Level Control Diagnostics 2
Level Control Diagnostics 2
2003-08 SUSPENSION
LEVEL CONTROL
INTRODUCTION
NOTE: The basic equipment of the Cayenne includes the level control module. The
PASM function (Porsche Active Suspension Management) can also be
integrated into the level control module. This enhanced control module is
known as the level control module with PASM. The assembly and service
number are identical for both control modules. The following troubleshooting
diagnosis can be applied to both control module types. To simplify matters, the
control module is always referred to as the level control module in the following
description. An independent check must therefore be made to ascertain which
type of control module is installed. The difference between the two types of
control module, from the point of view of diagnostics, is that the fault codes
0142, 0143, 0144 and 0145 cannot occur for the level control module. In
addition, various menu and selection functions in the 9588 Porsche System
Tester II are not used.
NOTE: The following troubleshooting diagnosis has been geared only towards left-
hand drive vehicles and describes only these types of vehicles. In some cases,
specified plugs and sockets may be assigned differently in right-hand drive
vehicles, which can lead to incorrect interpretations during troubleshooting and
to unforeseen accidents. Therefore, no work should be performed on right-hand
drive vehicles without the correct wiring diagram and troubleshooting
diagnosis description.
Level control
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
After the battery is connected, volatile memories must be reprogrammed. In the case of radio coding and
tuning, the customer must be informed of decoding and the deleted tuner memory. Carry out work
instruction after disconnecting the battery. Refer to 90 IN Work instructions after disconnecting the
battery - as of MY 2003 (All Models Except Cayenne S TIO Titan) must be observed.
After troubleshooting or repairs, erase the fault memory with the 9588 Porsche System Tester II and carry
out a test drive.
After the test drive, read out the fault memory again with the 9588 Porsche System Tester II.
9588 Never hang the Porsche System Tester II over the steering
wheel.
WARNING: Danger of injury and damage due to unusual vehicle handling when plugs
or components are disconnected!
The normal level must always be set and the level control switched
off when the vehicle is raised with the jack or platform lift.
WARNING: Danger of personal injury from moving vehicle independently with gear
engaged and engine running!
CAUTION: Danger of injury and material damage if the wheel carrier is raised
incorrectly!
Do not raise the wheel suspension higher than the normal vehicle
position (vehicle resting on wheels)! When raising, use a suitable
intermediate layer (hard rubber)!
Do not damage the brake cover plate!
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
CAUTION: The vehicle rises when the air springs are filled!
NOTE: If a relay fault or multiple valve faults are recorded, check the system's plug
connections for correct contacts.
battery disconnected
plug connections disconnected
faulty coding
power failure
etc.
In these circumstances, no fault is present in the system and the fault memory must be erased.
Troubleshooting procedure
Troubleshooting can only be performed when the fault is present. In other words, specific troubleshooting can
only be performed in accordance with instructions (given under Diagnosis/troubleshooting for each fault code)
if the entry has the status 'present' in the fault memory.
Diagnosis conditions are met; if necessary perform a short test or test drive
All plug connections and ground points of the affected current path are OK.
Set all wiring harnesses of the affected current path to a state that corresponds to driving by pulling and
shaking them (loose contact).
Diagnostic conditions
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
NOTE: Important! Always connect a suitable battery charging device to the vehicle
electrical system battery or to the designated jump-start terminal before starting
diagnosis. All unnecessary loads must also be switched off.
NOTE: The fault can only be identified if the requirements listed under 'Diagnostic
conditions' are met. For this reason, the specified procedure must be observed
after a fault is repaired:
NOTE: The 'possible causes of fault' that are responsible for the fault are listed here.
Please note that in certain circumstances further faults can be stored in the
fault memory after troubleshooting (e.g. if plugs are disconnected). After
carrying out repairs, read out the fault memory of all control modules and erase
any faults.
Diagnosis/troubleshooting
NOTE: The fault memory Info key [F8] on the 9588 Porsche System Tester II can be
used to access the 'extended fault memory'. The following information can be
displayed:
Fault type
no display
upper limit value exceeded
lower limit value not reached
mechanical fault
no signal/communication
no or incorrect basic setting/adaptation
short circuit to B+
short circuit to ground
implausible signal
open circuit/short circuit to ground
open circuit/short circuit to B+
open circuit
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Fault status
present
not present
This information should be saved using the Save key [F4] and printed out.
NOTE: Visual inspection: During troubleshooting, please check first that the affected
pins on the level control module plug connection are neither damaged nor
corroded. The wiring and plugs of the affected components must also be
checked for external damage and correct contacts. Repair damaged or corroded
pins if possible, otherwise replace affected pins. Repair or replace damaged
wires.
NOTE: Battery voltage and signals: A battery voltage of between 11.4 and 14.5 V is
required for troubleshooting. This must be checked and provided if necessary.
Both signals and voltages as well as components or fuses (input side) must be
guaranteed on the vehicle electrical system.
TOOLS
9588 Never hang the Porsche System Tester II over the steering
wheel
NOTE: Plug contacts are optimally designed to suit the plug system. Operations on
pins can cause contact problems. Always use suitable measurement tools for
adapter plugs and test cables.
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
COMPONENT ARRANGEMENT
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
a. CAN drive
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
6. Pressure pipes
7. Air-spring strut, front axle, left
8. Wheel acceleration sensor, front left
1x on each air-spring strut on the front axle
11. Compressor
12. Valve block
13. Instrument cluster
14. Compressed air connection
Installed below seat frame, front right
CONNECTOR ASSIGNMENT
LEVEL CONTROL MODULE
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2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
FAULT OVERVIEW
NOTE: If the fault code 0003 'Control unit faulty' is displayed in the 9588 Porsche
System Tester II but the red warning 'Air spring warning' in the instrument
cluster does not appear, the fault can be erased.
0140 Body acceleration sensor, front right Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
faulty, workshop'
0775 Vehicle level sensor, rear right Control not possible
Inclination control not possible
Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
0776 Vehicle level sensor, front left
Control not possible
Inclination control not possible
Yellow warning in instrument cluster: 'Air spring
0778 Steering-angle sensor faulty, workshop'
Inclination control not possible (PASM)
Red warning in instrument cluster: 'Air spring
0805 Spring strut valve, front left warning'
Control not possible
Red warning in instrument cluster: 'Air spring
0806 Spring strut valve, front right warning'
Control not possible
Red warning in instrument cluster: 'Air spring
0807 Spring strut valve, rear left warning'
Control not possible
Red warning in instrument cluster: 'Air spring
0808 Spring strut valve, rear right warning'
Control not possible
Red warning in instrument cluster: 'Air spring
warning'
1042 Control unit not coded
Control not possible
Inclination control not possible (PASM)
Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
1312 CAN drive
Lowering to lowest level
Inclination control not possible (PASM)
1314 DME control unit Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
1316 PSM control unit
Lowering to lowest level
Inclination control not possible (PASM)
1317 Instrument cluster Control not possible
1324 Transfer box control unit Control not possible
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
1398 Doors/rear lid signal Control also incorrectly possible when doors/rear
lid of stationary vehicle are open
Yellow warning in instrument cluster: 'Air spring
1399 Compressor relay faulty, workshop'
Cannot raise
Red warning in instrument cluster: 'Air spring
1400 Control position not adjustable warning'
Control not possible
1437 Control position not learned Manual control not possible (via the selector
switch)
Red warning in instrument cluster: 'Air spring
warning'
1487 System function test faulty Vehicle lowered onto to buffers wheel by wheel
Control not possible
Control not possible (PASM)
1575 Manual control switched off Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
1577 Overtemperature Cannot raise
Red warning in instrument cluster: 'Air spring
warning'
1598 Vehicle voltage, terminal 30
Control not possible
Inclination control not possible (PASM)
Red warning in instrument cluster: 'Air spring
Power supply for vehicle level sensors,
1767 warning'
left
Control not possible
Red warning in instrument cluster: 'Air spring
Power supply for vehicle level sensors,
1768 warning'
right
Control not possible
Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
1769 Vehicle level sensor, front right Control not possible
Inclination control not possible (PASM)
Inclination control not possible
Shortened compressor operation time
1770 Compressor temperature sensor
Limited system availability
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
1772 Pressure sensor signal lead Yellow warning in instrument cluster: 'Air spring
faulty, workshop'
Yellow warning in instrument cluster: 'Air spring
1773 Accumulator valve faulty, workshop'
Cannot raise
NOTE: Only if the fault code 0003 'Control unit faulty' appears in the Porsche
System Tester II No. 9588 in conjunction with the red warning in the
instrument cluster 'Air spring warning', can a fault in the control unit be
assumed.
If no red warning is present in the instrument cluster or if the logo 'Air
spring warning' is not displayed, then the fault can be erased without
troubleshooting.
Diagnostic conditions
Affected pins
DIAGNOSIS/TROUBLESHOOTING
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
1 Ignition on for at least 6 minutes No warning in instrument cluster Red warning in instrument cluster
Go to Erase fault memory Go to Step 2
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
--> End
2 Replace control unit (level control) --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Pin 86
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull off plug on front left wheel Repair or
acceleration sensor. ~5V replace
Check power supply for front left
1 Switch on ignition. Go to wiring
wheel acceleration sensor
Step 2 harness.
Measure voltage between plug B of --> End
front left wheel acceleration sensor
'pins 1 and 3'.
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Pin 87
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull off plug on front right wheel Repair or
acceleration sensor. ~5V replace
Check power supply for front right
1 Switch on ignition. Go to wiring
wheel acceleration sensor
Step 2 harness.
Measure voltage between plug B of --> End
front right wheel acceleration sensor
'pins 1 and 3'.
Switch off ignition.
Pull plug B off level control module.
Repair or
Check wiring between front right Pull plug B off front right wheel < 0.3 V replace
wheel acceleration sensor and level acceleration sensor.
2 Go to wiring
control module for short circuit to Switch on ignition.
Step 3 harness.
B+
Measure voltage between level --> End
control module plug B 'pins 87, 99,
107' and ground.
Repair or
Check wiring between front right Switch off ignition. infinity
replace
wheel acceleration sensor and level Measure resistance between level ohms
3 wiring
control module for short circuit to control module plug B 'pins 87, 99,Go to
harness.
ground 107' and ground. Step 4
--> End
Measure resistance between level Repair or
<5
Check wiring between front right control module plug B 'pins 87, 99, ohms replace
4 wheel acceleration sensor and level 107' and front right wheel wiring
Go to
control module for open circuit acceleration sensor plug B 'pins 2, 3, Step 5 harness.
1'. --> End
Repair or
Check wiring between front right Measure resistance in the level control infinity
replace
wheel acceleration sensor and level module wires on plug B between 'pins 87 ohms
5 wiring
control module for short circuit and 99', 'pins 87 and 107', and 'pins 99 and Go to
harness.
with respect to each other 107'. Step 6
--> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Pin 94
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull off plug on front left body Repair or
acceleration sensor. ~5V replace
Check power supply for front left
1 Switch on ignition. Go to wiring
body acceleration sensor
Step 2 harness.
Measure voltage between plug of front --> End
left body acceleration sensor 'pins 1
and 3'.
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Pin 95
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull off plug on front right body Repair or
acceleration sensor. ~5V replace
Check power supply for front right
1 Switch on ignition. Go to wiring
body acceleration sensor:
Step 2 harness.
Measure voltage between plug of --> End
front right body acceleration sensor
'pins 1 and 3'.
Switch off ignition.
Pull plug B off level control module.
Repair or
Check wiring between front right Pull off plug on front right body < 0.3 V replace
body acceleration sensor and level acceleration sensor.
2 Go to wiring
control module for short circuit to Switch on ignition.
Step 3 harness.
B+:
Measure voltage between level --> End
control module plug B 'pins 95, 103,
106' and ground.
Repair or
Check wiring between front right Switch off ignition. infinity
replace
body acceleration sensor and level Measure resistance between level ohms
3 wiring
control module for short circuit to control module plug B 'pins 95, 103,Go to
harness.
ground: 106' and ground. Step 4
--> End
Repair or
Measure resistance between level <5
Check wiring between front right replace
4 body acceleration sensor and level control module plug B 'pins 95, 103, ohms wiring
control module for open circuit: 106' and front right body acceleration Go to harness.
sensor 'pins 2, 3, 1'. Step 5
--> End
Repair or
Check wiring between front right Measure resistance in the individual infinity
replace
body acceleration sensor and level level control module wires on plug B ohms
5 wiring
control module for short circuit between 'pins 95 and 103', 'pins 95 Go to
harness.
with respect to each other: and 106', and 'pins 103 and 106'. Step 6
--> End
6 Replace front right body acceleration sensor. --> End Go to Step 7
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Pin 96
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Repair or
Pull off plug on rear body acceleration
~5V replace
Check power supply for rear body sensor.
1 Go to wiring
acceleration sensor: Switch on ignition. Step 2 harness.
Measure voltage between plug on rear --> End
body acceleration sensor 'pins 1 and 3'.
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground or open circuit in the wiring of pin 115 of the level control module (electrical fault
in electric circuit)
Short circuit in pins 115 and 117 of the level control module wiring with respect to each other (electrical
fault in electric circuit)
Short circuit to B+ in the wiring of pin 115 of the level control module (electrical fault in electric circuit)
Short circuit to B+ or open circuit in the wiring of pin 117 of the level control module (electrical fault in
electric circuit)
Short circuit to B+ in the wiring of pin 117 of the level control module (electrical fault in electric circuit)
Damping adjustment valve faulty
Level control module faulty
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Pin 115
Pin 117
Pin 1
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plug B off level control
module. Repair or
Check wiring between front left
Pull plug A off front left damping < 0.3 V replace
damping adjustment valve and level
1 adjustment valve. Go to wiring
control module for short circuit to
Switch on ignition. Step 2 harness.
B+:
--> End
Measure voltage between level
control module plug B 'pins 115,
117' and ground.
Repair or
Check wiring between front left Switch off ignition. infinity
replace
damping adjustment valve and level Measure resistance between level ohms
2 wiring
control module for short circuit to control module plug B 'pins 115, Go to
harness.
ground: 117' and ground. Step 3
--> End
Repair or
Check wiring between front left Measure resistance between level < 5 replace
control module plug B 'pins 115, ohms
3 damping adjustment valve and level wiring
117' and front left damping Go to
control module for open circuit: harness.
adjustment valve 'pins 1, 2'. Step 4
--> End
Repair or
Check wiring between front left infinity
Measure resistance of the individual ohms replace
damping adjustment valve and level
4 level control module wires on plug Go to wiring
control module for short circuit with
B between 'pins 115 and 117'. harness.
respect to each other: Step 5
--> End
5 Replace level control module. --> End Go to Step 6
6 Replace front left damper strut. --> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground or open circuit in the wiring of pin 116 of the level control module (electrical fault
in electric circuit)
Short circuit in pins 116 and 118 of the level control module wires with respect to each other (electrical
fault in electric circuit)
Short circuit to B+ in the wiring of pin 116 of the level control module (electrical fault in electric circuit)
Short circuit to B+ or open circuit in the wiring of pin 118 of the level control module (electrical fault in
electric circuit)
Short circuit to ground in the wiring of pin 118 of the level control module (electrical fault in electric
circuit)
Damping adjustment valve faulty
Level control module faulty
Affected pins
Pin 116
Pin 118
Pin 1
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
damping adjustment valve and level Pull plug A off front right damping Go to wiring
control module for short circuit to adjustment valve. Step 2 harness.
B+: --> End
1 Switch on ignition.
Measure voltage between level
control module plug B 'pins 116,
118' and ground.
Repair or
Check wiring between front right Switch off ignition. infinity
replace
damping adjustment valve and level Measure resistance between level ohms
2 wiring
control module for short circuit to control module plug B 'pins 116, Go to
harness.
ground: 118' and ground. Step 3
--> End
Repair or
Check wiring between front right Measure resistance between level < 5 replace
control module plug B 'pins 116, ohms
3 damping adjustment valve and level wiring
118' and front right damping Go to
control module for open circuit: harness.
adjustment valve 'pins 1, 2'. Step 4
--> End
Repair or
Check wiring between front right infinity
Measure resistance of the individual ohms replace
damping adjustment valve and level
4 level control module wires on plug Go to wiring
control module for short circuit with
respect to each other: B between 'pin 116' and 'pin 118'. Step 5 harness.
--> End
5 Replace level control module. --> End Go to Step 6
6 Replace front right damper strut. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground or open circuit in the wiring of pin 119 of the level control module (electrical fault
in electric circuit)
Short circuit in pins 114 and 119 of the level control module wiring with respect to each other (electrical
fault in electric circuit)
Short circuit to B+ in the wiring of pin 119 of the level control module (electrical fault in electric circuit)
Short circuit to B+ or open circuit in the wiring of pin 114 of the level control module (electrical fault in
electric circuit)
Short circuit to ground in the wiring of pin 114 of the level control module (electrical fault in electric
circuit)
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Pin 114
Pin 119
Pin 1
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plug B off level control
module. Repair or
Check wiring between rear left
Pull plug off rear left damping < 0.3 V replace
damping adjustment valve and level
1 adjustment valve. Go to wiring
control module for short circuit to
Switch on ignition. Step 2 harness.
B+:
--> End
Measure voltage between level
control module plug B 'pins 114,
119' and ground.
Repair or
Check wiring between rear left Switch off ignition. infinity
replace
damping adjustment valve and level Measure resistance between level ohms
2 wiring
control module for short circuit to control module plug B 'pins 114, Go to
harness.
ground: 119' and ground. Step 3
--> End
Repair or
Check wiring between rear left Measure resistance between level < 5 replace
control module plug B 'pins 114, ohms
3 damping adjustment valve and level wiring
119' and rear left damping Go to
control module for open circuit: harness.
adjustment valve 'pins 2, 1'. Step 4
--> End
Repair or
Check wiring between rear left infinity
Measure resistance of the individual ohms replace
damping adjustment valve and level
4 level control module wires on plug Go to wiring
control module for short circuit with
B between 'pins 114 and 119'. harness.
respect to each other: Step 5
--> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground or open circuit in the wiring of pin 121 of the level control module (electrical fault
in electric circuit)
Short circuit in pins 120 and 121 of the level control module wiring with respect to each other (electrical
fault in electric circuit)
Short circuit to B+ in the wiring of pin 121 of the level control module (electrical fault in electric circuit)
Short circuit to B+ or open circuit in the wiring of pin 120 of the level control module (electrical fault in
electric circuit)
Short circuit to ground in the wiring of pin 120 of the level control module (electrical fault in electric
circuit)
Damping adjustment valve faulty
Level control module faulty
Affected pins
Pin 120
Pin 121
Pin 1
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Measurement 1a
Measurement 1c
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Display
Work instruction If not OK
OK
Measurement 1a
Diagnostic conditions
Ignition on
Internal level control module function test
No end of production programming performed (or it was started but not finished)
No or incorrect basic setting/adaptation
Level control module faulty
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
1 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Short circuit to ground in pin 54 and/or pin 55 of the level control module wiring (implausible signal)
Open circuit in pin 54 and/or pin 55 and/or pin 100 of the level control module wiring
Level control module faulty
Affected pins
Pin 54
Pin 55
Level control module, plug B:
Pin 100
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
Switch off ignition.
Pull plugs A and B off level control
Check wiring between Repair or
module.
tire filling connection and infinity ohms replace wiring
1 Pull plug off tire filling connection.
level control module for Go to Step 2 harness.
short circuit to ground Measure resistance between level --> End
control module plug A 'pins 54, 55'
and plug B 'pin 100' and ground.
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal function test on level adjustment control unit
Affected pins
-
DIAGNOSIS/TROUBLESHOOTING
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
1 Delete fault code 0532 in the level adjustment control unit --> End Go to Step 2
2 Replace level adjustment control unit. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground or open circuit in pin 4 and/or pin 5 of the level control module wiring
Fuse F27 (15A) in fuse carrier at right of dashboard faulty
Level control module faulty
Affected pins
Pin 4
Pin 5
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Replace fuse.
Fuse OK --> End
Check fuse for level control Check fuse 'F27' in fuse carrier at right of Go to
1 If fuse is once
module dashboard. Step 2 again faulty:
Go to Step 4
Switch off ignition. 11.4 -
Check power supply to level Pull plug A off level control module. 14.5 V
2 Go to Step 4
control module Measure voltage between level control Go to
module plug A 'pins 4, 5' and ground. Step 3
11.4 - Repair or
Check ground supply to Measure voltage between level control 14.5 V replace wiring
3 module plug A 'pins 1, 2' and battery
level control module Go to harness.
positive connection. Step 6 --> End
Switch off ignition.
Check wiring between fuse Remove fuse 'F27' from fuse carrier at infinity Repair or
'F27' and level control right of dashboard insert. ohms replace wiring
4
module for short circuit to Pull plug A off level control module. Go to harness.
ground Step 5 --> End
Measure resistance between level control
module plug A 'pins 4, 5' and ground.
Check wiring between fuse Measure resistance between level control < 5 ohms Repair or
module plug A 'pins 4, 5' and output of replace wiring
5 'F27' and level control Go to
fuse 'F27' in fuse carrier at right of harness.
module for open circuit Step 6
dashboard. --> End
6 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 90 of the level control module (electrical fault in electric circuit)
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Short circuit to ground in the wiring of pin 90 of the level control module (electrical fault in electric
circuit)
Open circuit in one or more wires connected to pins 90, 75 and 64 of the level control module (electrical
fault in electric circuit)
Level control module receives implausible signal from vehicle level sensor
If implausible signal is received from vehicle level sensor, perform calibration, refer to 43 K2
CALIBRATION - AS OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
Vehicle level sensor faulty
Level control module faulty
Affected pins
Pin 64
Pin 75
Pin 90
Pin 1
Pin 5
Pin 6
The normal level must always be set and the level control switched
off when the vehicle is raised with the jack or platform lift.
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 91 of the level control module (electrical fault in electric circuit)
Short circuit to ground in the wiring of pin 91 of the level control module (electrical fault in electric
circuit)
Open circuit in one or more wires connected to pins 91, 74 and 66 of the level control module (electrical
fault in electric circuit)
Level control module receives implausible signal from vehicle level sensor
If implausible signal is received from vehicle level sensor, perform calibration, refer to 43 K2
CALIBRATION - AS OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Pin 66
Pin 74
Pin 91
Pin 1
Pin 5
Pin 6
The normal level must always be set and the level control switched
off when the vehicle is raised with the jack or platform lift.
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plugs A and B off level control module.
Repair or
Check wiring between rear Pull plug off rear right vehicle level control < 0.3 V replace
right vehicle level sensor sensor.
1 Go to wiring
and level control module Switch on ignition.
Step 2 harness.
for short circuit to B+
Measure voltage between level control --> End
module plug A 'pins 66, 74' and ground and
plug B 'pin 91' and ground.
Check wiring between rear Switch off ignition. infinity Repair or
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
right vehicle level sensor Measure resistance between level control ohms replace
and level control module module plug A 'pins 66, 74' and ground and Go to wiring
2
for short circuit to ground plug B 'pin 91' and ground. Step 3 harness.
--> End
Measure resistance between level control Repair or
Check wiring between rear <5
module plug A 'pins 66, 74' and rear right replace
right vehicle level sensor ohms
3 vehicle level control sensor plug 'pins 5, 1 wiring
and level control module Go to
'and plug B 'pin 91' and rear right level control Step 5 harness.
for open circuit
sensor plug 'pin 6'. --> End
Re-calibrate level control module
4 Calibrating level control module, refer to 43 K2 CALIBRATION - AS OF MY --> End Go to Step 5
2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
Replace rear right vehicle level sensor
5 --> End Go to Step 6
See Note
6 Replace level control module See Note --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 82 of the level control module (electrical fault in electric circuit)
Short circuit to ground in the wiring of pin 82 of the level control module (electrical fault in electric
circuit)
Open circuit in one or more wires connected to pins 63, 77 and 82 of the level control module (electrical
fault in electric circuit)
Level control module receives implausible signal from vehicle level sensor
If implausible signal is received from vehicle level sensor, perform calibration, refer to 43 K2
CALIBRATION - AS OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
Vehicle level sensor faulty
Level control module faulty
Affected pins
Pin 63
Pin 77
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Pin 82
Pin 1
Pin 5
Pin 6
The normal level must always be set and the level control switched
off when the vehicle is raised with the jack or platform lift.
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plugs A and B off level control module.
Check wiring between Repair or
front left vehicle level Pull plug off front left vehicle level control < 0.3 V replace
1 sensor and level control sensor. Go to wiring
module for short circuit to Switch on ignition. Step 2 harness.
B+ Measure voltage between level control --> End
module plug A 'pins 63, 77' and ground and
plug B 'pin 82' and ground.
Check wiring between Repair or
Switch off ignition. infinity
front left vehicle level replace
Measure resistance between level control ohms
2 sensor and level control wiring
module plug A 'pins 63, 77' and ground and Go to
module for short circuit to harness.
plug B 'pin 82' and ground. Step 3
ground --> End
Measure resistance between level control Repair or
Check wiring between <5
module plug A 'pins 63, 77' and front left replace
front left vehicle level ohms
3 vehicle level control sensor plug 'pins 5, 1' wiring
sensor and level control Go to
module for open circuit and plug B 'pin 82' and front left level control Step 5 harness.
sensor plug 'pin 6'. --> End
CAUTION: The steering-angle sensor must always be initialized 'control lamp on'
whenever the battery terminal is disconnected.
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
DIAGNOSIS/TROUBLESHOOTING
Initializing
The steering-angle sensor in Cayenne must be initialized after the following work is carried out:
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
platform. First, the level control module must be coded successfully and the
steering-angle sensor must be initialized. The steering-angle sensor must be
calibrated after work has been carried out on the running gear in the area of the
front axle.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
Switch on ignition.
Position wheels straight ahead. After successful
From the straight-ahead position, initialization, the
turn the steering wheel approx. stored fault code is
Initialize
'15°' to the left and '15°' to the erased from the
1 steering-angle Go to Step 2
right (past the straight-ahead fault memory and
sensor
position). the NRA control
lamp goes out.
Drive the vehicle straight ahead at --> End
a speed of '> 4 km/h for at least 1
second'.
Running gear set according to
Porsche specifications. After successful
Check steering-
calibration, the
angle sensor Wheels in straight-ahead position stored fault code is
2 calibration using and steering wheel horizontal. Go to Step 3
erased from the
9588 Porsche Steering wheel may be turned by fault memory.
System Tester II max. '± 2.0°' from the horizontal --> End
position for driving straight ahead.
The steering-angle
sensor is integrated
into the steering
column switch and
Examine moving parts for damage Go to Step 4 must be replaced
3 Mechanical fault
and check mobility. along with this if its
functionality is
mechanically
impaired.
--> End
Read out steering
column switch
control module, Eliminate faults in accordance If electric circuit is Repair wiring harness
4 fault memory and with 'Diagnosis/troubleshooting' OK: circuit.
check circuit for for steering column switch control Go to Step 5 --> End
short or open module.
circuit
Localize faults in accordance with If CAN drive is OK: Repair wiring harness.
5 Check CAN drive CHECKING Go to Step 6 --> End
INSTRUCTIONS/CAN DATA
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
BUS .
The steering-angle
sensor can only be
replaced together
6 Replace steering-angle sensor Go to Step 7
with the steering
column switch.
--> End
7 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
NOTE: If multiple valve faults (fault code 0806, 0807, 0808) or another relay fault (fault
code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Pin 18
Pin 4
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction If not OK
Display
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
OK
Switch off ignition.
Pull plug A off level control module.
Repair or
Check wiring between solenoid Pull plug off solenoid block. < 0.3 V
replace wiring
1 block and level control module Switch on ignition. Go to
harness.
for short circuit to B+: Step 2
Measure voltage between level --> End
control module plug A 'pin 18' and
ground.
Switch off ignition. infinity Repair or
Check wiring between solenoid
Measure resistance between level ohms replace wiring
2 block and level control module
control module plug A 'pins 18, 37' Go to harness.
for short circuit to ground:
and ground. Step 3 --> End
Repair or
Check wiring between solenoid Measure resistance between level < 5 ohms
replace wiring
3 block and level control module control module plug A 'pins 18, 37' Go to harness.
for open circuit: and solenoid block plug A 'pins 4, 5'. Step 4 --> End
Diagnostic conditions
Ignition on
Internal level control module function test
NOTE: If multiple valve faults (fault code 0805, 0807, 0808) or another relay fault (fault
code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Pin 19
Solenoid block, plug A:
Pin 2
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plug A off level control module.
Repair or
Check wiring between solenoid Pull plug off solenoid block. < 0.3 V
replace wiring
1 block and level control module Switch on ignition. Go to
harness.
for short circuit to B+: Step 2
Measure voltage between level --> End
control module plug A 'pin 19' and
ground.
Switch off ignition. infinity Repair or
Check wiring between solenoid
Measure resistance between level ohms replace wiring
2 block and level control module
control module plug A 'pins 19, 37' Go to harness.
for short circuit to ground:
and ground. Step 3 --> End
Repair or
Check wiring between solenoid Measure resistance between level < 5 ohms
replace wiring
3 block and level control module control module plug A 'pins 19, 37' Go to harness.
for open circuit: and solenoid block plug A 'pins 2, 5'. Step 4 --> End
5 Check wiring between Measure resistance between level < 5 ohms Repair or
compressor relay and level control module plug A 'pin 36' and Go to replace wiring
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
control module for open circuit: compressor relay plug A 'pin 3D'. Step 6 harness.
--> End
6 Replace level control module. --> End Go to Step 7
7 Replace solenoid block. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
NOTE: If multiple valve faults (fault code 0805, 0806, 0808) or another relay fault (fault
code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Pin 20
Pin 1
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
block and level control module Pull plug off solenoid block. Go to replace wiring
for short circuit to B+: Step 2 harness.
Switch on ignition. --> End
1 Measure voltage between level
control module plug A 'pin 20' and
ground.
Switch off ignition. infinity Repair or
Check wiring between solenoid
Measure resistance between level ohms replace wiring
2 block and level control module
control module plug A 'pin 20' and Go to harness.
for short circuit to ground:
ground. Step 3 --> End
Repair or
Check wiring between solenoid Measure resistance between level < 5 ohms
replace wiring
3 block and level control module control module plug A 'pins 20, 37' Go to harness.
for open circuit: and solenoid block plug A 'pins 1, 5'. Step 4 --> End
Diagnostic conditions
Ignition on
Internal level control module function test
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
NOTE: If multiple valve faults (fault code 0805, 0806, 0807) or another relay fault (fault
code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Pin 17
Pin 3
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plug A off level control module.
Repair or
Check wiring between solenoid Pull plug off solenoid block. < 0.3 V
replace wiring
1 block and level control module Switch on ignition. Go to
harness.
for short circuit to B+: Step 2
Measure voltage between level --> End
control module plug A 'pin 17' and
ground.
Switch off ignition. infinity Repair or
Check wiring between solenoid
Measure resistance between level ohms replace wiring
2 block and level control module
control module plug A 'pins 17, 37' Go to harness.
for short circuit to ground:
and ground. Step 3 --> End
Repair or
Check wiring between solenoid Measure resistance between level < 5 ohms
replace wiring
3 block and level control module control module plug A 'pins 17, 37' Go to harness.
for open circuit: and solenoid block plug A 'pins 3, 5'. Step 4 --> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Code level control module using 9588 Porsche System
Perform Go to Step
1 Tester II. --> End
coding: 2
Re-code control module.
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
DIAGNOSIS/TROUBLESHOOTING
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display If not
Work instruction
OK OK
Continue troubleshooting, refer to CHECKING INSTRUCTIONS/CAN
1 --> End
DATA BUS .
Diagnostic conditions
Ignition on
Internal level control module function test
Level control module could not establish a connection with the DME control module (no
signal/communication)
Read out DME control module fault memory
Affected pins
DIAGNOSIS/TROUBLESHOOTING
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Correct faults and read out fault
memory in level control module
again.
Go to
1 Read out DME control module fault memory. If OK:
Step 2
--> End
If not OK:
--> Step 2
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Level control module could not establish a connection with the PSM control module (no
signal/communication)
Read out PSM control module fault memory
Affected pins
DIAGNOSIS/TROUBLESHOOTING
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Correct faults and read out fault
memory in level control module
again.
If OK:
Go to
1 Read out PSM control module fault memory.
Step 2
--> End
If not OK:
--> Step 2
Continue troubleshooting, refer to CHECKING
2 --> End Go to Step 3
INSTRUCTIONS/CAN DATA BUS .
3 Replace level control module. --> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 33 of the level control module (identified only when activated)
Short circuit to ground or open circuit in the wiring of pin 33 of the level control module
Vent solenoid valve faulty
Level control module faulty
NOTE: If multiple valve faults (fault code 0805, 0806, 0807, 0808) or another relay fault
(fault code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Diagnostic conditions
Ignition on
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Level control module receives no signal from vehicle electrical system control module
Short circuit to B+ in the wiring of pin 53 of the level control module
Short circuit to ground in the wiring of pin 53 of the level control module
Open circuit in the wiring of pin 53 of the level control module
Level control module faulty
Affected pins
Pin 53
Pin 12
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Correct faults and
read out fault
memory in level
control module
Go to
1 Read out fault memory in vehicle electrical system control module: again.
Step 2
If OK:
--> End
If not OK:
--> Step 2
Correct faults and
read out fault
memory in level
control module
Go to
2 Read out fault memory for rear convenience system control module: again.
Step 3
If OK:
--> End
If not OK:
--> Step 3
Switch off ignition.
Pull plug A off level control
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
module.
Pull plug J off vehicle electrical
Check wiring between vehicle system control module. 0.3 V Repair or replace
electrical system control
3 Switch on ignition. Go to wiring harness.
module and level control
Measure voltage between level Step 4 --> End
module for short circuit to B+:
control module plug A 'pin 53'
and ground.
Check wiring between vehicle
Switch off ignition. infinity
electrical system control Repair or replace
Measure resistance between level ohms
4 module and level control wiring harness.
control module plug A 'pin 53' Go to
module for short circuit to --> End
and ground. Step 5
ground:
Check wiring between vehicle Measure resistance between level <5
Repair or replace
electrical system control control module plug A 'pin 53' ohms
5 wiring harness.
module and level control and vehicle electrical system Go to
--> End
module for open circuit: control module plug J 'pin 12'. Step 6
Correct faults.
Continue troubleshooting in 'Vehicle electrical system control module', Go to
6 If OK:
refer to FAULT CODE 0062 Step 7
--> End
7 Replace level control module. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
NOTE: If multiple valve faults (fault code 0805, 0806, 0807, 0808) are recorded, check
the system's plug connections for correct contacts.
Affected pins
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
1 Lower vehicle to low level or loaded level several times if necessary --> End Go to Step 2
Check 1a
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Repair or
Check wiring between Switch off ignition.
replace
compressor relay and level Measure resistance between level infinity ohms
6 wiring
control module for short control module plug A 'pins 31, 36' Go to Step 7
harness.
circuit to ground and ground. --> End
Repair or
Check wiring between Measure resistance between level replace
compressor relay and level control module plug A 'pins 31, 36' < 5 ohms
7 wiring
control module for open and compressor relay plug A 'pin 3F Go to Step 8
harness.
circuit (terminal 85), pin 3D (terminal 86)'. --> End
8 Replace compressor relay --> End Go to Step 9
9 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Control position not adjustable, vehicle too low or too high (no display)
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Repair/replace components in
Go to accordance with procedures in
1 Check mechanical and pneumatic components
Step 3 LEVEL CONTROL article .
Go to Step 2
Correct faults and read out fault
memory for level control
module again.
Check to see if other faults are recorded (e.g. Go to
2 If OK:
0774,0775,0776,1780) Step 4
--> End
If not OK:
--> Step 3
Re-calibrate level control module
Calibrating level control module, refer to 43 K2
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal function test on level adjustment control unit
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction
Re-calibrate level adjustment control unit.
-->
1 Calibrating level adjustment control unit, refer to 43 K2 CALIBRATION - AS OF MY 2003
End
(ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
Diagnostic conditions
Ignition on
Internal function test on level adjustment control unit
Affected pins
Diagnosis/troubleshooting
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display If not
Work instruction
OK OK
Erase fault memory with the 9718 PIWIS Tester, switch ignition off and then on
Go to
1 again. --> End
Step 2
Read out fault memory again after '5 minutes'.
Re-calibrate level adjustment control unit.
Go to
2 Calibrating level adjustment control unit, refer to 43 K2 CALIBRATION - AS OF --> End
Step 3
MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
If the fault recurs after re-calibrating the control unit, replace level adjustment
3 --> End
control unit.
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
1 Move vehicle at more than 15 km/h (9 mph) --> End Go to Step 2
2 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Diagnosis/troubleshooting
Compressor temperature
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
Switch off ignition.
Pull plug B off level
control module. 12.2 - 13.72 ohms at 20°C or Replace level
Check compressor Measure resistance see 'COMPRESSOR control system
1
temperature sensor on level control TEMPERATURE' diagram compressor.
module plug B Go to Step 2 --> End
between 'pins 85 and
93'.
Switch off ignition.
Check wiring between level Measure resistance Repair or
control system compressor between level infinity ohms replace wiring
2
and level control module for control module plug Go to Step 3 harness.
short circuit to ground B 'pins 85, 93' and --> End
ground.
Check wiring between level Measure resistance Repair or
control system compressor on level control infinity ohms replace wiring
3 and level control module for module plug B Go to Step 4 harness.
short circuit with respect to between 'pin 85' and --> End
each other 'pin 93'.
4 Replace level control module --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Vehicle battery is or has been subjected to overvoltage (upper limit value is exceeded)
Vehicle battery is or has been subjected to undervoltage (lower limit value is not reached)
Fuse 'F27' (15A) in fuse carrier at right of dashboard faulty
Affected pins
Pin 4
Pin 5
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
Charge battery or
replace if faulty.
Otherwise, repair
or replace
alternator, wiring,
diodes or regulator.
--> End
If not OK:
Go to Step 2
Switch on ignition.
Repair or replace wiring
Check input voltage Measure voltage between fuse 11.4 to 14.5 V harness or components
2 'F27' (15A) 'on input side' in
at fuse: Go to Step 3 near fuse 'on input side'.
fuse carrier at right of --> End
dashboard and ground.
Check 3a
Fault is no
4 Replace fuse.
longer present Fault still present (fuse
(fuse not faulty again)
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
faulty) Go to Step 5
--> End
Remove fuse 'F27' (15A) from
Check wiring between
fuse carrier at right of
fuse 'F27' and level Repair or replace wiring
dashboard. < 5 ohms
5 control module for harness.
Measure resistance between Go to Step 6
short circuit to --> End
ground: level control module plug A
'pins 4, 5' and ground.
Remove fuse 'F27' (15A) from
fuse carrier at right of
Check wiring between dashboard.
Repair or replace wiring
fuse 'F27' and level Pull plug B off level control < 0.3 V
6 harness.
control module for module. Go to Step 7
--> End
short circuit to B+: Measure voltage between level
control module plug A 'pins 4,
5' and ground.
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 63 and/or pin 64 of the level control module
Short circuit to ground in the wiring of pin 63 and/or pin 64 of the level control module
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Pin 5
Pin 5
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Read out fault
memory for level
Re-calibrate level control module control module
Calibrating level control module, refer to 43 K2 CALIBRATION - AS again.
1 --> End
OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO If OK:
TITAN) . --> End
If not OK:
--> Step 2
Switch off ignition.
Pull plug A off level control
module.
Pull off plug on front left
Check wiring between front/rear left
vehicle level sensor. < 0.3 V Repair or replace
vehicle level sensors and level
2 Pull off plug on rear left Go to wiring harness.
control module for short circuit to
vehicle level sensor. Step 3 --> End
B+:
Switch on ignition.
Measure voltage between
level control module plug A
'pins 63, 64' and ground.
Check wiring between front/rear left Switch off ignition. infinity
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
vehicle level sensors and level Measure resistance between ohms Repair or replace
3 control module for short circuit to level control module plug A Go to wiring harness.
ground: 'pins 63, 64' and ground. Step 4 --> End
4 Replace front left and/or rear left vehicle level sensor. --> End Go to Step 5
5 Replace level control module. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 65 and/or pin 66 of the level control module
Short circuit to ground in the wiring of pin 65 and/or pin 66 of the level control module
Vehicle level sensors need to be calibrated, refer to 43 K2 CALIBRATION - AS OF MY 2003 (ALL
MODELS EXCEPT CAYENNE S TIO TITAN) .
Level control module faulty
Affected pins
Pin 5
Pin 5
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 83 of the level control module (electrical fault in electric circuit)
Short circuit to ground in the wiring of pin 83 of the level control module (electrical fault in electric
circuit)
Open circuit in one or more wires connected to pins 65, 76 and 83 of the level control module (electrical
fault in electric circuit)
Level control module receives implausible signal from vehicle level sensor
If implausible signal is received from vehicle level sensor, perform calibration, refer to 43 K2
Microsoft
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Pin 65
Pin 76
Pin 83
Pin 1
Pin 5
Pin 6
The normal level must always be set and the level control switched
off when the vehicle is raised with the jack or platform lift.
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plugs A and B off level control module.
Check wiring between Repair or
front right vehicle level Pull off plug on front right vehicle level < 0.3 V replace
1 sensor and level control control sensor. Go to wiring
module for short circuit to Switch on ignition. Step 2 harness.
B+: Measure voltage between level control --> End
module plug A 'pins 65, 76' and ground and
plug B 'pin 83' and ground.
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Affected pins
Pin 85
Pin 93
Pin 3
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Pin 4
Diagnosis/troubleshooting
Compressor temperature
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Work instruction Display OK If not OK
Switch off ignition.
Pull plug off level control 12.2 - 13.72 ohms at 20°C
Replace level
system compressor. or see 'COMPRESSOR
Check compressor control system
1 Measure resistance on TEMPERATURE'
temperature sensor: compressor.
level control system diagram.
--> End
compressor plug between Go to Step 2
'pins 3 and 4'.
Pull plug B off level
Check wiring between control module. Repair or
level control system
Switch on ignition. < 0.3 V replace wiring
2 compressor and level
control module for short Measure voltage between Go to Step 3 harness.
level control module plug --> End
circuit to B+:
B 'pin 85' and ground.
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal function test on level adjustment control unit
Affected pins
Pin 34
Pin 8
Pin 9 'P signal'
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Eliminate leaks
Go to
1 Check compressed air lines for leaks. and read out fault
Step 2
memory again
Switch off ignition
Pull connectors A and B off level
adjustment control unit
Check wiring between
Pull connector off solenoid valve < 0.3 V Repair or replace
solenoid block and level
2 Switch on ignition Go to wire harness
adjustment control unit for
Step 3 --> End
short circuit to B+: Measure voltage between level
adjustment control unit connector A
'pin 34' and connector B 'pin 84' and
ground
Check wiring between Measure resistance between level infinity
Repair or replace
solenoid block and level adjustment control unit connector A ohms
3 wire harness
adjustment control unit for 'pin 34', connector B 'pin 84', and Go to
--> End
short circuit to ground: ground Step 4
Measure resistance between level
adjustment control unit connector A
Check wiring between 'pin 34' and solenoid block connector
5 ohms Repair or replace
solenoid block and level A 'pin 8'
4 Go to wire harness
adjustment control unit for Measure resistance between level Step 5 --> End
open circuit: adjustment control unit connector B
'pin 84' and solenoid block connector
A 'pin 9'
Using the 9588 Porsche System Tester
Values
Check solenoid valve II, select the 'Actual values' menu item
5 OK Go to Step 6
activation: to check the values for 'pressure --> End
transmitter voltage and pressure'
6 Replace solenoid block. Then check compressed air lines for leaks. --> End Go to Step 7
7 Replace level adjustment control unit. --> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to B+ in the wiring of pin 34 of the level control module (cannot control level using the
accumulator)
Short circuit to ground in the wiring of pin 34 of the level control module
Open circuit in the wiring of pin 34 of the level control module
Level control module faulty
NOTE: If multiple valve faults (fault code 0805, 0806, 0807, 0808) or another relay fault
(fault code 1399) are recorded, check the system's plug connections for correct
contacts.
Affected pins
Pin 34
Pin 8
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Pull plug A off level control module.
Repair or
Check wiring between solenoid Pull plug off solenoid block. < 0.3 V
replace wiring
1 block and level control module Switch on ignition. Go to
harness.
for short circuit to B+: Step 2
Measure voltage between level --> End
control module plug A 'pin 34' and
ground.
Switch off ignition. infinity Repair or
Check wiring between solenoid
Measure resistance between level ohms replace wiring
2 block and level control module
control module plug A 'pin 34' and Go to harness.
for short circuit to ground:
ground. Step 3 --> End
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Repair or
Check wiring between solenoid Measure resistance between level < 5 ohms
replace wiring
3 block and level control module control module plug A 'pin 34' and Go to
harness.
for open circuit: solenoid block plug A 'pin 8'. Step 4
--> End
4 Replace level control module. --> End Go to Step 5
5 Replace solenoid block. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Short circuit to ground in the wiring of pin 46 of the level control module (electrical fault in electric
circuit)
Short circuit to B+ in the wiring of pin 46 of the level control module (electrical fault in electric circuit)
Open circuit in the wiring of pin 46 of the level control module (no signal/communication)
Selector switch faulty
Level control module faulty
Affected pins
Pin 46
Pin 7
Microsoft
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Diagnosis/troubleshooting
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Switch off ignition.
Check wiring between level Pull plug A off level control module. Repair or
control system control Pull plug off level control system control < 0.3 V replace
1 module and level control module. Go to wiring
module for short circuit to Switch on ignition. Step 2 harness.
B+: --> End
Measure voltage between level control
module plug A 'pin 46' and ground.
Check wiring between level Repair or
infinity
control system control Switch off ignition. replace
ohms
2 module and level control Measure resistance between level control wiring
Go to
module for short circuit to module plug A 'pin 46' and ground. harness.
Step 3
ground: --> End
Repair or
Check wiring between level <5
Measure resistance between level control replace
control system control ohms
3 module plug A 'pin 46' and level control wiring
module and level control Go to
system control module 'pin 7'. harness.
module for open circuit: Step 4
--> End
Use the 'Input signals' menu item in the 9588
Porsche System Tester II to check the values
4 Check selector switch: for 'Up switch, Down switch, shock-absorber --> End Go to Step 5
adjustment switch, Normal level LED and
Low level LED'.
5 Replace selector switch. --> End Go to Step 6
6 Replace level control module. --> End
Diagnostic conditions
NOTE: This fault is only detected when the vehicle is driven for more than 60 seconds.
Ignition on
Internal level control module function test
Affected pins
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Repair or replace
Check that the tires on the vehicle Go to
1 Check vehicle tires: vehicle tires.
correspond to the specified tire size. Step 2
--> End
Check the connecting rods of the vehicle
Repair or replace
Check vehicle level Go to
2 level sensors for damage. mechanism.
sensor mechanism: Step 3
Check wheel suspension.
--> End
Re-calibrate level control module
3 Calibrating level control module, refer to 43 K2 CALIBRATION - AS --> End Go to Step 4
OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
4 Replace one or more vehicle level sensors. --> End Go to Step 5
5 Replace level control module. --> End
Diagnostic conditions
Ignition on
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2006 Porsche Cayenne
2003-08 SUSPENSION Level Control - Diagnostics - 9pa_Cayenne
Affected pins
Diagnosis/troubleshooting
NOTE: If a vehicle level sensor or the level control module is replaced, it must be
calibrated using the 9588 Porsche System Tester II.
DIAGNOSIS/TROUBLESHOOTING PROCEDURE
Display
Work instruction If not OK
OK
Check the connecting rods of the vehicle Repair or replace
Check vehicle level sensor Go to
1 level sensors for damage. mechanism.
mechanism: Step 2
Check wheel suspension. --> End
Re-calibrate level control module
2 Calibrating level control module, refer to 43 K2 CALIBRATION - AS --> End Go to Step 3
OF MY 2003 (ALL MODELS EXCEPT CAYENNE S TIO TITAN) .
3 Replace one or more vehicle level sensors. --> End Go to Step 4
4 Replace level control module. --> End
Diagnostic conditions
Ignition on
Internal level control module function test
Valve operating time exceeded (upper limit value exceeded) due to excessive lifting and lowering of the
vehicle, resulting in deactivation of function.
Affected pins
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