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NO 2-1

عقد عمل

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9 views13 pages

NO 2-1

عقد عمل

Uploaded by

kareemkhalil571
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Winding machine

Introduction
Winding : is one of the most impotent operation, in
spinning section. The creation of large yarn package
that can be easily unwound bobbin. And winding a
big cone. It may be electrical or mechanical.

The yarn unwound from the bobbin


(spinning Package) passes through
yarn tensioning and control systems,
and with the help of a grooved
cylinder, is wound evenly around the
package.
Objects of Winding

•To transfer yarn from one package to another suitable package,

•To remove yarn faults like hairiness, naps, slabs, and foreign matters.

•To clean yarn.

•To increase the quality of yarn.

•To get a suitable package.

•To store the yarn.

•To improve the quality of yarn.

•To wax the material.


FAULTS TO BE REMOVED DURING YARN-PREPARATION

1. Thick place

2. Thin place

3. Slubs

4. hairiness

5. Count variation

6. Foreign particles (seed, slub, leaf, dust,)

7. Neps

8- Snarl
The yarn used as the supply package is a bobbin or cop,
converted into cones or cheeses weighing about
1.5 to 2 kgs. The winding speed may be about 1400 rpm.

➢Three zone of winding:

1. Unwinding zone.

2. Tension and clearing zone.

3. Winding zone.
1- Unwinding zone.
1-Bobbin holder.
➢ A creel or stand is fixed at the bottom of the
Machine used to supply the packages.
➢ The function of the bobbin holder is to hold the
filled bobbin for the unwinding process.
➢ The capacity of the creel is equal to the number of winding
drums in the machine.

2-Guides.
➢ Yarn guides are necessary to control the
yarn path during winding or unwinding.
➢ They are generally made of ceramic or
steel material.
2- Tension and clearing zone.
1- Tension device.
➢One of the most important aspects of
winding is the control of yarn tension.
➢The tension device gives the required
amount of tension to the during winding.
➢It helps to control the package density of the
wound package.
Types of tension device
1- Disk device.
2- lever device.
3- Ball device.
4- post device.
2- Yarn Clearer.

➢ They are used to remove the yarn faults such as


thick places, thin places, and slubs, Foreign
materials.

➢ In modern machines, after detecting the faults, the


clearer device cuts the faulty from the yarn, and
after that the piecing the yarn.
Schematic showing the principle of mechanical
➢ to increase the yarn quality and weaving slub and thick place removal during winding.
efficiency.
3- Winding zone
1- Winding drum.
➢ The winding drum main function of winding the yarn onto
the package.
➢ The drum consists of grooves cut helically on their circumference from
one end to another.
2- Cone or cheese holder.

➢ This is also known as the bobbin cradle and acts as a support for the
winding package ( cone or cheese).
➢ The package is normally wound on paper cones.
➢ The bobbin cradle is a device that supports the wound package and
enables it to be rotated at high speeds during winding.
➢ This device is connected to an automatic thread stop motion.
PACKAGE

TYPES OF PACKAGE

1. Cone

2. Cheese

3. Spool Spool

4. Cop (use for jute weft)

5. Pirn (use for cotton weft)

6. Spinner’s bobbin
Pirn
Cross wound package.
Spool: wood or plastic, double flanged, parallel wound.
Yarn length: Spool thread package contains 100-500 meter thread.
End Uses: Upholstery, Footwear, leather goods manufacturing, and in hand sewing operations.

Cop : Cops are small cylindrical flangeless spools, with precision cross wound. Made of paper
and plastic.
Yarn length : The length of thread wound ranges from 400-4000 m
End Uses : Upholstery, ready-made garment, hosiery, and shoe stitching.

Cone : This is self-supporting, cross wound conical package. cone is more widely used.
Yarn length : 1000-25000 m
End uses : readymade garment, tailoring, hosiery, leather stitching, Upholstery, shoe stitching,
denim, embroidery

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