CONSTRUCTION OF NEW TERMINAL (T2) AND

ASSOCIATED INFRASTRUCTURE FACILITIES

METHOD STATEMENT FOR THE CONDUITING AND

ACCESSORIES WORKS

DOC NO. : KIA-B03-L&T-E_MC-XX-MDS-0002

BANGALORE INTERNATIONAL AIRPORT

LIMITED
Construction of new terminal (T2) and associated infrastructure facilities and supply,
installation, Testing and Commissioning of Equipment and Allied Services

Revision History

Revision Date of Description of

Prepared By Checked By Reviewed By Approved By
No. Submission Revision
Alexander M KP
R1 18.03.2019 For Review K.Tamilarasan V Yegappan
Chokkanathan S Maheshwarappa

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 CONSTRUCTION OF NEW TERMINAL (T2) AND
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Alexander M KP
18.03.2019 R1 For Review K.Tamilarasan V Yegappan
Chokkanathan S Maheshwarappa
KP
19.02.2019 R0 For Review K.Tamilarasan JayaPrakash NM V Yegappan
Maheshwarappa

DATE REV. NO. SUBMITTED FOR PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

CONTRACT
LARSEN & TOUBRO B&F IC
OR

CLIENT BANGALORE INTERNATIONAL AIRPORT LTD. (BIAL)

PROJECT Construction of new terminal (T2) and associated infrastructure facilities

METHOD Name Sign Date

STATEMENT FOR
Prepared By
DOC. TITLE THE CONDUITING
AND ACCESSORIES K.Tamilarasan 18.03.2019
WORKS
KIA-B03-L&T-E_MC-XX-MDS- Alexander M 18.03.2019
DOC. No. Checked By
0002 Chokkanathan S 18.03.2019

REV. No. R1 Reviewed By V Yegappan 18.03.2019

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Approved By KP
18.03.2019
Maheshwarappa
This document is the property of L&T Construction, B&F IC, and must not be passed on to any third
person or firm not authorized by us, nor be copied/made use of in full or part by such person or firm
without our prior permission writing.

AMENDMENT SHEET

Rev. No. Revision Date Description of Changes

R0 19.02.2019 First Submission

R1 18.03.2019 Client comments incorporated

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LIST OF CONTENTS

CHAPTER TITLE PAGE NO

1 Scope 5

2 Activities 5

3 Reference 5

4 Construction Equipment’s 5

5 Responsibility & Authority 6

6 Methodology 6

7 Quality Assurance & Control 9

8 Health Safety and Environment 10

Annex A - ITP Enclosed

Annex B - Check list Enclosed

Annex C - OH&S Hazard Identification & Risk

Enclosed
Assessment

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1. SCOPE

The purpose of this procedure is to lay requirements and to establish a method to control the Conduiting
with Accessories installation activities to be carried out in the Construction of in BIAL Terminal 2 project
with reference to Approved Drawings, Technical Specifications and Standards.

2. ACTIVITIES

 Procurement of the material such as Conduit & Accessories

 Mobilization of manpower and tools & tackles
 Installation of Conduiting along with required accessories
 Witnessing the work by BIAL team

3. REFERENCE

This method statement prepared based on the following:

 Contract / Tender documents
 Approved data sheets, Manufacturer’s catalogue and recommendations
 Technical spécifications reference Clauses :
Design Specification : Volume 4 : Section C – MEPF : 5. Electrical
Construction Specification :
Volume 5 : 26 05 33 Raceways and Boxes for Electrical System
Part – 3 Execution 3.1 Installation
Approved Drawings Reference:
All GFC drawings
This approval is taken for the entire usage of Conduiting works in T2, CUP, and East Gate House
& External Utilities.
 IS Codes:
 IS: 8130 - 1984 : Conduiting works and Materials
 This is method statement need to be referred along with Document reference no:
KIA-B03-L&T-E_MC-XX-MDS-0003 (Wiring works) and
KIA-B03-L&T-E_MC-XX-MDS-0004 (Wiring devices works).

4. CONSTRUCTION EQUIPMENTS
 Portable Hand tools
 Scaffoldings / Step Ladders
 Plumb rob
 Hammer

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 Measurement tape
 Hammering machine
 Hand drilling machine
 Grinding machine
 Cut-off machine
 Electrical tool kit
 Required PPE’s : Fire Extinguishers, Safety Helmet, Safety Jacket, Safety Shoes, Leather
Hand gloves, Nose mask, Safety belts, Safety Goggles.

4.1 Personnel

S. No. Detail Nos.

1 Electrical Engineer 1
2 Site supervisor 1
3 Electrician / Fitter 1
4 Helper 2

5. RESPONSIBILITY & AUTHORITY

 Project Director is wholly responsible for all the process and he will liaison with customer for
smooth operation of the project & process as and when required.
 Project Manager is responsible to coordinate for resources; liaising with Engineering In-Charge,
planning department, execution team for smooth operation; and is responsible to ensure the
implementation of all quality & safety parameters related to the process.
 Construction Manager is responsible to carry out construction activities in proper sequence as
per GFC drawings and to organize/ confirm the availability of resources to complete the work in
time, safely and with quality
 Planning Engineer is responsible for planning the sequence of works, organizing resources &
monitoring the actual progress with respect to the planned progress.
 Site Engineer will check the availability of GFC drawings, Method statements and will be
responsible to carry out the works in proper sequence as per GFC drawings and to organize/
confirm the availability of resources to complete the work in time, safely and with quality.
 QA/QC Manager is responsible to organize the relevant inspections & tests as per ITP and
ensure quality at every stage of work.
 The EHS Manager is responsible to monitor the system compliance and identify the hazards/
deviation and appraise the concerned for to take immediate corrections & corrective actions, to
examine the risk / hazard for this particular activity and to prepare a plan to eliminate the risk
along with Risk assessment team (team includes execution engineers, EHS team and interested
parties).
6. METHODOLOGY

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6.1 Procurement of the material for the Conduiting:

 Conduits and its accessories

 Saddle supports with screws

 Junction boxes

 Couplers

 Bends

 Glands, Check nuts, Adaptors, End Plugs

6.2 Mobilization of manpower, tools & tackles

 Workers shall be mobilize with required tools and tackles for the work.

 Installation works at heights less than 1.8 meters step ladders can be used.

6.3 Storage:

 All conduits shall be stored with proper ground clearance and protection.

6.4 Work Procedure for PVC Conduiting:

 All the materials procured on site should be along with test certificates. Physical inspection should be
done for every batch of material delivered and MIR should be ensured.

 Ensure all GFC approved drawings, Schematics, DB Schedules are in place for the work area.

 Take appropriate Permits / Clearances for installation of materials and usage of machines as
required.

 Proper Scaffolding to be made ready as per safety standard.

 Marking of the points and route shall be done before start of the work.

 Wherever necessary bends or diversion may be achieved by bending using bending spring. No
heating of conduits allowed.

 Conduit pipe shall be joined using plain coupler.

 Rigid PVC conduit shall be used for concealed / Surface wirings.

 Conduit shall be installed above the bottom of reinforcement bars.

 Conduit wire fastening to the reinforcement bars at an interval of 600mm.

 Junction boxes shall be placed on either side of coupler at 300mm away from the fittings.

 For wall chasing, mark the route as per co-ordinated drawings.

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 Wall chasing to be done as per the approved drawing routing by wall chasing machine in Zig Zag
manner and use of Scrubber to remove the wall chases.

 After wall chasing install the conduits and with proper steel hooks / staples at regular intervals not
exceeding 600mm.

 Support of Exposed conduits on each side of bends and on linear spacing not to Exceed
1.50m.

 Chicken mesh shall be provided if the chasing width is more than 75mm.

 Spacing between the conduits should be maintained minimum 25mm.

 Inspection elbow or bend shall be accessible and visible.

 Conduit pipe shall be fixed by saddle supports using screws.

 Install pull wires through the conduits for pulling wires later on.

 Seal the ends of the conduits with proper PVC end caps to prevent clogging with debris. Unused
outlets of Junction boxes shall be closed with end plugs.

 Separate conduit shall be provided for sockets, lights, FAS, CCTV, Telephone and each low voltage
systems.

 Draw boxes shall be located at convenient location for easy pulling of wires.

 Every mains and sub mains shall run in independent conduits with an independent earth wire of
specified capacity along the entire length of conduit.

 Entire conduit layout shall be done such as to avoid additional junction boxes other than for outlet
points. Conduits shall be free from sharp edges and burrs. Conduits shall be laid in a neat and
organized manner as directed and approved by Client. Conduit runs shall be planned so as not to
conflict with any other services pipe, lines / ducts.

 Install conduits neatly, parallel with, or at right angles to nearby surfaces or structural
members and follow the surface contours as much as practicable.

6.5 Work Procedure for GI Conduiting (Rigid/Flexible):

 All the materials procured on site should be along with delivery challans and material test certificates.
Physical inspection should be done for every batch of material delivered and MIR should be ensured.

 Take appropriate Permits / Clearances for installation of materials and usage of machines as
required.

 Proper Scaffolding to be made ready as per safety standard.

 Before commencement of the work, respective workers shall be briefed a Tool box talk, about the
nature of work, aspects of safety and risk assessments involved considering the nature of work shall
be educated and to be strictly followed.

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 A mock up installation shall be done before any installations and appropriate approvals shall be
obtained prior starting the actual work.

 Marking of the points and rout shall be done before start of the work.

 Conduit pipe shall be joined using plain coupler.

 Junction boxes shall be placed on either side of coupler at 300mm away from the fittings.

 Spacing between the conduits should be maintained minimum 25mm and conduiting to be as per
approved GFC drawing.

 Inspection elbow or bend shall be accessible and visible.

 Install pull wires through the conduits for pulling wires later on.

 Seal the ends of the conduits with proper end caps to prevent clogging with debris.

 For GI Conduits bending machine to be used and steel couplers connector to be used for
connections.

 Conduit pipe shall be fixed by saddle supports using screws.

 GI Paint touch up will be done for the conduits if required.

 Draw boxes shall be located at convenient location for easy drawing of wires.

 Flexible GI conduits will be used for Light fixtures droppers.

 Every mains and sub mains shall run in independent conduits with an independent earth wire of
specified capacity along the entire length of conduit.

 Entire conduit layout shall be done such as to avoid additional junction boxes other than for outlet
points. Conduits shall be free from sharp edges and burrs. Conduits shall be laid in a neat and
organized manner as directed and approved by the Employer. Conduit runs shall be planned so as
not to conflict with any other services pipe, lines / ducts.

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7. QUALITY ASSURANCE AND CONTROL

The works will be carried out as per the project specification & approved project quality plan. Quality
Assurance and Quality Control will mainly involve the following:

 Follow the construction procedure as per the approved Method Statement.

 Only Approved Materials to be used
 Field Checks, Inspections & materials testing is carried out as per the approved
Inspection & Test Plan.
 Checklist for the activities & records to be maintained.
 Ensure quality requirements are made aware to site execution staff by means of Quality
Induction and/or Pep Talk.
 Training for Staff & Workers
 Maintain QA QC records as required.

8. HEALTH SAFETY AND ENVIRONMENT

The entire works will be carried out as per the guidelines established in the Project HSE Plan.
Utmost importance shall be given to safety of personnel and protection of services. It will be
ensured that the personnel involved are thoroughly aware of the Employer Safety regulations.
To achieve the above the following shall also be ensured:

 Work will commence as per safety regulations laid down in the contract specification and
project safety plan
 Proper safety harness to be used and secured, if required.
 Trained and Qualified welders only appointed for welding related works.
 Housekeeping shall be of good standard and all cut pipes and debris shall be removed.
--------------------END OF METHOD STATEMENT--------------------

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