polygonmach

Asphalt Concrete Crusher

OUR TARGET IS

YOUR
PERFECTION

Polygonmach Machinery
Asphalt Concrete Crusher
Systems

2022

www.polygonmach.com
 polygonmach
Asphalt Concrete Crusher

01.
ABOUT
YOUR PERFECTION

Polygonmach Machinery found on high technological

knowledge and long years site experience. Polygonmach
Machinery has ability in mining, construction, and
manufacturing industrial plants and machinery.
COMPANY
There are hundreds of types of machines, the designs of which are provided by Polygonmach, in the
Polygonmach operates within a conglomerate, where
Polygonmach manufacturing schedule; these types are listed as follows:
manufacturing operations are conducted through
Polygonmach Machinery Industries Inc. and marketing • Complete crushing (fixed and portable) - Screening - Washing - Storage facilities
& sales and overseas agency services through • Cement silos
OUR TARGET IS

Polygonmach Marketing and Trade Inc. • Stationary and Mobile Asphalt Plants
• All forms of handling and storage units
• Conveyors of underground and surface bulk materials
The standard manufacturing schedule of Polygonmach
• Special conveyors for assembly lines
involves machinery and plants related to industries of
• Fully modern asphalt production plants (electronic computerized).
construction, roads, and mining. • Special weighing and dosing facilities
• Complete plants (Stationary and Mobile Asphalt) and polymer modification plants, bitumen
emulsion plants

In addition, the construction of turnkey or partially turnkey production plants, including engineering
services for various industrial sectors, is part of our contractual scope. Manufacturing machines that
comply with contemporary technological developments and having the TSE and ISO 9001 quality
assurance certification, the company has dynamic, experienced and specialized technical staff as well
as a large fleet of machines.

In addition to qualified products, after-sales services and constant spare parts services significantly
contribute to the trust Polygonmach has acquired to date. Polygonmach has specialized and expert
technical staff and knowledge capable of solving any production problem you may encounter. These
staff are ready to assist you with surveying, project design, production and commissioning based on
cutting-edge technological innovations.

2 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 3
 polygonmach
Asphalt Concrete Crusher

MISSION ONE
01
Our main target to offer our customer high quality

MISSION
and reasonable priced products.

MISSION TWO
02
Then sustain the customer saticfaction with 7/24
after sales service with long resistance products.

02.

OUR
MISSION THREE
03
By this way we desire to enlarge our friendship circle.

OUR COMPANY PROMISES AND AIMS TO

OUR BUILD A CONNECTION OF MUTUAL TRUST
WITH OUR CUSTOMERS.

VISION By increasing market share all around the

world, by following the principle of taking
place in overseas market in a short time period
with quality, will carry out it’s vision having
considerable amount of its share at this market
definitely.

4 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 5
A WORLD

BRAND

RUSSIA

POLAND
GERMANY

KAZKAHSTAN
FRANCE
HUNGARY

AMERICA
ROMANIA
CROATIA
BOSNIA AND
HERZEGOVINA

SPAIN GEORGIA

AZERBAIJAN

TURKMENISTAN KYRGYZSTAN

TÜRKİYE

ALGERIA
KUWAIT
TÜRKİYE
OMAN
ALGERIA
AMERICA
AZERBAIJAN
ETHIOPIA
ETHIOPIA
UGANDA

FRANCE
GEORGIA
HUNGARY
KAZKAHSTAN KUWAIT
KYRGYZSTAN
OMAN
POLAND
ROMANIA
RUSSIA
SPAIN
TURKMENISTAN
BOSNIA AND HERZEGOVINA
CROATIA
UGANDA
 polygonmach
Asphalt Concrete Crusher

CONCRETE
PLANTS

A STATIONARY CONCRETE PLANTS

B MOBILE CONCRETE PLANTS

C COMPACT CONCRETE BATCHING PLANT

D POLYGONMACH CONCRETE MIXERS

E BOLTED TYPE SILO

F PRE FEEDING CONVEYOR

8 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 9
 polygonmach
Asphalt Concrete Crusher

STATIONARY

CONCRETE PLANTS
Production capacity of our Stationary Type Concrete Batching Plants are classified as 30, 60, 100, 120,
160, 200 and 240 m3/h. As per customer needs and capacity requirements, two sets of mixers can be
used at the same time in one concrete plant.We may design what you need, we have got unlimited
design capability.

Twin Shaft Mixers, Single Shaft Mixers, Planetary Mixers and Pan Mixers are the mixer types that are
used in our Stationary Type Concrete Mixing Plants according to the desired concrete type to be
produced.

Our Stationary Concrete Batching Plants are equipped with high technology control systems
that include premium quality and made in Europe, SIEMENS and SCHNEIDER brands electronic
components and PLC module. All units of the plant are controlled through an advanced software
which has sophisticated features and user friendly interface. For urgent cases, manual control panel
is also present.

Our Stationary Type Concrete Mixing Plants are equipped with

quality
production
different sizes of cement silos according to production capacity and
application purposes. From 30 to 5.000 tonnes capacity cement
silos can be used in our Stationary Concrete Plants. Cement silos
up to 50 tonnes capacity are manufactured as bolted and welded
type. Silos having capacity above 50 tonnes are preferred as bolted
type for easy transport. Our cement silos are equipped with air filter
against dust, pressure relief (safety) valve, level indicators, butterfly
valves and air nozzles.

Our company knows very well that the climate conditions have
major affects on the quality of concrete. While Stationary Concrete
batching plants in cold-climate regions such as Russia, Kazakhistan,
Ukraine, Northern Europe etc. are being heated by hot vapor
generators and insulated panels, the concrete water to be used in
concrete plants in hot-regions such as middle east, GCC or Africa
countries is cooled by chillers.

Aggregate pre-feeding systems are our alternative solutions to the

loading ramps which are necessary for charging the hoppers by
loaders. In case of using aggregate pre-feeding systems, requirement
of loading ramp is removed.

Different layouts and site plans for Stationary Concrete Plants are
applied according to the conditions of the area where the concrete
plant is to be installed.

10 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 11
 polygonmach
Asphalt Concrete Crusher

BATCH TYPE CONCRETE

STATIONARY TYPES
PLANT
PSC PSC
MODEL PSC 35 PSC 60 PSC 100 PSC 120 PSC 160
200 240

MIXER FEED TYPE SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor Conveyor

MIXER FEED CAPACITY (m³/hr) 35 m³ 60 m³ 105 m³ 120 m³ 160 m³ 200 m³ 240 m³

PT PT PT PT
MIXER MODEL PS 500 PP 750 PS 500 PP 750 PS 1000 PP 1500-1000 PT1000 PS 2000 PS 2000 PT 2000 PT 2000
3000 4000 5000 6000

MIXER TYPE SINGLE PLANET SINGLE PLANET SINGLE PLANET TWIN SINGLE TWIN TWIN

MIXER DRY VOLUME (Lt) 750 1500 3000 4500 6000 7500 9000

MIXER CONCRETE VOLUME (Lt) 500 1000 2000 3000 4000 5000 6000

MIXER POWER (kW) 18,5 37 - - - - -

AGGREGATE BUNKER BIN QTY (Ad) 1-2-3-4-5-6-7-8

WEIGHING CONVEYOR AGGREGATE 1000-1500-2000-2500-3000-3500-4000-4500-5000-6000-7000-8000-10000-12000-

WEIGHING CAPACITY (kg) 14000-16000
WEIGHING CONVEYOR MOTOR
4-5-7,5-15-18,5-22
POWER (kW)

CEMENT WEIGHING CAPACITY (Lt) 300 500 1250 1800 2500 3000 3500

WATER WEIGHING CAPACITY (Lt) 180 300 500 1000 1250 1500 1750

ADDITIVE WEIGHING CAPACITY (Lt) 15 15 15 50 50 50 50

BELT CONVEYOR WIDHT(mm) 600-800-1000-1200-1400

BELT CONVEYOR LENGHT (m) 4-5-6-7-8-9-10-11-12-13-14-15-16-17-18--.........50

BELT CONVEYOR POWER (kW) 4-5-7,5-15-18,5-22-30-37-45

BUCKET CAPACITY (m³) 750 750 - - - - - - 1500 - 3000 - 3000 - - - - -

BUCKET POWER (kW) 7,5 7,5 - - - - - - 15 - 30 - 30 - - - - -

FEEDER BELT CONVEYOR CAPACITY

10-15
(m³)

FEEDER BELT WIDHT(mm) 800-1000-1200

FEEDER BELT LENGHT (m) 4-5-6-7-8-9-10-11-12-13-14-15-16-17-18--.........50

FEEDER BELT POWER (kW) 4-5-7,5-15-18,5-22-30-37-45

SILO CAPACITY (ton) 25-50-75-100-150-200-250-............1000

12 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 13
 polygonmach
Asphalt Concrete Crusher

Before the Mobile Concrete Plants, construction companies were providing concrete from ready-mixed
concrete companies if there is any near the project area, or they were establishing a Stationary Concrete Plant
MOBİLE for their project. However, in some countries and for some projects, this procurement way increased the costs
of the construction companies as well as caused them not to supply high-quality concrete on time.

CONCRETE PLANTS Various types of Mobile Concrete Plants offer appropriate solutions for any projects, allowing all construction
companies to be more independent and more flexible regarding the concrete production for their projects.

An aggregate hopper where the aggregate is stored, an aggregate weighing conveyor on which the aggregate
is weighed, a cement-weighing scale, a water-weighing scale, a chemical-weighing scale and a concrete mixer
Mobile Plants consist of Mobile Concrete mixers are designed to be mobile and by this way are for mixing all these materials homogeneously and quickly are placed on the main unit.
installed on towable chassis with wheels for maximum mobility and quick setup. Mobile Batching
Plants are best solution for temporary construction sites or construction projects where the Axles and wheels are placed on the back of the main unit. The truck tractor can be attached to the king pin
equipment would only be needed for specific and limited appliance area of the projects. Mobile located at the front of the main unit and can transport the main unit.
Concrete Plants can be easily installed and dissassmblied and additionally necessate very minimal
preparation or set up before using it. The European motorways standards are also taken into consideration to determine external dimensions
when designing the Mobile Concrete Plant; thus, the unit is suitable for transportation to distant countries
Being used at almost all construction projects, concrete is now produced at concrete plants with by road with a special permit. The mobile plant can be easily shipped to any countries by means of maritime
delicate scaling and high mixing possibility. Aggregate, cement, water and additives are scaled with transport. The main unit is shipped as an open load but other units are easily placed inside the container.
high precision at weighing scales as per the concrete recipes assessed as per previous laboratory
tests and are mixed homogeneously by high efficiency fast concrete mixers to produce high quality Other units required for the Mobile Concrete Plant, i.e. cement silo, cement conveyor, cement silo filter and
concrete. aggregate pre-feeding system, can be transported with standard trucks or containers. In Mobile Concrete
Plants, aggregate hoppers are generally square type hoppers where two aggregate chambers are placed on
one side and the other two aggregate chambers on the opposite side.

A Mobile Concrete Plant consists of the same units as in a Stationary Concrete Plant, where these
units are fixed on a chassis with axles and wheels. When this chassis is towed by a tractor, the Mobile
Concrete Plant can easily be transported to other locations.

Due to its robust structure, Mobile Concrete Plant with 2 complete sets of screw conveyors, filters
and other silo equipment can be transported with the help of only one single trailer truck.

When compared to Stationary Concrete Plant, Mobile Concrete Plant offer the following advantages
to its users:

1. Easier to transport. The main unit of a Mobile Concrete Plant can be transported by a truck tractor.
2. Faster and easier installation, disassembling and translocating. Flexibility.
3. Less installation space. Installable within the project area.
4. Less concrete foundation requirement. Installable on a flat concrete floor.
5. Easier installation permission. In some cases, no permission is required.

The above mentioned advantages allow project-based construction companies to have great
flexibility and to make significant savings in their total costs. Mobile Concrete Plants are mostly
preferred by construction companies for their project-based works.

Mobile Concrete Plants are the product of a sophisticated engineering work. All units are placed in a
smaller area through aesthetic design. They are also preferred by ready mixed concrete companies
for major construction projects to which they supply concrete, by establishing a Mobile Concrete
Plant within the area of a project to make concrete production only for that project.

14 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 15
 polygonmach
Asphalt Concrete Crusher

Aggregate hopper can be filled through a concrete/steel aggregate loading ramp or more effectively through
Aggregate Pre-Feeding System. There are two types of Aggregate Pre-Feeding System. BATCH TYPE ASPHALT PLANT MOBILE TYPES
MODEL PMA 80 PMA 100/120 PMA 160
COLD FEED SYSTEM
1- Compact Aggregate Pre-Feeding System ( Can be shipped via a Truck or Container ) Cold Feed System 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12
2- Mobile Aggregate Pre-Feeding System ( Just like the Mobil main unit, axles and wheels are placed at the Feeder Belt (kW) 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5
back and it can be transported by a truck tractor ) Collection Conveyor (kW) 7.5 7.5 7.5
İnclined Conveyor (kW) 5.5 5.5 5.5
DRYER DRUM
In high capacity Mobile Concrete Plants, four chamber linear type ( in-line type ) aggregate hoppers are used.
Feeder Belt (kW) 3 4 5,5
Polygonmach Mobile Plant Equipment necessary for the operation of the batch plant is installed on the main
Drum Motor 4x5.5 4x7,5 4x11
chassis and is being transported on it. DUST COLLECTION SYSTEM
Nominal Capacity (Nm³/h) 28000 30000 44000
The electricity cabling and water and pneumatic system piping on Mobile Concrete Plants are generally Raw Gas Dust Load, Max. (g/m³) <250 <250 <250
installed during the production of the plant at the factory. This allows to save considerable time at the place of Filter Design for Operating Temp.(°C) 110 110 110
installation and shortens the installation time of the Mobile Plant. A Stationary Concrete Plant with medium Number off Filter Bags (Quantity) 200 296 300
capacity can be installed in 14-21 days, whereas the Mobile Concrete Plant can be installed in 7-9 days. Area of Filter Material (m²) 460 490 640
Fine Filler Screws (unit x kW) 2x5,5 2x5,5 2x5,5
A thin and flat concrete basement is usually enough for Mobile Concrete Plants. There is no need for concrete İnsulation (mm) 50 50 50
foundations with a certain height as required for Stationary Concrete Plants. This provides the user with a HOT ELEVATOR SYSTEM
Feed Capacity (tph) 80 120 160
significant advantage in terms of concrete foundation costs that should be borne for each installation.
Main Drive (kw) 15 15 22
Speed Drive (m/s) 1,25 1,25 1,25
Mobile Concrete Plants are equipped with weighing conveyors and weighing hoppers of high weighing
SCREEN
precision. All concrete production process is carried out with a fully automatic and computerized PLC control Number of Screen Decks 5 5 5
system. With a SCADA based concrete production software, concrete can be produced in accordance with the Screen Capacity 0-4 mm (tph) 80 100 160
concrete recipe, and all parameters can be controlled and recorded. The concrete mixer with high weighing Drive Power (kw) 2x4 2x5,5 2X7,6
precision and high technology directly affects the quality of concrete. Total Screen Area (m²) 12 12 23
HOT BIN SECTION
Bins 5 bins 5 bins 5 bins
NO CRANES NEEDED Total Capacity (kg) 16000 16000 16000
Temperature Probe 1/sand bin 1/sand bin 1/sand bin
HYDRAULIC SELF ERECTING MOBILE CONCRETE BATCHING PLANTS İnsulation (mm) 100 mm 100 100
MIXING AND WEIGHING SECTION
The Polygonmach introduces the most user friendly and mobile self-erecting concrete batch plant on the Mixer Capacity (kg) 1000 1250 2000
market. No longer does your company have crane costs, extra load costs, and labor costs for concrete batching Drive Power (kw) 2x15 2x18,5 2x22
Revolution Speed (rpm) 52 52 52
plant erection.
Mineral Weigh Hopper Capacity (kg) 1000 1200 2000
Number of Load Cell Mineral Weighing 4 4 4
Filler Weigh Capacity (kg) 100 150 200
Filler İnlet Screw (kw) 3 3 3
Number of Load Cell Filler Weighing 3 3 3
Bitumen Weigh Capacity (kg) 100 150 200
Number of Load Cells bitumen weighing 3 3 3
İnsulation (mm) 50 50 50
MIXED METARIAL STORAGE SILO
Wall Thickness 6 6 6
İnsulation (mm) 100 100 100
Skip Capacity (kg) --optional 2000 2000 2000
Skip Drive(kw)--optional 3 3 3
Feed Capacity (tph) 200 200 200
FILLER FEED SYSTEM
Reclaimed Filler Silo (m³) 30 40 40
Double Filler Elevator (tph) 40 40 40
İmported Filler Screw Conveyor (tph) 40 2x5.5 2x5.5
BITUMEN SYSTEM
Tank Capacity (m³) 40 40 40
İnsulation (mm) 50 50 50
Temperature Probe 2xpt 100 2xpt 100 2xpt 100
HYDRAULIC SELF ERECTING MOBILE CONCRETE BATCHING PLANTS Main Heating (kw) 2x15 2x15 2x15

16 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 17
 polygonmach
Asphalt Concrete Crusher

COMPACT

CONCRETE BATCHING
PLANTS
Polygonmach compact concrete batching plant is an exclusively designed model, which can
only be transported in a 1-unit side curtain truck or 40-feet OTHC container, especially when the
installation area is too narrow. Compact concrete equipment is also called containerized concrete
equipment. The capacity of our Compact Concrete Plants ranges from 35 to 100 cubic meters per
hour. Polygonmach Compact Concrete Batching Plant brings economic advantages to users due
to its easy-to-move and fast-commissioning design and the necessity of minimizing infrastructure
investment.

Polygonmach Compact Concrete Mixing Plant is designed and manufactured according to

international standards. Polygonmach Compact Concrete Batching Plant requires the lowest on-
site preparation costs. Only a flat hard surface (such as concrete) that can withstand the total load
of the factory is sufficient.

The cement silo attached to the factory has all-

steel feet, eliminating the need for customers to
build concrete frame feet. Since there are metal
ramps on both sides of the factory, the aggregate
loading ramp can be easily prepared without
building concrete walls. The transfer of aggregates
from the collection hopper to the mixer through
the collection hopper system instead of the
belt conveyor is the main factor in reducing the
application space. In addition, compared with
Stationary batching equipment, the size of the
hopper and other components has also been
more compressed. Double-shaft (double-shaft)
single-shaft, disc and planetary cone mixers (3d
concrete printing) mixers can be used in our
compact concrete plants, so they can be used for
different purposes, such as ready-mixed concrete,
dry-mixed concrete, Precast concrete production,
etc.

Polygonmach Compact Concrete Batching

Plant is equipped with high-tech control
and automation systems, including first-class
SIEMENS, SHNEIDER

18 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 19
 polygonmach
Asphalt Concrete Crusher

BATCH TYPE CONCRETE PLANT COMPACT TYPES

MODEL PCC 35 PCC 60 PCC 100

MIXER FEED TYPE SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor SKIP Conveyor

MIXER FEED CAPACITY (m³/hr) 35 m³ 60 m³ 105 m³

MIXER MODEL PS 500 PP 750 PS 500 PP 750 PS 1000 PP 1500-1000 PT 1000 PS 2000 PS 2000 PT 2000 PT 2000

MIXER TYPE SINGLE PLANET SINGLE PLANET SINGLE PLANET TWIN SINGLE TWIN

MIXER DRY VOLUME (Lt) 750 1500 300

MIXER CONCRETE VOLUME (Lt) 500 1000 2000

MIXER POWER (kW) 18,5 37 -

AGGREGATE BUNKER BIN QTY (Ad) 1-2-3-4-5-6-7-8

WEIGHING CONVEYOR AGGREGATE WEIGHING 1000-1500-2000-2500-3000-3500-4000-4500-5000-6000-7000-8000-

CAPACITY (kg) 10000-12000-14000-16000

WEIGHING CONVEYOR MOTOR POWER (kW) 4-5-7,5-15-18,5-22

CEMENT WEIGHING CAPACITY (Lt) 300 500 1250

WATER WEIGHING CAPACITY (Lt) 180 300 500

ADDITIVE WEIGHING CAPACITY (Lt) 15 15 15

BELT CONVEYOR WIDHT(mm) 600-800-1000-1200-1400

BELT CONVEYOR LENGHT (m) 4-5-6-7-8-9-10-11-12-13-14-15-16-17-18--.........50

BELT CONVEYOR POWER (kW) 4-5-7,5-15-18,5-22-30-37-45

BUCKET CAPACITY (m³) 750 750 - - - - - - 1500 - 3000 - 3000 -

BUCKET POWER (kW) 7,5 7,5 - - - - - - 15 - 30 - 30 -

FEEDER BELT CONVEYOR CAPACITY (m³) 10-15

FEEDER BELT WIDHT(mm) 800-1000-1200

FEEDER BELT LENGHT (m) 4-5-6-7-8-9-10-11-12-13-14-15-16-17-18--.........50

FEEDER BELT POWER (kW) 4-5-7,5-15-18,5-22-30-37-45

SILO CAPACITY (ton) 25-50-75-100-150-200-250-............1000

20 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 21
 polygonmach
Asphalt Concrete Crusher

POLYGONMACH BOLTED

CONCRETE MIXERS TYPE SILO

Polygonmach Mortar/ Concrete Mixers; Single Shaft, Twin Shaft and Planet-Type Models, Cone Mixers Cement silo is the type of construction machinery used for the storage of the cements required for
are produced in three different models and different capacities. The durable and long-life wearing the Concrete Batching Plants. Cement Silos are produced in different capacities according to the
plates, reinforced mixing arms and paddles, has been projected by our engineers to suit every need needs of the concrete production facilities and generally have a storage capacity of 30 to 5000 tons.
and capacity. Our mixers have a significant market share both at home and abroad with the price With high capacity and ergonomic design cement silos can be used easily for many years. Also we
advantage brought by mass production, short delivery time, quality manufacturing and spare part can manufacture bolted cement silos up to 5000 tons for special business needs. Cement silo is
supply guarantee. a necessary business tool for enterprises that need continuous cement. Different types of pet are
available, allowing the cement to flow freely when needed.

These products, which are effective in storing the cement before it is dried, can be composed in
single, double or triple containers according to their capacity. All cement fleets produced by our
company have 1 silo safety valve, 3 cement plasticizer jets and one unit of 24m2 top filter. Thanks
to these special construction machines used by many domestic and foreign companies, you can
provide the best quality service with appropriate advantages. Even in the worst weather conditions,
these cement tanks will provide easy flow and can be used for long years without wearing off.

TWINSHAFT MIXER SINGLE MIXER

PAN MIXER PLANETARY MIXER

22 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 23
 polygonmach
Asphalt Concrete Crusher

PRE FEEDING

CONVEYOR
Aggregate Pre-feeding systems are our alternative solutions to the loading ramps which are
necessary for charging the hoppers by loaders. In case of using of aggregate prefeeding conveyors
in our concrete batching plants, loading ramp construction for loaders does not require. Thus the
jobsite infrastructure investment and also oil consumption for loaders are minimized. Our Pre-
feeding systems can be used in all types of our concrete plants.

Our aggregate Prefeeding Systems are classified as Mobile and Stationary Types. Mobile systems can
be moved by only a vehicle just like our Mobile Concrete Plants.

24 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 25
 polygonmach
Asphalt Concrete Crusher

CRUSHING AND
SCREENING
PLANTS

A MOBILE CRUSHING AND SCREENING PLANTS

B STATIONARY CRUSHING AND SCREENING PLANTS

C JAW CRUSHER

D PRIMARY IMPACT CRUSHER

E SECONDARY IMPACT CRUSHER

F TERTIARY IMPACT CRUSHER

G CONE CRUSHERS

H VERTICAL SHAFT IMPACT CRUSHER (VSI)

I SAND AND GRAVEL WASHING SYSTEMS

26 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 27
 polygonmach
Asphalt Concrete Crusher

STATIONARY CRUSHING AND JAW

SCREENS CRUSHER
Polygonmach designs and manufactures Crushing and Screening Equipment with different Polygonmach Jaw Crushers are designed which will handle preliminary crushing technique of any
configurations and capacity values according to customer needs and preferences. The production sort of cloth from the softest limestone to the hardest granite. Polygonmach Jaw Crushers are used
capacity value of our crushing and screening equipment varies from 50 to 1.000 tph. because the first stage crushers in Stationary and Mobile Type Crushing Plants. Excessive flywheel
speeds, jaw angles, protection plates and rear blocks, high performances arised from unique
The configuration and layout of our crushing and screening equipment are defined according to geometries, reliability, power and user friendly putting mechanisms of our Jaw-Crushers provide
different standards, such as splendid operational advantages to the users. All our Jaw-Crushers are equipped with hydraulic
putting mechanisms. The hydraulic setting mechanism enables to set the jaw gap in keeping with
• Required production capacity the requested final product fraction size. Capabilities-of Polygonmach Jaw-Crushers
• The type, hardness and abrasiveness grade of the material to be crushed,
• Maximum size of feed Heavy-responsibility base frame is submerged, arc-welded, then thermally pressure relieved.
Outsized, heavy-responsibility spherical, self-aligning curler bearings.
• The size of the final score required.
Pitmans of our-Jaw-Crushers are capable of absorbe the heaviest hundreds way to its drop-solid
chrome-nickel metal casting cloth. In case of want Polygonmach Jaw-Crushers are ready with
automatic lubrication systems.

DIMENSIONS
MODEL A B C D E F
PJC-60 1.100 1.040 1.480 1.800 950 660
PJC-90 1.620 1.580 1.930 2.060 1.200 970
PJC-110 2.330 2.280 3.380 2.750 1.600 1.155
PJC-130 2.740 2.719 3.510 2.890 2.150 1.390
PJC-140 2.850 2.800 3.560 2.300 2.300 1.455

TECHNICAL SPECIFICATIONS
MODEL Jaw Opening Sizes (mm) Motor Power (kW) Flywheel Speed (rpm) Weight (kg)
PJC-60 610x380 30 330 6.000
PJC-90 900x650 75 293 11.400
PJC-110 1.100x850 132 228 33.000
PJC-130 1.300x1.000 160 210 42.500
PJC-140 1.400x1.100 200 228 52.000

Big flywheels ensuring the inertia is maintained to

crush even the hardest substances.

TECHNICAL SPECIFICATIONS
MODEL Screen Size (mm) Deck Quantity Motor Power (kW) Vibration Speed (rpm) Weight (kg)
Driven From VS 2050 UT 2.000x5.000 2-3 18,5 925-1.100 16.000
Top VS2060 UT 2.000x6.000 2-3 30 925-1.100 19.000
VS 2460 UT 2.400x6.000 3-4 30 925-1.100 22.000
Driven From VS 1650 1.600x5.000 2-3-4 15 1.000 12.000
Top VS 2050 2.000x5.000 2-3 22 1.000 15.000
VS 2060 2.000x6.000 2-3 30 1.000 17.000
VS 2460 2.400x6.000 3-4 30 1.000 19.000

28 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 29
 polygonmach
Asphalt Concrete Crusher

PRIMARY IMPACT SECONDARY IMPACT

CRUSHER CRUSHER
Polygonmach Primary Impact Crushers are excellent solutions for crushing soft and medium hard Polygonmach Secondary Impact Crushers offer high performance, cubic shape and low wearing
materials with high production capacity and cubic shaped products. The high reduction ratio costs. In addition to maximum durability, our ease of maintenance means less out of order period.
of our Primary Impact Crushers enables secondary crushing Thanks to their three-stage pandulum, Polygonmach Secondary Impact Crushers can carry out
requirements and helps maximize plant capabilities. Thanks to its primary, secondary and tertiary crushing operations.
hydraulic adjustment mechanism, adjustments and maintenance
are easy. Features of the Polygonmach Secondary Impact Crushers Impact Crushers:

Features of Polygonmach Primary Impact Crushers: • High strength open disc, anti-stress rotor.
• Thick side sheets, with manganese liners in wear areas • Large spherical roller bearings
• Large, self-aligning spherical roller bearings • High chrome bars or Manganese Alloy Circuit Breaker
• The rotor is arc welded and then thermally relieved.
• Manganese steel wheel bars • Rear doors provide access to circuit breaker plate cover pins
• Large inlet feed opening with chain curtains to protect against • Two hydraulic cylinders to open the body
kickback • High reduction ratio
• High reduction ratio
• Unobstructed discharge openings • Large outlet opening
• Adjustable cutter bar for easy control of product size • Hydraulic adjustment system allows the crusher plate to be opened during crushing

DIMENSIONS (mm) DIMENSIONS (mm)

PPIC- PPIC- PPIC- PPIC- PSIC- PSIC- PSIC- PSIC- PSIC-1108 PSIC-1112 PSIC-1312 PSIC-1316 PSIC-1320
1108 1112 1312 1316 1320 1716 1720 1724
A 2380 2380 2824 2824 2824
A 2320 2320 2770 2770 2770 3820 3820 3820
B 2210 2210 2629 2629 2629
B 2500 2500 2973 2973 2973 4671 4671 4671
C 2400 2400 2850 2850 2850
C 2400 2400 2850 2850 2850 3550 3960 4370
D 1590 2000 2000 2410 2820
D 1590 2000 2000 2410 2820 2610 3020 3430
E 3365 3365 4006 4006 4006
E 3955 3955 3954 3954 3954 6250 6250 6250
F 2510 2510 2986 2986 2986
F 2860 2860 3402 3402 3402 4711 4711 4711
G 655 655 780 780 780
G 655 655 780 780 780 895 895 895
H 1800 1800 2144 2144 2144
H 3370 3370 4010 4010 4010 5150 5150 5150
I 475 475 565 565 565
I 1150 1150 1366 1366 1366 2140 2140 2140
J 900 1320 1240 1660 2080
J 1075 1075 1280 1280 1280 1790 1790 1790
K 1024 1024 1219 1219 1219 1550 1550 1550
L 830 1240 1240 1660 2080 1660 2080 2490
M 1500 2000 3000 3000 3000 3000 3600 3600

TECHNICAL SPECIFICATIONS
MODEL Rotor Rotor Length Max Feeding Size Motor Power Maksimum Rotor Capacity Weight
Dimensions (mm) (mm) (kW) Round (rpm) (Ton/Hour) (kg)
(mm) TECHNICAL SPECIFICATIONS
PPIC-1108 1110 800 500 110-132 615 90-180 11500
MODEL Rotor Rotor Max Feeding Motor Maksimum Rotor Capacity Weight (kg)
PPIC-1112 1110 1200 800 132-160 615 150-320 16500 Dimensions Length Size (mm) Power (kW) Round (rpm) (Ton/Hour)
PPIC-1312 1310 1200 800 160-200 520 220-350 22700 (mm) (mm) 2 Pandulum 3 Pandulum
PPIC-1316 1310 1600 900 200-250 520 250-500 26600 PSIC-1108 1110 800 250 110-132 790 70-150 13900 14400
PPIC-1320 1310 2000 900 250-315 520 300-600 31600 PSIC-1112 1110 1200 250 132-160 790 120-220 16500 16900
PPIC-1716 1710 1600 1100 2x200 - 2x250 400 400-700 41700 PSIC-1312 1310 1200 300 160-200 670 160-300 19600 20100
PPIC-1720 1710 2000 1300 2x250 - 2x315 400 500-900 48800 PSIC-1316 1310 1600 300 200-250 670 200-390 23200 24100
PPIC-1724 1710 2400 1300 2x315 - 2x400 400 800-1500 56500 PSIC-1320 1310 2000 300 250-315 670 250-450 27300 28400

30 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 31
 polygonmach
Asphalt Concrete Crusher

TERTIARY IMPACT CONE

CRUSHER CRUSHERS
The Polygonmach Tertiary Impact Crusher is ideal for crushing medium hard, non-abrasive materials As Polygonmach, we prefer and use global recognised, Cone Crushers such as metso, Sandvik and
up to a cubic, well-calibrated product size of 0 to 5mm (60% pass) in a single pass. Due to its added Local Ones. Polygonmach offers Cone Crushers in our Stationary and Mobile Crushing Plants. This
control over larger product sizes and high reduction ratios, it can operate effectively in a closed enables us to our customers in terms of operation, maintenance and spare part locating from any
loop on smaller product fractions. The hydraulic opening mechanism helps users to easily perform market without problems.
maintenance and adjustment operations.

Features of Polygonmach Tertiary Impact Crushers:

• High reduction ratio

• Cubic product with high crushing rate SIZE HP100 HP200 HP300 HP400 HP500 HP800

• Selective crushing by speed and cutting deck adjustment Crusher Complete 5.400kg 11.900 10.400 kg 22.960 15.810 kg 33.490 23.000 kg 50.600 33.150 kg 73.000 68.650 kg 151.200
Lbs Lbs Lbs Lbs Lbs Lbs
• Interchangeable wear parts Bowl, Bowl Liner, Adj, Cap, 1.320 kg 2.910 2.680 kg 5.915 3.525 kg 7.765 4.800 kg 10.575 7.200 kg 15.800 17.350 kg 38.220
Hopper Lbs Lbs Lbs Lbs Lbs Lbs
• Hydraulic adjustment and opening mechanism
Head Mantie and Feed Plate 600 kg 1.325 1.200 kg 2.650 2.060 kg 4.550 3.240 kg 7.130 5.120 kg 11.280 10.800 kg 23.790
Lbs Lbs Lbs Lbs Lbs Lbs
Maxium Recommend Power 90 kW 125 HP 132 kW 200 HP 200 kW 300 HP 315 kW 400 HP 355 kW 500 HP 600 kW 800 HP

Countershaft Speed-rpm 750-1200 750-1200 700-1200 700-1000 700-950 700-950

MODEL Rotor Dimension (mm) Capacity (TPH) Speed (RPM) Motor Power (kW) Weight (kg)
PTC-1105 1100x500 80-100 740-900 160 10.000
PTC-1110 1100x1000 100-200 740-900 250 16.000
PTC-1115 1100x1500 200-250 740-900 315 19.000
PTC-1318 1300x1800 300-350 645 500 33.000
PTC-15 1400x860 80-140 740-900 160 15.500
PTC-16 1400x1200 120-160 740-900 250 21.000

32 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 33
 polygonmach
Asphalt Concrete Crusher

VERTICAL SHAFT IMPACT

CRUSHER (VSI)
Polygonmach Vertical Shaft Impact Crushers are also known as Sandmaking Machines and are used
as Tertiary Stage Crusher to achieve high ratio of fine materials and give cubic shape to products
which pass through Secondary Crushers. All types of materials, especially hard stones such as basalt
and granite up to size 45mm which are crushed by Secondary Crushers, are fed to Vertical Shaft
Impact Crushers. Polygonmach has got close rotor (VSI700-800-900), open rotor (VSI1000)

TECHNICAL SPECIFICATIONS
MODEL Rotor Max Motor Power Capacity (Ton/Hour)
Diameter Feeding (kW)
(mm) Size (mm) 45 m/s 52 m/s 58 m/s 60 m/s

VSI 900-OR 975 90 2x200 300 250 - -

VSI 900-CR 900 45 2x185 450 375 320 300
VSI 800-CR 900 40 2x160 250 230 205 190
VSI 700-CR 700 35 115-132 90 85 70 65

Characteristics of Polygonmach VSI Crushers

• Four interchangeable crushing chambers allow modification of material type and product
specifications
• Variable speed impeller or rotor allows modification of material type and product specifications
• High reduction ratio
• Large symmetrical power box
• Four interchangeable crushing chambers allow for modification of feed size and tonnage
requirements
• Variable speed impeller or rotor allows for changes in feed size and tonnage requirements
• Optional lid lifter and anvil replacement system
• ARS and patented removable top bowl make it easy to reposition the anvil ring and individual
anvil replacement
• High chrome wheel shoes and anvils, or rock protected rotor and material build-up shelves
• Heavy-duty roller bearings
• Automatic oil lubrication system

34 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 35
 polygonmach
Asphalt Concrete Crusher

MOBILE SCREENING AND

CRUSHING PLANTS
MOBILE HARD STONE CRUSHING PLANTS
Polygonmach Mobile Hard is a perfect solution for crushing very hard rocks with high abrasiveness
and Silica (SiO2) ratio such as granite, basalt, gabbro etc.

MOBILE JAW AND IMPACT CRUSHERS

Mobile Jaw and Impact Crushers is a specific but also the most commonly produced member
Polygonmach Mobile Crushing Plants range.

MOBILE LIMESTONE CRUSHING PLANTS

Polygonmach Mobile Limestone Plants are a special type of Mobile Crusher which are generally
preferred for crushing of relatively softer stones such as limestone.

MOBILE SAND MAKING PLANTS

Polygonmach manufactures different types and sizes of Mobile Sand Making Plants.

36 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 37
 polygonmach
Asphalt Concrete Crusher
MOBILE SCREENING TECHNICAL SPECIFICATION MOBILE SCREENING TECHNICAL SPECIFICATION
AND CRUSHING AND CRUSHING
PLANTS PLANTS
Mobile Jaw and Cone Crusher Production Capacity 60-80 tph Mobile Sand Maker Plants Between 0-5 mm granul size with excellent cubic shape.
1-PMCC1 Maximum Feeding Size 550 x 300 mm PMSV feeded the system directly with natural stone which is not bigger than 35 mm.
Feeding Height 3.8 meters Production Capacity: 100-250 tph
Main Configuration: Primary Jaw Secondary Cone 3 Decks Screen Maximum Feeding Size: 35-50 mm
Total Motor Power 220 kW Feeding Height: 3.8 meters
Electric Generator Requirement 300 kVA Main Configuration: VSI Crusher Vibrating Screen
Weight of the plant44 Tonnes Total Motor Power: 185-385 kW
Sizes of the plant 116 (L) x 3.2 (W) x 4.2 (L) meters Electric Generator Requirement: 400 kVA
Operated by just a tablet controller. Weight of the plant: 28 Tonnes
Mobile Jaw and Cone Crush- Production Capacity120-150 tph Sizes of the plant:14(L) x 3 (W) x 14.2(L) meters​
er-1 PMCC2 Maximum Feeding Size 850 x 600 mm Chassis TypeSingle chassis on wheels, equipped with hydraulic opening legs.
Feeding Height4.2 meters Production capacity differs between 100 to 250 tph In addition to 0-5 mm sand.
Main Configuration Primary Jaw Secondary Cone 3 Decks Screen Feeding Hopper with vibrating feeder
Total Motor Power350 kW VSI 700-800-900 CR Closed Rotor Vertical Shaft Impact Crusher
Electric Generator Requirement550 kVA Feeding Conveyors
Weight of the plant56 Tons Vibrating Screen with 3 decks
Sizes of the plant18 (L) x 3.2 (W) x 4.2 (H) meters Feedback Conveyor
Production capacity: between 120-150 tph. Max.feeding size is 850x600mm. Stockpile Conveyors.
Operated by just a tablet controller. Mobile chassis with hydraulic legs
Mobile Jaw and Cone Crusher 1st chassis: Automation System with PLC and remote controller
3 PMCC3 Feeding Hopper with vibrating feeder Dust Removing System
PJC-110 Primary Jaw Crusher Electric Generator Set (Optional)
By-pass conveyor (for extraction of soil) Mobile Sand Maker Plants Production Capacity: 80-250 tph
Feeding Conveyor PMST Maximum Feeding Size: 80-180mm
Wheeled mobile chassis with hydraulic legs Feeding Height: 3.8 meters
Dust Removing System Main Configuration: Tertiary Impactor 3 Decks Screen
2nd frame: Total Motor Power: 220-320 kW
Cone Crusher, METSO HP 300 or equivalent Electric Generator Requirement: 550-850 kVA
Vibrating Screen with 3 or 4 decks Weight of the plant: 36 Tonnes
Feedback Conveyor from vibrating screen to cone crusher Sizes of the plant: 15(L) x 3.2(W) x 4.2(L) meters
Fold-up type Stockpile Conveyors Chassis TypeSingle chassis on wheels, equipped with hydraulic opening legs.
Wheeled mobile chassis with hydraulic legs Different hardness levels such as granite, basalt, dolomite, gabbro, limestone etc.
Automation System with PLC and remote controller for whole system Production capacity differs between 80 to 135 tph. In addition to 0-5 mm sand.
Dust Removing System Feeding Hopper with vibrating feeder
Diesel Electric Generator Set (Optional Application) PTC-1210-12-15 Tertiary Impact Crusher
Production Capacity 250-300 tph Feeding Conveyors
Maximum Feeding Size 1.050 x 800 mm Vibrating Screen with 3 decks
Feeding Height 4.5 meters Feedback Conveyor
Main Configuration Primary Jaw Secondary Cone 3 Decks Screen Stockpile Conveyors
Total Motor Power500 kW Mobile chassis with hydraulic legs
Electric Generator Requirement700 kVA Automation System with PLC and remote controller
Weight of the plant80 Tonnes, Total of double chassis Dust Removing System
Sizes of the plant1st chassis: 10 (L) x 3.2 (W) x 4.5 (H) meters Electric Generator Set (Optional)
2nd chassis: 16 (L) x 3.2 (W) x 4.5 (H) meters Mobile Lime Stone Crusher Production Capacity: 150-200 tph
Mobile Crushing Plant PMJI Middle hardness grade such as limestone, riverstone, dolomite etc. PPI Maximum Feeding Size: 850 x 850 mm
Production Capacity: 60-200 tph Feeding Height: 4.2 meters
Maximum Feeding Size: 550 x 300, 850x650, 1100x850 mm Main Configuration: Primary Impactor 3 Decks Screen
Feeding Height: 3.8 meters Total Motor Power: 320380 kW
Main Configuration: 1. Jaw 2. Impactor or 3. Impactor 3 Decks Screen Electric Generator Requirement: 850 kVA
Total Motor Power: 230 kW Weight of the plant: 49-59 Tonnes
Electric Generator Requirement: 350 kVA Sizes of the plant: 15(L) x 3.2(W) x 4.2(H) meters
Weight of the plant: 46 Tonnes Chassis Type: Single chassis on wheels, equipped with hydraulic opening legs.
Sizes of the plant: 16(L) x 3.2(W) x 4.2(L) meters Feeding Hopper with vibrating feeder
Single chassis on wheels, equipped with hydraulic opening legs. PPI-1412-1414 Primary Impact Crusher
Feeding Hopper with vibrating feeder By-pass conveyor (for extraction of soil)
PJC-60 Primary Jaw Crusher Feeding Conveyor between primary impact crusher and vibrating screen
PSI-1210-12-15 Secondary Impactor or PTC-1275-100-150 3 Impact Crusher Vibrating Screen with 3 or 4 decks
By-pass conveyor (for extraction of soil) Feedback Conveyor from vibrating screen to impact crusher
Feeding Conveyor between jaw crusher and vibrating screen Fold-up type Stockpile Conveyors
Vibrating Screen with 3 decks Wheeled mobile chassis with hydraulic legs
Feedback Conveyor from vibrating screen to tertiary impact crusher Automation System with PLC and remote controller
Fold-up type Stockpile Conveyors Dust Removing System
Wheeled mobile chassis with hydraulic legs Diesel Electric Generator Set (Optional Application)
Automation System with PLC and remote controller Production capacity: between 150 to 300 tph. Max.feeding size is 850 x 850 mm.
Dust Removing System
Diesel Electric Generator Set (Optional Application)

38 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 39
 polygonmach
Asphalt Concrete Crusher

COARSE MATERIAL WASHER

SAND AND GRAVEL

WASHING SYSTEMS
LOG WASHER BUCKET WASHER-DEWATERER

TECHNICAL SPECIFICATIONS
MODEL Size (Dia X L Machine Max Water
Power Capacity Speed
mmxmm) Weight Material Consumption
mm rpm
kg kW hp mtph stph lpm cmh
PLW3630 900x9000 19,500 75 90 110 50-125 55-138 1,890 113 16-32
PLW3635 900x11,000 22,800 75 110 110 50-125 55-138 1,890 113 16-32
PLW4430 1,000x8,800 27,500 102 110 160 75-175 83-193 2,840 170 13-26
PLW4435 1,000x11,00 31,950 102 160 160 75-175 83-198 2,840 170 13-26

TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS

DEWATERING SCREEN AND HYDROCYCLON
MODEL Dimension Motor /rpm Weight EL Motor Capacity Bucket Wheel Wheel Number
(kg) Power (kW) (m3/h) Size Speed Diameter of
PLW-2050 2000x5000 37,5/1500 9000 (mm) (rpm) (mm) Buckets

PLW-2060 2000x6000 45/1500 12000 PKY-80 5,5 80-90 800x550 2,5 3.000 40

PLW-2070 2000x7000 2x55/1500 18500 PKY-100 7,5 1000x550 1000x550 2,5 3.000 40

SCREW WASHER

TECHNICAL SPECIFICATIONS
MODEL Size (Dia Machine Max Water
Power Capacity Speed
mmxmm) Weight Material Consumption
mm rpm
kg lbs kW hp mtph stph lpm cmh
PSW9060 900x6000 6,4520 14,130 10 11 15 23-91 25-100 2,275 164 10-21 TECHNICAL SPECIFICATIONS
PSW1110 1100x10000 10,190 22,420 10 18 25 36-159 40-175 6,518 391 8-17
MODEL PI IC70 PI IC 100 PI IC 150 PI IC 2200 PI IC 2500
PSW1410 1400x10000 14,530 31,970 10 30 40 64-249 70-275 7,321 475 7-14
PSW1610 1600x10000 18,570 40,860 10 45 60 91-363 100-400 9,816 589 5-11 Maximum Capacity (mtph) 70 100 150 200 250
PTSW9070 900x7000 11,300 24,860 10 11x 15x2 45-180 50-200 4,737 284 10-21 Water Rewuirenment (m3/h) 140-250 200-350 300-450 600 750
PTSW1110 1100x10000 18,860 41,490 10 18 25x2 72-318 80-350 10,612 636 8-17 Cyclone Diameter (mm) 500 660 2x500 2x660 2x660
PTSW1410 1400x10000 25,610 56,340 10 30x 40x2 128-498 140-550 14,023 841 7-14 Screen Motor Power (kW) 2x3,6 2x7,5 2x7,5 2x9 2x9
PTSW1414 1400x14000 41,930 92,250 10 55x 60x2 182-726 200-800 16,581 994 5-11 Dewatering Screen Size (mm) 1200x2400 1800x2400 1800x2400 1800x4000 1800x4000
PTSW1814 1800x14000 53,830 118,430 10 55x 75x2 215-862 237-950 19,101 1,145 5-11 Pump Size (inch) 8” /6” 8” /6” 10” /8” 12” /10”

40 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 41
 polygonmach
Asphalt Concrete Crusher

ASPHALT
PLANTS

A STATIONARY ASPHALT PLANTS

B MOBILE ASPHALT PLANTS

C BARREL HEATERS

D BITUM EMULSIYON PLANT

E POLYMER MODIFICATION PLANT

42 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 43
 polygonmach
Asphalt Concrete Crusher

STATIONARY

ASPHALT PLANTS
Polygonmach can produce Mobile or Stationary Asphalt Plant with capacities of 60-240 tons/ hour.
High quality Asphalt Plant are produced with experienced staff.
Polygonmach Batch Mix Asphalt Plants Advantages:

• Optimum price, high performance

• Precision weighing and high quality blend
• High efficiency rotary dryer and burner
• Easy Maintenance
• 7-24 after sale support
• Possibility of Asphalt Mixing Plant spare parts at reasonable prices
• Operator friendly Asphalt Plant automation system
• Easy assembly and disassembly possibility
• Products suitable for different Asphalt Production (mastic asphalt, colored asphalt, recycling
• Aggregates are typically moved from the stockpiles to the cold feed bin using a front-end loader.
• Cold feed bins are used to dosage the different aggregates used in the mix to the drying drum.

SOME SPARE PARTS; FEATURES;

• Screen surface area varies according to asphalt

• Elevator chain and elevator bucket plant capacity
• Filter bags • Dust-proof design
• Drier ring and drums • Front maintenance cover opening through
• Mixer arm and paddles pneumatic system
• Valves – Pistons – Switches • Easy changeable screen mesh
• Asphalt and hot oil valves • 4-5-6 types of screen fractions
• Asphalt and hot oil pumps
• Springs and valves
• Heater cables

The Polygonmach Asphalt Plant screen

the aggregate in a perfect precision
thanks to its low slope and special
screen mesh formation.

44 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 45
 polygonmach
Asphalt Concrete Crusher

• Thanks to its functional design, it facilitates transportation and installation. Attachments have
bolted design.
• Thanks to its high strength silo casing and twisted body undergoes no change in shape under
load.
• Thanks to the frequency-controlled dosing bands, each material can be supplied in any desired
rate.
• The flame size of the dryer burner can be controlled automatically with the measurement sensor
(optional)

MIXER

Polygon asphalt plant mixer provides long wear parts life and homogeneous blend.
Features;
• Heavy duty group high quality reducer.
• Heat and abrasion resistant inner liners
• Long life arms and paddles
• Double-valved discharge system
• Discharge valve with external resistance heating

FILTER SYSTEM

Polygon-asphalt plant filter system separates the gas and dust generated during asphalt
production. The decomposed filler dust can be used in mixture if desired.

Features;
• Input and output temperature measurement
• Clean air valve to protect bags from burns
• Nomex filter bags with vertical casette
• Dust-proof design
• Easy bag changing
• Reverse air flow bag cleaning system
• Insulation suitable for climate conditions and heat transfer
The dust collection system includes supporting feet for easy installation and implementation. The
filter dust collection system is perfectly tailored to the mixing plant capacity. The vertical layout-of
the filter bags guarantees maximum utilisation of the surface area with efficient filter function.

DRYER

Polygon dryer creates a maximum heat transfer surface thanks to its special wing design. With
minimum fuel consumption, it allows the removal of humidity of aggregate and heat it up to the
desired temperature.

Our Advantages;
• Dryer rollers and rings are manufactured from long-life forged steel.
• Easily interchangeable bolt-type compensation springs that distributes body load evenly
• Suitable for stainless steel insulation coating and heat transfer, rockwool covered body
• With soft starter support, operation without problem under load
• Automatically adjustable burner according to humidity and amount of aggregate (optional
• The drum tube, which is made of a thick-walled, solid steel construc- tion, achieves maximum
efficiency, very low exhaust gas temperatures and prevents temperature losses during the drying
process thanks to special fittings

AUTOMATION
Polygon machinery can meet the needs of transportation, revision, maintenance, spare parts of
every brand and type of asphalt plant and can re-produce the equipment.

46 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 47
 polygonmach
Asphalt Concrete Crusher

BATCH TYPE ASPHALT PLANT STATIONARY TYPES

MODEL PBA 80 PBA 100/120 PBA 160 PBA 240 PBA 300
COLD FEED SYSTEM
Cold Feed System 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12
Feeder Belt (kW) 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5
Collection Conveyor (kW) 7.5 7.5 7.5 7.5 7.5
İnclined Conveyor (kW) 5.5 5.5 5.5 5.5 5.5
DRYER DRUM
Feeder Belt (kW) 3 4 5,5 5,5 5,5
Drum Motor 4x5.5 4x7,5 4x11 4x15 4x22
DUST COLLECTION SYSTEM
Nominal Capacity (Nm³/h) 28000 30000 44000 58000 78000
Raw Gas Dust Load, Max. (g/m³) <250 <250 <250 <250 <250
Filter Design for Operating Temp.(°C) 110 110 110 110 110
Number off Filter Bags (Quantity) 200 296 300 384 528
Area of Filter Material (m²) 460 490 640 880 1100
Fine Filler Screws (unit x kW) 2x5,5 2x5,5 2x5,5 2x5,5 2x5,5
İnsulation (mm) 50 50 50 50 50
HOT ELEVATOR SYSTEM
Feed Capacity (tph) 80 120 160 230 300
Main Drive (kw) 15 15 22 30 37
Speed Drive (m/s) 1,25 1,25 1,25 1,25 1,25
SCREEN
Number of Screen Decks 5 5 5 5 5
Screen Capacity 0-4 mm (tph) 80 100 160 230 300
Drive Power (kw) 2x4 2x5,5 2x7,6 2x7,6 2x9.6
Total Screen Area (m²) 12 12 23 23 28
HOT BIN SECTION
Bins 5 bins 5 bins 5 bins 5 bins 5 bins
Total Capacity (kg) 16000 16000 16000 16000 16000
Temperature Probe 1/sand bin 1/sand bin 1/sand bin 1/sand bin 1/sand bin
İnsulation (mm) 100 mm 100 100 100 100
MIXING AND WEIGHING SECTION
Mixer Capacity (kg) 1000 1250 2000 3000 4000
Drive Power (kw) 2x15 2x18,5 2x22 2x37 2x55
Revolution Speed (rpm) 52 52 52 52 52
Mineral Weigh Hopper Capacity (kg) 1000 1200 2000 3000 4000
Number of Load Cell Mineral Weighing 4 4 4 4 4
Filler Weigh Capacity (kg) 100 150 200 300 400
Filler İnlet Screw (kw) 3 3 3 3 3
Number of Load Cell Filler Weighing 3 3 3 3 3
Bitumen Weigh Capacity (kg) 100 150 200 250 350
Number of Load Cells bitumen weighing 3 3 3 3 3
İnsulation (mm) 50 50 50 50 50
MIXED METARIAL STORAGE SILO
Wall Thickness 6 6 6 6 6
İnsulation (mm) 100 100 100 100 100
Skip Capacity (kg) --optional 2000 2000 2000 2000 2000
Skip Drive(kw)--optional 3 3 3 3 3
Feed Capacity (tph) 200 200 200 200 200
FILLER FEED SYSTEM
Reclaimed Filler Silo (m³) 30 40 40 40 40
Double Filler Elevator (tph) 40 40 40 40 40
İmported Filler Screw Conveyor (tph) 40 2x5.5 2x5.5 2x5.5 2x5.5
BITUMEN SYSTEM
Tank Capacity (m³) 40 40 40 40 40
İnsulation (mm) 50 50 50 50 50
Temperature Probe 2xpt 100 2xpt 100 2xpt 100 2xpt 100 2xpt 100
Main Heating (kw) 2x15 2x15 2x15 2x15 2x15

48 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 49
 polygonmach
Asphalt Concrete Crusher

MOBILE

ASPHALT PLANTS
SOME SPARE PARTS; FEATURES;

• Screen surface area varies according to asphalt

• Elevator chain and elevator bucket plant capacity
• Filter bags • Dust-proof design
• Drier ring and drums • Front maintenance cover opening through
• Mixer shoe and arms pneumatic system
Polygonmach can produce Mobile or Stationary Asphalt Plants with capacities of 60-240 tons/ hour.
• Valves – Pistons – Switches • Easy changeable screen mesh
High quality asphalt plant are produced with experienced staff.
• Asphalt and hot oil valves • 4-5-6 types of screen fractions
Polygonmach Batch Mix Asphalt Plants Advantages: • Asphalt and hot oil pumps
• Optimum price, high performance • Springs and valves
• Precision weighing and high quality blend • Heater cables
• High efficiency rotary dryer and burner
• Easy Maintenance The Polygonmach-Asphalt Plant screen
• 7-24 after sale support the aggregate in a perfect precision
• Possibility of Asphalt Mixing Plant spare parts at reasonable prices thanks to its low slope and special
• Operator friendly Asphalt Plant automation system screen mesh formation.
• Easy assembly and disassembly possibility
• Products suitable for different asphalt production (mastic asphalt, colored asphalt, recycling
• Aggregates are typically moved from the stockpiles to the cold feed bin using a front-end loader.
• Cold feed bins are used to dosage the different aggregates used in the mix to the drying drum.

50 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 51
 polygonmach
Asphalt Concrete Crusher

BATCH TYPE ASPHALT MOBİLE

PLANT TYPES
MODEL PMA 80 PMA 100/120 PMA 160
COLD FEED SYSTEM
Cold Feed System 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12 4x12 5x12 6x12 8x12
Feeder Belt (kW) 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5 4x1,5 5x1,5 6x1,5 8x1,5
Collection Conveyor (kW) 7.5 7.5 7.5
İnclined Conveyor (kW) 5.5 5.5 5.5
DRYER DRUM
Feeder Belt (kW) 3 4 5,5
Drum Motor 4x5.5 4x7,5 4x11
DUST COLLECTION SYSTEM
Nominal Capacity (Nm³/h) 28000 30000 44000
Raw Gas Dust Load, Max. (g/m³) <250 <250 <250
Filter Design for Operating Temp.(°C) 110 110 110
Number off Filter Bags (Quantity) 200 296 300
Area of Filter Material (m²) 460 490 640
Fine Filler Screws (unit x kW) 2x5,5 2x5,5 2x5,5
İnsulation (mm) 50 50 50
HOT ELEVATOR SYSTEM
Feed Capacity (tph) 80 120 160
Main Drive (kw) 15 15 22
Speed Drive (m/s) 1,25 1,25 1,25
SCREEN
Number of Screen Decks 5 5 5
Screen Capacity 0-4 mm (tph) 80 100 160
Drive Power (kw) 2x4 2x5,5 2X7,6
Total Screen Area (m²) 12 12 23
HOT BIN SECTION
Bins 5 bins 5 bins 5 bins
Total Capacity (kg) 16000 16000 16000
Temperature Probe 1/sand bin 1/sand bin 1/sand bin
İnsulation (mm) 100 mm 100 100
MIXING AND WEIGHING SECTION
Mixer Capacity (kg) 1000 1250 2000
Drive Power (kw) 2x15 2x18,5 2x22
Revolution Speed (rpm) 52 52 52
Mineral Weigh Hopper Capacity (kg) 1000 1200 2000
Number of Load Cell Mineral
4 4 4
Weighing
Filler Weigh Capacity (kg) 100 150 200
Filler İnlet Screw (kw) 3 3 3
Number of Load Cell Filler Weighing 3 3 3
Bitumen Weigh Capacity (kg) 100 150 200
Number of Load Cells bitumen
3 3 3
weighing
İnsulation (mm) 50 50 50
MIXED METARIAL STORAGE SILO
Wall Thickness 6 6 6
İnsulation (mm) 100 100 100
Skip Capacity (kg) --optional 2000 2000 2000
Skip Drive(kw)--optional 3 3 3
Feed Capacity (tph) 200 200 200
FILLER FEED SYSTEM
Reclaimed Filler Silo (m³) 30 40 40
Double Filler Elevator (tph) 40 40 40
İmported Filler Screw Conveyor
40 2x5.5 2x5.5
(tph)
BITUMEN SYSTEM
Tank Capacity (m³) 40 40 40
İnsulation (mm) 50 50 50
Temperature Probe 2xpt 100 2xpt 100 2xpt 100
Main Heating (kw) 2x15 2x15 2x15

52 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 53
 polygonmach
Asphalt Concrete Crusher

POLYMER MODIFIED BITUMEN PLANT

BARREL

HEATERS
Production capacity is in the range of 10-20 tons / hour.

Selection of high quality European or domestic brand mills.

Automatic (computerized) or manual control is provided.

Since its compact design is suitable for highways, there is no shipping problem. Thanks to its special design,
The bitumen delivery device with barrels, which is broadly it is possible to be transported by container.
used in Russia, Vital Asian Republics, Iran and Middle East
Countries, has caused the need for barrel melting centers The difference can easily be seen in terms of the ease of use of the system with short-term personnel training.
used for extracting existing bitumen. Due to being cheap It has the feature of being the most economical facility of its segment with its selection of suitable and high
and excessive great in our U.S.A., the import of bitumen quality equipment.
with barrel has began. Capabilities of bitume barrel heated
oven; Modified Hot Asphalt road (railway, airport, highway, metrobus roads, tunnels, viaducts) can respond clearly
• 30 barrel potential, to all needs.
• 5/t hour of product heating in line with hour,
• Supplying rapid heating with three chamber high- Disk space automatically adjusts itself according to production capacity. The ability to adjust disk space
potential serpentine system, prevents mistakes that can be made by staff. Already, the biggest mistake and failure in the cost of the facilities
• Smooth and rapid loading opportunity way to the is experienced during disc adjustment in the mills. Although it can be adjusted manually, the discs are not
hydraulic lifting mechanism, damaged even if manual intervention is possible thanks to the electronic protection in the milling control
• Minimal warmth loss with thick rock wool and system.
aluminum trapeze insulation.

BITUM EMULSIYON PLANTS

Our latest mill for asphalt emulsion
production expands the range of
successfully emulsifiable asphalt and
improves emulsion stability and quality.
Tests were conducted around the world
on various grades of asphalt, including
polymer modified types. The mill was
then designed to produce high quality
outputs using this wide variety of input
types.

We guarantee that during the two-year

warranty period the mill rotor and stator
will not need retooling for wear from
normal operation (as specified in the
warranty program).

54 +90 532 793 90 12 | www.polygonmach.com | [email protected] +90 532 793 90 12 | www.polygonmach.com | [email protected] 55
 OUR TARGET IS

YOUR PERFECTION

polygonmach
Asphalt Concrete Crusher

POLYGONMACH MAKİNE İŞ MAKİNALARI İHRACAT

İTHALAT SANAYİ VE TİCARET LİMİTED ŞİRKETİ

HEAD OFFICE & FACTORY:

Saray Mah. 675. Cad. No:24/4 Aksan Sanayi Sitesi
Kahramankazan / Ankara / Turkey
VD: 732 162 3454

FACTORY&HEAD OFFICE:
+90 532 793 90 12

SALES:
+90 545 642 12 56

www.polygonmach.com
[email protected]
[email protected]