PROJECT: INDUSTRIAL BUILDING

(AT BHOPAL)

DESIGN CALCULATIONS REPORT

Primary

Prepared By: (Group – 1)

BHAVNANI MANSI S. (MS001)
MEHTA SHIVAM A. (MS009)
PATEL KEYUR R. (MS015)
 INDEX
1. PROJECT INFORMATION… … … … … … … … … … … … … … … … 3
2. STANDARDS, CODES & SPECIFICATION … … … … … … … … … … … 4
3. L OAD COMBINATIONS… … … … … … … … … … … … … … … … … … 5
4. COMPUTER PROGRAMS… … … … … … … … … … … … … … … … … . 6
5. GEOMETRY DETAIL S… … … … … … … … … … … … … … … … … 7
6. DESIGN OF INDUSTRIAL BUIL DING… … … … … … … … … … … … 12
7. DESIGN OF COL UMN… … … … … … … … … … … … … … … … … … … 24
8. DESIGN OF HAUNCHES… … … … … … … … … … … … … … … … … … … 26
9. DESIGN OF BRACING… … … … … … … … … … … … … … … … … … … 27
10. DESIGN OF BASE PL ATE… … … … … … … … … … … … … … … … 29
11. DESIGN OF BRACKET CONNECTION… ….… … … … … … … … … … 31
12. DESIGN OF GANTRY GIRDER… … … … … … … … … … … … … … … 32
13. DESIGN OF FOUNDATION… … … … … … … … … … … … … … … … … 36

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 Chapter 1

PROJECT INFORMATION

DATA:

BUILDING PLAN DIMENSION - 16 m x 36 m

EAVES HIEGHT - 8.0 m
SPACING OF FRAME - 6.0 m
LOCATION OF BUILDING - BHOPAL
EXPECTED LIFE OF THE BUILDING - 10 YEARS
TERRAIN TYPE - 3
TOPOGRAPHY FACTOR K3 - 1
SECTIONS TO BE USED FOR FRAME - ISMB 600
SECTIONS TO BE USED FOR PURLIN - ISMC 150
TYPE OF ROOFING - AC SHEETS
PERMEABILITY - 5 – 20%
FRAME TYPE - PORTAL FRAME WITH PITCH

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 Chapter 2

STANDARDS, CODES & SPECIFICATIONS

This section lists out the Codes and Standards which shall be used for design and construction
of the Industrial Building. In all cases, the latest revisions of the codes shall be referred to.
The lists of the codes are as follows:

 IS: 875 (Part 1) Code of Practice for Design Loads (Other than Earthquake) for
Buildings and Structures (Part 1 – Dead Loads)
 IS: 875 (Part 2) Code of Practice for Design Loads (Other than Earthquake) for
Buildings and Structures (Part 2 – Imposed Loads)
 IS: 875 (Part 3) Code of Practice for Design Loads (Other than Earthquake) for
Buildings and Structures (Part 3 – Wind Loads)
 IS: 800 Code of Practice for General Construction in Steel

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 Chapter 3
LOAD COMBINATIONS

In limit state design of steel structures the following load combinations shall be accounted for

1) LOAD COMB 1.5 (DL + LL)

2) LOAD COMB 1.5 (DL + WL0)
3) LOAD COMB 1.5 (DL – WL0)
4) LOAD COMB 1.5 (DL + WL90)
5) LOAD COMB 1.5 (DL – WL90)
6) LOAD COMB 1.2 (DL + LL + WL0)
7) LOAD COMB 1.2 (DL + LL - WL0)
8) LOAD COMB 1.2 (DL + LL + WL90)
9) LOAD COMB 1.2 (DL + LL - WL90)
10) LOAD COMB 1.5 (DL + LL + GL)
11) LOAD COMB 1.2 (DL + LL + WL0 + GL)
12) LOAD COMB 1.2 (DL + LL - WL0 + GL)
13) LOAD COMB 1.2 (DL + LL + WL90 + GL)
14) LOAD COMB 1.2 (DL + LL - WL90 + GL)

Nomenclature

DL - DEAD LOAD
LL - LIVE LOAD (i.e. imposed load.)
WL - WIND LOAD As per IS: 875 Part-3.
GL - GANTRY LOAD

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 Chapter 4
COMPUTER PROGRAMS

Following computer program is used for analysis and design.

 STAAD-PRO V8i: This shall be used for analysis & design.

 Spread sheet: This shall be used for cross checking for all design.

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 CHEPTER 5
GEOMETRY DETAILS

GEOMETRY OF FRAME:

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PROPERTIES OF MEMBERS:

ELEVATION

PLAN

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 SIDE VIEW

SR NO. REFRENCES MEMBER SECTION

1 R1 COLUMN ISMB 600
2 R2 PURLIN ISMC 150
3 R3 RAFTER ISMB 600
4 R4 TIE RUNNER 100X100X8 LD
5 R5 BRACING 90X90X10

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FRAME MEMBER NUMBER:
AXIAL BEHAVIOUR:

SR NO. MEMBER AXIAL BEHAVIOUR

1 COLUMN COMPRESSION (+VE)
2 RAFTER COMPRESSION (+VE)

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RENDERED VIEW OF INDUSTRIAL SHED

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 CHEPTER 6
DESIGN OF INDUSTRIAL BUILDING

1. DESIGN OF ROOF
Decided Geometry of Frame Roof:

Preliminary Calculations:

Pitch for A.C.Sheets = 1/6 to 1/12 of span

Assume Pitch = 1/10 of span
Criteria for Pitch = h/w = 8.0/16 ≤ 0.5
Pitch of roof = (1/10) * 16 = 1.60 m

Use A.C.Sheet having properties shown below:

Thickness - 6 mm
Weight - 0.14 kN/m2

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Load Calculations:

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15
LOADS ON FRAME:

DEAD LOAD (DL):

LIVE LOAD (LL):

WIND LOAD (0 + P):

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WIND LOAD (0 + S):

WIND LOAD (90 + P):

WIND LOAD (90 + S):

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2. DESIGN OF PURLINS:

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3. DESIGN OF RAFTER:
Rafter No. from STAAD: 48, 49, 50, 51, 52, 53

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20
4. DESIGN OF SPLICES CONNECTION:

Bolt Specification
Mz = 255 kN.m
Fy = 122 kN
H = 100 kN
ISMB 600
Fu = 410 MPa
Weld:
Capacity of unit weld = 0.7*S*(Fu/ (√3 * 1.25))
= 132.5 N/mm2
Area of weld = (2*bf) + (2*(bf - tw)) + (2*(d-(2*tf)))
= 1932.8 mm2
Izz = (2*bf*(d/2)2) + (2*(bf - tw) * ((d - (2*tf))/2)2 + (2* (d - (2*tf)3)/12)
= 97.68*106 mm4
Z Ext.fiber = I /Y = 325.6 * 103 mm3
Shear Stress = fy/A = 63.12 N/mm2
Bending Stress = Mz/Z = 783.17 N/mm2
Equivalent Stress = √(63.122 + 783.172 )
= 785.709 N/mm2
Weld size req. = 785.709/132.5
= 5.929 mm
Provide 6 mm weld.

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Taking moment about center of bottom flange assume F1=F2
2(F1 + F2) * 0.5896 + 2*F3 * 0.0704 = 255 + 100 * (0.6/2)
4F1 * 0.5896 + 2F1 * (0.0704/0.5896) = 285
Solving above equation we get,
F1 = 109.73 kN
F3= 109.73 * (0.0704/0.5896)
= 13.10 kN
Reaction at bottom flange = 4 * 109.73 + 2 * 13.10 - 100
= 365.12 kN
Capacity of Beam flange = (fy /γmo) * A
= (250/1.1) * (20.8 * 210 *10-3)
= 992.72 kN > 365.12 kN Hence ok.
6 mm thickness weld used throughout.
Size of Plate = 280mm * 820mm
Distance of end bolt to end of filet weld
Lv = 60 – 6 = 54 mm
Le = 50 mm
Effective width of plate / bolt = 280/2
W = 140 mm

Moment at toe of weld presuming Q=0

=T * Lv
=109.73 * 54 * 10-3
=5.925 kN.m
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Moment capacity of plate = ((fy /1.1) * ((w * t2)/4))
5.925 * 106 = ((250/1.1) * ((140 * t2)/4))
t = 27.29 mm ≈ 28 mm
Le = 1.1 * t * sqrt(( β * f0 )/fy)
= 1.1 * 28 * sqrt((2 * 0.7 * 800)/(0.8 * 800))
= 40.7 mm
Le provided = 50 mm > 40.7 mm hence ok.
Q = ((Lv / (2 * Le)) * (Te – ((β * ɳ * f0 * be * t4)/ (27 * Le * Lv2)))
= 42.86 kN
Actual value of moment at toe
= (Te * Lv) – (Q * Le)
= 4.181 kN.m
Total forces on bolt (Te + Q) = 109.73 + 42.86
= 152.59 kN
Shear / bolt = 122/8
= 15.25 kN
Check for combined shear
(Vsb / Vdb)2 + (Tb / Tdb)2 < 1.0
(15.25/86.95)2 + (152.59/164.24)2 < 1.0
0.763 < 1.0 Hence, OK.

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 CHEPTER 7
DESIGN OF COLUMN

Column No. from STAAD: 46, 207, 225

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 CHEPTER 8
DESIGN OF HAUNCHES

β1 = β2 = 14.040
γ = 11.30
α = 39.00
FOR ISMB 600
Depth of Section (D) = 600 mm
Width of Flange (b) = 210 mm
Thickness of Flange (tf) = 20.8 mm
Thickness of Web (tw) = 12 mm
Haunches Properties
Width of Flange (bh) = 210 mm
Thickness of Flange (tfh) = 20.8 mm
Thickness of Web (twh) = 12 mm
Area of stiffener (S1) at junction of beam and haunch = (bh*th*sin β1)
= 611.35 mm2
Width of stiffener (S1) = (bh – tw)/2 = 99 mm
Provide Width of stiffener (S1) = 90 mm
Thickness of stiffener (S1) = 611.35/90
= 6.79 mm
Provide 10 mm thickness of Stiffeners.
But (b/ts) < 17
Here (90/10) = 9 hence, ok.
Provide Stiffener (S1) of size= 90 mm * 10 mm
Af = bf * tf = 210 * 20.8 = 4368 mm2
Area of diagonal stiffener (S2) = (Ac/cos(α))*(cos(β1+ γ) – sin(β2
= 3716.23 mm2
Width of stiffener (S2) = ((bh – tw)/2) = 99 mm
Provide Width of stiffener (S2) = 90 mm
Thickness of stiffener (S2) = 3716.23 / (2*90) = 20.64 mm
Provide 22 mm thickness of Stiffeners.
Here but (b/ts) < 17
Here (90/22) = 4.09 hence ok.
Provide stiffener (S2) of size = 90 mm*22 mm

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 CHEPTER 9
DESIGN OF BRACING

Bracing No. from STAAD: 344

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28
 CHEPTER 10
DESIGN OF BASE PLATE

Axial Force (P) = 576 kN

Moment (M) = 300 kN.m
Fck = 25 MPa
Eccentricity (e) = M/P
= 0.520 m
Assumed, L = 900 mm (e ≥ L / 3)

Fmax = (P/B*L) * (1 + (6*e/ L)) < 0.45 * fck

B = ((P/L) * (1 + (6*e/ L))) / 0.45 * fck
= 254.10 mm
Provide Width of Base Plate = 510 mm > 254.10 mm
Size of Base Plate = 900 mm * 510 mm
Pmax = (P/B*L) * (1 + (6*e/ L))
= 5.605 N/mm2
Pmin = (P/B*L) * (1 - (6*e/ L))
= -3.095 N/mm2

X = 579.83 mm
Stress at A-A Section = 4.154 N/mm2
Moment at Critical Section = 57607.50 N*mm
Equating Moment at Critical Section to Moment Capacity
Md = (1.2*Ze*fy) / ϒmo
57607.5 = (1.2*(1*t2/6)*250) / 1.1
t = 35.60 mm ≈ 38.00 mm
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Fb = (0.45 * fck * X * B) - P
= (0.45 * 25 * 579.83 * 510) – 576 * 103
= 2750.77 kN
Bolts is in compression. So, provide nominal bolts.
Provide 4-24Φ of HSFG (8.8 Grade) Bolts.
Length of bolt = (d * fy) / (4 * ῖbd * ϒmo)
= (24 * 250) / (4 * 1.4 * 1.6 * 1.1)
= 608.76 mm
Provide Length of Bolt 700 mm.

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 CHEPTER 11
DESIGN OF BRACKET CONNECTION

Gantry Force (P) = 364.00 kN

Gantry Moment (M) = 164.00 kN.m
For ISMB 600
D = 600 mm
Tf = 20.8 mm
Bf = 210 mm
Tw = 12 mm
Assume unit thickness of Weld
Area of Weld (A) = (2 * Bf) + (2 * (Bf – Tw)) + (2 * (D – 2 * Tf))
= 1932.8 mm2
Moment of Inertia (Izz) = (2*Bf*(d/2)2) + (2*(Bf – Tw)*((D – (2*Tf))2) + ((2 * (D – 2 * Tf)3)/12)
= 97.68 * 106 mm4
Section Modulus (Z) = Izz / y
= 325.6 * 103 mm3
Direct Stress (Fs) = P/A
= 188.32 N/mm2
Bending Stress (Fb) = M/Z
= 503.68 N/mm2
Resultant Stress (Fr) = √(Fs2 + Fb2)
= 537.73 N/mm2
Weld Size = Fr / (Fu*0.7 / (√3 * 1.25))
= 4.056 mm
For ISMB 600
Minimum Thickness of Weld = 5 mm
Maximum Thickness of Weld = 12 – 1.5 = 10.5
Adopt 6 mm Fillet Weld.

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 CHEPTER 12
DESIGN OF GANTRY GIRDER

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 CHEPTER 13
DESIGN OF FOUNDATION

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