to be ensured through mounting
Perm. cable length terminal 1 max. 1 m at 100 pF / m
(max. 3 m at 15 pF / m)
Perm. cable length terminals 8 and 10 max. 20 m at 100 pF / m
Perm. cable length other terminals max. 3 m at 100 pF / m

Environmental Storage DIN EN 60721-3-1

conditions Climatic conditions class 1K3
Mechanical conditions class 1M2
Temperature range -20...+60 °C
Humidity < 95 % r.h.
Transport DIN EN 60 721-3-2
Climatic conditions class 2K3
Mechanical conditions class 2M2
Temperature range -20...+60 °C
Humidity < 95 % r.h.
Operation DIN EN 60 721-3-3
Climatic conditions class 3K3
Mechanical conditions class 3M2
Temperature range -20...+60 °C
Humidity < 95 % r.h.

Condensation, formation of ice and ingress of water are not permitted!

Perm. amperage At cosM t 0.6 At cosM = 1

- Terminal 3 Max. 2.7 A (15 A during max. 0.5 s) Max. 3 A
- Terminals 4, 5 and 7 Max. 1.7 A Max. 2 A
- Terminal 10 Max. 1 A Max. 1 A

Flame supervision At mains voltage

with ionization probe UN = AC 230 V
Detector voltage across terminals 1 and 2 or ground d UN
(AC voltmeter, Ri t 10 M:)
Switching thresholds (limit values)
Switching on (flame on) (DC ammeter, Ri d 5 k:) t 2 µA
Switching off (flame off) (DC ammeter, Ri d 5 k:) d 1.6 µA
Detector current required for reliable operation t 3 µA
Possible detector current during operation Max. 40 µA
Short-circuit current across terminals 1 and 2 or ground Max. 100 µA
(AC ammeter, Ri d 5 k:)

Note With the same quality of flame, the detector current with the LMG… may be lower
than that with the LGB2….

Flame supervision is accomplished by making use of the conductivity and rectifying

effect of the flame.

The flame signal amplifier only responds to the DC current component of the flame signal.

A short-circuit between ionization probe and ground causes the burner to initiate lockout.

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Technical data (cont´d)

Measuring circuit M Legend

+ -
+ C Electrolytic capacitor 100...470 µF; DC 10...25 V
LMG... 1
C ION Ionization probe
ION M Microammeter, Ri max. 5,000 :
7422v01/0703

For detector currents, refer to «Technical data».

Flame supervision Mains voltage AC 230 V +10 % / -15 %

with AGQ2...A27 and Mains frequency 50...60 Hz r6 %
UV detector QRA... Perm. cable length from QRA... to max. 20 m
AGQ2...A27 (lay separate cable)
Perm. cable length from max. 2 m
AGQ2...A27 to LMG...
Weight of AGQ2...A27 approx. 140 g
Perm. mounting position optional
Degree of protection IP 40, to be ensured through mounting
Power consumption 4.5 VA

At mains voltage UN
AC 220 V AC 240 V
Detector voltage at QRA... (with no load)
Until the end of «t10» and after controlled shutdown DC 400 V DC 400 V
From the start of «t1» DC 300 V DC 300 V
Detector voltage
Load by DC measuring instrument Ri > 10 M:
Until the end of «t10» and after controlled shutdown DC 380 V DC 380 V
From the start of «t1» DC 280 V DC 280 V
DC current detector signals with UV detector Min. required Max. possible
QRA...
Measurement at the UV detector 200 µA 500 µA

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Technical data (cont´d)

Ancillary unit In connection with burner controls LMG..., use of UV ancillary unit AGQ2...A27 is man-
AGQ2...A27 datory.

Using circuitry (A) or (B), the quench test on aging UV detectors can be made in 2 dif-
ferent ways:
1. (A) Operation with a permanent line.
UV test with a higher supply voltage across the UV cell on startup and after the
controlled shutdown.
2. (B) Operation with a controlled line.
UV test with a higher supply voltage only on startup during the interval between
controlled startup and air pressure signal.
- No voltage at UV cell after the controlled shutdown
- No full substitute for mode (A) described above since an aged UV cell
can regenerate itself

Connection diagram Measuring circuit for measuring the UV

detector current

7422a21/0702
LMG... AGQ2...A27
12 2 11 1 7422a02/0602 br bl rt sw
(B) sw bl
GP/SB
R/W

QRA
L br bl rt sw
L (A) sw bl AGQ2...A27
N

+
QRA
-

Measurement made at the UV detector

Legend C Electrolytic capacitor 100...470 µF; DC 10...25 V bl Blue

M Microammeter Ri max. 5,000 : br Brown
QRA... UV detector gr Grey
GP Gas pressure switch rt Red
SB Safety limit thermostat sw Black
R Control thermostat or pressurestat
W Limit thermostat or pressure switch

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Function

LMG21... Legend

A B B´ C D A Start command (switching on by «R»)

7422d01/0700
SB / R / W / GP 12
B-B´ Interval for establishment of flame
AL 10
C Operating position of burner reached
M 3 C-D Burner operation (generation of heat)
Z 7 D Controlled shutdown by «R»
x Burner will immediately be shut down
BV1 4
x Burner control will immediately be ready for a new
BV2 5
startup
LP 11

FS 1 AL Error message (alarm)

EK2 8 BV... Fuel valve
tw t10 t1 t3 t3n 400 ms
EK2 Remote reset button
TSA t4
FS Flame signal
LMG22...
GP Gas pressure switch

A B B´ C
LP Air pressure switch
D
SB / R / W / GP 12
LR Load controller
M Fan motor
AL 10

R Control thermostat or pressurestat

3
I SA Actuator
LK SB Safety limit thermostat
M W Limit thermostat or pressure switch
Z 7 Z Ignition transformer
SA 9

I Cam I actuator
BV1 4

(LR) BV2 5
t1 Prepurge time
LP 11
t3 Preignition time
FS 1
t3n Postignition time
EK2 8
t4 Interval between establishment of flame and release of «BV2»
t10
tw t1 t3 t3n 400 ms t10 Specified time for air pressure signal
7422d03/0700
t12 TSA t4 t11 Programmed opening time for actuator «SA»
t11
t12 Programmed closing time for actuator «SA»
LMG49... TSA Ignition safety time
tw Waiting time
A B B´ C D
7422d06/0301

SB / R / W / GP 12

AL 10

Z 7

BV1 4

BV2 5

FS 1

EK2 8
tw + t1 t3 t3n 400 ms
TSA t4

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Function (cont´d)

Prerequisites for x Burner control is reset

startup x All contacts in the line are closed
x Fan motor «M» or AGK25 is connected
x Air pressure switch «LP» is in the normal position
x No undervoltage
x Fuel valve «BV1» is connected

Undervoltage Safety shutdown is the event

- mains voltage is lower than AC 180 V (typically)
- a restart is made when mains voltage exceeds AC 195 V

Controlled intermittent After no more than 24 hours of continuous operation, the burner control will initiate
operation automatic safety shutdown followed by a restart.

Reversed polarity If the connections of line (terminal 12) and the neutral conductor (terminal 2) have been
protection mixed up, the burner control will initiate lockout at the end of «TSA».

Control program in the x If a fault occurs, all outputs will immediately be deactivated (< 1 second)
event of fault x On restoration of power, a restart will be made with the full control sequence
x If mains voltage drops below the undervoltage threshold (for threshold, refer to
«Functions»), a restart will be made with the full control sequence
x If there is a premature faulty flame signal during «t1», the burner control will initiate
lockout
x If the contacts of the air pressure switch «LP» have welded in their working posi-
tion, startup will be prevented and, after 65 seconds, lockout initiated
x If there is no air pressure on completion of «t10», the burner control will initiate
lockout
x If the burner does not ignite during «TSA», lockout will be initiated
x If the flame is lost during operation:
o LMG21... / LMG22... / LMG49.030B27 lockout
o LMG25... 3 repetitions
o LMG49.031B27 1 repetition

Lockout Lockout cannot be changed and takes place 10 seconds after safety shutdown.
A mains voltage failure during that period a time will lead to a restart.

Resetting the LMG... Whenever lockout occurs, the burner control can immediately be reset.
Press lockout reset button and keep it depressed for 0.5... 3 seconds.
The LMG... can be reset only when all contacts in the line are closed and when there is
no undervoltage.

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Connection diagram
LMG21... / LMG25...
LMG21.../25... 1) Wire link required only with the LGB21..., not with the LMG21... /
12 2 10 8 3 6 11 7 9 4 5 1
LMG25...
1) ION
R/W

GP/SB
AL M Z BV1 BV2
HS LP

7422a03/0404
EK2
0 I
Si
L
N

Application examples LMG2...

5 12 4
7422a04/0300
Control of actuators of 2-stage or 2-stage modulating burners.

ON/OFF
Controlled pre-purging «t1» with low-fire air volume. Same low-fire actuator
position during startup and operation.
LR SA RV
For information about actuators «SA»:
SQN3... refer to Data Sheet N7808
SB/R/W
SQN7… refer to Data Sheet N7804 BV1 BV2
L
SQN9... refer to Data Sheet N7806

LMG21.../25... LMG21.../25...
12 2 10 8 3 6 11 9 7 4 5 1 12 2 10 8 3 6 11 9 7 4 5 1
(*)
ION ION
EK2 EK2 LP
LP
AL M Z AL M Z
BV1 BV1
GP/
GP/SB SB

LR R/W LR
R/W

HS HS BV2
BV2
(*)
*
0 I N 1 2 6 7 5 4 3 0 I N N 1 2 5 3 6 4
Si Si
B
7422a05/0404

b1 b2 K2
N L N L
+
III IV IV III
LKP
a b a b t1 a b D a b
A NL I
a3 RV - + K1
a2 C3
C31
II I V KL IV IV IV II I V
MS III III MS
a b a b a b Zu
t a b a b R32 R1 a b
LK II 7422d04/0300 LK
SA
7422a06/0404

SQN3...121... / 2-stage control SQN91.140... / 2-stage control

* Note:
With 2-stage modulating burners (with gas regulation damper «RV»),
«BV2» and the dotted connection between terminals (*) are not
required.

LMG21.../25...

12 2 10 8 3 6 11 7 4 5 1

LP ION
Z
EK2

GP/
AL M SB BV1

LR
R/W

BV2

HS N 3 6
8 4 1 5 2 7

0 I
Si
b2 LKP
N L a1 c1
NL I I

IV IV
b1 a2 III
KL
III
zu
B A C t
7422a07/0404

M II t1 TSA
I II III IV t4

SQN7...244 / 2-stage control

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Connection diagram (cont´d)
LMG22...

LMG22... / LMG29...
12 2 10 8 3 6 11 7 4 5 9 1

R/W SA ION

GP/SB
AL M Z BV1 BV2
HS LP

7422a08/0404
EK2
0 I
Si
L
N

Application examples LMG2...

12 5 9 4
7422a09/0300

Control of actuators of 2-stage or 2-stage modulating burners.

Controlled prepurging «t1» with nominal load air volume.
LR SA RV

For information about actuators «SA»:

SB/R/W
SQN3... refer to Data Sheet N7808 BV1 BV2
L
SQN7... refer to Data Sheet N7804
SQN9... refer to Data Sheet N7806

LMG22... / LMG29... LMG22... / LMG29...

12 2 10 8 3 6 11 9 5 7 4 1 12 2 10 8 3 6 11 9 5 7 4 1

ION ION
GP EK2
LP Z EK2 LP
AL AL LR Z
S1)
R/W BV1
R/W M BV1
LR

GP/SB M

HS
* *
BV2 0 I
SB Si 6 8 10 2 1 3 7 9
N 1 8 2 7 5 6 3 4 9 2) R3

7422a11/0404
HS N L
R3 R1
R1

0 I t4 K2
Si
7422a22/0404

LKP TSA
B b1 b2
N L t1 K1
C2
A a1 a2 NL
+
I
D
KL III RV
- + C3
M LK III III
I II III V Zu R2 I II
5
1) t MS
RV II 7422d05/0300
C1
SA LK

SQN3...151... or SQN3...251... SQN90.220... / 2-stage modulating control

* Note:
With 2-stage modulating burners (with gas regulation damper
«RV»), «BV2» and the dotted connection between terminals (*)
are not required.

LMG22... / LMG29... LMG22... / LMG29...

12 2 10 8 3 6 11 5 9 7 4 1 12 2 10 8 3 6 11 9 5 7 4 1

R/W LP R/W LP
Z ION Z ION
EK2 EK2
LR LR
GP/SB AL GP/SB
M AL M 1 2
BV1 BV1

BV2 BV2

HS N 5 4 1 3 2 8 6 7 2
HS N 4 5 1 3 8 6 7

0 I b2 0 I
Si Si b2
L a1 c1 LKP
N a1
N L
NL I I
b1 a2
b1 a2 IV IV

KL III
A B
7422a12/0404

C A B III
7422a13/0404

M zu
t M
I II III IV II TSA
t1 I II III IV
t4

SQN7...454 / 2-stage control, 1-wire control SQN7...424 / 2-stage control, 2-wire control
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Connection diagram (cont´d)

LMG49...

LMG49...
12 2 10 8 3 6 11 7 9 4 5 1

ION
R/W
AGK25

GP/SB
AL Z BV1 BV2
HS

7422a19/0404
EK2
0 I
Si
L
N

Other application examples

Only for LMG21... / LMG22... / LMG25...

Burner without fan and without «LP» Burner with fan control via auxiliary contactor «HS» with
«LP»
2 3 11 6 12 2 3 11 6
*
AGK25 GP/SB HS AGK25 LP
R/W
7422a15/0300 M
L
N
7422a14/0300

* Note: Different from LGB...

Legend AGK25... PTC resistor LR Load controller

AL Error message (alarm) M Fan motor
BV... Fuel valve MS Synchronous motor
Dbr... Wire link NL Nominal load
EK2 Remote lockout reset button QRA... UV detector
ION Ionization probe R Control thermostat / pressurestat
FS Flame signal RV Gas regulation damper
GP Gas pressure switch SA Actuator SQN...
HS Auxiliary contactor, relay SB Safety limit thermostat
K1...4 Internal relays Si External fuse
KL Low-fire t Time
LK Air damper W Limit thermostat / pressure switch
LKP Air damper position Z Ignition transformer
LP Air pressure switch

Operating concept

x Burner control has initiated lockout x Reset

o Red signal lamp illuminated Press lockout reset button for 0.5...3 s
x Diagnostics of cause of fault
7422z01/0300

- Wait > 10 s
- Press lockout reset button for > 3 s
- Read blink code of red signal lamp
AL
o «Error code table»
x Burner control in operation x Restart
o Green flame signal lamp Press lockout reset button for 0.5...3 s
illuminated
7422z02/0300

FS

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Diagnostics of cause of fault
Steady on

7422z03e/0301
After lockout, the red signal lamp is steady on.
For reading the cause of fault, refer to the blink code given in the following table:
FS AL

Press lockout
Illuminated phase reset button
(waiting time > 10 s) for > 3 s Blink code Off Blink code

~
Fault Approx. 3 s 7422z04e/0902

Error code table

Blink code Possible cause
2 blinks x No establishment of flame at the end of «TSA»
 - Faulty or soiled ionization probe
- Faulty or soiled fuel valves
- Poor adjustment of burner
3 blinks x Air pressure switch does not close
 - «LP» faulty
- «LP» incorrectly adjusted
- Fan motor does not run
4 blinks x Air pressure switch does not open or extraneous light
 on burner startup
- «LP» faulty
- «LP» incorrectly adjusted
5 blinks x Extraneous light during prepurging
 - Or internal device fault
7 blinks x Loss of flame during operation
 - Poor adjustment of burner
- Faulty or soiled fuel valves
- Short-circuit between ionization probe and ground
8...17 blinks x Free

.................


18 blinks x Air pressure switch opens during prepurging or opera-
 tion
 - «LP» incorrectly adjusted
- 4 times loss of flame during operation (LMG25...)
- 2 times loss of flame during operation
(LMG49.031...)
19 blinks x Faulty output contact
 - Wiring error
 - External power supply on output terminal
20 blinks x Internal device fault



During the time the cause of fault is diagnosed, the control outputs are deactivated.
- The burner remains shut down
- Exception: Error message «AL» at terminal 10

The burner is switched on only after a reset is made

- Press lockout reset button for 0.5...3 s

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Internal diagram

LMG21... / LMG25...

7422a17e/0404
Control of mircocontroller EK
NT
RESET

AL red FS green

K4 FSV

K3
K1 K2
AS
12 2 10 7 3 4 5 8 6 11 1
EK2 ION
R/W/ Z BV1 BV2
AL
GP/SB M
LP
H
Si
L
N

LMG22...

7422a18e/0404
Control of microcontroller EK
NT
RESET

AL red FS green

K4 FSV

K1 K2 K3
AS
12 2 10 7 3 9 4 5 8 6 11 1

R/W/ Z
AL
GP/SB M BV1 BV2

EK2
LP ION
H
LR
Si

SA
L

M
BV2
N

LMG49...

7422a20e/0404
Control of microcontroller EK
NT
RESET

AL red FS green

K4 FSV

K3
K1 K2
AS
12 2 10 7 3 4 5 8 6 11 1
EK2
ION
R/W/ Z BV1 BV2
AL
GP/SB

H AGK25
Si
L
N

Legend AL Alarm LR Load controller

AS Unit fuse M Fan motor
BV... Fuel valve NT Power section
EK... Lockout reset button (built-in) R Control thermostat or pressurestat
FS Flame signal SA Actuator
FSV Flame signal amplifier SB Safety limit thermostat
GP Gas pressure switch Si External fuse
H Main switch W Limit thermostat or pressure switch
ION Ionization probe Z Ignition transformer
LP Air pressure switch

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 Dimensions

Dimensions in mm

22
LMG...

5,5
62,5

7422m06/1204
Plug-in base AGK11... / AGK13...

9
41,5
88
91

47

62,5

Ancillary unit
27,5

AGQ2...A27
Type Dimensions

90,5
reference
60 A B
AGQ2.1A27 500 19
220 69 6
AGQ2.2A27 300 34
65,6
4
18

5,4 5,4

A B 6
13 7422m03/0400

Distribuitor: FLAME POWER SRL 021-3121727 ; 0744-340566 [email protected] ; www.arzatoare.ro

” 2004 Siemens Building Technologies HVAC Products GmbH
Subject to change!
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