p318 - Ms - 436 - External Aluminium Doors Profile
p318 - Ms - 436 - External Aluminium Doors Profile
01ÿÿ3ÿÿÿ04ÿÿÿ3ÿÿ5056
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
MATERIAL SUBMITTAL
FOR
Aluminium Profiles,
CONSULTANT: NAGA
CONTRACTOR: AL GHAIS CONTRACTING LLC
Rev no:
Document No:-0.1 FAB-MTS-G+1-12DOOR-ALUM-GULF Date: 03/09/2024
00
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
INDEX
Pg 03 2. PREFACE
Pg 07 4. PRODUCTS
a. Architectural Applications
b. Industrial Applications
c. Automotive Applications
d. X-ECO Green Aluminum
Pg 24 6. SERVICES
a. Powder Coating
b. Anodizing
c. Crimping
Pg 31 7. OTHER SERVICES
a. Mechanical Testing
b. Microstructure Analysis
c. Metal Nitriding
d. Metal Composition
e. Chemical Analysis
f. Machining Services
Pg 33 8. PROJECTS
Pg 43 ANNEXURES
Building the Burj Khalifa, Dubai, UAE
01
3.
COMPANY PROFILE INTRODUCTION / c. Primary Capability and Services
PRODUCTS
Aluminium Extruded Profiles
Architectural Applications
- Sliding doors and windows (Cold and Thermally Broken)
- Hinged doors (Cold and Thermally Broken)
- Curtain walls (structural-two way- 4way -traditional)
- Unitized Systems
- Rolling structures
- Light fixtures
- Sun brakers
- Aero foil
- Partitions
- Balustrades
Industrial Applications:
- Electrical
- Heat sinks
- Pneumatic cylinders
- Marine
- Tents
- Helypad
- Trailers
- HVAC
- Medical
- Scaffolding
- Transport
- Locomotive
- Machine parts
- Street furniture
- Decorative cladding
- Standard sections
Automotive Applications
- REFCO
Services
- Powder Coating
- Anodizing
- Polishing
- Sandblasting
- Crimping
Other Services
- Mechanical Testing
- Microstructure Analysis
- Metal Nitriding
- Metal Composition
- Chemical Analysis
- Machining Services
Quality Certifications
- ISO 9001:2000 (Quality Management System)
- ISO 14001:2004 (Environment Management System)
- ISO TS 16949 (Quality System for Automotive)
- SASO
- Qualicoat
- Qualanod
- DNV
- OHSAS 18000
05
06
Managing Director
3.
General Manager
Material
COMPANY PROFILE INTRODUCTION / d. Organisation Chart
Surface
Fabrication PRO Packing Teatment
Dispatch
Remelt
a. Architectural Applications
Throughout its presence in the GCC market for over 37 years, Gulf Extrusions has developed the expertise to provide the
market with the everlasting demand of Architectural profiles from the high end doors and windows systems to the airfoils
and special unitized system design.
Railing Fencer
Decorative Cladding
Sun Breakers/Aerofoil
Balustrades
Rain Screen
Kitchen
Rolling Structure
07
4.
PRODUCTS / a. Architectural Applications
Montana 120 TB
Miscellaneous: Louvers, Kitchen, Roller shutters, Balustrades, Scaffolding, Tents, Panelling, Camel race, Shop front, Sign Board,
Exhibition stands, A/C Grills.
09
4.
PRODUCTS / a. Architectural Applications
10
4.
PRODUCTS / a. Architectural Applications
11
4.
PRODUCTS / a. Architectural Applications
b. Industrial Applications
Since aluminium is a lightweight metal and easy to manipulate to form complex but sleek shapes, aluminium profiles are
ideal to improve the performance of Industrial applications such as Marine application, Trailers, HVAC, Tents, Heat Sink,
Oil and Gas, Aerospace.
The use of Aluminium in industrial sector is due to his several properties, such us:
Recyclable : Gulfex Aluminium Profiles are fully recyclable without any loss of aluminium natural qualities.
Light Weight : Its weight is about 1/3 of the weight of steel, brass or copper of equal volume.
Strength : The strength is such that it can stand heavy pressures and loads.
Electrical Conductivity : The conductivity is twice as compared to the conductivity of copper.
Thermal Conductivity : It can quickly spread heat or cooling energy in an even and quick manner.
Non-Toxic : It is non-toxic and this property makes it ideal for packing cooking material.
Reflectivity : It reflects light as well as other forms of radiant energy.
Ductility : The metal is ductile and thus, can be drawn into wires.
Mixable : It can be modified by alloying it with metals that make it malleable, conductive and resilient
than aluminum alone.
Finishing : A variety of coatings and finishes can be used over it such as paints, anodizing and coating.
Durability : It has a great amount of durability.
Locomotive
Pneumatic
Tents
Marine
HVAC Electrical
Street Furniture
Marine
Trailers
13
4.
PRODUCTS / c. Automotive Applications
c. Automotive Applications
Gulf Extrusions is proud to announce the formation of REFCO Metals, a vertically integrated Member of Metals Industries
and Al Ghurair Group. Gulf Extrusions now has a dedicated subsidiary specializing in the product of high precision
machined alloy products for the automotive sector supporting a number of sunroof related product lines which have
point of fit in Jaguar, Land Rover, Renault, Nissan,Honda, Volvo, Jeep, etc.
"+"
'
%
'"&
#& &
& &"11
) &
','
#&²)
14
4.
PRODUCTS / d. X-ECO Green Aluminum
Process flow
CLOSED LOOP
SUSTAINABLE
ALUMINIUM
15
4.
PRODUCTS / d. X-ECO Green Aluminum
16
4.
PRODUCTS / d. X-ECO Green Aluminum
The graphs below illustrates the comparative results in respect of strength and hardness.
Gulf Extrusions uses X-ECO alloys to products Green Aluminium profiles whenever requested by the customer.
Various analyses have proved that properties held by X-ECO alloys are equivalent in quality.
KAPSARC, KSA
17
5.
OVERVIEW OF EXTRUSION DEPARTMENT / a. Description
Scope:
& &I&& & && &
&& &Ø%+ I%+ I)1&&& &&
as required for dimensions)
PRESS DIAMETER
MAKE TONNAGE OF THE BILLET (MM)
18
5.
OVERVIEW OF EXTRUSION DEPARTMENT / b. Flow Chart
START
END
Start
1.1 Profile enquiry sent by design department
1.10 Checking Die/ Container temperature NO 1.10. 1 Pre heating die oven/container
YES
1.14 Extrusion
1.17 Stretching
1.18 Cutting
NO
YES
Stop
20
5.
OVERVIEW OF EXTRUSION DEPARTMENT / b. Flow Chart
22
5.
OVERVIEW OF EXTRUSION DEPARTMENT / b. Flow Chart
1.16 Production Continued
¨ & & & 6
& & &&&&I II&
length etc.
"& && && 6
&
1.17 Stretching
5 ¨&& & & &
bowing effects and waviness.
) & & &
operator and tail end operator.
'¨&& 6
I ¨&&& & 6) &
the cold saw conveyor.
1.18 Cutting
) ¨& ¨ && '
"&Ø,$²' ²'"Ù6&& & ¨ &6
Hard materials are sent for aging.
) &¨ &&'"& & &
stillage number.
1.19 Ageing
) & ¨&& & & & 6 &
and timer settings.
) & && & && &
and verified by the supervisor.
1.19.3 Re – Ageing
After the hardness of aged profiles is checked, and if it is found to be less than those specified in the
&&I ¨& & I& &I& & ¨
acceptable hardness, and thereby complying with the standards.
1.19.4 Scrap
If after re-ageing also, the hardness is not of good acceptable range, then the profiles are scrapped.`
1.20 MDC
) ¨ & & 1$"& I &
taken over by the concerned departments for further processing.
¨& I && '& &$ & I
and finally delivered to the customer
23
6.
SERVICES / a. Powder Coating
Powder Coating:
A compound of resin-hardener-pigment-filler used
& ¨ Ø &Ù &
Thermosetting and Thermoplastic.
Purpose:
To protect the aluminium surface from corrosion and aggression from environment as well as to get a decorative finish.
Procedure:
Receiving Material and Preparation:
The material is received along with the Production Card from extrusion Department and inspected as per QMSP 4-10.
Holes are drilled at one or both ends by jiggers for each profile for jigging purpose. Drilling swarf is removed by blowing air.
Jigging:
The splines (2 for each flight bar) are adjusted by jiggers according to the length of the profiles to be coated.
It is the duty of the Shift Supervisors and Jiggers to ensure that the contact point between profile and splines are clean to
provide better earthing.
The profiles are jigged horizontally with a slope on the splines through the holes at both ends by wire in Horizontal Plant
and ‘S’ hooks in Vertical Plant. The Jiggers will jig the same number mentioned in the way ticket. Check for any pick-up, if
any remove by emerying.
24
6.
SERVICES / a. Powder Coating
Pre-treatment
The load is carried by an over head chain conveyor for the entire process. Load enters the pre-treatment
tunnel passing through various stages.
Acid de-greaser temperature ambient.
Rinsing
Chromating
Rinsing
Final de-mineralized rinse.
Blow off
Water dryer
Coating:
Specified powder should be charged into the powder hopper after cleaning thoroughly.
Check the fluidization. Air pressure should not exceed 4 bars.
Start powder and check gun’s proper emission of powder. It should appear like cloud without spitting and set
the guns accordingly.
" ' &' "& % 6
& & ¨ ¨&¨ &&6
" & & 6
" & && I&
filter belt or recovery system.
2& & & &
contamination and spitting. Etc.
Curing:
) & I &
& & ¨& I ¨ &&&
panels two pieces in each shift will be send to the laboratory for testing as per Qualicoat Standard.
Colour Changes:
(& 6
"&& & I & &6
" & & I &&&& &&6
# 6
"& & &6
%& & I& & 6
25
6.
SERVICES / a. Powder Coating
Process Flow
Yes
Mechanical
Jigging treatment Scrap
on line posting
Water dryer
No
unloading Striping
Yes
Powder Booth
Re-adjusting
Visual inspection
Curing oven
Unloading
Inspection
No
Packing
Inspection
No
26
6.
SERVICES / a. Powder Coating
Applications
Powder coatings can be applied to aluminium, mild steel, galvanized mild steel, some plastics and timber products such as MDF.
Typical uses are for white goods (washing machines, refrigerators, etc.), bicycles, automotive and transportation components,
office furniture, air conditioners, marine, pipes and many more applications.
For architectural uses, powder coatings are regularly applied to window frames, curtain walling, cladding, pressings, louvers,
handrails etc.
27
6.
SERVICES / b. Anodizing
b. Anodizing
Purpose:
To protect against corrosion and improve wear resistance as well as providing a wide range of surface finishes suitable
for almost all architectural and automotive applications.
The materials are received from the extrusion Department or polishing section and Visual inspection is done as per QAP
4-10 to check any damage, scratches, extrusion faults, atmospheric corrosion and oxidation.
Process
Jigging
The splines used from earlier process for jigging must be cleaned by stripping in etching tank. Splines are clamped well
with the flight bar to provide a good electrical contact. 4 nos. of splines used in each flight bar in the case of clamp
jigging and 6 nos. In pin jigging (but may vary according to the profile length). The profiles are jigged horizontally by
clamping both ends of the profile with spline using plastic clamp. Pin jigs are used for lighter section jigging. Sections are
jigged with a slope to avoid gas trapping and to minimize carry over, depending on the profiles.
28
6.
SERVICES / b. Anodizing
Pre-treatment:
Cleaning:
The load is lifted by the crane and the profiles are dipped in a mild Alkaline cleaner bath. The load is then taken out and
quickly dipped in the next rinse tank to rinse thoroughly any residuals on the surface of the profile.
Etching:
Etching is done to produce a matt finish as per Customer’s requirement.
The load is dipped in a solution of caustic soda.
The load then taken out and rinsed immediately in two rinse tanks to remove any residue from the surface and to avoid
contamination of the next tanks.
De-smutting:
The load is dipped in desmut tank to remove the smut film caused by etching process. The load is then rinsed thoroughly
in two rinsing tanks.
Anodizing:
The load is dipped in anodizing bath that contains diluted Sulphuric acid with electrical current to form anodic film as
per customer’s requirement.
Electrolytic Colouring:
Tin Electrolytic Colouring: is also done to obtain bronze colour in various shades by using Tin Sulphate solution Anodized
load is dipped in Tin electrolyte bath depending on the shade required. The colouring metal deposits electrolytically into
the anodic film at particular voltage and time. When colouring is completed, the load is rinsed, matched and again
rinsed in 2 tanks before sealing.
Dyeing:
The anodized load is dipped in the dyeing bath to obtain a gold colour in various shades.
The gold bath contains dyeing solution. The dyeing time depending on the required shade.
When the dyeing time is over, the load is taken out, rinsed and matched with the standard sample.
The load is rinsed in 2 tanks before sealing.
Sealing:
All loads must be rinsed in the distilled water tank before taken into the sealing tank.
The load is dipped in the sealing tank containing boiling water.
When the sealing time is over, the load is taken out by the un-jigging operator, who will test and record the thickness and
sealing test as per QMSP 4-10.
Film Thickness is to be checked for all loads.
29
6.
SERVICES / c. Crimping
c. Crimping
Purpose:
To reduce the heat transfer between the inner and the outter sides of the window, it can also serve as a decorative aspect
allowing bi-caloration.
Process
In this process, the profiles of thermally broken systems are joined together by means of a rigid and strong glass fibred
polyamide insulation strip which is thermal resistant in nature, minimizing the thermal conductivity.
- Thermal break
Gulf Extrusions provides its customers with thermally broken architectural systems, which help in conserving energy,
reducing water condensation as well as noise pollution. Systems that are currently offered are;
- SS-600 Hinged Systems
- SS-900 Sliding Systems
- Thermal Broken Curtain Wall Systems
- Montana 120mm Sliding System
Case Study: The new Montana Thermal Break 120mm Sliding System is designed for heavy duty (H-HC40) according to
the American National Standard. The results have been impressive and apply to energy conservation, sound reduction
and water and dust proofing. The Montana Thermal Break with 16mm glass fibre reinforced polyamide insulation has
the sought after properties of high thermal resistance, rigidity hardness and strength.
The importance of thermal conductivity in the aluminium frame becomes apparent when one considers that the frame
accounts for an average of 25% of the total window surface.
- Normal Aluminium Profiles: K=5.7 W/M2K
- With 16mmThermal Strip: K=3.3 W/M2K
The system consists of a single frame and shutter profile that will be used on all four sides with snap on track clips. The
16mm polyamide strips are introduced into the frame and shutter profiles, and are then externally crimped using special
tooling. The shear test of the crimped profile is tested to ensure maximum strength. The system covers two, three and
four shutters including profiles for top and bottom fixed lights. Special lids have been designed to cover the frame tracks
at the area where the sliding shutter is fixed.
For better performance of the system, alignment cleats for the frame and shutter are used. Durable weather
sealment mastic is a must at all joints. Specially designed EPDM gaskets are made available with the system to enhance the
performance and create easy assembly. Other specially designed accessories such as rollers and flush handles come as
part of the system.
Thermal Break System functions to reduce thermal heat transmittance. Energy finds the weakest point between the walls,
frames and glass to pass from. It is apparent in the thermal analysis, where the isothermal lines are very constant at the
glass level, but there is more activity at the level of the frame where the energy flow is higher.
Montana Series
30
7.
OTHER SERVICES
Other Services
The laboratory services at Gulf Extrusions guarantees product quality through extensive analysis and testing before and
after any process has been approved for production.
Gulf Extrusions has the highest quality testing equipment such as a Spectrometer, which controls the chemical composition
of the aluminium alloys, an Electron Microscope for high magnification readings, surface roughness measuring devices
and other various devices that ensure the surface treatment quality of our products are of the highest standards.
300
250
200
150
100
50
31
7.
OTHER SERVICES
1 4
Test device for determining shear strength & elasticity constant (schematic|)
Testings Services
32
8.
PROJECTS
33
8.
PROJECTS
Emirates Palace
34
Annexures
Building the Burj Khalifa, Dubai, UAE
Building the Burj Khalifa
Burj Khalifa (formerly known as Burj
Dubai), an iconic building symbolizing
modernity and engineering prowess
has reached a defining moment in
its history as the world’s tallest tower
and man-made structure making the
surrounding district the most prestigious
square kilometer in the world.
Gulf Extrusions is permanently looking ahead to the inevitable changes of the new era and to maintain the
leadership at the forefront of this highly challenging market; committed with great confidence the supply of
aluminium extrusions for this prestigious project after being nominated as the exclusive aluminium extruder and
supplier of extruded aluminium profiles for the tallest tower in the world.
Gulf Extrusions takes pride in being associated with this great inimitable engineering manifestation.
1. Key Facts
a. 828 m high tower
b. Total curtain wall area 132,190 m2
MAIN SUB
CONTRACTOR : CONTRACTOR :
رخصة تجارية
Commercial License
License Details / تفاصيل الرخصة
License No. 201097 رقم الرخصة
Legal Type Limited Liability Company - Single Owner)LLC - SO( ).م.م. الشخص الواحد (ذ- شركة ذات مسؤولية محدودة الشكل القانونى
Expiry Date 15/06/2025 تاريخ النتهاء Issue Date 16/06/1985 تاريخ الصدار
D&B D-U-N-S ® N 561732111 الرقم العالمي Main License No 300218 رقم الرخصة الم
Register No. 1948397 رقم السجل التجارى DCCI No. 2727 عضوية الغرفة
100.00% Shares Owner / مالك United Arab Emirates / مجموعة سيف الغرير ش ذ م م 331515
حصص المارات
SAIF AL GHURAIR GROUP LLC
Manager / مدير Lebanon / لبنان اياد مظهر صالح ملص 254879
IYAD MAZHAR SALEH MALAS
هور العنز- ديرة- م.م. ملك عقارات الغرير ذ3 مكتب رقم
Remarks / الملحظات
16/07/2013 تم نقل المحل في
Print Date 04/09/2024 15:10 تاريخ الطباعة Receipt No. 15712765 رقم اليصال
)اتصالت/ (دو6969 أرسل رقم الرخصة إلى،يمكنك الن تجديد رخصتك التجارية من خلل الرسائل النصية القصيرة
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trade license number to 6969 )Du/ Etisalat( to receive payment voucher. 6 احصل على زوهو ون مجانا
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لمراجعة صحة البيانات الواردة في الرخصة يرجي مسح رمزالستجابة السريعة. وثيقة إلكترونية معتمدة وصادرة بدون توقيع من دائرة القتصاد والسياحة في دبي
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شهادة شهر قيد شركة فى السجل التجارى
Commercial Register
تفاصيل القــيد Register Details /
Main Lice. Nr 300218 Register No.رقم الرخصة الم 1948397 رقم القيد
Print Date 04/09/2024 15:10 تاريخ الطباعة Receipt No. 15712765 رقم اليصال
يمكنك الن تجديد رخصتك التجارية من خلل الرسائل النصية القصيرة ،أرسل رقم الرخصة إلى ( 6969دو/اتصالت)
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Now you can renew your trade license by sending a text message )SMS(. Send your year
trade license number to 6969 )Du/ Etisalat( to receive payment voucher. احصل على زوهو ون مجانا 6
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وثيقة إلكترونية معتمدة وصادرة بدون توقيع من دائرة القتصاد والسياحة في دبي .لمراجعة صحة البيانات الواردة في الرخصة يرجي مسح رمزالستجابة السريعة
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Receipt الرصيد
Amount in Words ستة ألف ومئتان وإثنان وعشرون درهما القيمة بالحروف
Six Thousand Two Hundred and Twenty Two Dirhams
Print Date 04/09/2024 15:10 تاريخ الطباعة Receipt No. 15712765 رقم اليصال
)اتصالت/ (دو6969 أرسل رقم الرخصة إلى،يمكنك الن تجديد رخصتك التجارية من خلل الرسائل النصية القصيرة
Get FREE access to
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Zoho One for the first
Now you can renew your trade license by sending a text message )SMS(. Send your year
trade license number to 6969 )Du/ Etisalat( to receive payment voucher. 6 احصل على زوهو ون مجانا
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Dear Merchants, ،،،عزيزي التاجر
Kindly take the following instruction into high :يرجى اخذ التعليمات التالية بعين العتبار
consideration:
1. It is not allowed to change the location registered in the license to . عدم القيام بتغيير موقع الترخيص والنتقال الى موقع اخر دون الحصول على موافقة الدائرة.1
move to another address unless DET approval is obtained.
2. The business name on the signboard must conform to the name ضرورة ان يكون السم التجاري المدون على اللفتة مطابق للسم المدون بالرخصة مع ضرورة كتابته.2
mentioned in the license and typed in one size. .بحجم واحد
The business name must be in both Arabic and English as follows: :الحرص على أن تكون اللفتة باللغتين العربية والنجليزية و بالشكل التالي
- The business name in Arabic must be placed on the right hand side of . يكتب السم التجاري باللغة العربية في يمين اللفتة وباللغة النجليزية تجاه اليسار-
the signboard whereas the English text on the left hand side.
- The Arabic text must be in same size of the English equivalent يكتب السم التجاري باللغة العربية بنفس حجم السم المكتوب باللغة النجليزية-
- The Arabic business name must be placed above the English يكتب السم التجاري باللغة العربية أعلى السم المكتوب باللغة النجليزية-
equivalent. . الحرص على استخراج تصريح للفتات الضافيه والعلمات التجارية على اللفتة.3
3. A commercial permit must be issued for additional signboards and for %50 عدم تظليل الواجهة أكثر من.4
placing trademarks on the signboard. . بعد منتصف الليل ال بعد استخراج تصريح12:00 عدم العمل لساعات اضافية بعد الساعة.5
4. Text must not occupy more than 50% of the signboard. . عدم اجراء التنزيلت او التصفيات او العروض الخاصه بدون تصريح.6
5. Shops operating hours must not exceed 12:00 am unless a permit is . عدم اجراء اي تعديل او تغيير بيانات الترخيص ال بعد الرجوع للدائرة.7
issued. . اللتزام بكتابة السعار على السلع والبضائع.8
6. Discounts, sales or special offers must not be announces unless a طباعة ووضع بطاقة حماية المستهلك (كن على حق واعرف حقوقك كمستهلك) في مكان بارز من موقع.9
permit is issued. www.consumerrights.ae الدائرة
7. It is not allowed to apply any amendments or change the license . للمستهلك الحق في الحصول على فاتورة الشراء.10
details unless approved by DET. العلن عن سياسة البيع للمستهلك عبر وسيلة اعلن مناسبة شاملة (لعملية السترجاع او الستبدال او.11
8. Prices must be placed on products and goods. )الصلح للسلع
9. The Consumer Protection Card )Be Right and Know Your Consumer
Rights( must be typed and placed visibly above the DET website أو التصال أو غير ذلك وعدم البيع بطريقة المناداه، عدم الترويج عن منتج عن طريق المندوبين.12
www.consumerrights.ae استخراج تصريح لمستودعات التخزين الخاصة بالمنشأة المرخصة أو تصريح للمكاتب الضافية أو.13
10. Consumers have the right to receive a purchase receipt. .الكشاك
11. Announce the sale policy to consumer through suitable applicable . يجب على المطاعم وضع قائمه الطعام باللغتين العربيه والنجليزيه.14
channels )to clarify procedures for goods replacement, repair and refund(. . يجب وضع واعتماد قائمة السعار الخاصة بالصالونات الرجالية والنسائية ووضعها في مكان بارز.15
12. It is not allowed to promote products through agents, telephone calls, %5 يجب ان تكون السعار المعلنه مشمولة القيمة المضافه.16
or other ways or yelling. يجب عرض الفاتورة بشكل تفصيلي موضحا فيها القيمه الجماليه للسلع والخدمات وقيمة الضريبه.17
13. Permits must be issued for warehouses of licensed business or .المضافه
additional offices or kiosks. . عدم القيام بالترويج او البيع او العرض لية بضائع مقلدة أو مغشوشة.18
14. Restaurants must place a menu in both Arabic and English . الحرص على تسجيل العلمه التجارية بوزارة القتصاد بهدف حمايتها.19
languages. يحق لدائرة القتصاد والسياحة في دبي إيقاف الترخيص أو إلغائه أو فرض الغرامات في حال عدم.20
15. Place an approved price list for services provided by ladies and .اللتزام بالشروط و الحكام و مخالفة التشريعات في الدولة
gentlemen salons at a visible area.
16. The displayed price list should be inclusive of 5% VAT
17. Invoices must clearly reflect the total amount of the purchased goods,
services and VAT.
18. Avoid promoting or selling or displaying any counterfeited goods.
19. To protect trade marks, it must be registered by the Ministry of
Economy.
20. The Department of Economy & Tourism in Dubai has the right to
suspend or cancel the license or impose fines in case of non-compliance
with the terms and conditions as well as violation of the legislation in the
UAE.
Print Date 04/09/2024 15:10 تاريخ الطباعة Receipt No. 15712765 رقم اليصال
)اتصالت/ (دو6969 أرسل رقم الرخصة إلى،يمكنك الن تجديد رخصتك التجارية من خلل الرسائل النصية القصيرة
Get FREE access to
.للحصول على اذن الدفع
Zoho One for the first
Now you can renew your trade license by sending a text message )SMS(. Send your year
trade license number to 6969 )Du/ Etisalat( to receive payment voucher. 6 احصل على زوهو ون مجانا
للسنة الولى Zoho.com/det
لمراجعة صحة البيانات الواردة في الرخصة يرجي مسح رمزالستجابة السريعة. وثيقة إلكترونية معتمدة وصادرة بدون توقيع من دائرة القتصاد والسياحة في دبي
this is a certified e-document issued without signature by the department of Economy and Tourism .Kindly Scan the QR Code to
Verify the certificate
License no. 201097 201097 رقم الرخصة
Business Name GULF EXTRUSIONS (L.L.C)-BR شركة الخليج للسحب )ذ .م .م( -فرع السم التجاري
Legal Status Limited Liability Company - Sing شركة ذات مسؤولية محدودة -الشخص الشكل القانوني
Activity Non Ferrous Metal Trading تجارة المنتجات الساسية للمعادن غير نوع النشاط
الحديدية
3. Scope of Work
Width Height
Sr.No Item Description Qty Unit
(M) (M)
Supply, fabrication and installation of double glazed single
1 D01 leaf hinged door 1.00 2.50 1 No's
Location: security room
Supply, fabrication and installation of double glazed single
2 D02 leaf hinged door 1.00 2.50 1 No's
Location: Kitchen
Supply, fabrication and installation of double glazed single
3 D03 leaf hinged door 1.00 2.50 1 No's
Location: Stairs
Supply, fabrication and installation of double glazed single
4 D04 leaf hinged door 1.00 2.50 1 No's
Location: Storage
Supply, fabrication and installation of double glazed single
5 D05 leaf hinged door 1.00 2.50 1 No's
Rev-02
Fabco Aluminium Powder Coating Industries Page-1 of 1 Date:03-09-2024
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
T6, T64, T66 Extruded profile is solution heat – treated and artificially aged.
Page 1 of 2
one set of specified mechanical property values, the lowest specified value shall be considered as valid for the whole profile cross section.
Page 2 of 2
09888 -- 24 0.175 -- -- -- --
10372 -- 24 0.279 -- -- -- --
11546 -- 24 0.267 -- -- -- --
10371 -- 24 0.298 -- -- -- --
10377 -- 24 0.282 -- -- -- --
10464 -- 24 0.271 -- -- -- --
11321 -- 24 0.251 -- -- -- --
34
600-E PROFILES
Complementary Profiles
All dimensions in mm
Visible area_ _ _ _ _
24
PROFILE LIST 600-F
31
600-E PROFILES
Sash Profiles
All dimensions in mm
Visible area_ _ _ _ _
18
600-F PROFILE LIST
32
PROFILES 600-E
All dimensions in mm
_ _ _ _ _Visible area
21
600-F PROFILE LIST
30
600-E PROFILES
Frame Profiles
All dimensions in mm
Visible area_ _ _ _ _
14
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
5. Product Catalogue
PRODUCT
CATALOG
Gulf Extrusions believes in the power of ideas. That is why we continually
use evolving technology to bring out the many eco-friendly properties of
Aluminium to design new products that eventually help in reducing the
carbon footprint.
From the time Gulf Extrusions was established in 1976 and as a member
of the Metals Industries, the flagship company of the Al Ghurair Group,
we have created a reputation as one of the most innovative, productive
and reliable aluminium extrusion companies in the world. We strive to
continue to be so by providing the highest quality products and services
to our clients.
Keeping up with economic times, we look ahead to inevitable changes,
product advancements and continually use evolving technology to
bring out the many eco-friendly properties of aluminium to design new
products.
Our objective for 2020 and beyond is for the aluminium industry to
help reduce greenhouse gas emissions in the country, thereby vastly
reducing the UAE’s carbon footprint. We are proud to be associated with
our customers who have adopted aluminium solutions in an effort to
contribute to reducing the carbon footprint of our country and our planet.
Together, let us continue to work towards a future of possibilities in
sustainability and excellence!
Since its establishment in 1976, Gulf a rated capacity of 24,000 tonnes for Right from the progressive stages of
Extrusions has been a reputed and powder coated finish, 6,000 tonnes Gulf Extrusions, from its inception to
socially responsible United Arab for anodized finish and can offer expansion, the company not only has
Emirates company for 40 years more than 18,000 profile designs. acquired a majority share in the local
with an extremely strong regional These extrusions cover numerous market, it has also made its presence
presence. The company was formed industries ranging from architectural felt globally throughout the GCC
with the sole purpose to meet the to automotive, transportation, countries, Indian sub-continent, South
increasing demands for aluminium engineering to structural sections, East Asia, Australia, Africa, Europe and
extrusions in domestic, regional and components for household items, Canada.
international markets. HVAC and customized products. Gulf
Gulf Extrusions’ six presses and highly Extrusions quality products can be
skilled workforce are able to produce seen in many of today’s progressive
60,000 metric tonnes per annum with structures.
CURTAIN WALL
ARCHITECTURAL
SLIDING NON-INSULATED/COLD SYSTEM
ARCHITECTURAL
HINGED NON-INSULATED/COLD SYSTEM
ARCHITECTURAL
02 (safety)
AUTOMOTIVE APPLICATIONS
Gulf Extrusions now has a dedicated subsidiary – REFCO Metals, Specialized capabilities of Gulf Extrusions and REFCO Metals include:
specializing in the production of high precision machined alloy
»»5 Axis CNC machining and fabrication »»Pressing
products for the automotive sector. REFCO Metals produces a
»»Fully air conditioned plant »»Bending
number of sunroof related product lines which have kinematic
»»State of the art CMM »»Anodizing
movements and is a lifetime product in cars. REFCO Metals provides
»»Turnkey design and tooling »»Powder Coating
such high quality fabricated parts to brands such as Jaguar, Land
»»Advance product quality planning
Rover, Mercedes Benz, Lotus, Aston Martin, BMW, Renault, Nissan,
»»Fully accredited ISO 9001 and TS 16949
Honda, Volvo, Jeep to name a few.
»»Fully integrated warehouses across
the globe
AUTOMOTIVE
TENTS PNEUMATIC CYLINDERS & HEAT SINKS & COOLING
»»Widely used in sturdy tent poles, beams ACTUATORS SOLUTIONS
and columns »»High precision extrusions for pneumatic »»Provide high precision extrusions for
»»Capability to produce wide profiles cylinders passive cooling components
which offers exceptional structural »»Can offer wide Circumscribing Circle »»High tolerance extrusions provides
stability and accommodate sizeable Diameters (CCD) excellent heating dispersion
load distributions »»Provide excellent internal and external »»Capability to extrude profiles with high
»»Available in various anodized and smooth finishes fin ratios
powder coated finishes »»Wide range of anodizing thickness »»Used to cool electronic components,
»»Used in the assembly or outdoor tents, available high-power semiconductor devices,
exhibition tents, rooftop tents and more »»Can offer fabricated and cut-to-size optoelectronic devices, refrigeration,
pieces air conditioning systems and
automotive radiators
OIL AND GAS
»»Provide high strength engineered aluminium inner tubes
»»Used in severe and higher temperature application
»»Provide low-friction, smooth, internal finishes
»»Used in various high pressure Oil & Gas applications
INDUSTRIAL
TRAILER LOCOMOTIVE MARINE
»»Gulf Extrusions large press is capable to offer wide »»Offer high quality profiles which are used in both, the »»Gulf Extrusions is DNV certified to provide extensive
profiles for the trailers and transport industry aluminium solutions for the marine industry
interiors and exteriors of trains, metros and rail coaches
»»Offers highly durable, maintenance-free solution »»Interior applications include seats, luggage racks, »»Provide complex hollow shapes for challenging marine
compared to steel applications
locomotive control interface systems
»»Provides high corrosion resistance »»Exterior applications include train bodies, impact »»Anodized Aluminium offers excellent resistance to sea
»»The light weight sections increase the fuel efficiency, water
structures and more
high payload capacity, durability and long life of the »»Key applications include structural components of hull of
trailers coastal and inland waterway vessel, ferries and boats,
»»Used in car trailers, horse trailers, watercraft, masts of the sailing boats and marina walkways
motorcycle, stock, recreational, and utility trailers
HELIPAD
»»Provide high strength aluminium extrusions for aluminium
helidecks
»»Allows significant weight saving compared to the steel
decks
»»Provides exceptional corrosion resistance whilst compared
to steel decks
»»Wide range of customized designs for ground, rooftop
shipboard and offshore helipads
TRANSPORTATION
»»Fully fabricated in Gulf Extrusions and offered as
“ready to be installed” kits
»» Excellent choice for extreme weather conditions,
stringent design requirements and a great light
weight alternative to the typical concrete or
steel helipad
X-ECO GREEN ALUMINIUM EXTRUSIONS
Some key benefits of Gulf Extrusions’ X-ECO: »»Full Life Cycle Analysis and Environmental
»»X-ECO green aluminium extrusions has Product Declaration documents available for
pre-consumer recycled content and post- LEED V4 submissions
consumer recycled content is in the range of »»Ideal solution for Estidama, QSAS and the
90-95% design of LEED certified green buildings
»»Its properties comply with European »»Applicable for a large number of alloys
standards
»»The quality of recycled X-ECO is equal to that
of virgin primary aluminium
»»Reduction of 60 to 80% CO2 emission in
comparison to exploiting primary aluminium 60-80%
»»Re-melting requires only 5% of the energy in REDUCTION
IN CO2 EMISSION
comparison to exploiting primary aluminium
FIRE-X87 ALUMINIUM FIRE RATED DOOR
Fire-X87 is a unique fire rated hinged European standards accepted by
Aluminium system featuring a frame civil defense authorities worldwide.
width of 87 mm. It is designed to resist The profiles of Fire-X87 are supplied
fire for more than 90 minutes for exclusively in anodized finishes
integrity and insulation. The special available with Gulf Extrusions
design of Fire-X87 incudes fire rated anodized color charts.
accessories, fittings and custom
design patented insulations. Certified
SUSTAINABLE PRODUCTS
fire rated glass panels are used to
ensure the ultimate performance of
this unique system.
The Fire-X87 is tested according to
ANODIZING POWDER COATING
Anodized aluminium is now fashionable as a design statement. Gulf Extrusions Gulf Extrusions has 3 state-of-the-art powder coating lines which are
offers a wide range of anodizing treatmet options. Available colors range equipped to handle profiles of various dimensions. Powder coatings offered
from Natural, Gold, Silver and Bronze to Spectrum (Blue, Green, Grey, Red and by Gulf Extrusions are thermosetting powders which provide excellent
more). The Company also holds accreditation from QUALANOD – a quality performance with a wide choice of colours. Our coatings are available for all
label that guarantees high quality Aluminium Anodizing. profiles from Gulf Extrusions, be it for facades, high rises or window sections
for villas. Our efficient system ensures fast turnaround and also quality in line
Anodizing Benefits: with the best international standards.
We offer coatings to meet the harsh challenges in today’s environment and our
Durability: Since anodized aluminum extrusion products have a protective coatings meet the requirements of Qualicoat Class 1, 2 and 3.
layer, they are more resistant to wear from normal handling and usage.
Powder Coating Benefits:
Finishing: The process creates a more aesthetically pleasing finish, with either a 1. Powder coatings emit zero or near with more consistent and durable
clear or colored appearance suitable for almost all architectural, industrial and zero volatile organic compounds surface
automotive applications. (VOC) 5. Wider color and gloss ranges
2. Powder coating overspray can be 6. Varieties of surface finishes (rough,
Corrosion resistance: The thick outer coating produced, along with proper recycled (Over- sprayed powder can smooth, texture)
sealing, increases the corrosion resistivity of the surface as it prevents further be reclaimed) 7. Varieties of special finishes (wood,
oxidization. 3. Powder coating production lines marble, metallic)
produce less hazardous waste than 8. Energy saving coatings like
Lasting Color: The color finish added to anodized aluminum is more enduring conventional liquid coatings heat reflective coatings which
due to the surface obtaining more adhesive and porous qualities during the 4. Powder coated items generally help consume less energy through
anodizing process. The resulting anodic film coating allows for effective dyeing have fewer appearance differences reflecting external heat
processes to be applied.
SERVICES
CRIMPING LABORATORY
Thermally broken architectural systems help in conserving energy, reducing The laboratory services at Gulf Extrusions guarantees product quality through
water condensation and noise pollution. Gulf Extrusions offers systems like: extensive analysis and testing before and after any process has been approved
»»TB-62 Hinged Series for production. Gulf Extrusions has the highest quality testing equipment such
»»TB-600 Hinged Series as a Spectrometer, which controls the chemical composition of the aluminium
»»TB-900 Sliding Series alloys, an Electron Microscope for high magnification readings, surface
»»120mm Montana Sliding Series roughness measuring devices and various other devices that ensure the final
»»Thermal Broken Curtain Wall Systems quality of our products are of the highest standards.
Profiles of these systems are joined together by means of a rigid and strong
thermal resistant glass-fibre polyamide insulation strip. It minimizes thermal The testing services are:
conductivity by 35%. »»Mechanical Testing »»Metal Composition
»»Analysis »»Chemical Analysis
»»Metal Nitriding »»Machining Services
Qualanod (European Qualicoat (European Powder ISO 14001: 2004 (Environment ISO 9001: 2008 (Quality OHASAS 18001
Anodizers Association) Coaters Association) Management System) Management System) (Health & Safety Management TUV Rheinland for TS 16949
System) (For Automotive applications)
AEC member (Aluminium ESMA Emirates Authority AAC member (Aluminium SASO Saudi Arabian DNV certification for CE DIN EN 15088
Extruders Council – USA) for Standardization and Anodizers Council USA) Standards Organization marine applications
Metrology
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
Alloy Si Fe Cu Mn Mg Cr Zn Ti Ga
AA 6063
Minimum 0.200 - - - 0.450 - - - -
Maximum 0.600 0.350 0.100 0.100 0.900 0.100 0.100 0.100 -
PHYSICAL DATA
Parameter Value
Solidus Temperature (°C) 615
Liquidus Temperature (°C) 655
Density (Kgm-3) 2685
Melting Point (°C) 630
Co-efficient of thermal expansion (µmm-1K-1) 25.6
Thermal Conductivity (Wm-1K-1) 209
Specific Heat Capacity (Jkg-1K-1) 900
Electrical Resistivity (nΩm) 32
Solubility in Water Insoluble
Appearance (Solid), Color Grey/silver
HAZARDS
The hazards associated with aluminium are as follows: -
Handling
Solid
• Possibility of sharp edges, use gloves when handling.
• Aluminium experiences no color changes when heated – use gloves to protect against burns.
• It must be free from moisture before charging into furnaces.
Liquid
When melting, casting and processing, appropriate protective equipment must be worn – glasses, goggles or
visor, metal shedding overalls, foundry footwear, and gloves.
All tools used with molten metal must be dry.
Gulf Extrusions LLC, Po Box 5598, Dubai, United Arab Emirates Tel: 00971 4 884 6146 Fax: 00971 4 884 6830 www.gulfex.com
Fire
Not a fire hazard except in finely divided form.
Explosion
•
Molten aluminium may explode upon contact with water, and many other substances including
oxidizing agents.
• All aluminium solids must be free from moisture before adding to molten metal.
• Finely divided aluminium may explode when mixed with halogen acids, halogenated solvents or
ammonium nitrate.
Health & Toxicity
• Aluminium is poorly absorbed by the body. Aluminium has never been found to be toxic except
under quite unusual conditions of exposure. At present, there is no direct clinical or experimental
evidence that aluminium is neurotoxic under ordinary conditions of environmental exposure.
• The HSE recommended long-term exposure limits (eight-hour time weighted average) for aluminium
metal and oxide in the air is 10mgm-3 – the same as for all other “nuisance dust”. However,
inhalation of any dust or fumes should be avoided.
PRECAUTIONS
Storage
Keep dry, away from incompatible materials, including nitrates, acids and alkalis, which may result in fire and
explosion.
Spillage
Solid aluminium presents no problem. Spillages of molten aluminium freeze up very quickly but substantial
amounts may be dammed using DRY sand or DRY Alumina.
Disposal
(Recycle) Finely divided aluminium may be reactive and its hazard characteristics should be determined prior
to disposal.
Transport
Solid and liquid aluminium is not classified as dangerous for conveyance by Road / Sea / Air-Plane.
Gulf Extrusions LLC, Po Box 5598, Dubai, United Arab Emirates Tel: 00971 4 884 6146 Fax: 00971 4 884 6830 www.gulfex.com
WELDING
• MIG welding or plasma arc cutting of aluminium alloys can generate ozone, nitric oxides and
Ultraviolet radiation. Ozone over exposure may result in mucous membrane irritation, as well as
other pulmonary discomforts.
• Fumes may also arise from volatilization of the electrodes or its coatings. The inhalation of freshly
formed metallic oxides such as cadmium, chrome, nickel that may be present as alloying
constituents may cause welding fume fever.
• Good ventilation is recommended and observance of normal protective measures generally
applicable to welding operators.
• It should be noted ozone could be generated quite a distance from the arc.
THERMAL BREAK
FILLING
This product involves the exothermic interaction of two chemicals to form a polyurethane polymer; the
manufacture recommendations for handling the components must be followed. In addition, the presence of
water, which modifies the reaction, must be avoided. Extraction of air from the process area is essential.
There are two mandatory rules during filling: -
• There must be no smoking in the department – it is suggested that the ‘miner’s code’ be adopted.
This is not primarily a fire hazard: the chemical fumes will decompose if drawn through red-hot
burning tobacco giving highly toxic products.
• Fire, most likely of electrical plant origin, is extremely dangerous: all precautions to prevent it must
be taken. If there is a fire, however there must be no attempt to extinguish it – immediate
evacuation must be the rule. The local fire service must be informed of this potential hazard and
may recommend the local provision of rescue, breathing equipment and the appropriate training in
its use.
AFTER CURING & MILLING
There is an almost identical material used to line and/or coat potable water and food containers. The two
components used to create the thermal break, when dispensed in the correct ratio, are completely inert
when they have reacted together and are fully cured. The material supplier regularly monitors the plant to
ensure the ratios and dispensing is correct.
SAWING
Provided the material has been dispensed correctly as above, no hazardous fumes are given off when sawing
through the material. The dust is a different proposition simply because it is a dust and any dust particle can
be considered hazardous. We recommend that the sawing operation is fitted with an exhaust facility to draw
off and collect the dust particles. Any not collected should be regularly cleaned from the floor using a
vacuum cleaner and dust from both should be carefully disposed of. The burning of the dust or inhalation
through a lighted cigarette etc. can produce harmful products.
NOTE:
• The information given above has been obtained from sources, which we believe are reliable.
• Additionally, the use of this information is beyond our control and may be beyond our knowledge.
Therefore, the information is provided without any representation or warranty, express or implied.
Gulf Extrusions LLC, Po Box 5598, Dubai, United Arab Emirates Tel: 00971 4 884 6146 Fax: 00971 4 884 6830 www.gulfex.com
Project: G+1 Residential villa
at Al khawaneej Dubai UAE.
7. ISO Certificate
Certificate
Standard ISO 50001:2018
Certificate Registr. No. 01 407 2322567
Certificate Holder:
2023-06-22
TÜV Rheinland Cert GmbH
Am Grauen Stein · 51105 Köln
www.tuv.com
Annex to certificate
Standard ISO 50001:2018
Certificate Registr. No. 01 407 2322567
/02 c/o Gulf Extrusions – Industrial Production of Aluminium Billets and Extruded
Branch LLC Products in different Alloys, Shapes and
Aluminium Valley Road, A3 Surface Finishes (Anodizing and Powder
KIZAD, coating) and Fabrication
Al Taweelah, P.O.Box 136036,
Abu Dhabi,
United Arab Emirates
2023-06-22
TÜV Rheinland Cert GmbH
Am Grauen Stein · 51105 Köln
® TÜV, TUEV and TUV are registered trademarks. Utilisation and application requires prior approval.
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