TC29D, TC33D REPAIR MANUAL

COMPLETE CONTENTS
SECTION 00 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION 10 - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 18 - CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SECTION 21 - GEAR TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SECTION 25 - FWD AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION 27 - DIFFERENTIAL, REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SECTION 29 - HYDROSTATIC TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . 11

SECTION 31 - POWER TAKE-OFF SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SECTION 33 - BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SECTION 35 - HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SECTION 41 - STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SECTION 44 - WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 55 - ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 90 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

The following pages are the collation of the contents pages from each section and
chapter of the TC29D and TC33D Repair manual. Complete Repair part # 87036756

The sections used through out all New Holland product Repair manuals may not be
used for each product. Each Repair manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair manual and
which sections are in each book.

The sections listed above are the sections utilized for the TC29D and TC33D Tractors.

© 2003 NEW HOLLAND NORTH AMERICA, INC. 87036760 7/03

Printed In U.S.A.
 SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1

SECTION 00 - GENERAL INFORMATION

Chapter 1 - General Information

CONTENTS

Section Description Page

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Servicing the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Driving the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating the PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Frame (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Instruction Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ecology and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
00 400 Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Recommended Lubricants and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Liquid Ballast (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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 SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1

SAFETY
PRECAUTIONARY STATEMENTS
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help
prevent accidents, read the following precautions before operating this equipment. Equipment should be oper-
ated only by those who are responsible and instructed to do so.

Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar
with and follow safety precautions.

THE TRACTOR 3. Keep the tractor and equipment, particularly

brakes and steering, maintained in a reliable and
1. Read the Operator’s Manual carefully before satisfactory condition to ensure your safety and
using the tractor. Lack of operating knowledge comply with legal requirements.
can lead to accidents.
4. Keep open flame or cold weather starting aids
2. Use an approved roll bar and seat belt for safe away from the battery to prevent fires or
operation. Overturning a tractor without a roll bar explosions. Use jumper cables according to
can result in death or injury. If your tractor is not instructions to prevent sparks which could cause
equipped with a roll bar and seat belt, see your explosion.
New Holland Dealer.
5. Stop the engine before performing any service
3. Always use the seat belt. The only instance when on the tractor.
the seat belt should not be used is if the roll bar
has been removed from the tractor. 6. Escaping hydraulic/diesel fluid under pressure
can penetrate the skin causing serious injury. If
4. If a front end loader is to be installed, always use fluid is injected into the skin, obtain medical
a FOPS (Falling Object Protective Structure) attention immediately or gangrene may result.
canopy to avoid injury from falling objects.
• DO NOT use your hand to check for leaks.
5. Use the handholds and step plates when getting Use a piece of cardboard or paper to search
on and off the tractor to prevent falls. Keep steps for leaks.
and platform cleared of mud and debris.
• Stop the engine and relieve pressure before
6. Do not permit anyone but the operator to ride on connecting or disconnecting lines.
the tractor. There is no safe place for extra riders. • Tighten all connections before starting the
7. Keep all safety decals clean of dirt and grime, engine or pressurizing lines.
and replace all missing, illegible, or damaged 7. Do not modify or permit anyone else to modify or
safety decals. See the list of decals in the Decal alter this tractor or any of its components or
section of this manual. functions without first consulting a New Holland
SERVICING THE TRACTOR Dealer.

1. The cooling system operates under pressure 8. The fuel oil in the injection system is under high
which is controlled by the radiator cap. It is pressure and can penetrate the skin. Unqualified
dangerous to remove the cap while the system is persons should not remove or attempt to adjust
hot. Always turn the cap slowly to the first stop a pump, injector, nozzle, or any other part of the
and allow pressure to escape before removing fuel injection system. Failure to follow these
the cap entirely. instructions can result in serious injury.

2. Keep any type of open flame away from the 9. Continuous long-term contact with used engine
tractor and do not smoke while refueling. Wait for oil may cause skin cancer. Avoid prolonged
the engine to cool before refueling. contact with used engine oil. Wash skin promptly
with soap and water.

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 SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
10. Some components of your tractor, such as 9. Pull only from the drawbar or the lower link
gaskets and friction surfaces (brake linings, drawbar in the down position. Use only a drawbar
clutch linings, etc.) may contain asbestos. pin that locks in place. Pulling from the tractor
Breathing asbestos dust is dangerous to your rear axle or any point above the axle may cause
health. You are advised to have any mainte- the tractor to upset.
nance or repair on such components carried out
10. If the front end of the tractor tends to rise when
by an authorized New Holland Dealer. However,
heavy implements are attached to the three-
if service operations are to be undertaken on
point hitch, install front end or front wheel
parts that contain asbestos, the essential
weights. Do not operate the tractor with a light
precautions listed below must be observed:
front end.
• Work out of doors or in a well ventilated area.
11. Always set the hydraulic selector lever in position
• Dust found on the tractor or produced during control when attaching or transporting equip-
work on the tractor should be removed by ment. Ensure hydraulic couplers are properly
extraction, not by blowing. mounted and will disconnect safely in case of
• Dust waste should be dampened, placed in accidental detachment of implement.
a sealed container, and marked to ensure
12. Do not leave equipment in the raised position.
safe disposal.
• If any cutting, drilling, etc. is attempted on 13. Use the flasher/turn signal lights and SMV signs
materials containing asbestos, the item when traveling on public roads both day and
should be dampened and only hand tools or night (unless prohibited by law).
low speed power tools used. 14. When operating at night, adjust lights to prevent
blinding oncoming drivers.
OPERATING THE TRACTOR
1. Before starting the tractor, apply the parking
DRIVING THE TRACTOR
brake, place the PTO lever in the “OFF” position, 1. Watch where you are going, especially at row
the lift control lever in the down position, the ends, on roads, around trees and low hanging
remote control valve levers in the neutral obstacles.
position, and the transmission in neutral.
2. To avoid upsets, drive the tractor with care and at
2. Always sit in the tractor seat when starting the a safe speed. Use extra caution when operating
engine or operating controls. Do not start the over rough ground, when crossing ditches or
engine or operate controls while standing beside slopes, and when turning corners.
the tractor.
3. To provide two-wheel braking, lock tractor brake
3. Do not bypass the neutral start switches. Consult pedals together when transporting on roads.
your New Holland Dealer if your neutral start
controls malfunction. Use jumper cables only in 4. Do not coast or free wheel down hills. Use the
the recommended manner. Improper use can same gear when going downhill as is used when
result in tractor runaway. going uphill.

4. Avoid accidental contact with the gear shift lever 5. Any towed vehicle with a total weight exceeding
while the engine is running, as this can cause that of the towing tractor should be equipped with
unexpected tractor movement. brakes for safe operation.

5. Before getting off the tractor, disengage the PTO, 6. If the tractor becomes stuck or the tires become
turn the engine off, and apply the parking brake. frozen to the ground, back up the tractor to
Never get off the tractor while it is in motion. prevent upset.

6. Do not park the tractor on a steep incline. 7. Always check overhead clearance, especially
when transporting the tractor.
7. Do not operate the tractor engine in an enclosed
building without adequate ventilation. Exhaust 8. When operating at night, adjust lights to prevent
fumes can cause death or illness. blinding oncoming drivers.

8. If the power steering or engine ceases operating,

stop the tractor immediately.

00-4
 SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1

OPERATING THE PTO 6. Wipe up spilled fuel immediately.

1. When operating PTO driven equipment, shut off 7. Always tighten the fuel tank cap securely.
the engine and wait until the PTO stops before 8. If the original fuel tank cap is lost, replace it with
getting off the tractor and disconnecting the a New Holland approved cap. A non-approved,
equipment. proprietary cap may not be safe.
2. Do not wear loose clothing when operating the 9. Keep equipment clean and properly maintained.
power take-off or when near rotating equipment.
10. 1Do not drive equipment near open fires.
3. When operating stationary PTO driven equip-
ment, always place both gear shift levers in 11. Never use fuel for cleaning purposes.
neutral, apply the tractor parking brake, and 12. Arrange fuel purchases so that winter grade fuels
block the rear wheels front and back. are not held over and used in the spring.
4. To avoid injury, do not clean, adjust, unclog, or
service PTO driven equipment when the tractor SAFETY FRAME (ROPS)
engine is running.
Your New Holland tractor is equipped with a safety
5. Ensure the PTO master shield is installed at all frame. It must be maintained in a serviceable
times. Always replace the PTO shield cap when condition. Be careful when driving through doorways
the PTO is not in use. or working in confined spaces with low headroom.

DIESEL FUEL UNDER NO CIRCUMSTANCES should you:

1. UNDER NO CIRCUMSTANCES should gaso- • modify, drill, or alter the safety frame in any way.
line, alcohol, or blended fuels be added to diesel Doing so may render you liable to legal
fuel. These combinations can create an prosecution.
increased fire or explosive hazard. Such blends
• attempt to straighten or weld any part of the main
are more explosive than pure gasoline in a
frame or retaining brackets which have suffered
closed container such as a fuel tank. DO NOT
damage. Doing so may weaken the structure and
USE THESE BLENDS.
endanger your safety.
2. Never remove the fuel cap or refuel with the • secure any parts on the main frame or attach
engine running or hot. your safety frame with anything other than the
3. Do not smoke while refueling or when standing special high tensile bolts and nuts specified.
near fuel. • attach chains or ropes to the main frame for
pulling purposes.
4. Maintain control of the fuel filler pipe nozzle when
filling the tank. • take unnecessary risks even though your safety
frame affords you the maximum protection
5. Do not fill the fuel tank to capacity. Allow room for possible.
expansion.

WHEN YOU SEE THIS SYMBOL

IT MEANS:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!

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 SECTION 10 -- ENGINE -- CHAPTER 1

SECTION 10 - ENGINE

Chapter 1 - Engine Systems

CONTENTS

Section Description Page

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cylinder Head and Valve Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuel Injector and Glow Plug Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Temperature Sending Switch and Alternator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fan, Water Pump, and External Oil Tube Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Inlet Manifold Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Valve Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rocker Arm Shaft and Support Bracket Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 101 Cylinder Head Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Valve Tappet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fuel Shutoff Solenoid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Timing Gear Cover, Timing Gears, and Cam Shaft . . . . . . . . . . . . . . . . . . . . . . 11
Disassembly, Inspection, Fits, Clearances, and Assembly
of Component Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10 101 Cylinder Head Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Head Inspection and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Valve Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Valve Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Valve Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Push Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10 105 Pistons, Piston Rings, and Connecting Rods Disassembly and Inspection . . . . . . . . 23
Pistons, Rings, and Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10 103 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Crankshaft Bearing (Bushing) Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Crankshaft Bearing (Bushing) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Crankshaft Main Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Port Block Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Port Block Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10 106 Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Camshaft Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Camshaft Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 103 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10 102 Timing Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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 SECTION 10 -- ENGINE -- CHAPTER 1

Engine Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10 103 Crankshaft and Bearing Holder Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Rear Oil Seal and Backplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10 105 Pistons and Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Oil Suction Pipe and Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 106 Timing Gear Cover, Timing Gears, and Camshaft Assembly . . . . . . . . . . . . . . . . . . . . 38
10 106 Idler Gear, Oil Pump, and Injection Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Fuel Injection Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 101 Head Gasket Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Head Gasket Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cylinder Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10 106 Valve Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Water Pump and Cooling Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Air Intake Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
External Oil Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Glow Plug and Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 218 Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Alternator and Temperature Sender Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engine Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10 304 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10 206 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 304 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Engine Oil Pressure Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Oil Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 400 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10 402 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10 402 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10 414 Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cooling System Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10 406 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10 402 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10 402 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Metric Bolt Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10-2
 SECTION 10 -- ENGINE -- CHAPTER 1

GENERAL INFORMATION

DESCRIPTION AND OPERATION

This chapter describes the engine overhaul and
repair procedures of the Models TC29D and TC33D
tractors. Repair procedures are essentially the same
for all models except as noted in the repair
procedures.
The tractors are equipped with three-cylinder in-line
engines. They are all four cycle, overhead valve,
liquid cooled engines. The engines are identified by
a code, 1, cast into the lower right side of the cylinder 1
block.
2
NOTE: Numeric value, 2, under the Engine Code
indicates displacement of the engine in liters.

Engine Engine Power

Identification Tractor Model Hp (Kw)
J843 TC29D 29 (21.6)
N843 TC33D 33 (24.6) 1

10-3
 SECTION 10 -- ENGINE -- CHAPTER 1

CYLINDER HEAD AND VALVE TRAIN

COMPONENTS
The cylinder head incorporates the valve assem-
blies, rocker arms, rocker shaft, push rods, and
lifters. A swirl chamber located between the injector
assembly and the main combustion chamber of the
cylinders provides improved starting and greater fuel
efficiency. Initial combustion starts in the precombus-
tion chamber and as the expansion occurs a strong
swirl pattern is created in the main combustion
chamber for more complete combustion of the
air-fuel mixture. The air intake manifold is separate
from the cast aluminum valve cover on all these
engines. The exhaust manifold is bolted on the
left-hand side of the cylinder head on each of the
models. Cylinder heads have integral valve guides.
Standard size valves only are used. Figure 2
provides a cut-away front view of an engine.

CYLINDER BLOCK ASSEMBLY

The cylinder block assembly contains the pistons,
connecting rods, crankshaft, timing gears, and
engine oil pump. The crankshaft is supported on four
main bearings. The front bearing is positioned in a
bore in front of the block. The second, third, and
fourth bearings are split liners located in holders
bolted to the block. The camshaft is supported on two
ball bearings located on each end of the block. Figure
3 provides a cutaway side view of the engine.

10-4
 SECTION 10 -- ENGINE -- CHAPTER 1

MODEL J843 MODEL N843

MODEL J843 MODEL N843

10-5
 SECTION 10 -- ENGINE -- CHAPTER 1

ENGINE OVERHAUL

ENGINE DISASSEMBLY
1. Turn coolant tap bolt, 1, counterclockwise to
drain fluid. Remove the radiator assembly. See
“Radiator Removal”, discussed later in this
section.

4
2. Remove the air cleaner assembly, 1, along with
the air cleaner hoses.

20020231

5
3. Remove bolts, 1, for final removal of air cleaner
assembly.

10-6
 SECTION 10 -- ENGINE -- CHAPTER 1
4. Remove the exhaust muffler, 1, and manifold
assembly, 2. Loosen bolt, 3, and bolt, 4, Figure 8,
to remove exhaust muffler. Loosen six bolts, 5, to
remove exhaust manifold.
3 2

19988039

8
FUEL INJECTOR AND GLOW PLUG 5 4
REMOVAL
1. Clean all dirt and oil from the injectors and
surrounding areas.
2. Disconnect the fuel lines, 1, from the injectors
and cap all openings.
3
3. Remove the injector fuel leak-off line, 3. 2
4. Remove the injector assemblies, 2.
1
5. Remove the glow plug bus connector, 5, and
remove the glow plugs, 4.

10-7
 SECTION 10 -- ENGINE -- CHAPTER 1

OIL PRESSURE SWITCH

Remove the oil pressure switch, 1. 1

10
TEMPERATURE SENDING SWITCH AND 1
ALTERNATOR REMOVAL 2
1. Remove the temperature sending switch, 1, from
the front of the cylinder head.
4
2. Loosen the alternator mounting bolts, 2, and
remove the V-belt, 3, from the drive pulley.
3. Disconnect the alternator wires from the back of
alternator, 4.
4. Remove the alternator mounting bolts, 2, and
remove the alternator.
3
2
11
FAN, WATER PUMP, AND EXTERNAL OIL
TUBE REMOVAL
1. Remove the fan and water pump assembly. See
“Fan Removal” and “Water Pump Removal”
discussed later in this section.
2. Remove the external oil transfer tube banjo bolt,
1, from the front of the cylinder head. 1

19988040

12

10-8
 SECTION 10 -- ENGINE -- CHAPTER 1

AIR INLET MANIFOLD REMOVAL

Remove the six retaining bolts, 1, and remove the air
inlet manifold assembly, 2.
1 2

13
VALVE COVER REMOVAL
Loosen the three bolts, 1, to remove the valve cover,
2. 2
1

14
ROCKER ARM SHAFT AND SUPPORT
BRACKET REMOVAL
Remove the rocker arm shaft and support bracket as
an assembly, 1. 1

NOTE: Alternately loosen the rocker support bolts a

turn at a time to prevent distorting the rocker shaft.

15

10-9
 SECTION 10 -- ENGINE -- CHAPTER 1
Op. 10 101
1 2
CYLINDER HEAD REMOVAL
1. Remove the valve stem caps, 1, and push rods,
2.
NOTE: Keep all valve components in separately
marked containers for re-assembly in their original
location.

2. To remove the cylinder head, remove the cylinder

head bolts, 3, by alternately loosening a half turn
at a time to prevent warping the head. 3

16
VALVE TAPPET REMOVAL
Remove the valve tappets, 1, from the machined
bore in the cylinder block.

17
FUEL SHUTOFF SOLENOID REMOVAL
Remove the wire connector and unscrew the fuel
shutoff solenoid, 1.

18

10-10
 SECTION 10 -- ENGINE -- CHAPTER 1

ENGINE TIMING GEAR COVER, TIMING

GEARS, AND CAM SHAFT 3

Timing Gear Cover Removal 1

1. Drain the engine crankcase oil.
2. Remove the crankshaft pulley.
2
3. Disconnect the throttle control rod at the injection 2
pump.
4. Loosen the four injection pump mounting bolts,
2, and raise the injection pump, 3, enough to
remove the spring pin, 1, and separate the
governor link from the control rack. Remove the 19
injection pump.
5. Remove the power steering pump reservoir tank
dipstick-filler cap, 2. 2

20020231

20
6. Remove the reservoir drain plug, 3, and drain the
hydraulic fluid out of the reservoir tank, 1, into a
suitable container.

3
19988041

21

10-11
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 SECTION 10 -- ENGINE -- CHAPTER 1
7. Loosen the hose clamp, 2, on the suction tube,
3, and remove the suction hose from the steering 3 2
pump, 5. 4
8. Remove the pressure tube, 1, from the bottom of
the steering pump.
9. Remove the through bolts, 4, and remove the
steering pump from the front cover. Cap the lines
and pump openings.

1 5
19988042
22
10. Remove retaining nut. Pull crankshaft pulley, 2,
off of crankshaft, 3.
3
2

23
11. Remove the retaining bolts, 1, and lift the cover,
2, off the locating dowels. 1

24

10-12
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