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0% found this document useful (0 votes)
11 views

Adobe Scan 19-Dec-2024

For basic information of PLC programming. Thank you.

Uploaded by

s.dss2331999
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

17

Applications:
Wherever automation is desired the PLCs are best
suited to meet the task.
Few examples of industries where PLCs are used:
1) Robots manufacturing and control
2) Car park control
3) Train control station system
4) Food processing
5) Materials handling
6)Machine tools
7)Conveyer system
29 May 2018
16
Disadvantages of PLCs
PLCdevices are proprietary it means that part or
software of one manufacturer can't be used in
combination with parts of another manufacturer.
Limited design and cost option.
Fixed Circuit Operations.
PLCs manufacturers offer only closed
architectures.

29 May 2018
15
Advantages of PLCs:
Reliability.
Flexibility in programming and reprogramming.
Cost effective for controlling complex systems.
Small physical size.
High speed of operation.
Ease of maintenance /troutbleshooting.
Reduced space.
Energy saving.

29 May 2018
Programming Example:
14

o Ladder Logic Program for Start/Stop of


Motor :

H
X1 X2 Y1

HE
Y1

29 May 2018
Block diagram of a PLC
13

LED 0x1 Y1 00 ’ Outputs


S
Y2 0
|0x3
00x4 PLC Y400
Inputs 00x5 Y5 00
0X6 Y6 00
Progannirg Source O
Common port
29 May 2018
12
Ladder Logic For Basic gate
NOR Gate NAND Gate
A B Logic(Y) A B Logic(Y)
OFF OFF ON OFF OFF ON
OFF ON OFF OFF ON ON
ON OFF OFF ON OFF ON
ON ON OFF ON ON OFF

B
A B Y Y

29 May 2018
Ladder Logic For Basic
1 gates
AND Gate OR Gate
B A B Logic(Y)
A Logic(Y)
OFF OFF OFF OFF
OFF OFF
OFF ON ON
OFF ON OFF
ON OFF ON
ON OFF OFF
ON ON ON
ON ON ON

HHEO
A B Y
Y

29 May 2018
10
Ladder Logic
> It is well suited to express Combinational
logic.
>The main ladder logic symbols represent
the
elements :
Make contact

Break contact

Relay coil

29 May 2018
Programming Languages of
PLC
Most common languages encountered in PLC
programming are:
1)Ladder Logic
2) Functional Block Diagram
3) Sequential Function Chart
4) Boolean mnemonics

29 May 2018
Ladder Logic
>Ladder logic is a programming language
used to develop software for PLC used in
industrial control applications.

RUNGES

RAIL RAIL

29 May 2018
Major Conponents
POWER SUPPLY
Provides the voltage needed to run the primary PLC components
UO MODULES
Provides signal conversion and isolation between the intermal logic
level signals inside the PLC and the field's high level signal.
PROCESSOR
Provides intelligence to command and govern the activities of the entire
PLC systems.

PROGRAMMING DEVICE
Used to enter the desired program that will determine the sequence of
operation and control of process equipment or driven machine.

29 May 2018
PLC operation sequence
1)Self test: Testing of its own hardware and
software for faults.
Self test
2)Input scan: If there are no problens, PLC
will copy all the inputs and copy their values
into memory. Input scan
3)Logic solvelscan: Using inputs, the ladder
logic program is solved once and outputs
updated. Logic scar
4)Output scan: While solving logic the output
values are updated only in memory when Output
ladder scan is done, the outputs will be Scan

updated using temporary values in memaryoy 2018


History of PLC
PLC was introduced in late 1960's
First commercial & successful
Programmable Logic Controllers was
designed and developed by Modicon as a
relay replacer for General Motors.
- Earlier, it was a machine with thousands of
electronic parts.
Later,in late 1970's,the microprocessor
became reality &greatly enhanced the role
of PLC permitting it to evolve form simply
relay to the sophisticated system as2018it is
Major Components
POWER

L
SUPPLY

U PROCESsOR U
L UL
From E TE To
SENSORs OUTPUT

PROGRAEING
DEVICE

29 May 2018
Contents
2

" What is PLC?


" History of PLC
" Major components of PLC
" Operational sequence of PLC
" Ladder logic
" Advantages
" Disadvantages
" Application
29 May 2018
What is PLC?

PLC is an industrial computer designed


for multiple inputs and output
arrangements.
It is capable of storing the instructions to
implement control functions such as
sequencing, timing, counting,
arithmetic, data manipulation and
communication.
29 May 2018

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