lab 5
lab 5
Space Technology
LAB REPORT # 5
SUBMITTED BY:
Student Name Registration Number
Laiba Shehzadi 220101083
Shamma Shehzadi 220101081
Muhammad Hannan 220101021
SUBMITTED TO:
Mr. Syed Amber Ali Shah Zaman
Department of Aeronautics and Astronautics
2024
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Copyright © 2024
This document is jointly copyrighted by the authors and the Institute of Space Technology (IST).
The author and IST can use, publish, or reproduce this document in any form. Under the
copyright law no part of this document can be reproduced by anyone, except copyright holders,
without the permission of the author
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COURSE NAME:
HEAT AND MASS TRANSFER LAB
COURSE CODE:
314306
COURSE DESCRIPTION:
Analysis of steady and transient thermal systems, involving heat transfer by conduction,
convection and radiation and analysis of mass transfer by molecular diffusion and convection.
PRE-REQUISISTE:
NIL
COURSE OBJECTIVES:
Follow the instructions to perform a series of experiments on the prescribed equipment and
complete lab reports in time.
Lab Report 5:
Cross Flow Heat Exchanger with 9 Cylinders
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Safety Rules
Safe Heating Practices: Use appropriate heating devices, and never leave heating
equipment unattended.
Emergency Contacts: Keep a list of emergency contacts readily available, including lab
supervisors and local emergency services.
Training: Ensure you are trained and familiar with all equipment and procedures before
starting any experiments.
Equipment Handling: Follow proper procedures for operating equipment. Be cautious with
hot surfaces, moving parts, and pressurized systems.
Personal Protective Equipment (PPE): Always wear appropriate PPE, including lab
coats, safety goggles, and gloves.
Avoid Distractions: Stay focused on your work, and avoid eating, drinking, or using your
phone in the lab.
Fire Safety: Know the location of fire extinguishers, fire blankets, and emergency exits. Never
block access to fire safety equipment.
Dealing with Pressure Systems: Always check that pressure gauges are functioning
correctly before operating. Do not exceed recommended pressure levels for equipment.
Safe Operation of Heat Sources: Follow proper procedures for turning on and off heating
devices like furnaces, hot plates, or boilers. Keep flammable materials away from heat sources.
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Contents
Objective:......................................................................................................10
Introduction:..................................................................................................10
Uses of Cross Flow Heat Exchanger:..........................................................10
Description:................................................................................................10
Reynold’s Number:........................................................................................11
Application of Reynolds Number in Crossflow Heat Exchangers:...............11
Flow Characterization:.......................................................................11
Design Considerations:.....................................................................11
Heat Transfer Coefficient (h):............................................................11
Pressure Drop and Energy Efficiency:...............................................12
Nusselt number (Nu):.....................................................................................12
Interpretation of the Nusselt Number.........................................................12
Applications in Crossflow Heat Exchangers.......................................12
Importance of the Nusselt Number...................................................12
Apparatus......................................................................................................13
Experiment Capabilities:................................................................................15
Theoretical Background.................................................................................16
Single Cylinder in Cross Flow...............................................................16
Tube Bundle in Cross Flow:..................................................................16
Calculation of ho and Nu:.....................................................................17
Procedure:.....................................................................................................17
Calculations:..................................................................................................18
Sensor at 2 column 1st rows...........................................................................19
For Power = 40W:.......................................................................................19
Readings:..........................................................................................19
Table of readings:.............................................................................20
Reynold Number:..............................................................................20
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Nusselt’s number:.............................................................................21
Table of Reynold’s Number and Nu:..................................................21
Graph:...............................................................................................22
For Power = 80W:................................................................................23
Readings:..........................................................................................23
Table of Readings:............................................................................24
Table of Reynold’s Number and Nu:..................................................24
Graph:...............................................................................................24
Sensor at Second Column Second Row:........................................................25
For Power = 40W:................................................................................25
Readings:..........................................................................................25
Table of Readings:............................................................................26
Table of Reynold’s Number and Nu:..................................................26
Graph:...............................................................................................27
For Power = 80W:................................................................................27
Readings:..........................................................................................27
Table of Readings:............................................................................28
Table of Reynold’s Number and Nu:..................................................28
Graph:...............................................................................................29
Sensor at Second Column Third Row:............................................................29
For Power = 40W........................................................................................29
Readings:..........................................................................................29
Table of Readings:............................................................................30
Table of Reynold’s Number and Nu:..................................................30
Graph:...............................................................................................31
For Power = 80W:................................................................................31
Readings:..........................................................................................31
Table of Readings:............................................................................32
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List of Figures:
Figure 1 Unit Assembly.................................................................................14
Figure 2 sensors............................................................................................15
Figure 3 The C and n values for a single tube in transverse air stream........16
Figure 4 Tube arrangement for inline and staggered configuration..............16
Figure 5 Power 40 at 0,45 90 positions.........................................................20
Figure 6 Graph between ln Nu Vs ln Re.........................................................22
Figure 7 Readings..........................................................................................24
Figure 8 Graph between ln Nu Vs ln Re.........................................................25
Figure 9 Readings..........................................................................................26
Figure 10 Graph between ln Nu Vs ln Re.......................................................27
Figure 11 Readings........................................................................................28
Figure 12 Graph between ln Nu Vs ln Re.......................................................29
Figure 13 Readings........................................................................................30
Figure 14 Graph between ln Nu Vs ln Re.......................................................31
Figure 15 Readings........................................................................................32
Figure 16 Graph between ln Nu Vs ln Re.......................................................33
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Objective:
The objective of the crossflow heat exchanger experiment is:
Determine the mean surface heat transfer coefficient for tubes in the first through sixth rows
in a crossflow setup under steady-state conditions.
Analyze heat transfer behavior for single and finned tubes to see the impact of fins on thermal
efficiency.
Observe flow patterns and temperature gradients across the heat exchanger, focusing on the
influence of tube arrangements (inline vs. staggered) on performance.
Calculate key thermal parameters like the Nusselt number and local heat transfer coefficients
to assess heat transfer characteristics in crossflow conditions.
Introduction:
A crossflow heat exchanger is a device that facilitates heat transfer between two fluid streams flowing
perpendicular to each other. Commonly used in HVAC, automotive, and industrial applications,
crossflow heat exchangers offer a compact and efficient way to manage thermal energy. The design
allows one fluid to flow across tubes containing another fluid, optimizing space and increasing surface
area for efficient heat exchange. This report explores the function, setup, and performance analysis of a
crossflow heat exchanger
Crossflow heat exchangers are widely used in applications such as internal combustion (I.C.) engine
radiators, air heaters, refrigeration systems, boiler super-heaters, and economizers.
Building Services
Chemical Engineering
Control and Instrumentation
Food Engineering
Marine and Mechanical Engineering
Plant and Process Engineering
Refrigeration and Air Conditioning
Description:
The system consists of a vertically mounted duct with air drawn in by a fan at the duct's base. Different
heat exchanger plates can be inserted into the duct, where an electrically heated plate serves as the
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primary heating element. Thermocouples on the heater monitor the surface temperature and provide
thermal protection. The airflow rate is adjustable via an iris at the fan outlet, and the system features
protective measures like circuit breakers and overload cutouts for safety.
Reynold’s Number:
The Reynolds number (Re) is a dimensionless quantity used in fluid mechanics to predict flow patterns
in different fluid flow situations. It describes the ratio of inertial forces to viscous forces within a fluid
and is defined by the formula:
where:
Design Considerations:
For enhanced heat transfer, designers aim to achieve turbulent flow within the crossflow heat exchanger.
The Reynolds number is manipulated by adjusting the velocity, fluid properties, and characteristic
dimensions (such as tube diameter or spacing) to achieve desirable flow conditions. This affects the size,
shape, and layout of the heat exchanger components.
(Nu) to the Reynolds number and Prandtl number (Pr) for calculating the heat transfer coefficient across
tube bundles.
where:
2. Nu > 1: Convection is enhancing the heat transfer beyond pure conduction. The higher the
Nusselt number, the greater the contribution of convection relative to conduction.
By calculating the Nusselt number, engineers can determine the appropriate dimensions, materials, and
fluid velocities to maximize efficiency.
Definition Ratio of inertial forces to viscous forces in a Ratio of convective to conductive heat transfer
fluid flow across a boundary layer
Formula
ρVL VL hL
ℜ= = Nu=
μ v k
Key Variables Depends on fluid density (ρ), velocity (V), Depends on convective heat transfer
length scale (L), viscosity (μ) or kinematic coefficient (h), length scale (L), and thermal
viscosity (ν) conductivity (k)
Dimensionless? Yes Yes
Physical Indicates whether flow is laminar or turbulent Indicates the effectiveness of convective heat
Meaning transfer relative to conduction
Common Re < 2000 (Laminar); Re > 4000 (Turbulent); Nu = 1 for pure conduction; Nu > 1 for
Values transitional in between convection, with larger values indicating
stronger convective effects
Application in Used to determine flow type and influence of Used to calculate heat transfer coefficients and
Heat flow regime on heat transfer assess heat exchanger performance
Exchangers
Primary Role Helps classify flow and predict patterns Helps determine the convective heat
such as laminar or turbulent transfer rate for various geometries
Apparatus
The experiment requires the following apparatus:
Crossflow heat exchanger unit: Contains tube bundles or finned tubes to facilitate perpendicular
fluid flow.
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Flow Meters: Measure the volumetric or mass flow rate of each fluid.
Pump and Blower: Control the fluid flow through the heat exchanger.
Data Acquisition System: Record temperatures and flow rates for precise calculation
Figure 2 sensors
Cross flow heat exchanger unit is a floor standing unit consisting of an air duct and a fan with motor. This
unit comes with acrylic panels for single tube, tube bundle, and finned tube bundle. Wing nuts are used to
mount acrylic panels for cross flow heat exchanger experiments.
Experiment Capabilities:
Steady state determination of heat transfer, temperature difference and surface heat
Steady state determination of the mean surface heat transfer coefficient for tubes in
the 1st, 2nd, 3rd, 4th, 5th, and 6th rows of a crossflow heat exchanger.
Steady state determination of the mean surface heat transfer coefficient for finned
tubes in the 1st, 2nd, 3rd and 4th rows of a finned cross flow heat exchanger.
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Theoretical Background
Single Cylinder in Cross Flow
Local heat transfer coefficient, Nu (Nusselt’s number) for a single cylinder subjected to the cross flow of
air is given by:
Figure 3 The C and n values for a single tube in transverse air stream
The average heat-transfer coefficient for bundles at least 10 tubes deep in the flow direction is given by:
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And the constants, C1 and n, are given in the above Table. The maximum velocity, Vmax, occurs at the
minimum flow passage. Referring to the shaded unit cells of Figure, we see that the minimum passage for
A = πDL
Procedure:
Install the tube bundle plate onto the vertical air duct.
Switch ON the air blower and then switch ON the heater.
Insert the tube heater into the slot in the first row.
Set the inlet air velocity by turning the iris control to no. 1. Read the
inlet air velocity, V and record the reading.
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Calculations:
−5 2
v f =1.699 × 10 m /s
Diameter =D=0.015 m
k f =0.028W /m K
L=0.072 m
2
Area=A=πDL=0.00 339 m
a=0.038
V (a)
V max =
a−D
V max D
Re max =
vf
ho D
Nu=
kf
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Table of readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
T s(°C) T inlet(°C)
(m/s) temperature Inlet
Reynold Number:
(V ¿ ¿ max D)
Re =¿ ¿¿
vf
( 1.32 ) ( 0.015 )
Re = −5
=1165.39
1.699 ×10
( 3.54 )( 0.01 5 )
Re = −5
=3125.36
1. 699× 10
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( 6. 27 ) ( 0.015 )
Re = −5
=5535.60
1.699 ×10
Nusselt’s number:
ho D
Nu=
kf
Q
h o=
A ( T surface−T inlet )
For T s=61.1 ° C :
40 2
h o= =331.16 W /m ° C
0.00339(61.1−25.47)
331.16(0.015)
Nu= =177.40
0.028
For T s=51.1 °C :
40 2
h o= =457.34 W /m ° C
0.00 339(51.1−2 5.30)
457.34 (0.01 5)
Nu= =245.01
0.028
For T s=44.8 ° C :
40 2
h o= =604.47 W /m ° C
0.00 339(44.8−2 5.28)
604.47(0.015)
Nu= =323.82
0.028
Table of Reynold’s Number and Nu:
Sr. Reynold ln ℜ ho Nu ln Nu
No Number
Re
1 1165.39 7.06 331.16 177.40 5.17
2 3125.36 8.04 457.34 245.01 5.50
3 5535.60 8.61 604.47 323.82 5.78
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Graph:
Slope:
0 . 3874
Y-intercept:
2.4219
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Readings:
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Figure 7 Readings
Table of Readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
T s(°C) T inlet(°C)
(m/s) temperature Inlet
Slope:0.2975
Y-intercept: 3.563
Figure 9 Readings
Table of Readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
T s(°C) T inlet(°C)
(m/s) temperature Inlet
Graph:
lnNu Vs ln Re
6.4 6.34
6.3
f(x) = 0.223276158647466 x + 4.36647466456972
6.2
6.1
6.1
ln Nu
6 5.96
5.9
5.8
5.7
6 6.5 7 7.5 8 8.5 9
lnRe
Slope:
slope=0.2233
Y-intercept:
4.3665
Figure 11 Readings
Table of Readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
T s(°C) T inlet(°C)
(m/s) temperature Inlet
Graph:
lnNu Vs ln Re
6.4 6.28
6.2 f(x) = 0.546444865945558 x + 1.55153739683191
5.97
6
5.8
ln Nu
5.6
5.41
5.4
5.2
5
4.8
6 6.5 7 7.5 8 8.5 9
lnRe
Slope:
slope=0.5464
Y-intercept:
1.5515
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Figure 13 Readings
Table of Readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
(m/s) temperature Inlet
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T s(°C) T inlet(°C)
1 0° 1.26 59.0 25.35
2 45° 3.61 42.9 25.25
3 90° 6.31 36.8 25.41
Graph:
lnNu Vs ln Re
7.2
7.01
7
6.8 f(x) = 0.669577366398882 x + 1.21257073000349
6.57
6.6
6.4
ln Nu
6.2
6 5.92
5.8
5.6
5.4
5.2
6 6.5 7 7.5 8 8.5 9
lnRe
Slope:
slope=0.6696
Y-intercept:
1.2126
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Figure 15 Readings
Table of Readings:
Sr No. Damper Opening Air Velocity Surface Air Temperature
T s(°C) T inlet(°C)
(m/s) temperature Inlet
Graph:
lnNu Vs ln Re
7.2
7.05
7
f(x) = 0.491400036989089 x + 2.78788237469946
6.8 6.73
6.6
ln Nu
6.4
6.22
6.2
5.8
6 6.5 7 7.5 8 8.5 9
lnRe
Slope:
slope=¿ 0.4914
Y-intercept:
2.7879
Conclusion:
The crossflow heat exchanger demonstrates efficient heat transfer through a
perpendicular fluid configuration, which is ideal for applications requiring
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