2022 / 2023

Training Course Catalog

Release Date: August 2022

2 Training Overview Training Course Catalog

Always on the right course

Many customers have been with TRUMPF for years. Due to changing markets and
technological developments, there are always new areas of application for our
products – but also new ways to learn. We make it our priority to help you identify
the right courses that suit your needs and that will set you off on the right track from
the very beginning - whether it is a classroom training, blended learning or an
e-Learning. We gladly discuss with you your individual learning needs, which will
ensure your success.

You’ll know that you’ve made the right choice when you train with us.

Browse through this catalog and find the courses you need.
Knowledge leads to success.
Training Course Catalog 3

Training Department 4–7 3D Laser 29 – 31

Facts and figures TruLaser Tube courses

Types of Courses 8 Automation 32 – 35

Find a course type that fits your needs Automation courses

Course Registration 9 TruPunch 36 – 44

How to enroll TruPunch courses

List of Courses 10 – 11 TruBend 45 – 55

Courses at a Glance TruBend courses

Learning for Life 12 Programming 56 – 66

Continuous learning program Programming courses

2D Laser 13 – 28 Additional 67 – 69
TruLaser courses SheetMetal Design
4 Training Department Training Course Catalog

Training Department
Located in Farmington, Connecticut, the TRUMPF Training Center encompasses 38,000 square feet
of floor space with 17 classrooms and 13 machines designated specifically for training purposes.
Each year over 3,000+ students come to TRUMPF to attend more than 500+ training classes.
Regardless of whether you are coming here for training or sign up for our online learning options,
we make sure our students have an enjoyable learning experience and acquire all the skills they
need.

Discover what TRUMPF can provide for your individual requirements.

TRUMPF Training Department is authorized We are also granted an official certification

by the International Association for Continuing to train eligible VA educational beneficiaries
Education and Training (IACET) as a training by the Connecticut State Approving Agency.
provider. Customers attending our training classes Veterans now have the opportunity to enroll in
will receive continuing education units (CEUs) our training courses and earn CEUs at no cost.
authorized by the IACET. CEUs can be translated
to academic credit at many colleges and learning
organizations or also used to sustain various
certifications.
Training Course Catalog 5

"Our priority is to enable

students to be successful in
their daily working roles, by
giving them our knowledge of technology
and best practices as well as the confidence
to apply what they learn."
Yessica Chavez Gutierrez
Training Manager
6 Training Overview Training Course Catalog

At TRUMPF learning is experiencing

Advanced technology topics must be taught in the right manner. This is why we design our training
courses to be practical, effective and enjoyable. Our state-of-the-art training centers and facilities
provide a safe and stimulating learning environment. You will interact with fellow students, your
instructor and our training team. Your training at TRUMPF will be a unique opportunity for you to
develop professionally; as well as a rewarding and lasting experience. During a day of training,
you not only learn more about our products, but breaks provide the ideal opportunity to get to
know other participants and our trainers.

Discover some facts about our training centers

We trained
and our range of courses.
3,000+
students in 2021

We offer more than

50+
different courses
 Training Course Catalog Training Overview 7

We offered
513
training events in 2021

We provide
3 training locations in the US:
Farmington, CT, Chicago, IL
and Costa Mesa, CA
8 Types of Courses Training Course Catalog

Types of Training Courses

Classroom Training Blended learning online e-Learning

Where and When Where and When Where and When

• TRUMPF Training Center • Customer’s own learning environment • Customer’s own learning environment
• Structured class sessions • Real-time/synchronous online learning • Off-line/asynchronous online learning
• Fixed course completion time and dates • Indefinite course completion time

How How How

• Training instructor • Course content delivered via web • Course content delivered via web

Instructional Material Instructional Material Instructional Material

• Printed course materials and handouts • Electronic course materials to download • Electronic course materials to download
• Multimedia presentations • Audios, videos, simulations • Audios, videos, simulations
• Instructor live demonstrations • Virtual practices • Virtual practices
• Instructor-guided hands-on practice • Quizzes and tests • Quizzes and tests
• Daily quizzes and reviews • Chat/video-conferencing with instructor

Road Map to Competency

A new TRUMPF machine provides excitement for profit. To help you tap into the full potential of
your machine, we have put together a multi-faceted training program to make yourself familiar
with the functions of your cutting-edge TRUMPF machine.
 Training Course Catalog Class Registration 9

Course Registration

Book Your Classes Online Enrollment Packet

We encourage you to book your class(es) directly on Once we receive your registration form, we will
our website. Follow the link learning.trumpf.com/ send you a “Course Enrollment Packet.” In the
You can browse for all courses including courses packet, you will find the prerequisite skills you need
not listed in this catalog, their dates, pricing, and for different classes, as well as, what to bring to the
seating availability. Or, if you prefer, you can class to make your training a successful experience.
contact us by phone, email, or fax (info listed The enrollment packet also includes our company
below). Our Training Administrators will assist you rules, cancellation policy, information such as hotel
every step of the way and make your enrollment as accommodations with special TRUMPF rates, car
easy as possible. rental options, directions, transportation, and van
services.
MyTRUMPF
[email protected]
Visit our MyTRUMPF website at
trumpf.com/en_US/mytrumpf/ to utilize our
ordering system, EShop. By using EShop you can 860-255-6068
easily identify part numbers, view pricing including
any discounts, place orders and receive free ground 860-255-6079
shipping. MyTRUMPF also lists previous orders
including their status and tracking information. youtube.com/user/TRUMPFinc
Steps are listed below to complete online
registration. twitter.com/TRUMPFinc
1. On the website, click on the MyTRUMPF tab
2. On the next page, click Register
3. Fill out the registration form and click next.
If you have any questions please contact us at
[email protected].
10 Course List Training Course Catalog

List of Courses
2D Laser

Operator Course TruLaser 1030 CO2 (L22) $2,500 $2,500 ---

Operator Course TruLaser 3030 CO2 $2,500 $2,500 ---
Operator Course TruLaser 1030/2030 fiber $2,500 $2,500 ---
Operator Course TruLaser 3030/5030 fiber $2,500 --- $2,500
Operator Course TruLaser 1030/3030/5030 fiber modular $2,500 $2,500 $2,500
Operator Course TruLaser RotoLas $2,000 $2,000 ---
Operator and/or Programming Course TruLaser Center 7030 (TUSC only) $2,800 --- ---
Advanced Laser Applications $1,600 --- ---
Maintenance Course TruLaser 1030 CO2 (L22) $2,800 --- ---
Maintenance Course 1 TruLaser 3030 CO2 $3,200 --- ---
Maintenance Course 2 TruLaser 3030 CO2 $3,200 --- ---
Maintenance Course TruLaser 1030/2030 fiber $2,800 --- ---
Maintenance Course TruLaser 3030/5030 fiber $2,800 $2,800 ---
Maintenance Course Basic TruLaser 1030/3030/5030 fiber modular $2,400 --- ---
Advanced TruLaser Maintenance and Troubleshooting $3,200 --- ---

3D Laser
Operator Course TruLaser Tube 3000/5000/7000 fiber $2,800 $2,800 ---
Maintenance Course TruLaser Tube 3000/5000/7000 fiber $3,200 --- ---

Automation

Operator Course LiftMaster Compact with PartMaster $350 $350 ---

Operator Course Basic TruStore $350 $350 ---
Advanced Operator Course LiftMaster Compact/PartMaster/TruStore and $2,000 --- ---
Basic Maintenance

TruPunch

Operator Course TruPunch/TruMatic 1000 $2,500 $2,500 ---

Operator Course TruPunch 3000/5000 $2,500 $2,500 ---
Operator Course TruMatic 3000 $2,500 $2,500 ---
Operator Course TruMatic 6000 (Customer site only) $12,500 + exp ---
Operator Course TruMatic 7000 (Customer site only) $12,500 + exp ---
Operator Course SheetMaster (Basic) $350 $350 ---
Maintenance Course TruPunch 5000 $3,200 --- ---
Maintenance Course TruPunch/TruMatic 1000 $3,200 --- ---
 2D Laser
Training Course Catalog Course List 11

TruBend

3D Laser
Operator Course TruBend 3000 (B26) --- --- $2,800
Operator Course TruBend 5000 (B03)/7000 (B19) --- $2,800 ---
Operator Course TruBend 5000 (B23)/7000 (B28) $2,800 $2,800 ---
Operator Course TruBend Cell 5000 (B03) --- $2,800 ---
Operator Course TruBend Cell 5000 (B23) $2,800 $2,800 ---
Operator Course TruBend Cell 7000 (B19) $2,800 $2,800 ---

Automation
Advanced Bending Applications $2,400 --- ---
Maintenance Course TruBend Series 5000 (B03) $12,500 + exp ---
(Customer site only)
Maintenance Course TruBend Series 5000 (B23) $2,200 --- ---
Maintenance Course TruBend Cell 5000 (B23) $2,200 --- ---

Programming

TruTops Bend (Classic) * --- --- $2,800

Punch
TruTops Bend Cell (Classic) * --- --- $2,800
TruTops Laser (Classic) * --- --- $2,800
TruTops Punch (Classic) * --- --- $2,800
TruTops Boost Bend --- $2,000 ---
TruTops Boost Bend Cell --- $900 ---
--- $2,800 ---

Press Brake
TruTops Boost Laser
TruTops Boost Punch --- $2,800 ---
TruTops Boost Design --- $2,400 ---
TruTops Tube, Tube Design, and Programming --- $2,800 ---

Additional
Sheet Metal Design $4,000 $2,500 ---
Learning for Life**(prices listed below) --- --- Programming

* TruTops Classic software is no longer available for sale - Training Courses available for existing licenses

** 1-2 machines - $7,000 per machine per year, 3-9 machines - $2,500 per machine per year, 10+ machines - $25,000 per year

**Training provided at customer sites are not included

Additional
12 Learning for Life Program Training Course Catalog

Learning for Life

Give all of your employees unlimited training access
– anytime, anywhere. Our Learning for Life program
includes all courses at our Training Center located in
Farmington, CT.

Enroll any of your employees in as many courses as

they need – whether it is an in person classroom
training, a blended classroom training, or an
e-Learning.

To get your Learning for Life Pass, please email us:

[email protected], or call: 1-860-255-6068

Enroll as many of your machine operators, programmers and maintenance

personnel as you wish!
The minimum duration of our Learning for Life program is one year, but you can literally extend it for life
**Training provided at customer sites are not included
 Training Course Catalog

TruLaser
Course List
13

Additional Programming Press Brake Punch Automation 3D Laser 2D Laser

 TruLaser 1030 CO2 (L22)
Operator Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser 1030 CO2 Operator Course is designed to provide n Overview of laser hazards and discuss safe laser work practices
students with essential technical and practical knowledge necessary to n Discuss laser theories and TRUMPF laser design principles:
become a skilled operator. Students will learn about machine - laser characteristics
configurations, controls, specifications and capabilities as well as laser - laser cutting process
cutting principles. Upon completion of the course, students will be n Overview major machine sub-assemblies and their functions
able to run the machine safely, manage part programs, apply n Overview of machine features, e.g., FocusLine, ControlLine, etc.
appropriate cutting techniques, modify cutting parameters, perform n Overview of HMI control panel components and interface
basic maintenance duties, and produce high-quality cut parts. n Perform basic machine operations:
- start up the machine
Target Audience - shut down the machine
Machine operators n Overview of the cutting head:
- components on the cutting head
Prerequisites - remove and reassemble the cutting head
n Overview of operator’s responsibilities:
Good mechanical aptitude, general knowledge of CNC control,
and familiarity with measuring tools - clean the cutting lens
- perform nozzle alignment
Learning Objectives - perform focus test
n Practice running production
n Follow safety guidelines and demonstrate safe work practices when
n Overview of various cutting techniques
operating the TruLaser 1030 CO2 machine
n Practice cutting techniques
n Discuss machine specifications and capabilities
n Overview of laser technology tables:
n Perform machine start up and shut down safely and accurately
- read and understand TC_Laser_ON statement
n Identify HMI interface components and function menus
- modify LTT parameters, restore to default values
n Identify major components on the cutting head
- create new LTTs, rename LTTs
n Remove, disassemble, and reassemble cutting head
n Discuss part program management:
n Clean and/or replace cutting lens
- import/load a program from a different source
n Perform a beam-nozzle alignment
n Demonstrate how to apply Flexible-Entry to resume cutting
n Perform a focus test
n Demonstrate how to create job lists
n Maneuver pallet changer, load material, measure sheet, and set ZPO
n Discuss variables that affect cut quality
n Import and manage program files to/from USB and network
n Overview of basic maintenance points
n Read TC_Laser_On statement, modify Laser Tech Tables (LTT)
n Discuss common cutting problems and solutions
n Create/organize/delete job lists and run production
n Resume production using Flexible Entry options
n Identify variables that impact cut quality
n Identify basic maintenance points and schedules

14 TruLaser Training Course Catalog

 2D Laser
TruLaser 3030 CO2
Operator Duration: 4 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser 3030 CO2 Operator Course is designed to provide students n Overview of laser hazards and discuss safe laser work practices
with essential technical and practical knowledge necessary to become a n Discuss laser theories and TRUMPF laser design principles:
skilled operator. Students will learn about machine configurations, - laser characteristics
controls, specifications and capabilities as well as laser cutting - laser cutting process
principles. Upon completion of the course, students will be able to run n Overview major machine sub-assemblies and their functions
the machine safely, manage part programs, apply appropriate cutting n Overview of machine features, e.g., FocusLine, ControlLine

Automation
techniques, modify cutting parameters, perform basic maintenance n Overview of HMI control panel components and interface
duties, and produce high-quality cut parts. n Perform basic machine operations:
- start up the machine
Target Audience - shut down the machine
Machine operators n Overview of the cutting head:
- components on the cutting head
Prerequisites - remove and reassemble the cutting head
n Overview of operator’s responsibilities:
Good mechanical aptitude, general knowledge of CNC control,
and familiarity with measuring tools - clean the cutting lens
- perform nozzle alignment

Punch
Learning Objectives - perform focus test
n Practice running production
n Follow safety guidelines and demonstrate safe work practices when
n Overview of various cutting techniques
operating the TruLaser 3030 CO2 machine
n Practice cutting techniques
n Discuss machine specifications and capabilities
n Overview of laser technology tables:
n Perform machine start up, reference, and shut down machine safely
and accurately - read and understand TC_Laser_ON statement
n Identify HMI interface components and function menus - modify LTT parameters, restore to default values
- create new LTTs, rename LTTs

Press Brake
n Identify major components on the cutting head
n Discuss part program management:
n Remove, disassemble, and reassemble cutting head
n Perform LensLine test and clean/replace focus lens - import/load a program from a different source
n Demonstrate how to apply Flexible-Entry to resume cutting
n Perform a beam-nozzle alignment and a lens focus test
n Demonstrate how to create job lists
n Maneuver pallet changer, load material, measure sheet, and set ZPO
n Demonstrate different Trim_OFF methods
n Import and manage program files to/from USB and network
n Discuss variables that affect cut quality
n Read TC_Laser_On statement, modify Laser Tech Tables (LTT)
n Overview of basic maintenance points
n Create/organize/delete job lists and run production
n Discuss common cutting problems and solutions
Programming
n Resume production using Flexible Entry options
n Identify variables that impact cut quality
n Produce additional parts using Post Production options
n Apply Trim_OFF program to trim remaining sheet material
n Identify basic maintenance points and schedules
Additional

Training Course Catalog TruLaser 15

 TruLaser 1030/2030 fiber
Operator Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser 1030/2030 Fiber Operator Course is designed to provide n Overview of laser hazards and discuss safe laser work practices
students with essential technical and practical knowledge necessary n Discuss laser theories and TRUMPF laser design principles:
to become a skilled operator. Students will learn about machine - laser characteristics
configurations, controls, specifications and capabilities as well as laser - laser cutting process
cutting principles. Upon completion of the course, students will be able n Overview major machine sub-assemblies and their functions
to run the machine safely, manage part programs, apply appropriate n Overview of machine features, e.g., FocusLine, ControlLine
cutting techniques, modify cutting parameters, perform basic n Overview of HMI control panel components and interface
maintenance duties, and produce high-quality cut parts. n Perform basic machine operations:
- start up the machine
Target Audience - shut down the machine
Machine operators n Overview of the cutting unit:
- components on the cutting unit
Prerequisites - remove and reassemble the cartridge
n Overview of operator’s responsibilities:
Good mechanical aptitude, general knowledge of CNC control,
and familiarity with measuring tools - clean the protective glass
- perform nozzle alignment
Learning Objectives - perform focus test
n Practice running production
n Follow safety guidelines and demonstrate safe work practices when
n Overview of various cutting techniques
operating the TruLaser 1030/2030 fiber machine
n Overview of laser technology tables:
n Discuss machine specifications and capabilities
n Perform machine start up, reference, and shut down machine safely - read and understand TC_Laser_ON statement
and accurately - modify, restore, create new, rename LTTs
n Discuss part program management:
n Clean and replace the Protective Glass
n Perform nozzle alignment - import/load a program from a different source
n Demonstrate how to create job lists
n Perform and evaluate a focus test
n Demonstrate how to process parts and create programs using
n Maneuver the pallet changer, load material, measure sheet, Set ZPO
n Copy, transfer, import and manage program files to and from USB the ShopFloor program
n Demonstrate how to apply Flexible-Entry to resume cutting
and network
n Demonstrate how to run LiftMaster Shuttle in semi- and
n Read TC_Laser_On statement, identify/ modify Laser Tech Table (LTT)
n Create, organize, and delete job lists and run production automatic modes
n Overview of basic maintenance points
n Knowledge of ShopFloor programming basics
n Discuss common cutting problems and solutions
n Resume production using Flexible Entry
n Identify cutting parameters that impact cut quality
n Identify basic maintenance points and schedules

16 TruLaser Training Course Catalog

 2D Laser
TruLaser 3030/5030 fiber
Operator Duration: 4 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser 3030/5030 Fiber Operator Course is designed to provide n Overview of laser hazards and discuss safe laser work practices
students with essential technical and practical knowledge necessary n Discuss laser theories and TRUMPF laser design principles:
to become a skilled operator. Students will learn about machine - laser characteristics
configurations, controls, specifications and capabilities as well as laser - laser cutting process
cutting principles. Upon completion of the course, students will be able n Overview major machine sub-assemblies and their functions
to run the machine safely, manage part programs, apply appropriate n Overview of machine features, e.g., FocusLine, ControlLine

Automation
cutting techniques, modify cutting parameters, perform basic n Overview of HMI control panel components and interface
maintenance duties, and produce high-quality cut parts. n Perform basic machine operations:
- start up the machine
Target Audience - shut down the machine
Machine operators n Overview of the cutting unit:
- components on the cutting unit
Prerequisites - remove and reassemble the cartridge
Good mechanical aptitude, general knowledge of CNC control, n Overview of operator’s responsibilities:

and familiarity with measuring tools - clean the protective glass

- perform nozzle alignment

Punch
Learning Objectives - perform focus test
n Practice running production
n Follow safety guidelines and demonstrate safe work practices when
n Overview of various cutting techniques
operating the TruLaser 3030/5030 fiber machine
n Practice cutting techniques
n Discuss machine specifications and capabilities
n Overview of laser technology tables:
n Perform machine start up, reference, and shut down machine
n Identify HMI interface components and function menus
- read and understand TC_Laser_ON statement
- modify LTT parameters, restore to default values
n Perform Protective Glass Test
- create new LTTs, rename LTTs

Press Brake
n Clean and replace the protective glass
n Discuss part program management:
n Perform nozzle alignment
- import/load a program from a different source
n Perform Spot Image test
n Demonstrate how to apply Flexible-Entry to resume cutting
n Perform and evaluate a focus test
n Demonstrate how to create job lists
n Read TC_Laser_On statement, modify Laser Tech Table (LTT) n Demonstrate different Trim_OFF methods
n Maneuver the pallet changer, load material, measure sheet, set ZPO n Demonstrate how to process parts and create programs using the
n Copy/transfer/import/manage program files to/from USB and ShopFloor program
network n Discuss variables that affect cut quality
n Create/organize/delete job lists and run production n Overview of basic maintenance points Programming
n Resume production using Flexible Entry n Discuss common cutting problems and solutions
n Produce parts in Post Production
n Apply Trim_OFF program to trim remaining sheet material
n Discuss ShopFloor programming basics
n Identify variables that impact cut quality
n Identify basic maintenance points and schedules
Additional

Training Course Catalog TruLaser 17

 TruLaser 1030/3030/5030 fiber modular
Operator Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser 1030/3030/5030 Fiber Modular Operator Course is n Overview of laser hazards and discuss safe laser work practices
designed to provide students with essential technical and practical n Discuss laser theories and TRUMPF laser design principles:
knowledge necessary to become a skilled operator. Students will learn - laser characteristics
about machine configurations, controls, specifications and capabilities - laser cutting process
as well as laser cutting principles. Upon completion of the course, n Overview major machine sub-assemblies and their functions
students will be able to run the machine safely, manage part programs, n Overview of TouchPoint control panel components and interface
apply appropriate cutting techniques, modify cutting parameters, n Perform basic machine operations:
perform basic maintenance duties, and produce high-quality cut parts. - start up the machine
- shut down the machine
Target Audience n Overview of the cutting unit:
Machine operators - components on the cutting unit
- remove and reassemble the cartridge
Prerequisites n Overview of operator’s responsibilities:

Good mechanical aptitude, general knowledge of CNC control, - perform spot image check
and familiarity with measuring tools - clean the protective glass
- perform nozzle alignment
Learning Objectives - perform focus test
n Discuss part program management:
n Follow safety guidelines and demonstrate safe work practices when
operating the TruLaser 1030/3030/5030 fiber modular machine - import/load a program from a different source
n Demonstrate how to perform pallet change
n Discuss machine specifications and capabilities
n Demonstrate how to measure sheet position and set ZPO
n Perform machine start up, reference, and shut down machine safely
n Practice running production
and accurately
n Demonstrate different Trim_OFF methods
n Identify HMI interface components and function menus
n Overview of various cutting techniques:
n Perform Protective Glass Test; clean and replace the Protective glass
n Perform nozzle alignment; perform Spot Image test - practice cutting techniques
n Demonstrate how to apply Flexible-Entry to resume cutting
n Perform and evaluate a focus test
n Demonstrate how to create job lists
n Maneuver the pallet changer, load material, measure sheet, set ZPO
n Demonstrate how to produce parts in post-production
n Copy/transfer/import/manage program files to/from USB and
n Discuss variables that affect cut quality
network
n Overview of basic maintenance points
n Read TC_Laser_On statement, modify Laser Tech Table (LTT)
n Discuss common cutting problems and solutions
n Create/organize/delete job lists and run production
n Resume production using Flexible Entry
n Identify variables that impact cut quality
n Produce additional parts using Post Production options
n Apply Trim_OFF program to trim remaining sheet material
n Identify basic maintenance points and schedules

18 TruLaser Training Course Catalog

 2D Laser
TruLaser RotoLas
Operator Duration: 3 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser RotoLas Operator with TruTops Tube Programming n Overview of laser hazards and discuss safe laser work practices
course is intended for customers who already have experience running n Discuss TRUMPF RotoLas theories and design
TRUMPF lasers and are ready to use their RotoLas option. The goal of n Demonstrate and practice:
this course is to provide students with critical knowledge and skills to - set-up the machine, remove pallets and covers, change clamping
run RotoLas, draw parts using the TruTops Tube software, and produce jaws
satisfactory RotoLas parts. Students will obtain a working knowledge n Demonstrate how to cut shims, spatter guards, support, discs

Automation
of tube cutting fundamentals and operation, and how to program with n Review table modification options for loading, clamping, etc.
TruTops Tube. Upon completion of this course, students will possess n Discuss how to apply adapters and extensions to laser head
the required skills to operate RotoLas in a safe manner, maximize tube n Overview of loading support fixture and disc
material processing capabilities, and successfully produce tube parts. n Overview of {Setup} functions to set manual NC stop, dead areas,
home position, etc.
Target Audience n Overview of TruTops Tube software interface, applications,
Students attend in teams with 1 operator and 1 programmer components and their functions, and sequence
n Demonstrate and practice how to import and export files
Prerequisites n Overview of the {Drawing} Application: create drawings for round,

TruLaser Operator and/or TruTops Laser Programming courses square, rectangular tubes

Punch
preferred. Familiarity with CAD drawings is a plus n Discuss different ways to use 3D viewer to review drawings
n Overview of file management: manage and save drawings (files)
Learning Objectives n Discuss how to apply tube measurements
n Demonstrate and practice how to create and edit tube profiles
n Ability to set up machine for RotoLas, remove pallets and covers
n Demonstrate and practice how to draw standard intersections
n Set up clamping jaws and different types of clamping jaw
n Demonstrate and practice how to create GEO, ROT, RPF, VLG,
configurations
n Cut spatter guards, support disc and shims RMT, and LST
n Discuss different ways to create and modify tool path

Press Brake
n Modify programs for loading and clamping configurations
n Overview of various technology applications:
n Load the tube supports and alignment disc
n Run tube programs on the machine - processing strategies, processing extras
n Demonstrate and practice how to modify contour approaches and
n Use the manual functions for the RotoLas feature
n Identify and customize the TruTops Tube interface withdrawals, and MicroJoints
n Discuss how to import *.TEO from TubeDesign
n Create round, square and rectangle tube profiles
n Practice setting up the machine and running tube programs
n Draw standard intersections
n Practice tube cutting techniques
n Create and save various drawing formats
n Overview of basic maintenance points
Programming
n Modify contour approaches, withdraws and microjoints
n Create and modify tool path
n Identify and customize the Tube Design interface
n Import external files IGS, STEP, SLDPRT
n Identify basic maintenance points and schedules
Additional

Training Course Catalog TruLaser 19

 TruLaser Center 7030 (TUSC)
Operator and / or Programming Duration: 4.5 days Course Types:

Course Description Learning Objectives (cont'd)

The TruLaser Center 7030 Course is designed to provide a combined n Import and program with geometry files in TecZone Cut
operation and/or programming course for students to gain essential n Create production orders and cutting jobs
knowledge and skills to fully automate laser productions. Students will n Create nesting according to sorting and palletizing needs
learn about machine configurations, controls, specifications and n Apply cutting technologies to parts
capabilities as well as programming techniques to create part n Set up removal process and the palletizing process in TruTops
programs for production. Upon completion of the course, students will Boost
be able to run the machine safely, manage part programs, modify n Release programs to the machine
cutting parameters, acurately program parts with appropriate cutting
technologies and local processings, automate loading/unloading Course Agenda
processes, and create production plans suitable for production. n Overview laser hazards and discuss safe laser work practices
n Overview major machine components and their functions,
Target Audience including axes, SmartGate, brush tables, SmartLift, and SortMaster
Machine operators with programming responsibilities Speed
n Overview of HMI control panel components and interface
Prerequisites n Start up and shut down the machine

General knowledge of CNC control. Basic blueprint-reading skills n Overview of the cutting unit and perform operator's

are recommended. Fundamental drawing skills using CAD package responsibilities: clean the protective glass, perform nozzle
alignment, focus test
and NC programming knowledge are a plus.
n Overview of various cutting techniques and laser technology tables
n Discuss how to export, delete and manage part programs

Learning Objectives n Demonstrate how to create job lists

n Demonstrate how to apply Flexible-Entry to resume cutting
n Follow safety guidelines and demonstrate safe work practices when
n Demonstrate removing and sorting small parts and scrap skeletons
operating the TruLaser Center 7030 machine
n Demonstrate how to set up machine data in HomeZone
n Discuss machine components, axes, brush tables, SmartGate,
n Overview of material types, properties, and data
LoadMaster Center, SmartLift, and SortMaster Speed
n Perform machine start up, reference, and shut down machine safely n Discuss how to Import files in TecZone Cut
and accurately
n Identify HMI interface components and function menus
n Perform Protective Glass Test; clean and replace the Protective glass
n Perform nozzle alignment; perform Spot Image test
n Perform and evaluate a focus test
n Copy/transfer/import/manage program files to/from USB and
network
n Create, organize, and delete jobs and run production
n Read TC_Laser_On statement, modify Laser Tech Table (LTT)
n Resume production using Flexible Entry
n Remove and sort smart parts and scrap skeletons
n Identify variables that impact cut quality
n Produce additional parts using Post Production options
n Setup machine data in HomeZone
n Identify material types and properties

20 TruLaser Training Course Catalog

 2D Laser
Advanced Laser Applications
Duration: 3 days Course Types:

3D Laser
Course Description Course Agenda
The Advanced Laser Applications Course is designed for the n Overview of laser safety
maximization of state-of-the-art cutting technologies in TRUMPF n Overview of laser fundamentals:
TruLaser machines. It is intended for customers who are experienced - laser nomenclature
with TRUMPF TruLaser machines. Students will gain in-depth as well as - laser fundamentals: beam, source, medium
comprehensive knowledge about different types of materials, different n Overview of different types of laser cutting
types of cutting gases, latest cutting technologies, and programming n Overview of TRUMPF laser theories and design:

Automation
capabilities. Students will be able to customize their newly acquired - RF excitation theory and principles
knowledge specifically to their machines, increasing productivity. Upon - coax laser theory and principles
completion of the course, students will be able to maximize TRUMPF - disk laser theory and principles
TruLaser machine processing capabilities, flexibility, and performance n Overview of variables affecting laser cutting
to achieve high-quality parts. n Discuss various cutting methods and techniques
n Overview of technology tables and processing parameters:
Target Audience - laser parameters
Operators experienced in operating TRUMPF TruLaser machines, and/or - machine parameters
programmers with experience in using the TruTops Laser software - workpiece parameters
- cutting parameters

Punch
Prerequisites - piercing parameters
n Overview of laser power control:
TruLaser Operator Training Course
- overview of ramp cycles
Learning Objectives - modify and/or create new ramp cycles
n Discuss different ways to cut special materials:
n Follow safety guidelines and demonstrate safe work practices when
operating the LiftMaster Compact with TruStore and PartMaster - brass
n Discuss automation subassemblies and specifications - copper
- customer’s special materials

Press Brake
n Identify all control elements on the LMC Pedestal and TruStore Panel
n Discuss how to assess cut quality
n Perform manual loading and unloading with the LiftMaster Compact
n Overview of advanced cutting, programming, and application
n Operate the LiftMaster Compact in semi-automatic mode
n Create and execute production plans in automatic mode techniques
n Modify suction cups layout and transportation options
n Set up sheet loading options
n Modify incorrect material thickness
n Operate the PartMaster to unload finished parts

Programming
n Manually transport system pallets to/from storage
n Manually position axes of picker crane.
n Set up/operate lights out/day time operations
n Create/modify/delete storage location, pallet data, and stock data
n Start and exit cell server/Fab
n Check TruStore alarms with diagnostics function
n Identify routine maintenance tasks
Additional

Training Course Catalog TruLaser 21

 TruLaser 1030 CO2 (L22)
Maintenance Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser 1030 CO2 Maintenance Course is intended for customer n Overview of laser hazards and discuss safe laser work practices
maintenance personnel to gain a solid understanding of how the n Overview of electrical hazards and safe electrical work practices
machine and laser system function to keep them running at their peak n Overview of machine layout, machines sub-assemblies
performance. Students will learn about the cutting head, optics, Lanny n Discuss machine standard features/special options
Valve, cooling water circuit, pneumatic panel, pallet changer, catcher, n Discuss TRUMPF laser and TruCoax resonator design theory
and compact dust extractor. Students will also learn how to verify n Overview of control elements on the HMI
beam positions and obtain baseline power data. Upon completion n Perform basic machine operations:
of the course, students will be able to check, adjust, replace various - start up and shut down the machine
components and resolve common machine problems. - jog axes with 3 different methods
n Review of maintenance tasks on the cutting head:
Target Audience - remove and clean the cutting lens
Personnel with maintenance responsibilities - perform tape shot
- perform and evaluate focus test
Prerequisites n Review of maintenance tasks on the optics:

Basic on-the-job maintenance experiences. The ability to read - clean the external optics
schematics is a plus - clean the FocusLine filter
n Review of maintenance tasks on the Lanny Valve:
Learning Objectives - check Lanny Valve condition on the HMI
n Follow safety guidelines and demonstrate safe work practices when - replace the Lanny Valve
maintaining the TruLaser 1030 CO2 machine - clean the filter screens
n Discuss how to verify beam positions
n Perform machine start up, reference, and shut down machine
n Demonstrate how to obtain baseline power data with Primes
n Identify HMI interface components and function menus
n Remove, disassemble, and reassemble cutting head
Monitor
n Review of maintenance points on the chiller unit, pneumatic panel,
n Clean/replace cutting lens
n Perform nozzle alignment and focus test
and the dust extractor
n Overview of maintenance points the pallet changer:
n Collect baseline power with primes monitor
n Verify beam positions with paper shots at the near and far positions
- reset pallet homing position
n Inspect/remove/clean the optics on the external beam delivery path
- check pallet chain tension
n Replace premix gas bottle
- replace/adjust pallet index sensors
n Review of maintenance tasks for the catcher
n Perform maintenance on the catcher
n Discuss common machine problems and solutions
n Monitor and adjust pressure inside the bellows
n Manually align the pallet changer, check and replace the tension
- {Diagnostics} function menu
chain - how to read an error message
n Replace the Lanny Valve
- how to read TRUMPF schematics
n Discuss ControlLine problems
- create MIO files
n Read TRUMPF schematics and troubleshoot common machine issues
using the diagnostics function to look up I/O signals
n Create a MIO and save it to a USB

22 TruLaser Training Course Catalog

 2D Laser
TruLaser 3030 CO2
Maintenance - 1 Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
TruLaser 3030 CO2 Maintenance 1 is the first course in TRUMPF’s n Overview of laser and electrical hazards
two-part Maintenance Training course series. This course focuses on n Discuss safe laser and electrical work practices
the laser system and the optics, e.g., internal and external optics, n Identify machine layout and sub-assemblies
beam alignment, and laser power adjustment. The goal of this course n Overview of machine features, e.g., automatic nozzle changer,
is to provide students with essential knowledge and skills to carry out ControlLine, FlyLine, SprintLine, PierceLine, LensLine, etc.
proper maintenance to ensure fault-free machine operation. Upon n Introduction to TRUMPF laser principles and design:

Automation
completion of this course, students will be able to check, adjust, - laser beam characteristics
replace various components, and troubleshoot common machine- - RF excitation theory
related problems with schematics. - resonator theory and design
- the cutting process
Target Audience n Overview of HMI control elements and function menus
Personnel with maintenance responsibilities n Perform basic machine operations:
- start up the machine
Prerequisites - shut down the machine
Basic on-the-job maintenance experiences. The ability to read - warm up the laser
n Overview of maintenance tasks on the cutting head:
schematics is a plus

Punch
- identify components on the cutting head
Learning Objectives - remove and install the cutting head
n Follow safety guidelines and demonstrate safe work practices when - clean the focus lens
maintaining the TruLaser 3030 CO2 machine - perform nozzle alignment
n Discuss TRUMPF CO2 TruFlow laser theory
- perform and evaluate focus test
n Perform machine start up, reference, and shut down machine
- reset lens error
n Check mode at the cutting head and 4 corners
n Identify HMI interface components and function menus
n Collect baseline laser power data with Primes Pocket Monitor

Press Brake
n Identify major components on the cutting head
n Demonstrate mode adjustments including pre- and final
n Remove, disassemble, and reassemble the cutting head
adjustments
n Perform LensLine diagnostic test, and clean/replace the focus lens
n Perform a beam-nozzle alignment (Tapeshot) n Demonstrate cleaning the external mirrors
n Perform a lens focus test n Demonstrate aligning the beam path in the work area
n Collect baseline power data using Primes pocket monitor n Review of additional maintenance points

n Perform laser mode evaluation and beam alignment shots with n Discuss common machine problems and solutions

thermal paper or index card at different locations on machine

Programming
n Properly remove, inspect, and clean external optics
n Perform a resonator gas leak test.
n Check chiller water level and conductivity
n Identify maintenance schedule and points
Additional

Training Course Catalog TruLaser 23

 TruLaser 3030 CO2
Maintenance - 2 Duration: 4.5 days Course Types:

Course Description Course Agenda

TruLaser 3030 CO2 Maintenance 2 is the second part in TRUMPF’s n Discuss safe electrical and RF work practices
two-part Maintenance Training course series. This course focuses n Perform basic maintenance on the gas and vacuum system:
on maintenance tasks related to mechanical components, e.g., the - set pressure on the pilot dome regulator
RF generator, TASC controller, modular cabinets, ControlLine, bus - determine and adjust gas exchange duty cycles
systems, Gateway module, and pallet changer. The goal of this course n Introduction to RF cabinet:
is to provide students with essential knowledge and skills to carry out - discuss RF theory
proper maintenance to ensure fault-free machine operation. Upon - discuss the functions and characteristics of individual RF
completion of this course, students will be able to check, adjust, subassemblies
replace various components, and resolve common machine problems. - review of maintenance tasks in the RF sub-assemblies
- calibrate RF characteristic curves
Target Audience - troubleshoot RF generator faults with error list
Personnel with maintenance responsibilities n Overview of the TASC controller:
- explain the role of TASC in the laser control
Prerequisites - analyze the functions of various circuit boards
TruLaser 3030 CO2 Maintenance - 1 Training Course, or Basic on-the- - troubleshoot TASC controller faults by means of error list
n Overview of layout and components inside the modular cabinet
job maintenance experiences. The ability to read schematics is a plus.
n Introduction to the bus systems, including TRUMPF bus, ProfiBus,
Learning Objectives and ASI bus
n Review of maintenance tasks on the Gateway module
n Review of electrical and RF safety guidelines and practices when
n Introduction to TRUMPF schematics:
maintaining the TruLaser 3030 CO2 machine
n Discuss how laser gases affect laser power and cutting
- identify schematic symbols
n Name major components inside gas cabinet and their functions
- identify major sections in TRUMPF schematic manual(s)
n Set gas mixer, adjust gas flow rates, and set correct pressure on the
- practice tracing signals using the schematics manual(s)
n Discuss ControlLine functions and common faults
pilot dome regulator
n Overview of the pallet changer:
n Establish gas exchange duty cycles
n Diagnose gas system-related problems using the IMC 15 frequency
- operate the pallet changer
convertor - identify components on the pallet changer
n Name five major subassemblies inside the RF cabinet and their
- perform maintenance on the pallet changer
functions - troubleshoot pallet changer faults with schematics
n Discuss common machine problems and solutions
n Record RF data values for diagnosing gas-related RF generator issues
n Replace RF amplifier tube
n Discuss the TASC Laser controller and troubleshoot controller faults
n Identify different bus systems used for specific CO2 machines
n Set Profibus and IP address and troubleshoot problems
n Read TRUMPF schematics and troubleshoot common machine
problems using the I/O diagnostics function

24 TruLaser Training Course Catalog

 2D Laser
TruLaser 1030/2030 fiber
Maintenance Duration: 3.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser 1030/2030 Fiber Maintenance Course is intended for n Overview of laser and electrical hazards and safe work practices
customer maintenance personnel to gain a solid understanding of n Overview of machine layout, machines sub-assemblies
how the machine and laser system function to keep them running at n Discuss machine standard features/special options
their peak performance. Students will learn about the cutting unit, n Discuss TRUMPF laser and TruDisk resonator design theory
Lanny Valve, cooling circuit, pneumatic panel, pallet changer, catcher, n Overview of control elements on the HMI
and compact dust extractor. Upon completion of the course, students n Perform basic machine operations

Automation
will be able to check, adjust, replace various components and resolve n Review of maintenance tasks on the cutting unit:
common machine problems. - remove and clean the protective glass
- perform tape shot
Target Audience - perform and evaluate focus test
Personnel with maintenance responsibilities n Overview of laser air cleaner maintenance, removal, and
replacement
Prerequisites n Review of maintenance tasks on the Lanny Valve:

Basic on-the-job maintenance experiences. The ability to read - check Lanny Valve condition on the HMI
schematics is a plus. - replace the Lanny Valve
- clean the filter screens

Punch
Learning Objectives n Discuss how to verify beam quality
n Review of maintenance points on the chiller unit, pneumatic
n Follow safety guidelines and demonstrate safe work practices when
maintaining the TruLaser 1030/2030 fiber machine panel, and the dust extractor
n Overview of maintenance points the pallet changer:
n Start up, reference, and shut down the machine safely and accurately
n Identify HMI menus and tabs and TruControl 1000 software - reset pallet homing position
n Clean protective glass - check pallet chain tension
n Center beam to the nozzle (Tape Shot) and Focus test - replace/adjust pallet index sensors
n Discuss energy chain inspection and maintenance

Press Brake
n Perform spot image test
n Discuss axis guide rail cleaning and lubrication maintenance
n Perform maintenance tasks related to catcher and suction unit
n Review of maintenance tasks on the catcher, slats (replacement),
n Perform water replacement/treatment
n Troubleshoot Lanny Valve problems and cutting sheet stops
n Review of light barrier maintenance and alignment
n Perform machine backup and restore
n Discuss common machine problems and solutions:
n Identify various maintenance schedules
n Discuss machine features - {Diagnostics} function menu
n Identify common cut quality issues - how to read an error message
- how to read TRUMPF schematics
Programming
n Setup and calibrate nozzle changer
n Perform pallet changer maintenance - create MIO files
n Read TRUMPF schematics and troubleshoot common machine
problems using the diagnostics function to look up I/O signals
Additional

Training Course Catalog TruLaser 25

 TruLaser 3030/5030 fiber
Maintenance Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser 3030/5030 Fiber Maintenance Course is intended n Discuss beam hazards specific to solid-state lasers
for customer maintenance personnel to gain a solid understanding n Overview of machine layout and major sub-assemblies
of how the machine and laser system function to keep them running n Overview of machine standard devices and optional features
at their peak performance. The students will learn about the cutting n Discuss TRUMPF solid-state laser theory
unit, the nozzle changer, the pallet changer as well as lubrication n Overview of control elements on the HMI
system, cooling circuit, and dust extracting system. Upon completion n Perform basic machine operations
of the course, students will be able to check, adjust, replace various n Demonstrate and practice maintenance tasks on the cutting unit:
components and resolve common machine problems. - remove and install the cutting unit
- clean the protective glass
Target Audience - perform nozzle alignment
Personnel with maintenance responsibilities - perform and evaluate focus test
n Demonstrate maintenance and calibration on the DetectLine
Prerequisites n Demonstrate how to align and calibrate the nozzle changer
n Discuss diagnostics of the TruDisk generator:
Basic on-the-job maintenance experiences. The ability to read
schematics is a plus. - overview of TruControl software program and functions
- various basic maintenance points in the TruDisk
Learning Objectives n Overview of the lubrication system:

n Follow safety guidelines and demonstrate safe work practices when - central lubrication; for motion unit and bearings
maintaining the TruLaser 3030/5030 fiber machine - inspect and clean drive component
n Discuss TRUMPF solid-state laser theory - inspect conveyor belt lube reservoir, tubing, brush lube ports
n Start up, reference, and shut down the machine safely and accurately - sheet surface spray (option)
n Discuss and demonstrate maintenance on the pallet changer:
n Identify HMI interface components and function menus
n Identify and locate major machine components - hydraulic system, oil pump, hoses, filters
n Perform Protective Glass test and clean/replace cutting lens - chain tension, replacement and lubrication
n Perform a nozzle alignment (Tape Shot) - slat cleaning and replacement
n Discuss maintenance points on the LiftMaster Compact
n Perform spot image test
n Review of maintenance tasks of the compact dust extractor
n Perform and evaluate the focus test
n Review of electrical and control system troubleshooting:
n Identify maintenance schedule and points
n Review pallet changer maintenance and troubleshooting - error diagnostics on the HMI
n Read TRUMPF schematics and troubleshoot common machine - laser cutting parameters and problems
problems using the diagnostics function to look up I/O signals - Gateway module I/O system
- electrical schematics reading
n Discuss common machine problems and solutions

26 TruLaser Training Course Catalog

 2D Laser
TruLaser 1030/3030/5030 fiber modular
Maintenance (Basic) Duration: 3 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser 1030/3030/5030 Fiber Modular Maintenance Course n Overview of laser and electrical hazards and safe work practices
is intended for customer maintenance personnel to gain a solid n Overview of machine layout, machines sub-assemblies, machine
understanding of how the machine and laser system function to keep standard features/special options
them running at their peak performance. Students will learn about n Discuss TRUMPF laser and TruDisk resonator design theory
the cutting unit, the nozzle changer, the pallet changer as well as the n Overview of control elements on the HMI
lubrication, cooling, and dust extracting systems. Upon completion n Perform basic machine operations

Automation
of the course, students will be able to diagnose and troubleshoot n Demonstrate and practice maintenance tasks on the cutting unit:
common machine- and laser-related problems. - remove and install the cutting unit
- clean the protective glass
Target Audience - perform nozzle alignment
Personnel with maintenance responsibilities - perform and evaluate focus test
n Demonstrate how to align and calibrate the nozzle changer
Prerequisites n Discuss diagnostics of the TruDisk generator:

Basic on-the-job maintenance experiences. The ability to read - overview of TruControl software program and functions
n Overview of the lubrication system:
schematics is a plus.
- central lubrication; for motion unit and bearings

Punch
Learning Objectives - inspect and clean drive component
n Follow safety guidelines and demonstrate safe work practices when - inspect conveyor belt lube reservoir, tubing, brush lube ports
maintaining the TruLaser 1030/3030/5030 fiber modular machines - sheet surface spray (option)
n Discuss and demonstrate maintenance on the pallet changer:
n Perform machine start up, reference, and shut down machine safely
and accurately - hydraulic system, oil pump, hoses, filters
n Identify HMI interface components and function menus - chain tension, replacement and lubrication
n Identify the theory, characteristics of a solid-state laser - slat cleaning and replacement
n Review of maintenance tasks of the compact dust extractor

Press Brake
n Identify and locate major machine components
n Review of electrical and control system troubleshooting:
n Perform Protective Glass test and clean/replace cutting lens
n Perform a nozzle alignment - error diagnostics
n Perform spot image test - laser cutting parameters and problems
n Perform a focus test - electrical schematics reading
n Discuss common machine problems and solutions
n Identify maintenance schedule and points
n Read TRUMPF schematics and troubleshoot common machine
problems using the diagnostics function to look up I/O signals

Programming
Additional

Training Course Catalog TruLaser 27

 TruLaser Maintenance and Troubleshooting
Maintenance (Advanced) Duration: 4.5 days Course Types:

Course Description Course Agenda

The Advanced TruLaser Maintenance and Troubleshooting Course n Discuss electrical safe work practices during maintenance
is designed for customer maintenance personnel to get in-depth n Discuss the technical and optical properties of the cutting unit:
customized training tailored to any or all of the topics including focus - Z-axis components, telescope unit, motor-driven lenses,
and contamination issues in the cutting unit; drive system, safety sensor modules, focal positions, drive motors, connections
systems, and databases on the Siemens 840Dsl controller; bus systems, n Overview of the cooling system in the cutting unit:
sensors, switches, and other components in the switch cabinet; the - return and supply, cooling plates, drives, hoses, fans
loading and unloading cycles and hardwares on the automation n Discuss contamination problems of the protective glass
system. Each topic area will be taught by a different subject matter n Discuss focusing setting problems and possible solutions
expert. Upon completion of the course, students will be able to check, n Demonstrate how to dis/assemble housings, cartridge, and
adjust, replace various components and troubleshoot machine errors to 15° plane plate
keep their machine and laser system running at maximum performance. n Demonstrate how to properly backup a machine using the
Datasave utility
Target Audience n Demonstrate how to reset boot sequence via BIOS
Personnel with maintenance responsibilities n Demonstrate how to backup and restore with tulbe software
n Discuss backup and restore features of the Beckhoff computer
Prerequisites n Discuss the functions of the 840Dsl and its sub-modules
n Demonstrate how to boot up 840Dsl in different Windows
TruLaser Fiber Modular Maintenance Course (Basic). The ability to read
schematics is a plus. system
n Demonstrate how to troubleshoot machine into sections during
Learning Objectives bootup phase
n Discuss NCK/PLC faults and drive module errors
n Follow safety guidelines and demonstrate safe work practices when
n Discuss the overall construction of the modular switch cabinet
maintaining and troubleshooting the TruLaser fiber modular machine
n Demonstrate how to read schematics to identify components inside
n Discuss technical and optical properties of the cutting unit
n Discuss water and air cooling circuits in the cutting unit the switch cabinet
n Discuss how to diagnose and address Profibus and ASI bus problems
n Discuss protective glass contamination and focusing issues
n Discuss how to diagnose and troubleshoot safety circuit problems
n Backup a machine with the DataSave utility
n Demonstrate and identify components on the automation system
n Discuss the functions of the 840Dsl and its sub-modules
n Demonstrate how to check, adjust, replace sensors, switches, and
n Boot up 840Dsl in different Windows system
n Troubleshoot NCK/PLC faults and drive module errors
other components on the automation system
n Demonstrate maintenance tasks on the HER axis:
n Read schematics and identify components inside the switch cabinet
n Diagnose and address ProfiNet problems - reference, reset zero point of the rake frame
n Demonstrate maintenance tasks on the un/loading cart system:
n Teach in safety circuit using Asi-IBT configuration tool
n Read schematics and identify components on the automation - set loading and unloading positions, lift drive height
n Demonstrate how to diagnose and troubleshoot automation system
n Adjust sensors, switches, and other components on the automation
n Diagnose and troubleshoot automation system errors
errors

28 TruLaser Training Course Catalog

 TruLaser Tube

29
Additional Programming Press Brake Punch Automation 3D Laser 2D Laser
 TruLaser Tube 3000/5000/7000 fiber
Operator Duration: 4 days Course Types:

Course Description Course Agenda

The TruLaser Tube 3000/5000/7000 Fiber Operator Course is designed n Overview of laser hazards and discuss safe laser work practices
to provide students with essential technical and practical knowledge n Discuss laser theories and TRUMPF laser design principles:
necessary to become a skilled operator. Students will learn about - laser characteristics
machine configurations, controls, specifications and capabilities as well - laser cutting process
as laser cutting principles. Upon completion of the course, students n Overview major machine sub-assemblies and their functions
will be able to run the machine safely, manage part programs, apply n Overview of machine features, e.g., FocusLine, ControlLine
appropriate cutting techniques, modify cutting parameters, manage n Overview of HMI control panel components and interface
stocks, modify tube layouts, perform basic maintenance duties, and n Perform basic machine operations:
produce high-quality tube parts. - start up the machine
- shut down the machine
Target Audience - operate the loading and unloading unit
Machine operators n Overview of the cutting unit:
- components on the cutting unit
Prerequisites - remove and reassemble the cartridge
n Overview of operator’s responsibilities:
Good mechanical aptitude, general knowledge of CNC control,
and familiarity with measuring tools - clean the protective glass
- perform nozzle alignment
Learning Objectives - perform focus test
n Practice running production
n Follow safety guidelines and demonstrate safe work practices when
n Overview of various cutting techniques
operating the TruLaser Tube 3000/5000/7000 machines
n Practice cutting techniques
n Identify major machine subassemblies, features and their functions
n Introduction to laser technology tables:
n Perform machine start up, reference, and shut down machine
n Identify HMI interface components and function menus
- read and understand TC_Laser_ON statement
n Clean and replace protective glass
- modify LTT parameters, restore to default values
n Perform a nozzle alignment and a focus test
- create new LTTs, rename LTTs
n Discuss part program management:
n Assign, import and mange tube inventory
n Create/organize/delete job lists and run production
- import/load a program from a different source
n Overview stock inventories management
n Load the tube manually and automatically
n Review tube layouts: create, modify, export, import
n Unload the tube manually
n Demonstrate how to create production plans
n Copy/transfer/import/manage program files to/from USB and
n Demonstrate how to use the LoadMaster (option)
network
n Overview of basic maintenance points
n Resume production using Flexible Entry
n Discuss common cutting problems and solutions
n Successfully create a production plan
n Assign, import, and manage tube inventory
n Create/modify/import/export allocated tubes for production (.tpp)
n Modify technology tables that impact cut quality
n Change jaw configuration

30 TruLaser Training Course Catalog

 2D Laser
TruLaser Tube 3000/5000/7000 fiber
Maintenance Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruLaser Tube 3000/5000/7000 Fiber Maintenance Course n Overview of laser and electrical hazards and safe work practices
is intended for customer maintenance personnel to gain a solid n Overview of machine layout, machines sub-assemblies, machine
understanding of how the machine and laser system function to keep standard features/special options
them running at their peak performance. The students will learn about n Discuss TRUMPF laser and TruDisk resonator design theory
the TruDisk generator including how to replace the pump module, n Overview of control elements on the HMI
perform maintenance on the cutting unit, the chuck, the clamps, the n Perform basic machine operations

Automation
LoadMaster, various machine axes as well as the pneumatic systems. n Overview of maintenance tasks on the cutting head:
Upon completion of the course, students will be able to diagnose and - remove and install the cutting unit
troubleshoot common machine- and laser-related problems. - clean the protective glass
- perform nozzle alignment
Target Audience - perform and evaluate focus test
Personnel with maintenance responsibilities n Discuss and demonstrate maintenance on the LoadMaster
n Discuss and demonstrate maintenance on the processing station
Prerequisites n Discuss and demonstrate maintenance on the compact dust extractor

Basic on-the-job maintenance experiences. The ability to read n Discuss and demonstrate maintenance on the machine bed

schematics is a plus. n Discuss and demonstrate maintenance on the electrical cabinet

Punch
n Discuss and demonstrate maintenance on the part removal station
Learning Objectives n Discuss and demonstrate maintenance on the control system

n Follow n Discuss and demonstrate maintenance on the safety devices

safety guidelines and demonstrate safe work practices when
maintaining the Tube 3000/5000/7000 fiber machines including safety light barriers and safety fences
n Perform machine start up, reference, and shut down machine safely n Discuss and demonstrate maintenance on various laser devices
n Discuss and demonstrate maintenance on the process cooler:
and accurately
n Identify machine sub-assemblies and major components - process cooler for the machine
- process cooler for the laser unit

Press Brake
n Identify HMI interface components and function menus
n Start up the machine and shut down the machine according to
standard procedures
n Carry out maintenance on the cutting unit including nozzle
alignment, focus test, and cleaning the lens
n Carry out proper maintenance on the mechanical components on
your TruLaser Tube fiber machine(s), including the LoadMaster Tube,
the machine bed, the processing station, and the part removal unit

Programming
n Carry out proper maintenance on sub-assemblies including the
compact dust extractor, electrical cabinet, and the cutting unit on
your TruLaser Tube fiber machine(s)
n Carry out proper maintenance on the control system for your
TruLaser Tube fiber machine(s)
n Carry out proper maintenance on the safety devices for your TruLaser
Tube fiber machine(s), including the safety light barriers and safety
fences
n Carry out proper maintenance on the cooling unit and process
coolers for your TruLaser Tube fiber machine(s)
Additional

Training Course Catalog TruLaser 31

Automation

TruPunch
33
 2D Laser
LiftMaster Compact with PartMaster
Operator Duration: 0.5 day Course Types:

3D Laser
Course Description Course Agenda
This half-day course is intended for customers with the LiftMaster n Overview of potential hazards and discuss safe work practices
Compact/Linear and the PartMaster options. Students will obtain the n Overview of LiftMaster Compact and PartMaster:
critical knowledge and skills to use the LiftMaster Compact with - discuss technical data and specifications of the devices
PartMaster for automatic production. The students will learn how to - discuss the control elements on the LiftMaster and PartMaster
operate and cycle the conveyor system to maximize the unloading of n Perform basic operations:
parts and scrap material. Upon completion of this half-day course, - switch the LiftMaster Compact ON and OFF

Automation
students will be able to create production plans and inventories to n Demonstrate and practice how to:
run production fully automatic. The students will also learn how to - create and execute a production plan
modify suction cups and transport options as well as troubleshoot - create and change inventory
the common mechanical problems associated with suction cups and - create and modify production options
loading mechanisms. n Discuss how to modify suction cup layouts
n Overview of sheet loading options and modifications
Target Audience n Demonstrate operating the LiftMaster Compact in different modes:
Machine operators - manual mode
- semi-automatic mode
Prerequisites - automatic mode

Punch
n Demonstrate and practice sheet measuring
TruLaser Operator Training Course
n Overview of automatic sheet separation function
Learning Objectives n Review of PartMaster conveyor belt cycles:

n Follow safety guidelines and demonstrate safe work practices when - singularly
operating the LiftMaster Compact with PartMaster - concurrently (to maximize unloading)
n Identify LiftMaster Compact with PartMaster subassemblies and - incrementally
n Practice running LiftMaster Compact with the PartMaster
specifications
n Overview of basic maintenance points on the LiftMaster and

Press Brake
n Identify all control elements on Pedestal
n Perform manual loading and unloading with the LiftMaster Compact. PartMaster
n Demonstrate and practice how to reset the E-Stop
n Operate the LiftMaster Compact in semi-automatic mode
n Demonstrate and practice modifying incorrect material thickness
n Create and execute production plans in automatic mode
n Demonstrate separating skeletons and cut parts and unloading them
n Modify suction cups layout and transportation options
n Set up sheet loading/unloading options to separate stations
n Modify incorrect material thickness
n Operate the PartMaster to unload finished parts

Programming
n Reset the E-stop
n Identify common LiftMaster Compact problems
n Apply the skeleton and cut part separation unto separate unloading
stations
Additional

Training Course Catalog Automation 33

 TruStore
Operator (Basic) Duration: 0.5 days Course Types:

Course Description Course Agenda

This half-day TruStore Operator course is intended for customers with n Overview of potential hazards and safety features
the TruStore system. Students will obtain the critical knowledge and n Overview of TruStore
skills to use the TruStore for automatic production. The students will n Perform basic operations:
learn how to create inventory on the Cell Server, identify storage - switch the TruStore ON and OFF
locations, track stock/modify stock data, choose a transport method, - switch the LiftMaster Compact ON and OFF
and cycle the TruStore. Upon completion of this half-day course, n Demonstrate and practice how to:
students will be able to run production plans with the TruStore in - create and execute production plan
fully automatic mode to maximize the unloading of parts and scrap - create and change inventory
materials. - create and modify production options
n Discuss how to modify suction cup layouts and sheet loading
Target Audience options
Machine operators n Demonstrate operating the LiftMaster Compact in different modes:
- manual mode
Prerequisites - semi-automatic mode
TruLaser Operator Training Course - automatic mode
n Demonstrate how to perform manual and automatic pallet
Learning Objectives transport using the picker crane and loading cart
n Overview of the Cell Server Fab:
n Follow safety guidelines and demonstrate safe work practices
when operating the TruStore - discuss the components on the Cell Server interface
n Discuss TruStore subassemblies and specifications - prepare pallet and stock data using the storage manager
n Demonstrate and practice how to:
n Identify all elements on The TruStore control panel
n Manually transport system pallets to/from storage - create a production plan with Technology Correction
n Manually position axes of picker crane - operate the TruStore in automatic mode
n Discuss automatic sheet separation function and practice
n Set up/operate lights out/day time operations
n Move system pallet to raw sheet loading modifying incorrect material thickness
n Review of PartMaster conveyor belt cycles:
n Create/modify/delete storage location, pallet data, and stock data
n Start and exit cell server - singularly, concurrently, incrementally
n Prepare TruStore for day - and lights out production
n Check TruStore alarms with diagnostics function
n Demonstrate and practice how to reset the E-stop
n Reset the E-stop
n Overview of basic maintenance points on the TruStore
n Identify common TruStore problems
n Troubleshoot common mechanical problems

34 Automation Training Course Catalog

 2D Laser
LiftMaster Compact/PartMaster/TruStore
Basic Maintenance and Advanced Operator Duration: 3 days Course Types:

3D Laser
Course Description Course Agenda
This course is intended for customers with the LiftMaster Compact n Overview of potential hazards and safety features
PartMaster, and TruStore options. Students will obtain the critical n Overview of LiftMaster Compact, TruStore, and PartMaster
knowledge and skills to use the LiftMaster, PartMaster, and the storage n Perform basic operations:
for automatic production. Upon completion of this course, students - switch the TruStore ON and OFF
will be able to create production plans, packages, and manage stock - switch the LiftMaster Compact ON and OFF
inventory for fully automated production. The students will also n Demonstrate and practice how to:

Automation
learn how to modify transport options to maximize the loading and - create and execute production plan
unloading process as well as troubleshoot the common problems - create and change inventory
associated with suction cups and loading mechanisms. - create and modify production options
n Discuss how to modify suction cup layouts and sheet loading
Target Audience options
Machine operators n Demonstrate operating the LiftMaster Compact in different
modes:
Prerequisites - manual mode
TruLaser Operator Training Course - semi-automatic mode
- automatic mode

Punch
Learning Objectives n Demonstrate how to perform manual and automatic pallet

n Follow safety guidelines and demonstrate safe work practices when transport using the picker crane and loading cart
n Overview of the Cell Server:
operating the LiftMaster Compact with TruStore and PartMaster
n Discuss automation subassemblies and specifications
- discuss the components on the Cell Server interface
n Identify all control elements on the LMC Pedestal and TruStore Panel
- prepare pallet and stock data using the storage manager
n Demonstrate and practice how to:
n Perform manual loading and unloading with the LiftMaster Compact
n Operate the LiftMaster Compact in semi-automatic mode
- create a production plan with Technology Correction
- operate the TruStore in automatic mode

Press Brake
n Create and execute production plans in automatic mode
n Discuss automatic sheet separation function and practice
n Modify suction cups layout and transportation options
n Set up sheet loading options
modifying incorrect material thickness
n Review of PartMaster conveyor belt cycles:
n Modify incorrect material thickness
n Operate the PartMaster to unload finished parts
- singularly, concurrently, incrementally
n Prepare TruStore for day - and lights out production
n Manually transport system pallets to/from storage
n Demonstrate and practice how to reset the E-stop
n Manually position axes of picker crane.
n Discuss routine maintenance points:
n Set up/operate lights out/day time operations
- sensors, probes, encoders on LMC, PartMaster and TruStore
Programming
n Create/modify/delete storage location, pallet data, and stock data
n Troubleshoot common mechanical problems
n Start and exit cell server
n Check TruStore alarms with diagnostics function
n Identify routine maintenance tasks
Additional

Training Course Catalog Automation 35

TruPunch

37
 2D Laser
TruPunch/TruMatic 1000
Operator Duration: 4 days Course Types:

3D Laser
Course Description Course Agenda
The TruPunch/TruMatic 1000 Operator Course is intended for n Discuss punch and laser safety and safe work practices
customers who have limited or no prior operating experience to n Overview of TRUMPF punch and laser principles
gain critical technical and practical knowledge necessary to become n Discuss machine specifications and working ranges
a skilled operator. Students will develop a working knowledge of n Introduction to tooling:
machine configuration, punching and laser theories, punching head/ - types of punches: standard, long, and special
laser cutting unit, and punching tools. Upon completion of the course, - types of dies: size 1, size 2

Automation
the students will be able to run the machine in a safe manner, manage - stripper and alignment ring
tools, maximize material processing capabilities, evaluate and improve n Discuss die clearance and its importance
part quality, perform basic maintenance duties, and produce high- n Demonstrate and practice how to correctly measure
quality punched and cut parts. the punch and die dimensions
n Perform basic machine operations:
Target Audience - start up, reference, and shut down the machine
Machine operators n Overview of tooling:
- measure tool dimensions with caliper and QuickSet
Prerequisites - set up alignment ring, stripper plate, tool cartridge
n Overview of HMI control elements and menus
Good mechanical aptitude, general knowledge of CNC control, and

Punch
n Demonstrate maintenance on the cutting unit:
familiarity with measuring tools
- clean protective glass
Learning Objectives - perform tape shot
n Follow safety guidelines and demonstrate safe work practices when - perform focus test
n Overview of part program management
operating the TruPunch/TruMatic 1000 machine
n Practice running production
n Discuss machine specifications and capabilities
n Practice applying flexible-entry to resume operation
n Perform machine start up, reference, and shut down machine safely
n Introduction to tooling data in the tooling library

Press Brake
and accurately
n Demonstrate basic SheetMaster Compact operations:
n Identify HMI interface components and function menus
n Identify various types of tools, calculate die clearances and tool - modify SheetMaster load/unload cycles
n Overview of basic maintenance tasks
dimensions
n Overview of basic maintenance on the SheetMaster:
n Set up tooling, alignment rings, and stripper plate selection
n Perform maintenance on the cutting unit - set the reference position
n Copy/transfer/import/manage program files to/from USB and - perform alignment adjustment
network - troubleshoot SheetMaster Compact common problems
n Discuss common machine problems and solutions
Programming
n Run production
n Resume production using Flexible Entry
n Safely and successfully operate the SheetMaster (if applicable)
n Identify various maintenance points
n Troubleshoot common tooling and machine problems
Additional

Training Course Catalog TruPunch 37

 TruPunch 3000/5000
Operator Duration: 4 days Course Types:

Course Description Course Agenda

The TruPunch 3000/5000 Operator Course is intended for customers n Discuss punch safety and safe work practices
who have limited or no prior operating experience to gain critical, n Overview of machine specifications and working ranges
technical and practical knowledge necessary to become a skilled n Introduction to tooling:
operator. Students will develop a working knowledge of machine - types of punches: standard, extended, and special
configuration, punching theories, punching head, and punching tools. - types of dies: size 1, size 2
Upon completion of the course, the students will be able to run the - die clearance
machine in a safe manner, manage tools, maximize material processing n Discuss clearance and its influence on part quality
capabilities, evaluate and improve part quality, perform basic n Perform basic machine operations:
maintenance duties, and produce high-quality punched and cut parts. - start up the machine
- shut down the machine
Target Audience - reference the machine
Machine operators n Overview of tooling maintenance tasks:
- measure tool dimensions with caliper and QuickSet
Prerequisites - set up alignment ring, stripper plate, tool cartridge
n Overview of HMI control elements and menus
Good mechanical aptitude, general knowledge of CNC control, and
n Overview of part program management:
familiarity with measuring tools
- import part programs
Learning Objectives - delete a program
n Follow safety guidelines and demonstrate safe work practices when - store part programs
operating TruPunch 3000/5000 machines - add and delete tools from the library
n Practice applying flexible-entry to resume operation
n Discuss machine specifications and capabilities
n Introduction to tooling data in the tooling library
n Perform machine start up, reference, and shut down machine safely
n Introduction to production plans
and accurately
n Demonstrate how to operate the SheetMaster system
n Identify HMI interface components and function menus
n Overview of basic maintenance points and procedures:
n Identify various types of tools, calculate die clearances and tool
dimensions - lubrication points
n Set up tooling, alignment rings, and stripper plate selection - mechanical components
n Copy/transfer/import/manage program files to/from USB and - pneumatic components
network - electrical components
n Run production - hydraulic components
n Discuss common machine problems and solutions
n Resume production using Flexible Entry
n Safely and successfully operate the SheetMaster (if applicable)
n Identify various maintenance points
n Troubleshoot common tooling and machine problems

38 TruPunch Training Course Catalog

 2D Laser
TruMatic 3000
Operator Duration: 4 days Course Types:

3D Laser
Course Description Course Agenda
The TruMatic 3000 Fiber Operator Course is intended for customers n Discuss punch and laser safety and safe work practices
who have limited or no prior operating experience to gain critical, n Overview of TRUMPF punch and laser principles
technical and practical knowledge necessary to become a skilled n Discuss machine specifications and working ranges
operator. Students will develop a working knowledge of machine n Introduction to tooling:
configuration, punching and laser theories, punching head/laser cutting - types of punches: standard, long, and special
unit, and punching tools. Upon completion of the course, the students - types of dies: size 1, size 2

Automation
will be able to run the machine in a safe manner, manage tools, - stripper and alignment ring
maximize material processing capabilities, evaluate and improve part n Discuss die clearance and its importance
quality, perform basic maintenance duties, and produce high-quality n Demonstrate and practice how to correctly measure
punched and cut parts. the punch and die dimensions
n Perform basic machine operations:
Target Audience - start up, reference, and shut down the machine
Machine operators n Overview of tooling:
- measure tool dimensions with caliper and QuickSet
Prerequisites - set up alignment ring, stripper plate, tool cartridge
n Overview of HMI control elements and menus
Good mechanical aptitude, general knowledge of CNC control, and

Punch
n Demonstrate maintenance on the cutting unit:
familiarity with measuring tools
- clean protective glass
Learning Objectives - perform tape shot
n Follow safety guidelines and demonstrate safe work practices when - perform focus test
n Overview of part program management
operating the TruMatic 3000 machine
n Practice running production
n Discuss machine specifications and capabilities
n Practice applying flexible-entry to resume operation
n Perform machine start up, reference, and shut down machine safely
n Introduction to tooling data in the tooling library

Press Brake
and accurately
n Demonstrate basic SheetMaster operations:
n Identify HMI interface components and function menus
n Identify various types of tools, calculate die clearances and tool
- modify SheetMaster load/unload cycles
n Overview of basic maintenance points on the machine
dimensions
n Overview of basic maintenance tasks on the SheetMaster:
n Set up tooling, alignment rings, and stripper plate selection
n Perform maintenance on the cutting unit
- set the reference position
n Copy/transfer/import/manage program files to/from USB and
- perform alignment adjustment
network - troubleshoot SheetMaster common problems
n Discuss common machine problems and solutions
Programming
n Run production
n Resume production using Flexible Entry
n Safely and successfully operate the SheetMaster (if applicable)
n Identify various maintenance points
n Troubleshoot common tooling and machine problems
Additional

Training Course Catalog TruPunch 39

 TruMatic 6000
Operator Duration: 4.5 days Course Types: Customer site only

Course Description Course Agenda

The TruMatic 6000 Fiber Operator Course is intended for customers n Discuss punch& laser safety and safe work practices
who have limited or no prior operating experience to gain critical, n Overview of TRUMPF punch and laser principles
technical and practical knowledge necessary to become a skilled n Discuss machine specifications and working ranges
operator. Students will develop a working knowledge of machine n Introduction to tooling:
configuration, punching and laser theories, punching head/laser cutting - types of punches: standard, long, and special
unit, and punching tools. Upon completion of the course, the students - types of dies: size 1, size 2
will be able to run the machine in a safe manner, manage tools, - stripper and alignment ring
maximize material processing capabilities, evaluate and improve part n Discuss die clearance and its importance
quality, perform basic maintenance duties, and produce high-quality n Demonstrate and practice how to correctly measure
punched and cut parts. the punch and die dimensions
n Perform basic machine operations:
Target Audience - start up, reference, and shut down the machine
Machine operators n Overview of tooling:
- measure tool dimensions with caliper and QuickSet
Prerequisites - set up alignment ring, stripper plate, tool cartridge
Good mechanical aptitude, general knowledge of CNC control, and n Overview of HMI control elements and menus

familiarity with measuring tools n Demonstrate maintenance on the cutting unit:

- clean protective glass
Learning Objectives - perform tape shot
n Follow safety guidelines and demonstrate safe work practices when - perform focus test
n Overview of part program management
operating the TruMatic 6000 machine
n Practice running production
n Discuss machine specifications and capabilities
n Practice applying flexible-entry to resume operation
n Perform machine start up, reference, and shut down machine safely
n Introduction to tooling data in the tooling library
and accurately
n Demonstrate basic SheetMaster operations:
n Identify HMI interface components and function menus
n Identify various types of tools, calculate die clearances and tool - modify SheetMaster load/unload cycles
n Overview of basic maintenance points on the machine
dimensions
n Overview of basic maintenance tasks on the SheetMaster:
n Set up tooling, alignment rings, and stripper plate selection
n Perform maintenance on the cutting unit - set the reference position
n Copy/transfer/import/manage program files to/from USB and - perform alignment adjustment
network - troubleshoot SheetMaster common problems
n Discuss common machine problems and solutions
n Run production
n Resume production using Flexible Entry
n Safely and successfully operate the SheetMaster (if applicable)
n Identify various maintenance points
n Troubleshoot common tooling and machine problems

40 TruPunch Training Course Catalog

 2D Laser
TruMatic 7000
Operator Duration: 4.5 days Course Types: Customer site only

3D Laser
Course Description Course Agenda
The TruMatic 7000 Operator Course is intended for customers who n Discuss punch & laser safety and safe work practices
have limited or no prior operating experience to gain critical, technical n Overview of TRUMPF punch and laser principles
and practical knowledge necessary to become a skilled operator. n Discuss machine specifications and working ranges
Students will develop a working knowledge of machine configuration, n Introduction to tooling:
punching and laser theories, punching head/laser cutting unit, and - types of punches: standard, long, and special
punching tools. Upon completion of the course, the students will be - types of dies: size 1, size 2

Automation
able to run the machine in a safe manner, manage tools, maximize - stripper and alignment ring
material processing capabilities, evaluate and improve part quality, n Discuss die clearance and its importance
perform basic maintenance duties, and produce high-quality punched n Demonstrate and practice how to correctly measure
and cut parts. the punch and die dimensions
n Perform basic machine operations:
Target Audience - start up, reference, and shut down the machine
Machine operators n Overview of tooling:
- measure tool dimensions with caliper and QuickSet
Prerequisites - set up alignment ring, stripper plate, tool cartridge
Good mechanical aptitude, general knowledge of CNC control, and n Overview of HMI control elements and menus

Punch
familiarity with measuring tools n Demonstrate maintenance on the cutting unit:
- clean laser lens
Learning Objectives - perform tape shot
n Follow safety guidelines and demonstrate safe work practices when - perform focus test
n Overview of part program management
operating the TruMatic 7000 machine
n Practice running production
n Discuss machine specifications and capabilities
n Practice applying flexible-entry to resume operation
n Perform machine start up, reference, and shut down machine safely
n Introduction to tooling data in the tooling library

Press Brake
and accurately
n Demonstrate basic SheetMaster operations:
n Identify HMI interface components and function menus
n Identify various types of tools, calculate die clearances and tool - modify SheetMaster load/unload cycles
n Overview of basic maintenance points on the machine
dimensions
n Overview of basic maintenance tasks on the SheetMaster:
n Set up tooling, alignment rings, and stripper plate selection
n Perform maintenance on the cutting unit - set the reference position
n Copy/transfer/import/manage program files to/from USB and - perform alignment adjustment
network - troubleshoot SheetMaster common problems
n Discuss common machine problems and solutions
Programming
n Run production
n Resume production using Flexible Entry
n Safely and successfully operate the SheetMaster (if applicable)
n Overview of various maintenance points
n Troubleshoot common tooling and machine problems
Additional

Training Course Catalog TruPunch 41

 SheetMaster
Operator (Basic) Duration: 0.5 day Course Types:

Course Description Course Agenda

This half-day course is intended for customers with the SheetMaster n Overview of potential hazards and safety features
and/or the SheetMaster Compact options. Students will obtain the n Overview of SheetMaster and/or the SheetMaster Compact:
critical knowledge and skills to use these systems for automatic - discuss technical data and specifications of the devices
production. The students will learn how to operate the system to - discuss the control elements
maximize the unloading of parts and scrap material. Upon completion n Perform basic operations:
of this half-day course, students will be able to create production plans - automate the SheetMaster and/or the SheetMaster Compact
and inventories to run production fully automated. The students will n Demonstrate and practice how to:
also learn how to modify suction cups and unloading options as well as - create and execute a production plan
troubleshoot the common mechanical problems associated with suction - create and change unloading options
cups and loading mechanisms. - create and modify production options
n Discuss how to modify suction cup layouts
Target Audience n Overview of sheet loading options and modifications
Machine operators n Demonstrate operating the SheetMaster and/or the SheetMaster
Compact in different modes:
Prerequisites - manual mode
TruPunch Operator Training Course - automatic mode
n Overview of automatic sheet separation and stripping functions
Learning Objectives n Overview of basic maintenance points on the SheetMaster

n Follow safety guidelines and operate the SheetMaster and/or the and/or the SheetMaster Compact
n Demonstrate and practice how to reset the E-Stop
SheetMaster Compact in a safe manner
n Demonstrate and practice modifying incorrect sheet thickness
n Identify components on the SheetMaster and/or the SheetMaster
Compact
n Create and execute production plans
n Create and change unloading options
n Operate SheetMaster in manual and automatic modes
n Modify suction cups
n Set up sheet loading options
n Modify incorrect material thickness
n Reset E-Stop button
n Troubleshoot problems related to suction cups

42 TruPunch Training Course Catalog

 2D Laser
TruPunch 5000
Maintenance Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruPunch 5000 Maintenance Course is designed to provide n Discuss punch safety and safe work practices
students with a solid understanding of how the machine functions n Overview of punch machine controls and components
in order to keep it running at its peak performance. The students n Overview of major components on the punching head
will learn the essential knowledge and skills required to successfully n Review of maintenance tasks on the punch head:
maintain their machine, prevent breakdowns, and keep their machine - practice disassembling the punching head
performing at its fullest capacity. Upon completion of this course, - practice adjusting ram height and ram cap position and

Automation
students will be able to check, adjust, replace various components, and setting reference point
resolve common machine problems. - practice checking tool clamping, piston, and wedge
- practice removing and reinstalling stripper adapter
Target Audience - practice replacing the linear amplifier and normalizing the cycle
Personnel with maintenance responsibilities - practice checking the LEDs on the linear amplifier and setting
the mean position
Prerequisites n Discuss maintenance tasks on the major components of the die

Basic on-the-job maintenance experiences. The ability to read base:

schematics is a plus. - practice disassembling the die base, checking die plate,
checking die sensor, checking rotary drive, and checking and

Punch
Learning Objectives adjusting the backlash
n Demonstrate how to replace the X-, Y-, C-, and Z-axis motors
n Identify potential hazards during maintenance
n Demonstrate setting reference points on the X-, Y-, C-, and
n Replace the stripper receiving ring and set stripper adapter at tool
change position Z-axis motors
n Review of maintenance tasks on the hydraulic, pneumatic, and
n Check the ram working positions and adjust the ram reference point
parameters the electrical systems
n Discuss how to set up the ProfiNet participants
n Replace the linear amplifier and normalize cycle for the linear
n Overview of backup and restore procedures

Press Brake
amplifier
n Introduction to TRUMPF schematics: for hydraulic,
n Set the stripper sensor
n Check the LEDs on the linear amplifier pneumatic, and electrical systems
n Review of maintenance tasks on the SheetMaster:
n Perform maintenance on the die base
n Replace the X-, Y-, C1-, C2-, and Z-axis motors - set the reference position
n Set up ProfiNet participants - perform alignment adjustment
n Perform backup and clone (restore) procedures - read the schematics of the pneumatic system
n Read hydraulic, pneumatic, and electrical schematics - troubleshoot SheetMaster common problems
n Demonstrate aligning the light barrier
Programming
n Perform maintenance on the SheetMaster
n Discuss common machine problems and solutions
n Diagnose and troubleshoot common machine problems Additional

Training Course Catalog TruPunch 43

 TruPunch/TruMatic 1000
Maintenance Duration: 4.5 days Course Types:

Course Description Course Agenda

The TruPunch/TruMatic 1000 Maintenance Course is designed to n Discuss punch & laser safety and safe work practices
provide students with a solid understanding of how the machine n Overview of control elements on the HMI
functions in order to keep it running at its peak performance. The n Review of maintenance tasks on the cutting unit:
students will learn the essential knowledge and skills required to - remove and clean the protective glass
successfully maintain their machine, prevent breakdowns, and keep - perform tape shot
their machine performing at its fullest capacity. Upon completion of - perform and evaluate focus test
this course, students will be able to check, adjust, replace various n Demonstrate adjusting the offset between the laser beam
components, and resolve common machine problems. and the punching head
n Demonstrate removing and replacing the stripper adapter
Target Audience and the stripper segment
Personnel with maintenance responsibilities n Demonstrate adjusting the working height (position) of the
ram and set the reference parameters
Prerequisites n Review of maintenance tasks for the die base, die base,

Basic on-the-job maintenance experiences. The ability to read adapter and die clamp
schematics is a plus. n Demonstrate aligning the die base with tapered dowel pins
n Discuss parallelism on C1 and C2 axes
Learning Objectives n Discuss how to set the reference points on C1 and C2 axes
n Demonstrate replacing the X-axis motor
n Identify potential hazards during maintenance
n Discuss how to set the reference points on the X-axis
n Identify major machine sub-assemblies and components
n Demonstrate replacing the Y1b-, Y2f-, and Y2- motor
n Remove the cutting unit, inspect and clean the protective glass
n Discuss how to set the reference points on the Y-axis
n Perform tape shot (beam-nozzle alignment) and focus test
n Demonstrate replacing C1 and C2 motors
n Adjust the offset between the laser beam and the punching head
n Discuss the importance of concentricity on the C1 and C2 axes
n Perform maintenance on the stripper adapter and stripper segment
n Review procedures for bleeding the hydraulic system for
n Check ram working positions
n Adjust concentricity the sheet clamps
n Overview of schematics for the hydraulic, pneumatic,
n Align and perform maintenance on the die base adapter
n Set parallelism and reference points on the C1 and C2 axes and the electrical systems
n Review of maintenance tasks on the SheetMaster Compact:
n Replace the X-, C1-, C2-, Y1b-, Y2f-, and Y2-axis motors
n Read schematics of the hydraulic, pneumatic, and the electrical - set the reference position
systems - perform alignment adjustment
n Perform maintenance on the hydraulic system - read the schematics of the pneumatic system
n Perform maintenance on the pneumatic system - troubleshoot SheetMaster Compact common problems
n Demonstrate aligning the light barrier
n Perform maintenance on the SheetMaster Compact
n Discuss common machine problems and solutions
n Verify laser output power on the HMI
n Troubleshoot common machine problems

44 TruPunch Training Course Catalog

 TruBend

45
Additional Programming Press Brake Punch Automation 3D Laser 2D Laser
 TruBend 3000 (B26)
Operator Duration: 3.5 days Course Types:

Course Description Course Agenda

The TruBend 3000 (B26) Operator Course is designed to provide n Overview of bending hazards and discuss safe work practices
students with essential technical and practical knowledge necessary n Overview of BendGuard
to become a skilled operator. Students will learn how to operate the - BendGuard modes and applications
machine by learning bending fundamentals, machine controls, n Overview of bending:
machine specifications and capabilities, tooling, basic programming, - bending nomenclature, air-bending vs. bottom bending
and bend sequence. Upon completion of the course, students will - bend allowance
have the necessary skills to create accurate parts, select appropriate n Overview of mobile control and footswitch:
tooling, apply proper bending techniques, and modify bending - mobile control buttons/foot switches
parameters to produce high-quality bent parts. - switch cabinet control elements
- machine axes
Target Audience n Discuss bending tools:
Machine operators - punch, die, flattening dies
- how to read tool technical data
Prerequisites - how to select proper tooling
Good mechanical aptitude, general knowledge of CNC control, and n Demonstrate how to load tools and perform “offset tool check”

familiarity with measuring tools n Demonstrate how to startup and shutdown the machine
n Overview of DELEM control elements
Learning Objectives n Overview of programming applications:
n Demonstrate safe bending work practices and follow safety - manual programming
guidelines to establish a safe operating environment - NC code programming
n Discuss bending theory and different types of bending - Profile Editor programming (BendGraph)
n Start up, reference, and shut down the machine n Overview of tool library:
n Identify machine control buttons and switches - manage/import tools
n Identify T3500T multi-touch control interface components and - customize tool library to reflect inventory
function menus n Overview of basic maintenance points:
n Read tooling data and select the right tools - tool maintenance
n Perform offset tool check - maintenance points on the machine
n Identify various backgauge configurations
n Create 1-bend part programs in Manual Mode
n Create multiple-bend NC part programs
n Create 2D part programs
n Create new tools and customize tool library
n Utilize the ACB laser
n Identify basic maintenance points

46 TruBend Training Course Catalog

 2D Laser
TruBend 5000 (B03)/7000 (B19)
Operator Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruBend 5000 (B03) / 7000 (B19) with TASC Operator Course is n Overview of bending hazards and discuss safe work practices
designed to provide students with essential technical and practical n Overview of the BendGuard:
knowledge necessary to become a skilled operator. Students will learn - BendGuard modes and applications
how to operate the machine by learning bending fundamentals, n Overview of bending:
machine controls, machine specifications and capabilities, tooling, - bending nomenclature, air-bending vs. bottom bending
programming, and bend sequence. The course offers hands-on practice - bend allowance

Automation
guided closely by the instructor. Upon completion of the course, n Overview of TASC 6000 control panel:
students will have the necessary skills to create accurate parts, select - buttons, menus, soft keys
appropriate tooling, apply proper bending techniques, and modify n Overview of machine axes
bending parameters to produce high-quality parts. n Discuss bending tools:
- punches, dies
Target Audience - how to read tool technical data
Machine operators - how to select proper tooling
n Perform basic machine operations:
Prerequisites - startup/shutdown the machine
Good mechanical aptitude, general knowledge of CNC control, and - reference procedure

Punch
familiarity with measuring tools n Demonstrate how to load tools and perform “offset tool check”
n Overview of programming applications:
Learning Objectives - manual programming
n Demonstrate safe bending work practices and follow safety - NC code programming
guidelines to establish a safe operating environment - Profile Editor
n Demonstrate how to create and run programs on the machine
n Discuss bending theory and different types of bending
n Overview of basic maintenance points:
n Identify machine control buttons & switches
- tool maintenance

Press Brake
n Start up, reference, and shut down the machine
n Identify TASC interface components and function menus - maintenance points on the machine
n Select and position the tooling for best results - maintenance checks for the bending aid (option)
n Customize the tool inventory
n Identify various backgauge configurations
n Create programs in Manual Mode
n Create a multi-bend NC program
n Create 2D programs using BendGraph

Programming
n Customize programming parameters
n Run part programs on the machine
n Identify basic maintenance points
Additional

Training Course Catalog TruBend 47

 TruBend 5000 (B23)/7000 (B28)
Operator Duration: 4.5 days Course Types:

Course Description Course Agenda

The TruBend Series 5000 (B23) / 7000 (B28) Operator Course is n Overview of bending hazards and discuss safe work practices
designed to provide students with essential technical and practical n Overview of BendGuard
knowledge necessary to become a skilled operator. Students will learn - BendGuard modes and applications
how to operate the machine by learning bending fundamentals, n Overview of bending:
machine controls, machine specifications and capabilities, tooling, - bending nomenclature, air-bending vs. bottom bending
programming, bend sequence, and ACB (option). The course offers - bend allowance
hands-on practice guided closely by the instructor. Upon completion of n Overview of mobile control and footswitch:
the course, students will have the necessary skills to create accurate - mobile control buttons/foot switches
parts, select appropriate tooling, apply proper bending techniques, and - switch cabinet control elements
modify bending parameters to produce high-quality parts. - machine axes
n Discuss bending tools:
Target Audience - punch, die, flattening dies
Machine operators - how to read tool technical data
- how to select proper tooling
Prerequisites n Overview of I-axis working range and how to set up I-axis
n Demonstrate how to load tools and perform “offset tool check”
Good mechanical aptitude, general knowledge of CNC control, and
n Demonstrate how to startup and shutdown the machine
familiarity with measuring tools
n Overview of touch-point panel control elements
Learning Objectives n Overview of programming applications:

n Demonstrate safe bending work practices and follow safety - manual programming
guidelines to establish a safe operating environment - NC code programming
n Discuss bending theory and different types of bending - Profile Editor programming (BendGraph)
n Overview of tool library:
n Select appropriate BendGuard mode for operation
n Identify machine control buttons and switches - manage/import tools
n Start up, reference, and shut down the machine - customize tool library to reflect inventory
n Discuss the ACB Angle Sensor/ACB laser:
n Identify TouchPoint interface components and function menus
n Identify buttons on the mobile control - what is ACB/ACB laser?
n Select, set up tooling, and customize tool library - electronic module
n Identify backgauge configurations and set up I-axis - sensor disk combinations
n Create 1-bend part programs in Manual Mode - calibration of ACB and ACB configurations
n Create multiple-bend NC part programs - program a learned bend
n Create 2D part programs with BendGraph - bend with 2 and 3 sensors
n Customize program parameters - ACB applications and limitations
n Overview of basic maintenance points:
n Utilize the ACB angle sensor/ACB laser
n Identify basic maintenance points - tool maintenance
- maintenance points on the machine
- maintenance checks for the bending aid (option)

48 TruBend Training Course Catalog

 2D Laser
TruBend Cell 5000 (B03)
Operator Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruBend Cell 5000 (B03) Operator Course is intended for n Overview of bending hazards and discuss safe work practices
operators who have limited or no operating experience. The goal of n Overview of built-in safety devices by TRUMPF:
this course is to provide students with critical knowledge and skills - Danger zone, safety cabin, BendGuard modes and applications,
to become a proficient operator. Students will learn safe operation, E-Stops
load sheets, build grippers, use different control software for fully n Overview of bending:
automated production. Upon completion of the course, students will - bending nomenclature, air-bending vs. bottom bending

Automation
have the necessary skills to select appropriate tooling, apply proper - bend allowance
bending techniques, create jobs, recognize sheets, and modify n Overview of machine and BendMaster sub-assemblies
bending parameters to produce high-quality parts. n Overview of operator panel and portable manual control unit
- buttons, menus, soft keys
Target Audience n Discuss bending tools:
Machine operators - punches, dies
- how to read tool technical data
Prerequisites - how to select proper tooling
n Start up the TruBend Cell:
TruBend 5000 (B03) / 7000 (B19) Basic Operator Training
Good mechanical aptitude, general knowledge of CNC control, and - start up the machine and the BendMaster

Punch
familiarity with measuring tools - reference the machine
n Demonstrate how to load tools and perform “offset tool check”

Learning Objectives n Overview of the BendMaster HMI functions:

- menus, status icons, operating modes
n Follow safety guidelines and demonstrate safe work practices when
n Load, modify, or create new jobs and production plans
operating the TruBend Cell 5000 machine
n Jog BendMaster to different positions:
n Discuss bending theory, types of bending, and tooling
- home position, parking position, tool change position
n Identify machine and BendMaster axes and components
n Set up the gripper manually or automatically:

Press Brake
n Start up TruBend Cell correctly and safely
- specify gripper type, modify suction cups, return the gripper
n Identify control elements on the operator panel and portable manual
n Perform rough and fine sheet recognition:
control unit
- define area details, set height measuring point, define stack
n Switch on BendMaster HMI
height, verify part geometry
n Load, modify, or create new jobs and production packages
n Reference BendMaster axes individually
n Manually jog the BendMaster to different positions
n Practice running jobs and production packages
n Perform rough and fine sheet recognition and height measurement
n Shut down the TruBend Cell
n Select and modify grippers
n Overview of basic maintenance points:
Programming
n Reference BendMaster axes individually
- tool maintenance
n Set the backgauge sensor system
- maintenance points on the machine
n Run jobs and production plans
n Shut down TruBend cell correctly and safely
n Identify basic maintenance points
Additional

Training Course Catalog TruBend 49

 TruBend Cell 5000 (B23)
Operator Duration: 4.5 days Course Types:

Course Description Course Agenda

The TruBend Cell 5000 (B23) Operator Course is intended for n Overview of bending hazards and discuss safe work practices
operators who have limited or no operating experience. The goal of n Overview of built-in safety devices by TRUMPF:
this course is to provide students with critical knowledge and skills - Danger zone, safety cabin, BendGuard modes and applications,
to become a proficient operator. Students will learn safe operation, E-Stops
load sheets, build grippers, use different control software for fully n Overview of bending:
automated production. Upon completion of the course, students will - bending nomenclature, air-bending vs. bottom bending
have the necessary skills to select appropriate tooling, apply proper - bend allowance
bending techniques, create jobs, recognize sheets, and modify n Overview of machine and BendMaster sub-assemblies
bending parameters to produce high-quality parts. n Overview of operator panel and portable manual control unit
- buttons, menus, soft keys
Target Audience n Discuss bending tools:
Machine operators - punches, dies
- how to read tool technical data
Prerequisites - how to select proper tooling
n Start up the TruBend Cell:
n TruBend 5000 (B23) / 7000 (B28) Basic Operator Training
n Knowledge of bending theory, types of bending and tooling - start up the machine and the BendMaster
n Good mechanical aptitude, general knowledge of CNC control, and - reference the machine
familiarity with measuring tools n Demonstrate how to load tools and perform “offset tool check”
n Overview of the BendMaster HMI functions:
Learning Objectives - menus, status icons, operating modes
n Follow safety guidelines and demonstrate safe work practices when n Load, modify, or create new jobs and production plans
operating the TruBend Cell 5000 machine n Jog BendMaster to different positions:
n Discuss bending theory, types of bending, and tooling - home position, parking position, tool change position
n Identify machine and BendMaster axes and components n Set up the gripper manually or automatically:
n Start up TruBend Cell correctly and safely - specify gripper type, modify suction cups, return the gripper
n Identify control elements on the operator panel and portable manual n Perform rough and fine sheet recognition:
control unit - define area details, set height measuring point, define stack
n Switch on BendMaster HMI height, verify part geometry
n Manually jog the BendMaster to different positions n Reference BendMaster axes individually
n Perform rough and fine sheet recognition and height measurement n Practice running jobs and production packages
n Select and modify grippers n Shut down the TruBend Cell
n Reference BendMaster axes individually n Overview of basic maintenance points:
n Understand the backgauge sensor system - tool maintenance
n Run jobs and production plans - maintenance points on the machine
n Shut down TruBend Cell correctly and safely
n Understand BendMaster maintenance tasks

50 TruBend Training Course Catalog

 2D Laser
TruBend Cell 7000 (B19)
Operator Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruBend Cell 7000 (B19) Operator Course is intended for n Overview of bending hazards and discuss safe work practices
operators who have limited or no operating experience. The goal of n Overview of built-in safety devices by TRUMPF:
this course is to provide students with critical knowledge and skills - Danger zone, safety cabin, E-Stops
to become a proficient operator. Students will learn safe operation, n Overview of bending:
load sheets, build grippers, use different control software for fully - bending nomenclature, air-bending vs. bottom bending
automated production. Upon completion of the course, students will - bend allowance

Automation
have the necessary skills to select appropriate tooling, apply proper n Overview of machine, BendMaster, and LoadMaster Bend sub-
bending techniques, create jobs, recognize sheets, and modify assemblies, axes, and Z path
bending parameters to produce high-quality parts. n Overview of 6 backgauge axes
n Overview of part storage and conveyor systems
Target Audience n Overview of operator panel and portable manual control unit:
Machine operators - buttons, menus, soft keys, status icons, operating modes
n Discuss bending tools:
Prerequisites - punches, dies
Good mechanical aptitude, general knowledge of CNC control, and - how to read tool technical data
familiarity with measuring tools - how to select proper tooling and set up tools

Punch
n Demonstrate how to start up and shutting down the TruBend Cell:
Learning Objectives - start up the machine and the BendMaster, reference the machine
n Follow safety guidelines and demonstrate safe work practices when - exit HMI properly and shut down the machine
n Demonstrate how to load, modify, or create jobs and production
operating the TruBend Cell 7000 machine
n Discuss bending theory, types of bending, and calculate bend
packages
n Demonstrate how to move the LoadMaster Bend
allowance
n Demonstrate how to move the BendMaster to different positions:
n Identify machine. BendMaster, and LoadMaster Bend components,
- home position, parking position, tool change position

Press Brake
axes, and coordinate systems
n Demonstrate how to select and set up the gripper:
n Identify backgauge axes and state their functions
n Identify control elements on the operator panel and portable manual
- open/close, manually specify, remove, and calibrate the grippers on
control unit the BendMaster
n Select proper tooling and set up tools
- set the LoadMaster Bend gripper to straight/angled
n Practice running jobs and production packages on the machine
n Start up and shut down the TruBend Cell correctly and safely
n Overview of basic maintenance points and schedules
n Load, modify, or create jobs and production packages
n Move the LoadMaster Bend with HMI and manual control unit

Programming
n Move the BendMaster with HMI and manual control unit
n Set up grippers on the LoadMaster Bend and BendMaster
n Run jobs and production plans
n Shut down TruBend Cell correctly and safely
n Identify basic maintenance points
Additional

Training Course Catalog TruBend 51

 TruBend Series 5000 (B03)
Maintenance Duration: 3.5 days Course Types: Customer site only

Course Description Course Agenda

The TruBend Series 5000 (B03) Maintenance Course intended for n Overview of press brake safety and discuss safe work practices
customer maintenance and/or service personnel. The goal of this n Overview of machine control components:
course is to provide students with the essential knowledge and skills - identify control components on the mobile control
required to successfully maintain their machine, prevent breakdowns, - identify control components on the TASC 6000 control panel
and keep their machine performing at its fullest capacity. Students will n Overview of machine axes and the backgauge
develop an extensive knowledge of all aspects of the internal n Perform basic machine operations:
workings of their TruBend machines. Upon completion of this course, - start up the machine
students will be able to perform regular checks, make adjustments as - reference the machine
needed, and resolve common machine problems in a timely manner to - shut down the machine
reduce machine downtime to a minimum. n Overview of TASC 6000 menus and tab keys
n Overview menus and tab keys for various maintenance tasks
Target Audience n Demonstrate how to create a simple maintenance program
Personnel with maintenance responsibilities n Review of maintenance tasks on hydraulic valves:
- identify all hydraulic valves and their functions
Prerequisites - read hydraulic schematics
Basic on-the-job maintenance experiences. The ability to read n Overview of machine axes maintenance tasks:

schematics is a plus - set up and qualify all axes

n Discuss maintenance tasks on the crowning motor
Learning Objectives n Discuss maintenance tasks on the linear scale
n Review maintenance tasks on the lower die clamp
n Identify potential hazards during maintenance
n Review maintenance tasks on the PCSS unit
n Identify the elements of the mobile control and pedestal control and
n Review maintenance tasks on the drive amps
state their proper uses
n Introduction to schematics:
n Identify TASC 6000 components and their uses for maintenance
tasks - overview of TRUMPF schematics structure/sections
n Identify machine and backgauge axes and how axis settings affect - read electrical schematics for maintenance tasks
n Review of additional maintenance points and schedules
part creation
n Start, reference, and shut down the machine
n Select the correct menu and soft keys for maintenance tasks
n Create simple maintenance programs
n Setup and qualify specific machine axes
n Discuss maintenance on the crowning motor, linear scale, lower die
clamping, and drive amps
n Review of electrical schematics for maintenance purposes
n Perform basic maintenance tasks as scheduled

52 TruBend Training Course Catalog

 2D Laser
TruBend Series 5000 (B23)
Maintenance Duration: 3.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruBend Series 5000 (B23) Maintenance Course intended for n Overview of press brake safety and discuss safe work practices
customer maintenance and/or service personnel. The goal of this n Overview of machine control components:
course is to provide students with the essential knowledge and skills - identify control components on the mobile control
required to successfully maintain their machine, prevent breakdowns, - identify control components on the TouchPoint control panel
and keep their machine performing at its fullest capacity. Students will n Overview of machine axes and the backgauge
develop an extensive knowledge of all aspects of the internal n Perform basic machine operations:

Automation
workings of their TruBend machines. Upon completion of this course, - start up the machine
students will be able to perform regular checks, make adjustments as - reference the machine
needed, and resolve common machine problems in a timely manner to - shut down the machine
reduce machine downtime to a minimum. n Overview of TouchPoint menus and tab keys
n Overview menus and tab keys for various maintenance tasks
Target Audience n Demonstrate how to create a simple maintenance program
Personnel with maintenance responsibilities n Review of maintenance tasks on hydraulic valves:
- identify all hydraulic valves and their functions
Prerequisites - read hydraulic schematics
Basic on-the-job maintenance experiences. The ability to read n Overview of machine axes maintenance tasks:

Punch
schematics is a plus - set up and qualify all axes
n Discuss maintenance tasks on the crowning motor
Learning Objectives n Discuss maintenance tasks on the linear scale
n Identify potential hazards during maintenance n Review maintenance tasks on the lower die clamp
n Identify the elements of the mobile control and pedestal control and n Review maintenance tasks on the PCSS unit
state their proper uses n Review maintenance tasks on the drive amps
n Identify TouchPoint components and their uses for maintenance n Introduction to schematics:

Press Brake
tasks - overview of TRUMPF schematics structure/sections
n Identify machine and back gauge axes and how axis settings affect - read electrical schematics for maintenance tasks
part creation n Review of additional maintenance points and schedules
n Start, reference, and shut down the machine
n Select the correct menu and soft keys for maintenance tasks
n Create simple maintenance programs
n Setup and qualify specific machine axes
n Discuss maintenance on the crowning motor, linear scale, lower die
clamping, and drive amps
n Review of electrical schematics for maintenance purposes Programming
n Perform basic maintenance tasks as scheduled
Additional

Training Course Catalog TruBend 53

 TruBend Cell 5000 (B23)
Maintenance Duration: 3.5 days Course Types:

Course Description Course Agenda

The TruBend Cell 5000 (B23) Maintenance Course intended for n Overview of bending hazards and discuss safe work practices
customer maintenance and/or service personnel. The goal of this n Overview of the BendGuard:
course is to provide students with the essential knowledge and skills - BendGuard modes and applications
required to successfully maintain their machine, prevent breakdowns, n Overview of TouchPoint control panel:
and keep their machine performing at its fullest capacity. Students - buttons, menus, soft keys
will develop an extensive knowledge of all aspects of the internal n Overview of machine axes
workings of their TruBend Cell machines. Upon completion of this n Discuss bending tools:
course, students will be able to perform regular checks, make - punches, dies
adjustments as needed, and resolve common machine problems in a - how to read tool technical data
timely manner to reduce machine downtime to a minimum. - how to select proper tooling
n Perform basic machine operations:
Target Audience - startup/shutdown the machine
Personnel with maintenance responsibilities - reference procedure
n Demonstrate how to load tools and perform “offset tool check”
Prerequisites n Overview of basic maintenance points:
- tool maintenance
n Basic on-the-job maintenance experience
- maintenance points on the machine
n Good mechanical aptitude, general knowledge of CNC control, and
- maintenance checks for the bending aid (option)
familiarity with measuring tools
n Knowledge of bending theory, types of bending, and tooling

Learning Objectives
n Follow safety guidelines and demonstrate safe work practices when
operating the TruBend Cell 5000 machine
n Discuss bending theory, types of bending, and tooling
n Identify machine and BendMaster axes and components
n Start up TruBend Cell correctly and safely
n Identify control elements on the operator panel and portable manual
control unit
n Switch on BendMaster HMI
n Manually jog the BendMaster to different positions
n Reference BendMaster axes individually
n Understand the backgauge sensor system
n Shut down TruBend Cell correctly and safely
n Understand BendMaster maintenance tasks

54 TruBend Training Course Catalog

 2D Laser
Advanced Bending Applications
Duration: 3 days Course Types:

3D Laser
Course Description Course Agenda
The Advanced Bending Applications Course is designed for the n Overview of bending safety and BendGuard operation principles
maximization of state-of-the-art bending technologies in TRUMPF n Overview of bending theory:
TruBend machines. It is intended for customers who are experienced - bending nomenclature
with TruBend machines. Students will gain in-depth, as well as, - air-bending vs. bottom bending
comprehensive knowledge about different types of tooling, bending - bending process, bend allowance, bend deduction
technologies, bending angles, and programming capabilities. Students - pressing force, tonnage, tensile strength

Automation
will be able to customize their newly acquired knowledge specifically to n Overview of machine control system:
their machines, increasing productivity. Upon completion of the course, - control system components
the students will be able to maximize TruBend machine processing n Discuss bending tools:
capabilities, flexibility, and performance to achieve the highest quality - best practices for selecting tools
in their parts. - import tool drawings
- manage the tool inventory
Target Audience - modify existing or create customized special tools
Operators experienced in operating TruBend machines, or n Overview of material management
programmers experienced in using the TruTops Bend software n Discuss bending methods and techniques
n Overview and demonstration of the ACB angle sensor:

Punch
Prerequisites - ACB design theory and capabilities
TruBend Operator and/or TruTops Boost Bend Programming Courses - compare programs using ACB vs. programs without ACB
- modify existing programs to incorporate ACB
Learning Objectives n Discuss 2D graphical programming using BendGraph:

n Acquire a broad understanding of the variety of bending - BendGraph basics and capabilities
capabilities of TruBend machines, TRUMPF bending tools, and - create and run 2D graphical programs
n Practice programming complicated parts
advanced TruTops Boost Bend programming techniques
n Practice bending techniques

Press Brake
n Acquire comprehensive knowledge and techniques to maximize
the quality of bent parts

Programming
Additional

Training Course Catalog TruBend 55

Programming
 2D Laser
TruTops Bend (Classic) *
Programming Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The self-paced TruTops Bend Programming eLearning Course n Overview of TruBend machine axes and their functions
is designed to provide students with the essential knowledge and n Overview of bending theory
skills to successfully create part programs for production. Students will n Overview of tooling
obtain a working knowledge of how to import drawing files, prepare n Overview of ACB
unfolded layout, and simulate bending processes. Upon completion n Overview of TruTops Bend programming software:
of this course, students will be able to create bend lines using TruTops - interface, menus, tabs, buttons, icons

Automation
CAD application, create 2D drawings with Profile Editor, modify - customize tool bar
bending parameters, create Setup Plans, and generate NC codes - parameters: general and machine-specific
suitable for production. n Overview of TruTops CAD and TruTops Bend file extensions
n Overview of TruTops CAD:
Target Audience - import and prepare DXFs
Personnel with programming responsibilities - prepare unfold layout
n Overview of Profile Editor:
Prerequisites - create an accurate 2D unfolded layout
Basic PC skills are a must. Basic blueprint-reading skills are - create CEO drawings
n Overview of TruTops Unfold:
recommended. Fundamental drawing skills using a CAD package and

Punch
NC programming knowledge are a plus. - unfold a 3D model
n Process the unfolded layout:
Learning Objectives - clamping, inner contours
n Overview of Setup Plan
n Overview of TruBend machine controls and axes
n Discuss bending theory and tooling applications - modify tooling and tooling stations
n Overview of bending process simulation:
n Discuss ACB theory and applications
n Define initial TruTops Bend parameters and presettings
- adapt bending parameters
- modify backgauge settings

Press Brake
n Identify TruTops Bend and TruTops CAD file extensions
n Create NC programs
n Create a functionally accurate GEO drawings
n Overview of TruTops database customization:
n Create a functionally accurate unfolded layout
n Create a functionally accurate Setup Plan
- tooling management
n Simulate bending process
- machine configuration
n Correctly manipulate tooling selection, bend sequences, backgauge
- processing data
n Create new tool drawings
positions, and part loading in the bending application
n Create a functionally accurate NC program

Programming
n Customize TruTops Bend software databases, settings,
configurations, and data menus
n Create custom tools

* TruTops Classic software is no longer available for sale - Training Courses available for existing licenses
Additional

Training Course Catalog Program

ramm
ming 57
 TruTops Bend Cell (Classic) *
Programming Duration: 4.5 days Course Types:

Course Description Course Agenda

The TruTops Bend Cell Programming Course is designed to provide n Overview of bending principles and types of bending
students with the knowledge and skills to successfully create part n Overview of tooling specifications and applications
programs for automated production. Upon completion of this course, n Overview of machine and BendMaster axes and components:
students will obtain a working knowledge of how to import/load files, - machine and backgauge axes, BendMaster axes
define machine and BendMaster configurations, determine the correct - individual axis processing capabilities
tool combination, apply gripper strategy, enable collision monitoring, n Overview of ACB measuring points and positioning strategies
optimize bending sequence, and generate NC codes and Setup Plans. n Overview of TruTops Bend interface:
- tool bars, menus, buttons, navigation
Target Audience - customize configurations, settings, menus, databases
Personnel with programming responsibilities n Discuss various file formats:
- DXF, GEO, SCDOC, SLDPRT
Prerequisites - import/load, export, convert different file formats
Basic PC skills are a must. Basic blueprint-reading skills are n Adapt and/or modify machine parameters and pre-settings

recommended. Fundamental drawing skills using a CAD package and n Define and simulate bending sequence:

NC programming knowledge are a plus. - bend lines, bend angles, dimensions, part weight, material
n Demonstrate how to modify automatic processings:
Learning Objectives - bend sequence, tooling sequence
n Discuss bending theory and types of bending - collision monitoring
n Demonstrate how to create pallets and boxes for loading/unloading
n Discuss tooling functionalities, specifications, and applications
n Demonstrate how to define fine recognition settings:
n Identify TruBend machine and BendMaster axes and controls
n Discuss ACB sensor theory and applications - define image sections with camera, sheet position recognition
n Identify various part file formats - define height measurements, double sheet recognition
n Demonstrate how to specify stacks and stack layers
n Identify TruTops Bend user interface components; customize settings,
workspace, and menus - dependent vs independent stack layers
n Adapt TruBend Cell configurations - redefine palletizing
n Demonstrate how to modify gripper settings:
n Create pallets and/or boxes for loading and unloading
n Specify stacks and stack layers - build new grippers, set automatic gripper change, define part
n Modify gripping positions, build new grippers, and define re- positions, specify re-gripping strategies
n Calculate travel movement and modify calibration points
gripping strategies
n Modify backgauge sensor system settings
n Calculate travel movement and modify calibration points
n Discuss various program results:
n Modify backgauge sensor system settings
n Modify bend sequence, tooling Setup Plan, and bending strategies - create Setup Plans
n Create a functionally accurate Setup Plan and generate NC code - generate NC code
n Demonstrate how to create custom tools and tool lists:
n Manage tool inventory, create custom tools and tool list
- produce segmented tools to use as a default tool

* TruTops Classic software is no longer available for sale - Training Courses available for existing licenses

58 Program
ramm
ming Training Course Catalog
 2D Laser
TruTops Laser (Classic) *
Programming Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The self-paced TruTops Laser Programming eLearning Course n Overview of TruLaser machine specifications and capabilities
is designed to provide students with the essential knowledge n Overview of laser theory and laser cutting principles
and skills to successfully create part programs for production. n Overview of TruTops Laser programming software:
Students will obtain a working knowledge of how to import drawing - interface, menus, tabs, buttons, icons
files, apply technology to single parts, nest parts, and how to maximize - customize tool bar
machining processes. Upon completion of this course, students will - file formats

Automation
be able to draw parts using the TruTops CAD application, work with n CAD Application:
various macros, nest with TruTops manual and automatic nesters, apply - load and import DXF files and batch DXF conversions
appropriate cutting technologies and logical processing, and generate - create and edit part drawing .geo .vlg
NC codes suitable for production. - create and edit standard patterns
- save drawing files
Target Audience n Nesting Application:
Personnel with programming responsibilities - define a new sheet and create a nesting job (*.JOB)
- create an enlarged rectangle sheet layout (*.TAF)
Prerequisites - create free GEOmetry sheet layout (*.TAF)
Basic PC skills are a must. Basic blueprint-reading skills are - create skeleton for re-nesting (*.TRG)

Punch
recommended. Fundamental drawing skills using a CAD package and - create common-line cut nests
NC programming knowledge are a plus. - create a mini nest (*.MTL)
n Laser Application:
Learning Objectives - automatic generation of processing
n Discuss laser cutting concepts and processes - modify processing options: corner, piercing method
n Discuss various types of laser cutting and machine parameters - change the approach paths
n Identify TruTops Laser interface components and their functions - modify contour sizes
- create processing with path correction

Press Brake
n Utilize databases related to the programming systems and machine
n Create drawing files (.geo .vlg) in the CAD application - avoid collision due to workpiece tilting
n Data Application:
n Create part layout on sheets in the Nesting application
n Create single part and sheet NC code in the laser application - set/modify machine options
n Discuss the tool path and interaction - create rules, customer rules
n Apply proper databases (technology tables) part programs - select Tech Tables
n Apply logic (rule) of contour approaches and withdrawals - activate PierceLine and/or SprintLine
- activate MicroWeld, MicroJoints
n Generate NC code for single parts and sheets
Programming

* TruTops Classic software is no longer available for sale - Training Courses available for existing licenses
Additional

Training Course Catalog Program

ramm
ming 59
 TruTops Punch (Classic) *
Programming Duration: 4.5 days Course Types:

Course Description Course Agenda

The self-paced TruTops Punch Programming eLearning Course n Overview of punch concepts and theories:
is designed to provide students with the essential knowledge and - cut-to-break ratio
skills to successfully create part programs for production. Students will - machine tonnage and punching force
obtain a working knowledge of how to import drawing files, how to n Overview of tooling:
accurately program single parts, and nest parts to maximize material - standard tools, special tools
utilization and machining processes. Upon completion of this course, n Overview of TruTops Punch:
students will be able to draw parts using the TruTops CAD application, - system requirements/specification
work with various macros, nest with TruTops manual and automatic - tool bars, menus, buttons, navigation
nesters, apply appropriate cutting technologies and logical processing, n Overview of different file formats:
and generate NC codes suitable for production. - DXF, GEO, GMT, TMT, LST
- import/load, export, convert different files
Target Audience n Overview of the Drawing Application:
Personnel with programming responsibilities - interface, menus, tabs, buttons, icons
- import and prepare DXFs
Prerequisites n Overview of machine options customization:
Basic PC skills are a must. Basic blueprint-reading skills are - create standard tools, multi-tools, special/forming tools
recommended. Fundamental drawing skills using a CAD package and - modify machine parameters
NC programming knowledge are a plus. n Overview of the Nesting Application:
- sheet layout strategies: free geometry vs. rectangular nesting
Learning Objectives - create sheet layouts
n Discuss punching concepts and processes n Overview of tool path:
n Identify different types of punching tools and their characteristics - optimize tooling path
n Identify different file formats: DXF, GEO, GMT, etc - modify tooling path
n Identify TruTops Punch interface components and their functions n Demonstrate application of “Macros”
n Program with the Drawing Application n Demonstrate application of “Processing Samples”
n Program with the Nesting Application n Demonstrate application of “Repositioning”
n Modify tool path and interaction n Demonstrate application of “Part Removal” techniques
n Apply proper technology tables/parameters to drawn parts n Overview of processing blanks:
n Create and apply “macros” - slitting, skeleton-free processing possibilities
n Create “processing samples” n Overview of Setup Plan, NC code, production plan
n Create Setup Plan, NC code, production plan

* TruTops Classic software is no longer available for sale - Training Courses available for existing licenses

60 Program
ramm
ming Training Course Catalog
 2D Laser
TruTops Boost Bend
Programming Duration: 4 days Course Types:

3D Laser
Course Description Course Agenda
The TruTops Boost Bend Programming Course is designed for all n Overview of bending concepts, theory, and methods
TRUMPF TruBend machines. This course is designed to provide students n Overview of tooling specifications and applications
with the knowledge and skills to successfully create part programs n Overview of machine axes:
for production. Students will obtain a working knowledge of how to - all machine axes and backgauge axes
import files, accurately program bending parts, determine the correct - individual axis processing capabilities
tool combination, optimize bending sequence, and generate NC codes n Overview of TruTops Boost Bend interface:

Automation
suitable for production. - tool bars, menus, buttons, navigation
n Discuss various file formats:
Target Audience - DXF, GEO, SCDOC, SLDPRT
Personnel with programming responsibilities - import/load, export, convert different file formats
n Demonstrate and practice how to apply automatic processings
Prerequisites n Demonstrate and practice how to apply manual modifications:

TruTops Boost HomeZone - bend sequence

- tooling sequence
Learning Objectives - bending process
n Overview of machine parameters and pre-settings
n Discuss bending principles and types of bending

Punch
n Discuss how to create a customized tool list
n Discuss tooling specifications, functionalities, and applications
n Demonstrate and practice how to create a custom tool:
n Identify various part file formats
n Identify TruBend machines components, controls, and axes
- produce segmented tools to use as a default tool
n Overview of ACB:
n Identify TruTops Boost Bend interface components and their
functions - characteristics and function of the ACB
n Apply processings automatically
- apply ACB to automatically correct bend angles
n Discuss various program results:
n Modify bend sequence, tooling Setup Plan, and bending process
- create Setup Plans

Press Brake
manually
n Discuss ACB theory and applications
- generate NC code
n Customize settings, configurations, and data menus
- create a production plan
n Manage tool inventory
n Create custom tool list
n Create custom tools
n Create a functionally accurate NC program
n Create a functionally accurate Setup Plan

Programming
Additional

Training Course Catalog Program

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 TruTops Boost Bend Cell
Programming Duration: 1.5 days Course Types:

Course Description Course Agenda

This 1.5 day TruTops Boost Bend Cell Programming Course is an n Overview of BendMaster configurations
add-on to the TruTops Boost Bend intended for customers with n Overview of pallets and/or boxes for loading/unloading
TRUMPF BendMaster automation option. Upon completion of this n Overview of the gripper and gripping positions
programming class, the students will obtain the knowledge and skills n Discuss how to calculate travel movement and modify interpolation
to successfully adapt BendMaster configurations, optimize gripping points
positions, and generate NC codes suitable for production. n Discuss various program results:
- create Setup Plans
Target Audience - generate NC code
Personnel with programming responsibilities

Prerequisites
TruTops Boost Bend

Learning Objectives
n Identify BendMaster components, controls, and axes
n Identify TruTops Boost Bend Cell interface components and their
functions
n Adapt TruBend Cell configurations
n Create pallets and/or boxes for loading/unloading
n Modify gripping positions, build new grippers, and define regripping
strategies
n Calculate travel movement and modify interpolation points
n Manage tool inventory and material stacks
n Create a functionally accurate NC program
n Create a functionally accurate Setup Plan

62 Program
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 2D Laser
TruTops Boost Laser
Programming Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruTops Boost Laser Programming Course is designed to provide n Overview of laser cutting concepts and processes
students with the essential knowledge and skills to successfully n Overview various types of laser cutting and machine
create part programs for production. Students will obtain a working parameters
knowledge of how to accurately import drawing files, nest parts n Overview of TruTops Boost Laser interface components:
to maximize material utilization and machining processes. Upon - tool bars, menus, buttons, navigation
completion of this course, students will be able to create nesting n Discuss various file formats:

Automation
profiles, apply manual and/or automatic nesters, apply appropriate - DXF, GEO, SCDOC, SLDPRT
cutting technologies and logical processing, and generate NC codes - import/load, export, convert different file formats
suitable for production. n Discuss how to configure a machine
n Demonstrate and practice how to utilize automatic
Target Audience Boost button feature
Personnel with programming responsibilities n Overview of nesting functions:
- create a nesting job
Prerequisites - apply free geometry layout
n Review of creating processings:
TruTops Boost HomeZone
- for single and sectional sheet layout

Punch
Learning Objectives n Discuss how to preset automatic boost parameters
n Demonstrate different ways to apply processing options
n Discuss basic laser theory and applications
n Discuss how to modify contour sizes
n Discuss various types of laser cutting and machine parameters/
n Demonstrate and practice how to apply common line cutting
specifications
n Identify TruTops Boost Interface components and state their
techniques
n Overview of tech tables: select and modify
functions.
n Overview of working with rules: create and select various rules
n Configure a TruLaser machine
n Demonstrate how to activate the MicroWeld and MicroJoint

Press Brake
n Import various program file types
n Utilize automatic Boost button features for the Part and Job
functions
n Demonstrate how to utilize scraps/remainder of the sheet/
Categories
n Create a new raw material sheet and size
workpiece
n Discuss material management: create a raw material sheet and size
n Create a sheet job and an automatic or manual layout of parts
n Demonstrate and practice how to create a production plan
n Create processing for single and multiple sheet layouts
n Modify automatic Boost parameters
n Apply various laser processing options (Piercing, Approach, etc.)

Programming
n Read and modify Contour types/sizes
n Select and modify Laser technology tables and processing rules
n Activate and modify and MicroJoints, MicroWelds, and contour scrap
cuts
n Create manual and automatic sheet cuts and utilize remainder sheets
n Apply common-line cutting (TwinLine) options
n Create a Production Plan
Additional

Training Course Catalog Program

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 TruTops Boost Punch
Programming Duration: 4.5 days Course Types:

Course Description Course Agenda

The TruTops Boost Punch Programming Course is designed to provide n Overview of punching concepts and theories:
students with the essential knowledge and skills to successfully create - cut-to-break ratio
part programs for production. Students will obtain a working - machine tonnage and punching force
knowledge of how to import drawing files, how to accurately program n Discuss tooling:
single parts, and nest parts to maximize material utilization and - standard tools, special tools
machining processes. Upon completion of this course, students will be n Overview of TruTops Boost Punch interface:
able to work with various macros, nest with TruTops manual and - tool bars, menus, buttons, navigation
automatic nesters, apply appropriate cutting technologies and logical n Overview of various file formats:
processing, and generate NC codes suitable for production. - DXF, GEO, SCDOC, SLDPRT
- import/load, export, convert different file formats
Target Audience n Discuss how to configure a machine
Personnel with programming responsibilities n Demonstrate and practice how to utilize the automatic
Boost button feature
Prerequisites n Overview of nesting functions:

TruTops Boost HomeZone - create sheet layout

- apply compulsory sequences
Learning Objectives n Discuss different techniques for working with tool path:

n Discuss punching concepts and processes - optimize tool path

n Identify different types of punching tools and their characteristics - modify tool path
n Overivew of “macros”: apply and modify “macros”
n Identify TruTops Boost Punch interface components and their functions
n Demonstrate and practice working with “processing samples”
n Import different file formats
n Demonstrate and practice how to apply common line cutting
n Modify material and sheet thickness
n Apply the Nesting function technique
n Demonstrate and practice working with “repositioning”
n Apply manual and automatic processings
n Discuss different “part removal” options
n Modify tool paths and interactions
n Overview of processing blanks:
n Program oversized sheets with “Repositioning”
n Apply proper technology parameters to drawn parts - slitting, skeleton-free processing possibilities
n Discuss various program results:
n Create and apply “Processing samples”
n Apply and modify “Macros” - create Setup Plans, generate NC code, create production plan
n Overview of machine options customization:
n Apply program options, e.g., tapping and roller tools
n Create part orders and apply the automatic “BOOST” function - create standard tools, multi-tools, special/forming tools
n Create Setup Plan, NC code, production plan and release programs - modify machine parameters

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 2D Laser
TruTops Tube, TubeDesign and Programming
Programming Duration: 4.5 days Course Types:

3D Laser
Course Description Course Agenda
The TruTops Tube, TubeDesign, and Programming Tube Course is n Overview of laser cutting principles and processes
designed to provide students with the essential knowledge and skills n Discuss TruTops Tube software interface, applications,
to successfully create part programs for TruLaser Tube machines. components and their functions, and sequence
Students will obtain a working knowledge of how to accurately create, n Review of importing and exporting files
import, export part drawings, program round, square, and rectangular n Overview of {Drawing} Application
tube parts. Upon completion of this course, students will possess the - create round, square, rectangular tubes drawings and use 3D

Automation
required skills to program parts by applying technology and logic, edit viewer to review drawings
profiles, and create NC code. n Discuss file management: manage and save drawings (files)
n Demonstrate and practice how to edit and identify tube profiles
Target Audience n Demonstrate and practice how to draw standard intersections
Personnel with programming responsibilities n Demonstrate and practice how to create GEO, ROT, RPF, VLG,
RMT, and LST
Prerequisites n Overview of {Technology} applications:

Basic CAD experience - processing strategies, processing extras

n Discuss how to create and modify tool path
Learning Objectives n Demonstrate and practice how to create and modify tool path,

Punch
n Knowledge about laser cutting principles and processes apply contour approaches, microjoints in TruTops and
n Customize the TruTops Tube user interface Programming Tube software
n Discuss how apply finished part support and part removal
n TruTops Tube software programming sequence
n Overview of TubeDesign software interface, applications,
n Create tube drawings
n Draw standard intersections in TruTops components and their functions
n Demonstrate procedures for creating round, square, and rectangular
n Create .GEO, .ROT, .RPF, .VLG, .RMT, and .LST files
n Create and modify tool path, apply contour approaches, microjoints tubes in TruTops and Tube Design
n Demonstrate and practice how to create extrusions and cuts

Press Brake
in TruTops and Programming Tube software
n Demonstrate and practice how to create patterns and mirrored
n Apply finished part supports and part removal
n Identify and customize Tube Design interface components patterns
n Discuss plane processing techniques for special cuts and geometries
n Create round, square, and rectangular tubes in TruTops and Tube
n Review how to create multiple tube designs with corners,
Design
n Edit and identify tube profiles in Tube Design intersections, and inserts
n Demonstrate how to import .TEO and .TEOX files from Tube Design
n Create planes and add dimensions to sketches
n Discuss how to generate and transfer NC Code
n Create extrusions and cuts
n Overview of Programming Tube interface components
Programming
n Create patterns and mirrored patterns
n Demonstrate and practice how to create and modify machine data
n Create multiple tube designs with corners, inserts, and intersections
n Import .TEO files and .TEOX files from Tube Design with Programming Tube data manager
n Identify Programming Tube interface components
n Create and modify machine data with Programming Tube data
manager
Additional

Training Course Catalog Program

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 TruTops Boost Design
Programming Duration: 12 hr* Course Types:

Course Description Course Agenda

The virtual live TruTops Boost Design Programming eLearning Course is n Overview of Boost Design interface:
designed for customers who wish to learn Boost Design without having - icons, elements, and menus
to travel to TRUMPF. The goal of the course is to provide students n Discuss 2D design concepts and essentials
with the core knowledge and skills to successfully draw 2D or 3D n Overview of 2D drawing techniques:
parts. Students will learn a variety of drawing techniques, e.g., “shell” - draw E-plate with “rectangle” and “line” techniques
or “pull,” how to generate and modify sheet drawings, and how to - draw L-plate with “pull” technique
troubleshoot corrupt drawing files. The students will be given several - draw sickle plate with “sweep arc” technique
projects that will allow them to practice various techniques they have - draw rotational geometrical parts with “mirror” technique
just learned. - draw parts with “pattern” technique
n Demonstrate and practice how to edit/modify 2D drawings:
Target Audience - modify 2D parts with “pull” and “move” techniques
Personnel with programming responsibilities n Discuss 3D design concepts and essentials
n Overview of 3D drawing techniques:
Prerequisites - draw 3D parts with “pull” and “shell” techniques
TruTops Boost TechZone (one of the Boost Laser, Punch, or Bend - draw 3D parts with “bend” technique
n Demonstrate and practice how to create sheet drawings:
classes) and a valid TruTops Boost license. Dual-monitor workstation is
highly recommended. - add a new sheet drawing to a design
- add, remove, and edit part views
Learning Objectives - add dimensions, notes, barcodes and other info
n Discuss how to manage assemblies in the HomeZone:
n Identify icons and buttons on the Boost Design user interface
n Navigate through different menus - import the assembly (HomeZone)
n Use mouse gestures for various operations - identify assembly components as sheet metal parts
n Draw 2D (flat) parts with various techniques - dissolve assemblies and exit TechZone Design
n Demonstrate and practice how to troubleshoot corrupted
n Draw 3D parts with various techniques
n Discuss bending concept, options, and bend deductions geometries:
n Edit/modify designs - discuss functions under the “Repair” and “Prepare” tabs
n Create sheet drawings - delete unnecessary solids and create new solids
n Identify and dissolve sheet assemblies - split drawings with “split body” and then combine/merge solids
n Troubleshoot corrupt drawing files with various repair techniques

1
12 hours (4 hours per day, Tuesday through Thursday) plus extra hours each day for projects and homework assignments

66 Program
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Additional
Additional
Programming Press Brake Punch Automation 3D Laser 2D Laser
 Sheet Metal Design
Additional Duration: 3 days Course Types:

Course Description Course Agenda

The SheetMetal Design Course is intended for engineers, designers, n Overview of old design methodologies and common design
and programmers involved in the designing and/or machining process issues
of their sheet metal parts who would like to rethink the entire design n Discuss different ways to avoid design mistakes or flaws
and manufacturing processes. In this course, students will learn how n Overview of ideas, techniques, and solutions for designing
to streamline the design process and make full use of sheet metal better sheet metal parts:
knowledge and considerations to design better parts and replace and/ - avoid stress points
or make improvements on current manufacturing processes in a faster - determine force path
and cost-efficient manner. - increase stiffness and stability
- reduce parts in weldment
Target Audience - reduce distortion
Engineers, product designers, and programmers - determine appropriate welding seam positions
- reduce grinding
Prerequisites - use positioning aids: pins, tabs, markings, etc.
Basic design-through-fabrication workflow knowledge. Experience - integrate multiple parts
with TRUMPF machines and programming software is recommended - prepare radius and corners
- create bendable profiles
Learning Objectives n Overview of techniques to create a flat pattern
n Demonstration of step-by-step design process
n Overview of traditional design methodologies and explore
n Hands-on workshop practice:
new design options
n Discuss various techniques, methodologies, options, and
- apply newly learned design knowledge and techniques to
considerations when designing sheet metal parts optimize the designs of various parts
n Review of latest manufacturing technologies:
n Identify ways to avoid design mistakes or design flaws
n Discuss techniques and possible solutions for a successful
- TRUMPF laser cutting technology
design of a flat pattern - TRUMPF punching technology
n Demonstrate step-by-step design processes from an idea to
- TRUMPF bending technology
n Overview of the design process chain:
a finished product
n Overview of the design process chain
- discuss methods to streamline the design process
n Discuss options to optimize sheet metal process:
n Discuss methods to streamline the design process
n Practice designing various sheet metal parts by applying
- cost considerations
appropriate techniques and ideas - time
n Discuss latest manufacturing technologies
- weight optimization
- production optimization
- reduce or eliminate fixturing
- functionality
- design considerations for sheet metal parts
n Customer parts are welcome as class examples to be re-designed

68 Additional Training Course Catalog

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TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032
Phone: 860 255 6068 · Fax: 860 255 6079
E-mail: [email protected] · www.trumpf.com · www.mytrumpf.com/us_training/