20:07 22/12/24 Spur Gears Component Generator

Spur Gears Component Generator (Version: 2025.1 (Build 291241000, 241))

12/22/2024

Project Info (iProperties)

Guide
Design Output - Total Unit Correction
Unit Correction Distribution - Custom
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 2,3810 ul
Desired Gear Ratio iin 2,3810 ul
Module m 5,500 mm
Helix Angle β 8,5000 deg
Pressure Angle α 20,2000 deg
Center Distance aw 199,000 mm
Product Center Distance a 197,418 mm
Total Unit Correction Σx 0,2957 ul
Circular Pitch p 17,279 mm
Base Circular Pitch ptb 16,374 mm
Operating Pressure Angle αw 21,4152 deg
Tangential Pressure Angle αt 20,4059 deg
Tangential Operating Pressure Angle αtw 21,5968 deg
Base Helix Angle βb 7,9737 deg
Tangential Module mt 5,561 mm
Tangential Circular Pitch pt 17,471 mm
Contact Ratio ε 2,0850 ul
Transverse Contact Ratio εα 1,5717 ul
Overlap Ratio εβ 0,5133 ul
Limit Deviation of Axis Parallelity fx 0,0140 mm
Limit Deviation of Axis Parallelity fy 0,0070 mm

Gears
Gear 1 Gear 2

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Type of model Component Component
Number of Teeth z 21 ul 50 ul
Unit Correction x 0,0000 ul 0,2957 ul
Pitch Diameter d 116,783 mm 278,054 mm
Outside Diameter da 127,694 mm 292,217 mm
Root Diameter df 103,033 mm 267,556 mm
Base Circle Diameter db 109,454 mm 260,605 mm
Work Pitch Diameter dw 117,718 mm 280,282 mm
Facewidth b 60,000 mm 60,000 mm
Facewidth Ratio br 0,5138 ul 0,2158 ul
Addendum a* 1,0000 ul 1,0000 ul
Clearance c* 0,2500 ul 0,2500 ul
Root Fillet rf* 0,3381 ul 0,3381 ul
Tooth Thickness s 8,639 mm 9,836 mm
Tangential Tooth Thickness st 8,735 mm 9,945 mm
Chordal Thickness tc 7,609 mm 8,663 mm
Chordal Addendum ac 4,056 mm 5,488 mm
Chordal Dimension W 42,260 mm 110,621 mm
Chordal Dimension Teeth zw 3,000 ul 7,000 ul
Dimension Over (Between) Wires M 131,281 mm 295,888 mm
Wire Diameter dM 10,000 mm 10,000 mm
Limit Deviation of Helix Angle Fβ 0,0140 mm 0,0150 mm
Limit Circumferential Run-out Fr 0,0220 mm 0,0290 mm
Limit Deviation of Axial Pitch fpt 0,0090 mm 0,0100 mm
Limit Deviation of Basic Pitch fpb 0,0085 mm 0,0095 mm
Virtual Number of Teeth zv 21,650 ul 51,547 ul
Virtual Pitch Diameter dn 119,074 mm 283,510 mm
Virtual Outside Diameter dan 129,985 mm 297,673 mm
Virtual Base Circle Diameter dbn 111,750 mm 266,072 mm
Unit Correction without Tapering xz 0,4163 ul -0,5001 ul
Unit Correction without Undercut xp -0,2620 ul -2,0444 ul
Unit Correction Allowed Undercut xd -0,4335 ul -2,2158 ul
Addendum Truncation k 0,0081 ul 0,0081 ul
Unit Outside Tooth Thickness sa 0,7043 ul 0,7223 ul
Tip Pressure Angle αa 30,8734 deg 26,7465 deg

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Loads
Gear 1 Gear 2
Power P 139,000 kW 125,100 kW
Speed n 1500,00 rpm 630,00 rpm
Torque T 884,901 N m 1896,217 N m
Efficiency η 0,900 ul
Radial Force Fr 5951,489 N
Tangential Force Ft 15034,220 N
Axial Force Fa -2246,879 N
Normal Force Fn 16328,532 N
Circumferential Speed v 9,172 mps
Resonance Speed nE1 10097,118 rpm

Material
Gear 1 Gear 2
14NiCr18 14NiCr18
Ultimate Tensile Strength Su 1130 MPa 1130 MPa
Yield Strength Sy 885 MPa 885 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0,300 ul 0,300 ul
Bending Fatigue Limit σFlim 740,0 MPa 740,0 MPa
Contact Fatigue Limit σHlim 1330,0 MPa 1330,0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 650 ul 650 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul
W?hler Curve Exponent for Bending qF 9,0 ul 9,0 ul
W?hler Curve Exponent for Contact qH 10,0 ul 10,0 ul
Type of Treatment type 4 ul 4 ul

Strength Calculation
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Factors of Additional Load
Application Factor KA 1,200 ul
Dynamic Factor KHv 1,108 ul 1,108 ul
Face Load Factor KHβ 1,195 ul 1,131 ul
Transverse Load Factor KHα 1,072 ul 1,072 ul
One-time Overloading Factor KAS 1,000 ul

Factors for Contact

Elasticity Factor ZE 189,812 ul
Zone Factor ZH 2,387 ul
Contact Ratio Factor Zε 0,849 ul
Single Pair Tooth Contact Factor ZB 1,045 ul 1,000 ul
Life Factor ZN 1,000 ul 1,000 ul
Lubricant Factor ZL 0,967 ul
Roughness Factor ZR 1,000 ul
Speed Factor Zv 0,998 ul
Helix Angle Factor Zβ 0,994 ul
Size Factor ZX 1,000 ul 1,000 ul
Work Hardening Factor ZW 1,000 ul

Factors for Bending

Form Factor YFa 2,735 ul 2,153 ul
Stress Correction Factor YSa 1,589 ul 1,867 ul
Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul
Helix Angle Factor Yβ 0,964 ul
Contact Ratio Factor Yε 0,718 ul
Alternating Load Factor YA 1,000 ul 1,000 ul
Production Technology Factor YT 1,000 ul 1,000 ul
Life Factor YN 1,000 ul 1,000 ul
Notch Sensitivity Factor Yδ 1,165 ul 1,193 ul
Size Factor YX 1,000 ul 1,000 ul
Tooth Root Surface Factor YR 1,000 ul

Results
Factor of Safety from Pitting SH 1,409 ul 1,473 ul

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Factor of Safety from Tooth Breakage SF 3,904 ul 4,320 ul

Static Safety in Contact SHst 2,840 ul 2,968 ul
Static Safety in Bending SFst 8,378 ul 9,055 ul
Check Calculation Positive

Summary of Messages
8:02:22 PM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz)
8:02:22 PM Calculation: Calculation indicates design compliance!

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