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EZGround®/Furseweld®/Blackburn® -
Grounding systems
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D

EZGround/Furseweld/Blackburn -
Grounding systems
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Table of contents
Section D
Overview D7
Signal reference grid connectors D8
Clamps D9
Service post connectors D21
Transformer tank ground connectors D23
Conduit hubs D24
Lay-in lug connectors D25
Ground plates D27
EZGround compression D29
grounding connectors
Ground rods D44
Flexible braids D48
Exothermic welding system D49
Competitive cross reference D113
D4 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Overview
Compression method grounding connectors
save 50–75% in time and labor costs

—
01 This installation • Eliminates exothermic welding Meets all applicable specifications
method results in a
• Reduces time and labor costs ABB grid and ground rod connectors satisfy
long-lasting low-installed
cost connection. You can • Minimizes possibility of poor connections the requirements of CEC Section 10 for
install it and forget it.
connecting to the grounding electrode system.
Before compression,
typical cable connector ABB introduces a method of compression to They also meet the requirements of UL and CSA
cross section of cable
replace exothermic welding and its associated standards being acceptable as grounding and
and connector consists
of about 75% metal disadvantages. This compression method is bonding equipment suitable for direct burial.
and 25% air. After ABB
designed to provide quick, reliable connections ABB grid and ground rod connectors also satisfy
method compression,
the cross section shows for grid grounding at significantly lower installed the recommended practice for the selection
100% metal with
costs because compression connectors install in of grounding connector joints described in the
virtually no air spaces.
less time, in any weather, and are unaffected by IEEE 837 standard for qualifying permanent
moisture, reducing downtime. In addition, our connections used in substation grounding.
compression connectors for grid grounding require
no special training for installation. They are made The connectors conform to the following IEEE 837
of high-conductivity wrought and cast copper, and standard requirements:
are used for connecting and tapping cross grid, • 350 °C current cycling
loop lines and ground rods for direct burial or • Freeze-thaw test
concrete embedded ground grid systems. The • Accelerated aging – nitric acid/salt spray
ABB compression system uses standard electrical • Mechanical, tensile and electromagnetic
connector installation tools. force (EMF) criteria
• Install in any weather – cut downtime
• Enhance safety
• Easy to install – no special training

—
01
 OVERVIE W D5

—
Overview
Reliable installations through
compression connections

—
01 TBM14M Dies that are used in hand and hydraulic tools
(Suggested tool for
contain the die code numbers, which are engraved
EZGround connectors
to ground rods up on the compression surface of the die. Under
to 5⁄8 in. diameter.)
compression, this number becomes embossed on
—
02 Before compression the completed connection for inspection purposes.
—
03 After compression
The inspector compares the die code number
embossed on the connector with the die table
to ensure that the proper connector was
compressed with the correct die for that
particular size conductor.

This installation method results in a long-lasting,

low-installed cost connection. You can install it
and forget it. Before compression, typical cable
— connector cross section of cable and connector
02
consists of about 75% metal and 25% air. After
ABB method compression, the cross section
shows 100% metal with virtually no air spaces.

—
03

—
01
D6 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Overview

ABB offers a complete line of grid-ground These range-taking products will reduce the
compression connectors. Our EZGround number of connectors and dies needed for your
connectors are designed for direct burial and offer installation.
a safe, efficient alternative to exothermic welding
products. Grid-ground installations do not require EZGround products meet all applicable standards
explosive charges, and can be installed in various (IEEE 837, UL, CSA). Connectors are prefilled with
climate conditions. oxide inhibitors and sealed.

7
3
4

1
8

5
6 5

5
10
2
9
7
6
5

10
9

10
8 10
 OVERVIE W D7

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Overview

1 I-beam ground clamp connectors 2* Two-way splice connectors

3 Ground plates 4 Structural grounding studs

5 Figure 6 to 6 compression grid 6 Figure 6 to 8 compression

and ground rod connectors ground rod to grid connectors

7 Figure 6 compression ground 8 Figure 8 compression ground

tap connectors rod tap connectors

9 C-tap grid tap connectors 10

Galvanized steel ground
rods (stainless steel rods
are also available)
Copper bonded steel
ground rods
Copper bonded steel
sectional ground rods

* Color-Keyed® two-way splice connectors

D8 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Signal reference grid connectors

Compress #8 AWG throught 4/0 AWG cable

• Clamp onto pedestal posts up to 1 in. diameter
square and 1 1⁄4 in. round
• Can be used as “X” or “T” configuration cable
to post
• High-conductivity wrought-copper construction

Conductor Installing tools and die codes TBM14M and TBM15I

Cat. no. range (AWG) Die cat no. Die code Colour code
SRG8-4 #8 15527SS 29 Grey
#6 to #4 15528SS 33 Brown
SRG2-1 #2 and #1 15508SS 42 Pink
SRG10-20 1/0 and 2/0 15530SS 50 Orange
SRG30-40 3/0 and 4/0 15511SS 54 Purple

Secure signal reference grid wires to raised-floor

support posts
• Range-taking design accepts #4 to #8 AWG grid
wire and fits 3⁄4 in. square to 1 in. round
• Lay-in feature means no kinks or bends
• Quick, easy installation
• Only one screw to tighten
• Enable grid wire to make direct, low-resistance
contact with support posts
• Stamped-steel construction, zinc plated

Cat. no. Description Wire range (AWG)

3900 (Unit) 3
⁄4 in. square to 1 in. round #8–#4
3900BP (Bulk pack) 3
⁄4 in. square to 1 in. round #8–#4
 E Z G R O U N D S I G N A L R E F E R E N C E G R I D C O N N E C TO R S A N D C L A M P S D9

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Clamps

— —
Waterpipe ground clamps Ground clamps

Ground wire Water pipe, Ground

Cat. no. size (AWG) Water pipe size (in.) copper tubing rod size
2-TB #6, #4, #2 1
⁄2, 3⁄4 , 1 Cat. no. Material size (in.) (in.)
or rebar 410 3826* Malleable 1
⁄2, 3⁄4 1
⁄2 –1
3-TB #6, #4, #2 1 ⁄4 , 1 ⁄2 or 2
1 1 iron

4-TB #6, #4, #2 21⁄2, 3 or 31⁄2

5-TB #6, #4, #2 4, 41⁄2 or 5
6-TB #6, #4, #2 6
3846* Bronze 1
⁄2, 3⁄4 1
⁄2 –1
3840-TB• Malleable 1
⁄2, ⁄4
3 1
⁄2 –1
iron or 1

Malleable iron crossbar, steel U-bolt complete with copper cable clamp with serrations.

—
Waterpipe ground clamps * For unarmored copper wires #6, #4 AWG. UL approved for direct burial.
• #8 thru #4 AWG. Not CSA certified
Ground wire
Cat. no. size (AWG) Water pipe size (in.)
—
3902BU* #4–4/0 1
⁄2 –1 Ground clamps for K&L grade copper tubing only
3903BU* #4–4/0 11⁄4 –2
Ground wire Water pipe, copper
3904BU* #4–4/0 21⁄2 –31⁄2 Cat. no. size (AWG) tubing size (in.)
3905BU* #4–4/0 4–5 For armored and 3844* #8–#4 1
⁄2 –1
3906BU* #4–4/0 6 unarmored wires
3907BU* #4–4/0 8
3908BU* #4–4/0 10
3909BU* #4–4/0 12
Material: Bronze U-bolt and nut complete with bronzed aluminum cap and crossbar with
a bright dip finish. *UL listed for direct burial.

—
Waterpipe ground clamps 3888** #8–#4 ⁄2 –1, also rebar 4–10
1

* With steel screws.

Ground wire ** UL approved for direct burial. Silicon bronze screws.
Cat. no. size (AWG) Water pipe size (in.)
3902-TB #4–4/0 1
⁄2 –1 —
Ground clamp accessories
3903 #4–4/0 1 ⁄4 –2
1

3904 #4–4/0 21⁄2 –31⁄2 Cat. no. Description For use with
3905-TB #4–4/0 4–5 10102-TB For 11⁄4 to 11⁄2 in. #8–#2 AWG
3906-TB #4–4/0 6 cables ground wire

3907 #4–4/0 8
3908 #4–4/0 10
3909-TB #4–4/0 12
Material: Steel U-bolt and nut complete with bronzed aluminum cap and crossbar
Material: Malleable iron, zinc plated.
cadmium plated plus gold chromate finish.

Cat. no. For use with

10105 Single conductors #4 AWG solid
to 2/0 AWG str.
10109 Single conductors 2/0 AWG solid
to 4/0 AWG str.
D10 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Type JAB — ground rod clamps • Long bearing surface of clamp on ground wire
• Cast of high-strength corrosion-resistant secures ground connection
copper alloy • Listed for direct burial
• Both hex head and socket set screws available

DB
Dimensions (in.)
A Screw
Cat. no. Nominal rod dia. Wire range
(max.) A thread
Socket set Hex head Max. Min. Max. Min. socket (max.) size
screw Bolt (in.) (mm) (AWG) (AWG) (mm2) (mm2) screw hex bolt UNC-2A B C D
JAB12* JAB12H ⁄2
1
12.7 2 str. 10 sol. 33.6 5.2 1 ⁄3219
2 ⁄32
3 7
⁄16 -14 ⁄32
27 7
⁄8 19
⁄32
JAB58 JAB58H 5
⁄8 15.8 1/0 str. 8 sol. 53.4 8.3 127⁄32 213⁄64 7
⁄16 -14 ⁄32
29
1 11
⁄16
JAB34 JAB34H 3
⁄4 19.0 1/0 str. 8 sol. 53.4 8.3 2 211⁄32 7
⁄16 -14 11
⁄16 1 51
⁄64
– JAB34C 3
⁄4 + 5⁄8 15.8 to 19.0 3/0 str. 8 sol. 95.0 8.3 – 211⁄32 7
⁄16 -14 11⁄8 11⁄32 13
⁄16
JAB1 JAB1H 1 25.0 3/0 str. 8 sol. 107.1 8.3 2 ⁄4 1
3 7
⁄16 -14 1 ⁄32
11
1 ⁄16
1
1

Diagrams

A
Max.

D C

* CSA not applicable.

Add suffix P to cat. no. for tin-plated clamp.

Type G — budget line ground clamps • Hex head bolts

• A dependable ground connection offered • Simplified compact design will make
at a substantial saving a lasting, trouble-free connection
• Cast of high-strength corrosion-resistant • Listed for direct burial
copper alloy

DB
Dimensions (in.)
Nominal rod dia. Wire range A Screw
Max. Min. Max. Min. (Max.) Thread Size
Cat. no. (in.) (mm) (AWG) (AWG) (mm2) (mm2) Bolt UNC-2A B C D E
G3-TB* 3
⁄8 9.5 4 str. 10 sol. 21.1 5.2 1- 3⁄8 ⁄16 -18
5 11
⁄16 ⁄2
1 27
⁄64 3
⁄8
G4 1
⁄2 12.7 2 str. 10 sol. 33.6 5.2 – 3
⁄8 -16 ⁄32
27
⁄8
3 37
⁄64 1
⁄2
G5 5
⁄8 15.8 2 str. 10 sol. 33.6 5.2 – 3
⁄8 -16 ⁄32
29
⁄8
3 43
⁄64 1
⁄2
G6 3
⁄4 19.0 2 str. 10 sol. 33.6 5.2 – 3
⁄8 -16 11⁄16 ⁄8
3 13
⁄16 1
⁄2

Diagrams EE

A
Max.
D

B C

* Not UL listed and CSA not applicable.

Add suffix P to cat. no. for tin-plated clamp.
 EZGROUND CL AMPS D11

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Clamps

Budget price cast bronze clamp

Similar to aluminum water pipe clamp but lighter
in construction.

Water pipe Conductor range (AWG) Dimensions (in.)

Cat. no. size (in.) Max. Min. A B C
JJR 1
⁄2 to 1 #4 str. #10 sol. 119⁄32 27
⁄32 7
⁄8

Diagrams
B

A
Max.

Add suffix C to cat. no. to specify plating.

Type JDLI — direct burial ground clamp

Lay-in feature reduces installation time
for difficult bends or continuous loops
of ground wire.
• UL listed for direct burial in earth/concrete
• UL listed for connection to ground rod, pipe
or rebar up to 1 in.
• Constructed from bronze alloy and high-
performance stainless steel bolts
• Designed for easy installation of difficult bends
or continuous loops

DB
Ground rod Conductor Mech. conn./
Cat. no. Pipe size (in.) Rebar size (in.) size (in.) range (AWG) splice (UL Listed)
JDLI 1
⁄2 –1 3
⁄8 –1 1
⁄4 –1 #10 sol.–#2 str. (2) #8 AWG sol.
D12 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Type JWR — wide-range ground rod clamp

• Listed for direct burial in earth/concrete
• Constructed from bronze alloy and high-performance
stainless steel bolt
• Provides wide range of connection sizes
• More than 300 lb torque capacity
DB
Nominal rod dia. Wire range Dimensions (in.)
Max. Min.
Cat. no. (in.) (mm) (AWG) (AWG) Max. (mm2) Min. (mm2) A (max.) bolt B C D
JWR 3
⁄8* 9.5 1/0 str. 10 sol. 53.4 5.2 1.535 1.050 0.812 0.652
1
⁄2 12.7 1/0 str. 10 sol. 53.4 5.2 1.535 1.050 0.812 0.652
5
⁄8 15.8 1/0 str. 10 sol. 53.4 5.2 1.535 1.050 0.812 0.652
3
⁄4 19.0 1/0 str. 10 sol. 53.4 8.3 1.535 1.050 0.812 0.652

Diagrams EE

A
Max.
D

B C

* ⁄8 in. rod CSA not applicable/listed by UL.

3

Types GG and GGH — heavy-duty ground

rod clamps
• Cast of high-strength corrosion-resistant copper alloy; two
types of screws available
• Type GG has a socket set screw
• Type GGH has a hex head bolt
• Floating pressure bar distributes pressure evenly over a
large area of the ground wire
• Axial groove keeps wire and rod in perfect alignment

Dimensions (in.)
Cat. no. Nominal rod dia. Wire range A (max.)
Socket set Hex head Min. Max. Min. socket A (max.) Screw thread
screw bolt (in.) (mm) Max. (AWG) (AWG) (mm2) (mm2) screw hex bolt size UNC-2A B C
GG12 GG12H 1
⁄2 12.7 2 str. 8 sol. 33.6 8.3 113⁄64 113⁄16 7
⁄16 -14 27
⁄32 ⁄16
15

GG58 GG58H 5
⁄8 15.8 2/0 str. 8 sol. 53.6 8.3 151⁄64 27⁄32 7
⁄16 -14 ⁄64
61
⁄16
15

– GG34H** 3
⁄4 19.0 4/0 str. 8 sol. 120.6 8.3 – 3 ⁄2 -14
1
1 ⁄8 3
1 ⁄4
1

Diagrams

A
A Max.
Max.

C B C B

** CSA not applicable.

GG34H has no pressure bar or axial groove.
Add suffix P to cat. no. for tin-plated clamp.
 EZGROUND CL AMPS D13

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Clamps

Budget price cast bronze clamps

Type swings 360° for ease of alignment.
• Pipe clamping portion identical to “JA” clamp
• Pressure-bar type conduit hub adjusts to fit
1
⁄2 in. or 3⁄4 in. EMT or 1⁄2 in. rigid conduit
• Brass washer provides positive contact
with grounding conductor
• Furnished with zinc-plated screws

Conduit Water pipe Conductor range (AWG)

Cat. no. size size (in.) Max. Min.
JPT 1
⁄2 in. or 3⁄4 in. EMT, 1⁄2 in. rigid 1
⁄2 to 1 #6 sol. #10 sol.
JPT2 1
⁄2 in. or 3⁄4 in. EMT, 1⁄2 in. rigid 11⁄4 to 2 #6 sol. #10 sol.
JPT4 1
⁄2 in. or ⁄4 in. EMT, ⁄2 in. rigid
3 1
21⁄2 to 4 #6 sol. #10 sol.

Cast bronze clamps

For connecting armored cable to water pipe.
• Clamping portion similar to standard “J” clamp
• Special pressure bar grips armor or outer cable insulation to
reduce chance of grounding conductor being pulled out
• Furnished with zinc-plated screws

Water pipe Conductor range (AWG) Dimensions (in.)

Cat. no. size (in.) Max. Min. A B C D E G
JA 1
⁄2 to 1 #6 sol. #10 sol. 23⁄4 211⁄32 25
⁄32 29⁄32 15
⁄32 13⁄8
JA2 11⁄4 to 2 #6 sol. #10 sol. 33⁄4 31⁄2 13
⁄16 29⁄32 15
⁄32 13⁄8
JA2124 21⁄2 to 4 #6 sol. #10 sol. 6 6 5⁄16 1 29⁄32 15
⁄32 13⁄8

Diagrams D G
E

A
Max.

B C

Add suffix C to cat. no. to specify plating.

D14 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Cast bronze clamps for conduit

• For grounding rigid conduit systems
• Continuity from rigid conduit system to ground
provided by cast bronze threaded conduit hub
• Hub swings 360° for easy alignment
• Heavy brass washer protects clamped
grounding conductor
• Furnished with zinc-plated screws
• Cast bronze pipe clamping portion identical
to that used in “JA” clamp
DB
Conduit Water pipe Conductor range (AWG) Dimensions (in.)
Cat. no. size (in.) size (in.) Max. Min. A B C D E G
JP12 1
⁄2 1
⁄2 to 1 #6 sol. #10 sol. 23⁄4 211⁄32 23
⁄32 19⁄64 1 21⁄2
JP212 1
⁄2 11⁄4 to 2 #6 sol. #10 sol. 33⁄4 31⁄2 13
⁄16 19⁄64 1 21⁄2
JP212412 1
⁄2 2 ⁄2 to 4
1
#6 sol. #10 sol. 6 6 ⁄165
1 1 ⁄64
9
1 21⁄2
JP34 3
⁄4 1
⁄2 to 1 #2/0 str. #10 sol. 2 ⁄4
3
2 ⁄32
11 23
⁄32 2 ⁄16
5
1 ⁄4
1
23⁄16
JP234 3
⁄4 1 ⁄4 to 2
1
#2/0 str. #10 sol. 3 ⁄4
3
3 ⁄2 1 13
⁄16 2 ⁄16
5
1 ⁄4
1
23⁄16
JP1 1 1
⁄2 to 1 #3/0 str. #10 sol. 23⁄4 211⁄32 23
⁄32 25⁄16 11⁄2 23⁄8
JP21 1 11⁄4 to 2 #3/0 str. #10 sol. 33⁄4 31⁄2 13
⁄16 25⁄16 11⁄2 23⁄8
JP21241 1 21⁄2 to 4 #3/0 str. #10 sol. 6 6 5⁄16 1 25⁄16 11⁄2 23⁄8

Diagrams G E

B C

Add suffix C to cat. no. to specify plating.

Cast bronze clamps with copper strap

• Flexible copper strap makes alignment easy
• For grounding rigid conduit systems
• Same features as “JP” clamp plus flexible
copper strap
• Strap helps protect conduit system from
water system vibrations
• Furnished with zinc-plated screws

Conductor range (AWG)

Cat. no. Conduit size (in.) Water pipe size (in.) Max. Min.
JPS12 1
⁄2 1
⁄2 to 1 #6 sol. #10 sol.
JPS34 3
⁄4 1
⁄2 to 1 2/0 str. #10 sol.
JPS1 1 1
⁄2 to 1 3/0 str. #10 sol.
Add suffix C to cat. no. to specify plating.
 EZGROUND CL AMPS D15

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Clamps

Cast bronze ground clamps

• Connect copper ground wire to water pipe,
copper tubing or ground rods
• High-strength, high-conductivity copper alloy
(over 80% copper)
• UL approved for direct burial

DB
Cat. no. Water pipe size (in.) Conductor range
JD 1
⁄2 to 1 #2 str.–#10 str.
J2D 11⁄4 to 2 #2 str.–#10 str.

Type J – cast bronze ground clamps

• For connecting grounding conductor to water
pipe or copper tube
• Cast of high-strength, highly conductive
copper alloy
• Screws plated for corrosion resistance
• UL listed

Conductor range (AWG) Dimensions (in.)

Cat. no. Water pipe size (in.) Max. Min. A B C
J 1
⁄2 to 1 #2 str. #10 sol. 23⁄4 211⁄32 23
⁄32
J2BB 11⁄4 to 2 #2 str. #10 sol. 33⁄4 31⁄2 13
⁄16
J2124 2 ⁄2 to 4
1
#2 str. #10 sol. 6 6 ⁄16
5
1
J6 41⁄4 to 6 #2 str. #10 sol. 71⁄4 81⁄8 1

Diagrams B C

A
(Max.)
D16 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Type GUV – U-bolt clamps

• Listed for direct burial in earth or concrete
• For connecting copper or copper-clad steel
grounding conductor to ground rod, pipe or rebar
• Excellent for connecting multiple electrodes
with a single cable as in substation grounding
• GUV body components are cast or forged
from copper alloy and U-bolts are stainless steel
• Specially designed spacer provides proper
alignment between cable and electrode
and affords more positive contact area

DB
Conductor range Cu (AWG) Nominal rod size (in.) IPS pipe size (in.) Dimensions (in.)
Cat. no. Max. Min. Max. Min. Max. Min. A B C
GUV584 #4 #8 3
⁄4 5
⁄8 3
⁄8 – 213⁄16 19⁄16 21⁄4
GUV5821 2/0 #4 3
⁄4 5
⁄8 3
⁄8 – 213⁄16 19⁄16 21⁄4
GUV5825 250 2/0 3
⁄4 5
⁄8 3
⁄8 – 2 ⁄16
13
1 ⁄16
9
21⁄4
GUV784 #4 #8 1 7
⁄8 3
⁄4 1
⁄2 2 ⁄4
3
1 ⁄16
9
25⁄8
GUV7821 2/0 #4 1 7
⁄8 3
⁄4 1
⁄2 2 ⁄4
3
1 ⁄16
9
25⁄8
GUV7825 250 2/0 1 7
⁄8 3
⁄4 1
⁄2 23⁄4 19⁄16 25⁄8
GUV1184 #4 #8 11⁄4 11⁄8 1 – 35⁄16 19⁄16 23⁄4
GUV11821 2/0 #4 11⁄4 11⁄8 1 – 35⁄16 19⁄16 23⁄4
GUV1384 #4 #8 11⁄2 13⁄8 11⁄4 – 37⁄16 19⁄16 215⁄16
GUV13821 2/0 #4 11⁄2 13⁄8 11⁄4 – 37⁄16 19⁄16 215⁄16
GUV13825 250 2/0 1 ⁄2
1
1 ⁄8
3
1 ⁄4
1
– 3 ⁄16
7
1 ⁄16
9
215⁄16
GUV1584 #4 #8 1 ⁄8
7
1 ⁄8
5
1 ⁄2
1
– 3 ⁄16
15
1 ⁄16
9
33⁄16
GUV15821 2/0 #4 1 ⁄8
7
1 ⁄8
5
1 ⁄2
1
– 3 ⁄16
15
1 ⁄16
9
33⁄16
GUV15825 250 2/0 1 ⁄8
7
1 ⁄8
5
1 ⁄2
1
– 3 ⁄16
15
1 ⁄16
9
33⁄16
GUV204 #4 #8 23⁄8 2 2 – 47⁄16 19⁄16 311⁄16
GUV2021 2/0 #4 23⁄8 2 2 – 47⁄16 19⁄16 311⁄16
GUV2025 250 2/0 23⁄8 2 2 – 47⁄16 19⁄16 311⁄16
GUV21221 2/0 #4 27⁄8 21⁄2 21⁄2 – 415⁄16 19⁄16 43⁄16
GUV21225 250 2/0 2 ⁄8
7
2 ⁄2
1
2 ⁄2
1
– 4 ⁄16
15
1 ⁄16
9
43⁄16
GUV3021 2/0 #4 3 ⁄2
1
3 3 – 5 ⁄16
9
1 ⁄16
9
413⁄16
GUV3025 250 2/0 3 ⁄2
1
3 3 – 5 ⁄16
9
1 ⁄16
9
413⁄16
GUV31221 2/0 #4 4 3 ⁄2
1
3 ⁄2
1
– 6 ⁄16
1
1 ⁄16
9
51⁄2
GUV4021 2/0 #4 41⁄2 4 4 – 6 5⁄16 19⁄16 511⁄16
GUV4025 250 2/0 41⁄2 4 4 – 6 5⁄16 19⁄16 413⁄16
Diagrams

A
A

B
B C
For tin-plated, add suffix TP to cat. no.
 EZGROUND CL AMPS D17

—
Clamps
Technical specifications

—
01 CI3106
—
02 CI3108
—
03 CI3110U
—
04 CI3112U
—
05 CIGRC58

— — —
01 02 03

— —
04 05

Ground wire size (AWG) Ground rod size (in.)

Cat. no. Water pipe size (in.) Min. Max. Galv. steel Copper clad
Ground clamps (zinc alloy body/steel screws)
CI3106 1
⁄2 to 1 #10 sol. #2 str. 5
⁄8 to 1* –
Ground clamps (zinc/steel)
CI3108 1
⁄2 to 1 #10 sol. #2 str. 5
⁄8 to 1* –
For connecting grounding conductor to either galvanized steel rod or water pipe.

Ground clamps (brass body/brass screws)

CI3110U 1
⁄2 to 1 #10 sol. #2 str. 5
⁄8 to 1* 5
⁄8 to 1
For connecting grounding conductor to either galvanized steel rod, copper clad or water pipe.
CSA approved for wet locations and for direct burial.

Ground clamps (brass body/brass screws)

CI3112U 11⁄4 to 2 #10 sol. #2 str. – –
For connecting grounding conductor to water pipe.
CSA approved for wet locations and for direct burial.

Ground rod clamps (bronze body/brass screws)

CIGRC58 – #10 sol. #2 str. 5
⁄8 5
⁄8
CIGRC34 #8 sol. 1/0 str. 3
⁄4 3
⁄4
For connecting grounding conductor to either galvanized steel rod or copper clad rod.
CSA approved for wet locations and for direct burial.
*Reversible.
D18 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Type GTC – Tower ground clamps • Castings are of high-strength, corrosion-resistant

• Bolt has square shank to prevent turning and copper alloy
allow clamp to be tightened with one wrench • GTC 13 and 14 are economical one-piece clamps
• GTC 23 and 24 are two-piece clamps for that perform the same function as two-piece
connecting ground lead cable to flat metal clamps except the under-pad support is omitted
surface; ideal for grounding substations on and conductor is connected directly to tower
tower footings • Add suffix L to cat. no. for 1⁄2 in. channel thickness

Conductor range
Channel
Max. Min. Max. Min. thickness Dimensions (in.)
Cat. no. (AWG) (AWG) (mm2) (mm2) (in.) A B D E G H R
GTC13 2/0 str. #4 sol. 67.4 21.1 1
⁄4 115⁄32 – 9
⁄16 121⁄32 ⁄32
13
⁄8
3 7
⁄32
GTC14 250 kcmil 2/0 str. 126.6 67.4 1
⁄4 115⁄16 – 3
⁄4 115⁄16 113⁄32 ⁄2
1 5
⁄16
GTC23 2/0 str. #4 sol. 67.4 21.1 1
⁄4 141⁄64 ⁄16
7 9
⁄16 221⁄32 13⁄32 ⁄8
3
–
GTC24 250 kcmil 2/0 str. 126.6 21.1 1
⁄4 161⁄64 5
⁄8 3
⁄4 115⁄16 13⁄8 ⁄2
1
–
A G
Diagrams A G

E
E
B
R

D H H D
Type GTC 13 and 14 Type GTC 23 and 24

CTG250 – Wide range tower ground clamp

• For use with aluminum or copper conductors
and in aluminum or galvanized steel cable tray
• Ribbed neck on the bolt prevents rotation during
tightening if 0.440 in. dia. hole is used

Cat. no. Wire range (2 sides) (AWG or kcmil) Height (in.) Width (in.) Depth (in.) Nut (flats) (in.)
CTG250 #2 sol. (0.258 in. Dia.), 1.95 2.00 1.13 0.560
250 (0.575 in. Dia.)
Diagram
⁄8 Nut
3

Split washer

Flat washer

3
⁄8 Bolt with ribbed neck
and Phillips recessed head

Tin-plated body.
Galvanized hardware.
 EZGROUND CL AMPS D19

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Clamps

I-beam ground clamps

Connect ground cable to I-beam or any 1 in.
maximum structural steel member – without
welding or drilling.
• Breakaway bolt head shears at predetermined
torque to ensure tight connection
• Heavy-duty compression lug provides excellent
current-carrying capabilities
• Surface of steel must be cleaned in accordance
with installation instruction sheet provided
with product
• Connector made of high-conductivity cast copper
bright dip
• Clamp made of drop-forged high-grade steel,
zinc-plated

Cat. no. Wire range (AWG or kcmil) TBM15I, TBM15 Installing tool, die code Die cat. no. Number of crimps
IBG2-10 #2–1/0 66H 15534SS 2
IBG20-40 2/0–4/0 76H 15512SS 2
IBG350-500 350–500 115H 15504SS 2
Hydraulic tooling with hex crimp dies.
Use 15500TB adaptor for TBM15I 15-ton tool.

Ground clamps
For permanent, reliable connection.
• Crimp to cable
• Clamp to ground rod and rebar
• Use standard Color-Keyed hand
and hydraulic tools
• Colour-coded for easy installation die selection
• Made from high-conductivity wrought copper
• Furnished with stainless steel hardware,
1
⁄4 in. washers, bolts and nuts

DB
Cat. no. Wire size (AWG) Ground rod diameter (in.) Rebar (in.) Bolt size (in.) Die code and colour
CC2C-45R #2–#3 1
⁄2 or 5⁄8 0.80 0.25 33 Brown
CC1C-45R #1 1
⁄2 or 5⁄8 0.80 0.25 37 Green
CC10C-56R 1/0 5
⁄8 or ⁄4
3
0.83 0.38 42 Pink
CC20C-56R 2/0 5
⁄8 or 3⁄4 0.83 0.38 45 Black
CC40C-56R 4/0 5
⁄8 or 3⁄4 0.83 0.38 54 Purple
UL Approved for direct burial.
D20 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Clamps

Flat-surface ground clamps

Terminate or connect continuous runs of copper
cable to flat surfaces.
• Captive “keeper bar” design extends cable range
and helps hold cable prior to crimping,
facilitating installation
• Saddles marked with conductor size and die code
• Conductor can be assembled to saddle
with standard dies and hydraulic tools
• Made from high-conductivity cast copper

DB
Hex die

Wire range Bolt hole Die code Std. Wt. per Die code Dimensions in. (mm)
Cat. no. (AWG or kcmil) (in.) no. Qty. pkg. 100 Cat. no. no. L1 L2 D C H
53055FL 1/0–2/0 AWG 3
⁄8 66 2 10 75 15534* 66 4.09 (103.9) 3.66 (93.0) 0.28 (7.1) 1.38 (35.1) 1.00 (25.4)
53065FL 4/0–250 kcmil 3
⁄8 87H 2 10 112 15506** 87H 4.50 (114.3) 4.09 (103.9) 0.31 (7.9) 1.38 (35.1) 1.00 (25.4)

Diagram
H

C
Bolt size G D

* TBM14M, 13100A, TBM15I with hex crimp dies.

** TBM15I with hex crimp dies only.

Grid-to-fence ground clamps

Bond copper conductors to steel or aluminum
fence post or top rail of round fence posts.
• Provide quick, dependable installation at low
installed cost
• Use no incendiary materials
• Body made from cast copper alloy with steel
U-bolt

Cat. no. Ground cable range (AWG) Die code Steel and aluminum line post range (in)
FG2040R2 2/0–3/0–4/0 76 2.00
FG2040R25 2/0–3/0–4/0 76 2.50
FG2040R3 2/0–3/0–4/0 76 3.00
FG210R2 #2–#1–1/0 66 2.00
FG210R25 #2–#1–1/0 66 2.50
FG210F3 #2–#1–1/0 66 3.00
Diagram

Install with hydraulic tooling with hex crimp dies.

 E Z G R O U N D C L A M P S A N D S E R V I C E P O S T C O N N E C TO R S D21

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Service post connectors

Type DS – Service post connectors, Service post connectors are available in sizes
short stud application accommodating AWG copper conductor ranges
The Blackburn line of service post connectors is of #12–500 kcmil stranded (4 mm2–240 mm2)
designed for applications including steel structure, and #12–#2 solid (4 mm2–35 mm2).
fence post or transformer grounding involving one The line includes both short and long stud versions
or two cables. Service posts can also be used to tap for single and double conductor connectors.
one or two cables from bus bar. • For copper to copper connections
• For grounding of steel structures, fence posts
Construction and ratings or transformers using one or two cables
Bolts used in the service post are machined from • For tapping one or two cables from bus bar
high-conductivity bronze alloy while the nuts are • Hex design bolts are machined from high-
cold-formed from high-strength, corrosion- conductivity bronze alloy
resistant copper alloy. Pressure bars are copper • Nuts and pressure bars are cold-formed
through 4/0 size, while copper alloy is used for from high-strength copper or copper alloy
350 kcmil size and above. Bolts and nuts are of
the traditional Blackburn hex design for easy
installation.

Cat. no. Conductor range stranded AWG (mm2) Conductor range solid AWG (mm2) Maximum
diameter Stud size
Double conductor Single conductor Max. Min. Max. Min. range (in.) (in.)
SP0DS SP0SS #8 (6) #12 (4) #8 (6) #12 (4) 0.146–0.080 1
⁄4 –20 x 1⁄2
SP1DS SP1SS #7 (10) #10 (6) #6 (10) #10 (6) 0.170–0.102 1
⁄4 –20 x 1⁄2
SP2DS SP2SS #5 (16) #10 (6) #4 (16) #10 (6) 0.217–0.102 5
⁄16 –18 x 5⁄8
SP3DS SP3SS #3 (25) #10 (6) #2 (35) #10 (6) 0.271–0.102 3
⁄8 –16 x 5⁄8
SP4DS SP4SS #1 (35) #8(6) #2 (35) #8 (10) 0.332–0.128 3
⁄8 –16 x 5⁄8
SP5DS SP5SS 1/0 (50) #2 (35) #2 (35) – 0.385–0.259 1
⁄2 –13 x 3⁄4
SP6DS SP6SS 2/0 (70) #2 (35) #2 (35) – 0.443–0.258 1
⁄2 –13 x 3⁄4
SP8DS SP8SS 4/0 (95) #1 (35) – – 0.570–0.289 ⁄8 –11 x 1
5

SP9DS SP9SS 350 (150) 1/0 (70) – – 0.715–0.373 ⁄8 –11 x 1

5

SP10DS SP10SS 500 (240) 3/0 (95) – – 0.840–0.464 ⁄4 –10 x 11⁄4

3
D22 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Service post connectors

Type SP – Service post connectors, long stud

• For copper to copper connections
• For grounding of steel structures, fence posts
or transformers using one or two cables
• For tapping one or two cables from bus bar
• Hex design bolts are machined from high-
conductivity bronze alloy
• Nuts and pressure bars are cold-formed from
high-strength copper or copper alloy
• Pressure bars are copper through 4/0 AWG size;
copper alloy is used for 350 kcmil size and above
• Available in sizes accommodating AWG copper
conductor ranges of #12–500 kcmil stranded
(4 mm2–240 mm2) and #12–#2 solid
(4 mm2–35 mm2)
• Line includes single conductor and double
conductor connectors

Maximum
Cat. no. Conductor range stranded AWG (mm2) Conductor range solid AWG (mm2)
diameter Stud size
Double conductor Single conductor Max. Min. Max. Min. range (in.) (in.)
SP0DL SP0SL #8 (6) #12 (4) #8 (6) #12 (4) 0.146–0.080 1
⁄4 –20 x 1
SP1DL SP1SL #7 (10) #10 (6) #6 (10) #10 (6) 0.170–0.102 1
⁄4 –20 x 1
SP2DL SP2SL #5 (16) #10 (6) #4 (16) #10 (6) 0.217–0.102 5
⁄16 –18 x 1
SP3DL SP3SL #3 (25) #10 (6) #2 (35) #10 (6) 0.271–0.102 3
⁄8 –16 x 11⁄8
SP4DL SP4SL #1 (35) #8 (6) #2 (35) #8 (10) 0.332–0.128 3
⁄8 –16 x 11⁄8
SP5DL SP5SL 1/0 (50) #2 (35) #2 (35) – 0.385–0.259 1
⁄2 –13 x 11⁄4
SP6DL SP6SL 2/0 (70) #2 (35) #2 (35) – 0.443–0.258 1
⁄2 –13 x 11⁄4
SP8DL SP8SL 4/0 (95) #1 (35) – – 0.570–0.289 5
⁄8 –11 x 11⁄2
SP9DL SP9SL 350 (150) 1/0 (70) – – 0.715–0.373 5
⁄8 –11 x 11⁄2
SP10DL SP10SL 500 (240) 3/0 (95) – – 0.840–0.464 3
⁄4 –10 x 13⁄4
 E Z G R O U N D S E R V I C E P O S T C O N N E C TO R S A N D T R A N S F O R M E R TA N K G R O U N D C O N N E C TO R S D23

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Transformer tank ground connectors

Type TTC –Transformer tank ground connectors

• Transformer grounding connectors are cast of
high-conductivity bronze; 1⁄2 in.–13 stud fits all
standard EEI-NEMA distribution transformers
• Eye bolt on TTC2 rotates to accommodate cable
in either vertical or horizontal direction
• One size connector to handle full range
of grounding conductors from #8 through
2/0 AWG str.
• No special tools required

Conductor range Stud thread Dimensions (in.)

Cat. no. Max. (AWG) Min. (AWG) Max. (mm2) Min. (mm2) size UNC-2A A B C
TTC2 2/0 str. #8 sol. 67.4 8.3 ⁄2 in.–13
1
151⁄64 19⁄64 121⁄32
TTC3 #1 str. #10 sol. 42.4 5.2 1
⁄2 in.–13 13⁄8 13⁄64 19⁄16
TTC4+ #1 str. #10 sol. 42.4 5.2 1
⁄2 in.–13 1 ⁄4 1
⁄8
7
13⁄8
TTC2P+ 2/0 str. #8 sol. 67.4 8.3 ⁄2 in.–13
1
1 ⁄64
51
1 ⁄64
9
1 ⁄32
21

TTC3P* #1 str. #10 sol. 42.4 5.2 1

⁄2 in.–13 13⁄8 13⁄64 19⁄16
TTC4P* #1 str. #10 sol. 42.4 5.2 1
⁄2 in.–13 1 ⁄4 1
⁄8
7
13⁄8

Diagrams

A
A A

C B C B C
B
TTC2 TTC4 TTC3

* Tin-plated.
+ RUS listed.
D24 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Conduit hubs

—
Conduit hubs

Cat. no. Ground wire size (AWG) Conduit/wire size

3930 #8 to #2 1
⁄2 in. Conduit
3940 #8 to #2 3
⁄4 in. Conduit
3950 #8 to 3/0 1 in. Conduit
3951 #8 to 4/0 11⁄4 in. Conduit
3960 #8 to #4 Armored wire
Material: Malleable iron.

Type CH – Bronze conduit hubs

• Rugged cast bronze threaded hub
• Provide positive connection between rigid
conduit and water system in conjunction
with “J” clamp

Conductor range (AWG)

Cat. no. Conduit size (in.) Max. Min.
CH12 1
⁄2 #6 sol. #10 sol.
CH34 3
⁄4 2/0 str. #10 sol.
CH1BB 1 3/0 str. #10 sol.
 E Z G R O U N D C O N D U I T H U B S A N D L AY- I N LU G C O N N E C TO R S D25

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Lay-in lug connectors

Copper lay-in lug connectors

• Ideal for swimming pool grounding applications
• Carries “DB” marking for direct burial
• Open-faced design enables installer to quickly lay
in the grounding conductor as a jumper to multiple
conduits with no break in the ground conductor

DB
Dimensions
Conductor range Stud size H W L
Cat. no. AWG mm 2
in. mm in. mm in. mm in. mm
CULL414 4-14 16-1.5 0.22 5.59 0.78 19.81 0.38 9.65 1.07 27.18
CULL414TP* 4-14 16-1.5 0.22 5.59 0.78 19.81 0.38 9.65 1.07 27.18

Diagram

* Tin-plated.
90 °C rating.

—
Blackburn lay-in lug

Conductor range Stud size

Cat. no. AWG mm2 in. mm
LL414 #4–#14 16–1.5 0.22 5.59
LL1014 1/0–#14 50–1.5 0.27 6.86
LL306 3/0–#6 70–16 0.33 8.38
LL2506 250–#6 120–16 0.33 8.38
These grounding connectors are dual rated for aluminum and copper conductors.
The open-face design allows the installer to quickly lay in the grounding conductor as a jumper.
D26 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Lay-in lug connectors

—
Mechanical lay–in ground connector

Cat. no. Range (AWG or kcmil) Torque

MLG25020 250 through 2/0 stranded 40 feet/pounds

Step 1
Loosen Top clamp • Open grounding connector by loosening bolts
bolts
Swing open • Swing top and center clamps to the side to
expose lower conductor grooves.
Center clamp
Lower conductor Swing open
grooves Lower conductor grooves

Step 2
• Lay in first conductor into lower conductor
groove

Lower conductor
grooves
First conductor

Step 3
• Rotate center clamp into position over first
conductor
Rotate

First conductor

Step 4
Second conductor • Lay in second conductor into center clamp
conductor groove (parallel conductor style
is shown)

First conductor

Step 5
Torque Bolts to 40–45 ft–lb • When conductors are in place, rotate top clamp
over the second conductor and torque bolts to
Top Rotate 40–45 ft-lb (cross conductor style is shown)
clamp
 E Z G R O U N D L AY- I N LU G C O N N E C TO R S A N D G R O U N D P L AT E S D27

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Ground plates

Galvanized grounding plates

• Made of high-quality steel, hot dip galvanized
• Major time and cost savings vs ground rods

Cat. no. Description Wire range (AWG) Std. pkg.

1016TB Galvanized grounding plate #8 sol. to 3/0 str. 1
1016BTB Galvanized grounding plate (complete with JAB34C connector) #8 sol. to 3/0 str. 1

Diagrams 1
⁄4 14 3⁄4

⁄8
5

9 3⁄4

2 ± 1⁄4
3 7⁄8 ± 1⁄4
* CSA not applicable.

—
Ground electrode boxes

Cat. no. Description

51628-TB Pregalvanized steel
51629 Hot dip galvanized steel
51628-ALTA Ground electrode box for Alberta only
14 gauge steel, 10 in. diameter, 12 in. depth.

Metallic gradient control mats

• To reduce risk and prevent build up of dangerous
potential differences between high-voltage
equipment or structures and the user standing
on the ground surface. CEC Rule 36-308.

Wt./100
Cat. no. Description Std. pkg. lb kg
64663 Mat with hardware 1 3000 1363
4 ft. x 6 ft. hot dip galvanized mat is made from 6 in. x 6 in. welded mesh. 1⁄4 in. diameter.
With hardware 3 1⁄2 x 1⁄2 galvanized bolts, 3 galvanized washers and 3 galvanized nuts.
Custom ground mat also available upon request.
D28 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Ground plates

Type GP – Copper pole bottom ground plates

for multigrounded neutral construction
• More efficient than butt wrapping poles
• Made of electrolytic sheet copper
• Built-in high-pressure connector for ground
lead, or supplied with #6 AWG copper pigtail
pre‑attached
• Plates are grooved for trapping moisture

Pigtail wire range Diameter of plate

Cat. no. Min. (AWG) Max. (AWG) Min. (mm2) Max. (mm2) (in.) (mm)
GP100 #8 #2 sol. 6.3 25.6 71⁄2 191
GP110 6.3 25.6 10 254
GP114 6.3 25.6 14 356
GP1003 #6 AWG solid Cu pigtail with 18 in. conductor – – 7 ⁄2
1
191
GP1008 #6 AWG solid Cu pigtail with 18 in. conductor – – 71⁄2 191
GP1108 #6 AWG solid Cu pigtail with 18 in. conductor – – 71⁄2 254

Type PB — Copper pole ground plates

• Installed on butt end of utility poles to provide
an economical, low resistance neutral ground
• Installed cost considerably less than butt-
wrapped poles. Plate portion fabricated
of 0.025 in. pure copper.
• PBGW connector is eye-bolt type, cast of
corrosion-resistant aluminum bronze alloy,
with silicon bronze nut and lock washer. Riveted
all-copper terminal lug is an integral part of the
PBH, and provides the means of connection
to the grounding conductor.

Wire range (AWG)

Cat. no. Max. Min. Finished size (in.) Surface area (sq. in.)
PBGW 2/0 str. #10 sol. 7 x 75⁄8 56
PBH* #4 str. #14 sol. 7 x 75⁄8 56
* RUS Listed.
 E Z G R O U N D G R O U N D P L AT E S A N D E ZG R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D29

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Ground tap connectors

Figure 6 compression ground tap connectors

• Material: High-conductivity copper
• Acceptable for direct burial
Main H

Tap
T DB Meets IEEE 837
requirements

Application (AWG or kcmil) Cable to rebar application* Dimensions in. (mm) Dies for TBM14M, Number
Cat. no. Main Tap Main Tap (AWG or kcmil) T H 13100A or TBM15I of crimps
54855 1/0 str.–250 #4 sol.–#2 str. #3 Rebar 3⁄8 thru #4 sol.–#2 str. 0.75 (19.1) 1.94 (49.3) 15G86R 1
54860 or 1⁄2 in.– 5⁄8 in. rod 1/0 str.–2/0 str.
1
⁄2 in. #4 rebar 1/0 str.–2/0 str. 0.75 (19.1) 2.19 (55.6) 15G86R 1
54865-CK 3/0 str.–250 3/0 str.–250 0.75 (19.1) 2.19 (55.6) 15G86R 1
54875 #6 sol.–#2 str. #6 sol.–#2 str. – – 0.75 (19.1) 2.56 (65.0) 15501A 1
54885 250–500 or 5⁄8 in.– 3⁄4 #4 sol.–#2 str. – – 0.75 (19.1) 1.94 (49.3) 15G126R 1
in. rod
54890 250–500 or 5⁄8 in.– 3⁄4 1/0 str.–2/0 str. #5 Rebar 5⁄8 thru 1/0 str.–2/0 str. 0.75 (19.1) 2.13 (54.1) 15G126R 1
54895 in. rod 3/0 str.–250
3
⁄4 in. #6 rebar 3/0 str.–250 0.75 (19.1) 2.19 (55.6) 15G126R 1
54900 350–500 350–500 1.38 (35.1) 2.44 (62.0) 15G121R 3

Diagrams

Main Main
Main H H

Tap Tap
Tap
TT T

* CSA not applicable.

Tin-plated version of galvanized ground rods available. Add suffix -TP to cat. no.
Use 15500TB adaptor for TBM15I 15-ton tool.

Meets IEEE 837-

2014 requirements

Application
Cat. no. Main Tap (AWG or kcmil) Dies for ABB tools (Figure 2) L (in.)
54865-CKN* ⁄8 in. rod
5
3/0 str.–250 15506SS 11⁄2
54860N ⁄8 in. rod
5
1/0 str.–2/0 str. 15506SS 11⁄2
54855N ⁄8 in. rod
5
#4 sol.–#2 str. 15506SS 11⁄2
54875N #6 sol. – #2 str. #6 sol.–#2 str. 15517SS 11⁄2

Diagrams

Main
Ground rod H

Pre-crimped (15526SS die)

Figure 1 Figure 2 – Requires 3 crimps Tap

L

All parts ending by the letter N are IEEE837-2014 compliant. IMPORTANT: For 54865-CKN only. To be in compliance
Use hydraulic tool 13100A, TBM14M TBM14CR-LI, TBM15CR-LI, TBM15, with IEEE837-2014, the ground rod should be pre-crimped
or TBM15I with die indicated in chart. with die 15526SS (45H) as shown in Figure 1.
Use 15500TB adaptor for TBM15I 15-ton tool.
D30 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Ground rod tap connectors

Figure 8 compression ground rod tap connectors

• Material: High-conductivity copper
• Acceptable for direct burial

DB Meets IEEE 837

requirements

B Dimensions in. (mm)

B A (in.) Cable range Dies for TBM14M Number of
Cat. no. Ground rod (AWG or kcmil) T H 13100A or TBM15I crimps
GR12-202* H 1
⁄2 #2–2/0 0.88 (22.4) 1.94 (49.3) 15G121R 2
GR58-202* A 5
⁄8 #2–2/0 0.88 (22.4) 1.97 (50.0) 15G121R 2
GR34-202* 3
⁄4 #2–2/0 0.88 (22.4) 2.19 (55.6) 15G121R 2
GR1-202 1 #2–2/0 0.88 (22.4) 2.56 (65.0) 15G121R 2
GR12-40250* T 1
⁄2 4/0–250 0.88 (22.4) 1.94 (49.3) 15G121R 2
GR58-40250* 5
⁄8 4/0–250 0.88 (22.4) 2.13 (54.1) 15G121R 2
GR34-40250* 3
⁄4 4/0–250 0.88 (22.4) 2.19 (55.6) 15G121R 2
GR1-40250 1 4/0–250 0.88 (22.4) 2.44 (62.0) 15G121R 2
GR58-300500* 5
⁄8 300–500 0.88 (22.4) 2.13 (54.1) 15G121R 2
GR34-300500* 3
⁄4 300–500 0.88 (22.4) 2.44 (62.0) 15G121R 2
GR1-300500 1 300–500 0.88 (22.4) 2.69 (68.3) 15G121R 2

Diagrams

B
B

A
A

TT

*Tin-plated version of galvanized ground rods available. Add suffix -TP to cat. no.
Use 15500TB adaptor for TBM15I 15-ton tool.
Optional ground rod knurling die for 14- and 15-ton tools: 15508. Knurling tool: 240-31565-94.
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D31

—
Ground rod to grid connectors

Element A

TT
L D

Element B

T
L

—
Figure 6 to 8 compression ground rod to grid connectors DB Meets IEEE 837
requirements

B Dimensions in. (mm) Dies for TBM14M, 13100A or TBM15I

A in. (mm) Cable range
Cat. no. Ground rod (AWG or kcmil) D L Element A Element B
54855LR12* 1
⁄2 (12.7) #2–250 0.31 (7.8) 2.50 (63.5) 15G121R 15G86R
54885LR12* 1
⁄2 (12.7) 250–500 0.31 (7.8) 2.50 (63.5) 15G121R 15G126R
54865LR58* 5
⁄8 (16.0) #2–250 0.31 (7.8) 2.50 (63.5) 15G121R 15G86R
54895LR58* 5
⁄8 (16.0) 250–500 0.31 (7.8) 2.50 (63.5) 15G121R 15G126R
54875LR34* 3
⁄4 (19.1) #2–250 0.50 (12.7) 2.63 (66.8) 15G121R 15G86R
54900LR34* 3
⁄4 (19.1) 250–500 0.50 (12.7) 2.63 (66.8) 15G121R 15G126R
54910LR100 1 (25.4) #2–250 0.50 (12.7) 2.63 (66.8) 15G121R 15G86R
54920LR100 1 (25.4) 250–500 0.50 (12.7) 2.63 (66.8) 15G121R 15G126R
Diagrams Element A

⁄8TT
7
in.
LL DD

ElementBB
Element

⁄T4 in.
3

LL

*Tin-plated version available for galvanized ground rods. Add suffix -TP to cat. no.
D32 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Ground grid connectors

Figure 6 to 6 compression ground grid connectors

• Material: High-conductivity copper
Element A • Acceptable for direct burial
T-T
TT
L D

Element B

T
L

DB Meets IEEE 837

requirements

A B Dies for ABB tool*

Cable range to cable range B B Number Number
Cat. no. (AWG or kcmil) (AWG or kcmil) to ground rod to rebar D (in.) T (in.) A of crimps B of crimps
54900L 250–500 250–500 5
⁄8 in.– 3⁄4 in. rod #5-#6 (5⁄8 in.– 3⁄4 in.) 3
⁄4 11⁄8 15G121R 3 15G121R 3
54895L #2 str.–250 250–500 5
⁄8 in.– ⁄4 in. rod
3
#5-#6 ( ⁄8 in.– ⁄4 in.)
5 3 1
⁄2 ⁄4
3
15G86R 1 15G126R 1
54885L #6 sol.–#2 str. 250–500 5
⁄8 in.– 3⁄4 in. rod #5-#6 (5⁄8 in.– 3⁄4 in.) 5
⁄8 ⁄4
3
15501A 1 15G126R 1
54875L #2 str.–250 #2 str.–250 ⁄2 in.– ⁄8 in. rod
1 5
#3-#4 ( ⁄8 in.– ⁄2 in.)
3 1 1
⁄2 ⁄4
3
15G86R 1 15G86R 1
54865L #6 sol.–#2 str. #1 str.–250 ⁄2 in.– 5⁄8 in. rod
1
#3-#4 (3⁄8 in.– 1⁄2 in.) ⁄16
5
⁄4
3
15501A 1 15G86R 1
54855L #6 sol.–#2 str. #6 sol.–#2 str. – – ⁄16
5
⁄4
3
15501A 1 15501A 1

Diagrams A

D T
2 1⁄2 in.

T
2 1⁄2 in.

*Use hydraulic tool 13100A, TBM14CR-LI, TBM14M, TBM15CR-LI, TBM15, or TBM15I or with die marked on cat. no.
Use 15500TB adaptor for 15-ton tool TBM15I.
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D33

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Cable-to-cable or cable-to-rod connectors

One-piece construction for cable-to-cable,

cable‑to-rod, “T” and “X” connections
• Suitable for direct burial or in concrete
• Replaces exothermic welds
• Made from high-conductivity wrought copper

DB Meets IEEE 837

requirements

Cable to cable range Rod to cable range

TBM14 TBM14 TBM14 TBM14
and 15 Branch and 15 Number and 15 Cable and 15
Main (AWG Die Die Number (AWG or Die Die of Ground Die Die (AWG or Die Die
Cat. no. or kcmil) code cat. no. of crimps kcmil) code cat. no. crimps rod (in.) code cat. no. kcmil) code cat. no.
GG21-21 #2 or #1 45 15526SS 2 #2 or #1 45 15526SS 2 – – – – – –
GG10-10 1/0 54 15511SS 2 1/0 54 15511SS 2 – – – – – –
GG2030-21 2/0 or 3/0 60 15532SS 2 #2 or #1 50–45 15526SS 2 – – – – – –
15530SS
GG2030-10 2/0 or 3/0 60 15532SS 2 1/0 54H 15511SS 2 – – – – – –
GG2030-2030 2/0 or 3/0 60 15532SS 2 2/0–3/0 60 15532SS 2 – – – – – –
GG40250-21 4/0 or 250 71H 15514SS #2 45 15526SS 2 1
⁄2 71 15514SS #2 or #1 45 15526SS
50 15530SS 5
⁄8 80H 15517SS #2 or #1 50 15530SS
GG40250-10 4/0 or 250 71H 15514SS 1/0 54H 15511SS 2 1
⁄2 71 15514SS 1/0 54 15511SS
5
⁄8 80H 15517SS
GG40250-2030 4/0 or 250 71H 15514SS 2/0 or 3/0 60 15532SS 2 1
⁄2 71 15514SS 2/0 or 3/0 60 15532SS
5
⁄8 80H 15517SS 2/0 or 3/0 60 15532SS
GG40250-40250 4/0 or 250 71H 15514SS 4/0 or 250 71H 15514SS 2 1
⁄2 71 15514SS 4/0 or 250 71H 15514SS
5
⁄8 80H 15517SS 4/0 or 250 71H 15514SS
4/0 or 250 71H
GG500-40250 500 87H 15506SS 4/0 or 250 71H 15514SS 2 3
⁄4 87H 15506SS 4/0 or 250 71H 15514SS
5
⁄8 4/0 or 250 71H 15514SS
4/0 or 250 71H
GG500-500 500 87H 15506SS 500 87H 15506SS 2 3
⁄4 87H 15506SS 500 87H 15506SS
5
⁄8
GG500-350 500 87H 15506SS 350 80H 15606SS 2 3
⁄4 87H 15506SS 350 80H 15506SS
5
⁄8
GG500-2030 500 87H 15506SS 2/0 or 3/0 60 15532SS 2 3
⁄4 87H – 2/0 or 3/0 60 15532SS
5
⁄8
GG350-350 350 80H 15506SS 350 80H 15606SS 2 – – – – – –
Uses 15500TB adaptor for 15-ton tools.
Optional ground rod knurling die or TBM14 and 15 tools: 15508SS.
Optional ground rod knurling tool: 240-31565-94.
D34 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Two cables to ground rod

—
For connecting perpendicular runs of stranded copper cable to ground rod DB
Cable and rod installing dies for TBM14 and 15
Ground cable Ground rod
Ground
Cable size (AWG or kcmil) rod dia. Die Number Die Number Overall dimensions in. (mm)
Cat. no. Main Tap (in.) code Cat. no. of crimps code Cat. no. of crimps L1 L2
53065-58GR 250 or 4/0 250 or 4/0 5
⁄8 and 1⁄2 87H 15506SS 2 87H 15506SS 2 4.94 (125.5) 3.25 (82.6)
53065-34GR 250 or 4/0 250 or 4/0 3
⁄4 87H 15515SS 2 106H 15515SS 2 4.94 (125.5) 3.25 (82.6)

Diagram

L1Nom.
L1 Nom.
L1 Nom.
L1 Nom. L2L2 Nom.
Nom.

Use T&B hydraulic tools with hex crimp dies.

Optional ground rod knurling die for TBM14 and 15 Tools: 15508SS.
Optional ground rod knurling Tool: 240-31565-94.
Use 15500TB adaptor for TBM15-Ton Tool.

Cable size
(AWG or kcmil) Reinforcing rod size Copperweld* conductor size
#2, #1 – 3 #8 or 3 #6
1/0, 2/0 #3 ⁄8 (7 #8) or 7⁄16 (7 #7)
3

4/0, 250 #4 ⁄16 (19 #9) or (7 #5)

7

300–350 #5 21
⁄32 (19 #8) or 5⁄8 (7 #4)
500 #6 13
⁄16 (19 #6)
* Reg. Trademark Copperweld Corporation.
UL listed for use with cast copper connectors.
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D35

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Grounding grid connectors

53065 53055

—
Heavy-duty cast copper** DB
Overall dimensions
Rod to cable range Cable to cable range Cable and rod installing dies for TBM14 and 15 in. (mm)

Rod size Cable range rod (AWG or kcmil) Die Number Die Number
Cat. no. (in.) (AWG or kcmil) Main Branch code Cat. no. of crimps code Cat. no. of crimps L1 L2
53055 – – 1/0–2/0 1/0–2/0 – – – 66 15534SS 1 3.88 3.88
(98.6) (98.6)
53059* 1
⁄2 – 5⁄8 #2–#1 4/0–250 #2–#1 87H 15506SS 2 54H 15511SS 2 4.16 4.56
(105.7) (115.8)
53060* 1
⁄2 – 5⁄8 1/0–2/0 4/0–250 1/0–2/0 87H 15506SS 2 87H 15506SS 2 4.44 4.44
(112.8) (112.8)
53065* 1
⁄2 – 5⁄8 4/0–250 4/0–250 4/0–250 87H 15506SS 2 87H
53069* 3
⁄4 1/0–2/0 300–350 1/0–2/0 106H 15515SS 2 66 15534SS 1 4.59 4.59
(116.6) (116.6)
53071* 3
⁄4 4/0–250 300–350 4/0–250 106H 15515SS 2 106H 15515SS 2 5.25 4.78
(133.4) (121.4)
53073* 1 1/0–2/0 500 1/0–2/0 125H 15603 3 66 15534SS 1 4.81 4.88
(122.2) (124.0)
53075* 1 4/0–250 500 4/0–250 125H 15603 3 87H 15506SS 2 6.56 5.00
(166.6) (127.0)
53080* 1 500 500 500 125H 15603 3 125H 15603 3 5.19 5.19
(131.8) (131.8)

Diagram
L2
L2Nom.
Nom.
L1 Nom.
L1 Nom.

* 4/0–250 wire barrels suitable for 1⁄2 in. and 5⁄8 in. rod, 300–500 kcmil wire barrels suitable for 3⁄4 in. rods, 500 kcmil wire barrels suitable for 1 in. rods.
** Do not meet IEEE837.
Cat. no. 15500TB adaptor is required for all 15500SS series dies, not for 15600SS series, crimp with 15-ton tools.
Hydraulic tools only.

53055

53065
D36 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
C-Taps

DB Meets IEEE 837

requirements

Cable range (AWG or kcmil) Dimensions in. (mm) Dies for TBM14M,
Cat. no. Main Tap H L 13100A or TBM15I* Crimps
CTP22
H #6 sol.–#2 str. #6 sol.–#2 str.** 1.16 (29.5) 0.75 (19.1) HBKC 1
CTP202 #1 str.–2/0 str. #6 sol.–#2 str.** 1.41 (35.8) 0.75 (19.1) 15501A 1
CTP2020 #1 str.–2/0 str. #1 str.–2/0 str. 1.54 (39.1) 0.75 (19.1) 15501A 1
CTP25020 3/0 str.–250 #6 sol.–2/0** 1.97 (50.0) 0.75 (19.1) 15G86R 1
CTP250250 3/0 str.–250 3/0 str.–250 2.06 (52.3) 0.88 (22.4) 15G86R 1
CTP50020 300–500 #6 sol.–2/0** 2.42 (61.5) 0.88 (22.4) 15G121R 2
CTP500250 300–500 3/0 str.–250 2.67 (67.8) 0.88 (22.4) 15G121R 2
CTP500500† 300–500 300–500 2.91 (73.9) 1.10 (27.9) 15G121R 3

Diagrams

HH

LL
L
* Cat. no. 15500 adaptor required if using TBM15I and 155XX series dies.
** #6 AWG branch must be doubled.
† Must use TBM15I tool
Material: High-conductivity copper.
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D37

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C-Taps

DB Meets IEEE 837-2014

requirements

Ø A cable Ø B cable
Cat. no. (AWG or kcmil) (AWG or kcmil) H (in.) L (in.) Crimps Dies for tools*
CTP22N #6 sol.–#2 str. #6 sol.–#2 str. 15⁄32 11⁄2 3 15534SS (Fig.1)
CTP202N #1 str.–2/0 str. #6 sol.–#2 str. 113⁄32 11⁄2 3 15517SS (Fig.1)
CTP2020N #1 str.–2/0 str. #1 str.–2/0 str. 19⁄16 11⁄2 3 15517SS (Fig.1)
CTP25020N 3/0 str.–250 #1 str.–2/0 str. 131⁄32 11⁄2 3 15506SS (Fig.1)
CTP250250N † 3/0 str.–250 3/0 str.–250 21⁄16 11⁄2 3 15506SS (Fig.1)
CTP500250N 300–500 3/0 str.–250 2.72 2.5 5 15603SS
CTP50020N 300–500 #6 sol.–2/0 str. 2.42 2.5 5 15603SS
CTP500500N ** 300–500 300–500 2.92 2.5 5 15G121N

Diagrams ØA

Figure 1 – Requires 3 crimps

ØB
L

* These dies may be used with the TBM15CR-LI or TBM15I compression tools. Please note that the die adapter 15500-TB is required for use with
these tools.
**C an be used with ¾ in. (17.3 mm) copper-clad ground rod. The ground rod must be pre-crimped with die 15507SS to comply with IEEE 837-2014.
† C an be used with 5⁄8 in. (15.8 mm) copper-clad ground rod. The ground rod must be pre-crimped with die 15526SS to comply with IEEE 837-2014.

—
Copper C-crimps wire combinations**

Cable range (AWG) Manual tool Installing die Dimensions in. (mm)
Cat. no. Run Tap Die index OD series 14- and 15-ton tools L H
BC48 6 sol.–4 str. 8 sol.–8 str. BG or 5⁄8 BY31 B58CS 0.64 (16.3) 0.56 (14.2)
BC46-BB 6 sol.–4 str. 6 sol.–6 str. BG or 5⁄8 BY31 B58CS 0.64 (16.3) 0.75 (19.1)
BC44 6 sol.–4 str. 4 sol.–4 str. BG or ⁄8
5
BY31 B58CS 0.64 (16.3) 0.80 (20.3)
BC24 2 sol.–2 str. 8 sol.–4 str. C BY33 HBKC 0.75 (19.1) 0.98 (24.9)
BC22 2 sol.–2 str. 2 sol.–2 str. C BY33 HBKC 0.75 (19.1) 1.05 (26.7)
BC202 1/0 sol.–2/0 str. 8 sol.–2 str. E or O – HO 0.94 (23.9) 1.31 (33.3)
BC2020-BB 1/0 sol.–2/0 str. 1/0 str.–2/0 str. E or O – HO 0.94 (23.9) 1.34 (34.0)
BC402 3/0 str.–4/0 str. 6 sol.–2 str. F or D3 – HD 1.06 (26.9) 1.63 (41.4)
BC4020 3/0 str.–4/0 str. 1/0 sol.–2/0 str. F or D3 – HD 1.06 (26.9) 1.63 (41.4)
BC4040 3/0 str.–4/0 str. 3/0 sol.–4/0 str. F or D3 – HD 1.06 (26.9) 1.63 (41.4)

Diagrams
L

**Do not meet IEEE 837.

D38 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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C-Taps

—
Small size

Die Insulation choice

Cat. Code wire comb. (AWG) Smart Group Group

™
Shrink Dimensions in. (mm) Colour
no. Main Branch Group 1 TMB62PCR-LI Tools 2 3 Adhesive tubing L H code
54705 #12 #14 6TON21SS TBM6221 – • • AC5X3 HS12-6 0.31 (7.9) 0.31 (7.9) Red
#14 #16 6TON21SS TBM6221 – • • AC5X3 HS12-6 0.31 (7.9) 0.31 (7.9)
54710 #10 #10 6TON24SS TBM6224 – • • AC5X3 HS12-6 0.56 (14,2) 0.44 (11.2) Blue
#8 #12 6TON24SS TBM6224 – • • AC5X3 HS12-6 0.56 (14,2) 0.44 (11.2)
54715 #6 #10, 12 6TON29SS TBM6229 – • • AC5X3 HS12-6 0.56 (14.2) 0.63 (16.0) Grey
#8 #8, 10, 12 6TON29SS TBM6229 – • • AC5X3 HS12-6 0.56 (14.2) 0.63 (16.0)
54720 #4 ou 5 6TON33SS TBM6233 TBM8-750C20 • • AC5X3 HS6-1 1.16 (29.5) 0.69 (17.5) Brown
#6 #6, 8 6TON33SS TBM6233 TBM8-750C20 • • AC5X3 HS6-1 1.16 (29.5) 0.69 (17.5)
54725 #3 #6, 8, 10, 12*** 6TON37SS TBM6237 TBM8-750C2530 • • AC5X3 HS6-1 1.16 (29.5) 0.81 (20.6) Green
#4 ou 5 #6, 5 6TON37SS TBM6237 TBM8-750C2530 • • AC5X3 HS6-1 1.16 (29.5) 0.81 (20.6)
54730 #2 #6, 8, 10, 12 6TON42SS TBM6242 TBM8-750C2530 • AC5X3 HS6-1 1.16 (29.5) 0.84 (21.3) Pink
#3 #5 6TON42SS TBM6242 TBM8-750C2530 • AC5X3 HS6-1 1.16 (29.5) 0.84 (21.3)
#4 #3 6TON42SS TBM6242 TBM8-750C2530 • AC5X3 HS6-1 1.16 (29.5) 0.84 (21.3)
54735 #1 #4, 5, 6, 6TON45SS TBM6245 TBM8-750C3540 • AC5X3 HS6-1 0.06 (1.5) 0.88 (22.4) Black
8, 10, 12
#2 #4, 5 6TON45SS TBM6245 TBM8-750C3540 • AC5X3 HS4-30 0.06 (1.5) 0.88 (22.4)
#3 #3, 4 6TON45SS TBM6245 TBM8-750C3540 • AC5X3 HS4-30 0.06 (1.5) 0.88 (22.4)
54740 1/0 #4, 5, 6, 6TON50SS TBM6250 TBM8-750C3540 • AC5X3 HS4-30 1.69 (42,9) 0.97 (24.6) Orange
8, 10, 12
#1 #3, 4 6TON50SS TBM6250 TBM8-750C3540 • AC5X3 HS4-30 1.69 (42,9) 0.97 (24.6)
#2 #2, 3 6TON50SS TBM6250 TBM8-750C3540 • AC5X3 HS4-30 1.69 (42,9) 0.97 (24.6)
54745 2/0 #3, 4, 5, 6, 6TON54SS TBM6254 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42,9) 1.06 (26.9) Purple
8, 10, 12
1/0 #2, 3 6TON54SS TBM6254 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42,9) 1.06 (26.9)
#1 #1, 3 6TON54SS TBM6254 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42,9) 1.06 (26.9)
54750 3/0 #2, 3, 4, 5, 6TON62SS TBM6262 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42.9) 1.19 (30.2) Yellow
6, 8, 10, 12
2/0 #1, 2 6TON62SS TBM6262 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42,9) 1.19 (30.2)
1/0 1/0, 1 6TON62SS TBM6262 TBM8-750C4550 • AC5X3 HS4-30 1.69 (42,9) 1.19 (30.2)

Diagrams
H
H H

L L L
L

Fig. 1 Fig. 2 Fig. 3 Fig. 4

*** When using #3 AWG on main and #12 AWG on branch with Smart Tools and dies, #12 AWG wire must be doubled (hair-pinned) and placed on branch for crimping.
Group 1 = TBM6H, TBM62PCR-LI, TBM62CR-LI, TBM6UNICR-LI.
Group 2 = TBM45S, TBM41E (require 2 compressions within each crimp area).
Group 3 = TBM4/4S, TBM5S, TBM6S, TBM8/8S, TBM6H (require 1 compression within each crimp area).
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D39

—
C-Taps

Certified to 600 V
• More economical than other taps and split bolts
in terms of purchase, inventory, installation time,
insulation and maintenance
• Color-coded for easy matching with proper die
• Barely larger than conductor insulation once
installed

Material – High-conductivity wrought copper

Finish – Plain
—
Large size

Wire size (AWG or kcmil) Dimensions in. (mm) Installing die

No. of Colour
Cat. no. Main Branch C D E Tool Cat. no. Die code crimps code
54755 #1 #1 1.93 (49.0) 0.75 (19.1) 0.53 (13.5) TBM14M 15512SS 76 1 Blue
1/0 1/0–#2 TBM15I 15512SS* 76
2/0 2/0–#3 TBM12 TBM12D-4 76
3/0 1/0–#6 13100A 15512SS 76
4/0 #1–#8
54760 2/0 2/0–#1 1.43 (36.3) 0.75 (19.1) 0.59 (15.0) TBM14M 15506SS 87H 2 Brown
3/0 3/0–#3 TBM15I 15506SS* 87H
4/0 4/0–#4 TBM12 TBM12D-3 87H
250 #1–#8 13100A 15506SS 87H
54765 2/0 2/0–#1 1.68 (42.7) 1.00 (25.4) 0.64 (16.3) TBM14M 15505SS 99H 2 Pink
3/0 3/0–#2 TBM15I 15505SS* 99H
4/0 4/0–#4 TBM12 TBM12D-2 99H
250 3/0–#6 13100A 15505SS 99H
300 2/0–#8
54770 4/0 4/0–2/0 1.68 (42.7) 1.00 (25.4) 0.68 (17.3) TBM14M 15515SS 106H 2 Black
250 250–#1 TBM15I 15515SS* 106H
300 4/0–#4 TBM12 TBM12D-2 106H
350 3/0–#6 13100A 15515SS 106H
54775** 250 250 1.88 (47.8) 1.25 (31.8) 0.81 (20.6) TBM14M 15504SS 115H 2 Yellow
300 300–3/0 TBM15I 15504SS* 115H
350 350–1/0 TBM12 TBM12D-1 115H
400 300–#2 13100A 15504SS 115H
450 250–#4
500 250–#6
54780 350 350–4/0 2.18 (55.4) 1.25 (31.8) 0.82 (20.08) TBM15I 15603 125H 2 N/A
400 400–2/0
450 450–#1
500 500–#2
54785 750 4/0–#6 2.12 (53.8) 2.00 (50.8) 1.00 (25.4) TBM15I 15603 125H 3 N/A
54790 750 750–4/0 2.68 (68.1) 2.00 (50.8) 1.31 (33.3) TBM15I 15603 125H 3 N/A
Diagrams

E C

UL approved for direct burial.

For covers see the Color-Keyed compression connector system catalogue.
Taps can be supplied tin-plated. Add suffix “TP” to any cat. no. (i.e. 54725TP).
* Cat. no. 15500TB adaptor required if using TBM15I and 155xx series dies.
** #6 AWG branch must be doubled.
Tooling and die selector chart, see the Color-Keyed tools, dies and kits catalogue.
D40 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Copper lugs
Heavy-duty two-hole NEMA lugs

• Heavy-wall lugs for grounding and other

critical applications
• Able to handle the most severe heavy-
loading applications
• Ease cable insertion

— Meets IEEE 837 -2014

Heavy-duty two-hole NEMA lugs requirements

Wire size Dimensions (in.)

Cat. no. (AWG or kcmil) Installing dies* B L P W
HDL 2 N #2 15508SS 11⁄2 51⁄4 3 13
⁄16
HDL 1 N #1 15526SS 11⁄2 51⁄4 3 13
⁄16
HDL 1/0 N 1/0 15530SS 11⁄2 51⁄4 3 13
⁄16
HDL 2/0 N 2/0 15511SS 13⁄4 51⁄2 3 15
⁄16
HDL 3/0 N 3/0 15532SS 111 ⁄16 53⁄16 3 1
HDL 4/0 N 4/0 15514SS 1 ⁄4
3
5 ⁄8 5
3 1 ⁄8 1

HDL 250 N 250 15517SS 13⁄4 5 5⁄8 3 11⁄4

HDL 300 N 300 15506SS 2 ⁄4
1
5 ⁄16
13
3 13⁄8
HDL 350 N 350 15503SS 2 ⁄165
6 ⁄16
9
3 19⁄16
HDL 500 N 500 15609SS 2 ⁄8
5
6 ⁄8 3
3 13⁄4
HDL 750 N** 750 Consultez votre 33⁄8 73⁄16 3 23⁄16
représentant ABB.
HDL 1000 N** 1,000 Consultez votre 4 5⁄8 9 5⁄8 35⁄8 25⁄8
représentant ABB.
Diagram

L
1 3⁄4
For 1⁄2 " bolts

P B

Note: For tin plating, add suffix “-TN” after the catalogue number.
For oxide-inhibiting compound, contact your ABB representative.
*These dies may be used with the TBM15CR-LI or TBM15I compression tools. Please note that the die adapter 15500-TB is required for use with these tools.

** Do not meet IEEE 837-2014 requirements.

 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D41

—
Pigtail connectors

Hex compression intimately bonds directly

to copper-clad ground rod
• Figure 8 connectors
• Conforms to IEEE 837 standard
• UL listed
When connecting cable to copper-clad ground
rod for direct burial or in concrete, the connector
shall be wrought copper with minimum
conductivity of 99% I.A.C.S., such as ABB series
GR12‑306. Hex compression with die code
embossing shall be used.

DB Meets IEEE 837

requirements

Copper clad Die code for TBM14M, No. of

Cat. no. Cable range (AWG) ground rod (in.) TBM15, 13100A or TBM15I crimps Die cat. no.
GR12-306 One cable: 3/0 to #6 1
⁄2 87H 2 15506
Two cables: #2 to #6
GR58-406 One cable: 4/0 to #6 5
⁄8 87H 2 15506
Two cables: #2 to #6
GR34-4010 One cable: 4/0 to 1/0 3
⁄4 99H 2 15505

—
Ground plates DB Meets IEEE 837
requirements

Cat. no. Fig. Cable range (AWG or kcmil) H in. (mm) No. of crimps Die code for 14- and 15-ton tools
GP2250-2 1 #2–250 3.63 (92.2) 1 15G86R
GP2250-4 2 #2–250 4.22 (107.2) 1 15G86R
GP250500-2 1 250–500 3.63 (92.2) 2 15G126R
GP250500-4 2 250–500 4.22 (107.2) 2 15G126R
13⁄4
1f 2X
Diagrams 2Xd1⁄2-13
-13 UNC
UNC
113⁄⁄44
3
1f 2X2X1d 2-13
⁄21⁄–13 UNC
-13UNC
UNC
3311⁄⁄44
3b 1f33⁄⁄44
22 31⁄4
3b 1f3⁄4
22
4X
4X1d⁄21⁄2-13
4X -13UNC
–13 UNC
5A
525⁄32 1 113/4
33
⁄⁄44 4X4Xd1⁄2-13
-13UNC
UNC
5A
5525⁄3322 1 13/4
3
⁄4

⁄8-16
c -16
3
UNC UNC 3 3
⁄8-16
c⁄8 -16
–16 UNC
UNC
3
⁄8-16
c3⁄8-16
–16 UNC
UNC
UNC H
3
⁄8-16
c -16 UNC
UNC Cable
CableRange
Range
range
Cable Range
Cable Range H
H Cablerange
Cable
Cable Range
Range H Cable
CableRange
Range

Figure 1 Fig. 1 Figure 2 Fig. 2

Fig. 1 Fig. 2
D42 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Grounding studs

Type TBGS structural grounding studs

Knurling ensures excellent mechanical pull-out
and electrical continuity.
• Easily welded to steel structures with minimal
construction welding equipment
• Connect to grounding conductors with
appropriate ABB grounding connectors
• Knurled portion of stud resists pull-out
and provides electrical continuity to ensure
the integrity of the grounding circuit
• Constructed of high-strength steel and coated
with corrosion-resistant copper cyanide

Cat. no. Rod size (in.)

TBGS-14 0.25
TBGS-38 0.38
TBGS-58 0.63
TBGS-34 0.75

Diagrams
0.235 in. dia. 0.580 in. dia.

Intersecting medium knuring

(2.10 in. long) Intersecting medium knuring
(2.10 in. long)
Minimum flat contact
surface width 0.135
length 1.000 Minimum flat contact
surface width 0.420
length 1.000

45° 45°

TBGS-14 TBGS-58

0.360 in. dia.

0.705 in. dia.

Intersecting medium knuring Intersecting medium knuring

(2.10 in. long) (2.10 in. long)

Minimum flat contact

surface width 0.450
Minimum flat contact
length 1.000
surface width 0.215
length 1.000

45°

TBGS-38 TBGS-34
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D43

—
Bus bar connectors

Cuts installation time in half – with results

superior to conventional connectors
• Unique
• Fast and easy installation
• Superior low-resistance, high-conductivity
connections
• Install with conventional compression tools
• Produce a permanent connection with any
combination of copper from #6 to #2 AWG solid
or stranded conductors, to 1⁄4 in. copper bus bar
• Made from pure wrought copper and prefilled
with oxide inhibitor
• CSA certified and UL listed
• Installed with die HDF

EZGround bus bar connectors install in less than

2 minutes with one easy crimp. The connector
attaches directly to the bus, saving the labor-
intensive process of drilling and tapping. The
unique jaw interface of the EZGround bus bar
connector grips the copper bus, resulting in a low-
resistance, high-conductivity connection.
The EZGround bus bar connectors can be used
in OEM applications or telecom applications –
cellular, PCS and others. They provide a continuous
ground to the copper bus bar, making them ideal
for tower applications. The design enables
installation in virtually any position, horizontal or
vertical, and is suitable for inside and outside plant
use. Installation can be completed using tool
TBM14, TBM14MC or TBM14CR-LI.
—
Busbar connectors

Cat. no. Ground bus bar (in.) Conductor range (AWG) Tools Die Std. pkg. qty.
GBBC22 1
⁄4 #2–#2 TBM14M, TBM14MC, TBM14CR-LI HDF 1

GBBC26 Use this side

Use of
thisthe
side
1
⁄4 of the connector
connector when using
when
only #6–#2
using wire.oneTBM14M,
one only wire. TBM14MC,
Use TBM14CR-LI
this side
Use of
thisthe
side
connector HDF
of the connector
only when
only
using
when 1 two wires.
twousing
wires.
Diagrams
1.03 in.
1.03 in.
1.03"

1.03"

1.03"

1.03"

Use with Use with

Use with Use with Use
Use with
with Use with
Use with Use with Use
Use with
with Use with
ONE WIRE one
ONEwire
WIRE 2nd WIRE 2nd wire
2nd WIRE oneONE
wireWIRE ONE WIRE 2ndwire
2nd WIRE 2nd WIRE
#2 AWG #2 AWG
#2 AWG #2 AWG #2 AWG
#2 AWG #2-#6AWG
#2-#6 AWG #2-#6 AWG #6 AWG
#6 AWG #6 AWG

1.40" 1.40"in.
1.40 1.40"in.
1.40 1.40"
1
⁄4 Bus GBBC22
1
⁄4 Bus
1
GBBC22
⁄4 in. Bus 1
⁄4 Bus
1
GBBC26
⁄4 in. ⁄4 Bus GBBC26
Bus
1

Cat. no. GBBC22 Cat. no. GBBC26

Use this side of the connector when using only one wire. Use this side of the connector only when using two wires.
D4 4 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Ground rods

Galvanized ground rods

• Made of high-strength quality cold-drawn
steel (1035) hot dip galvanized
• Meets ANSI CI35.30-1979 requirements
• Stainless steel rods are also available (for more
detailed information, contact your ABB regional
sales office)

Trade size Rod size (nominal diameter x length) Plating Weight per 100
thickness Standard
Cat. no. in. ft. mm m (mils) packaging lb kg
GR5006 1
⁄2 6 12.7 1.8 4 10 410 186
GR6256 5
⁄8 6 15.8 1.8 4 5 600 272
GR6258 (0.620 – 0.630) 5
⁄8 8 15.8 2.4 4 5 800 363
GR6250 (0.555 – 0.565) 5
⁄8 10 15.8 3.0 4 5 1,000 454
GR6260 (0.620 – 0.630) 5
⁄8 10 15.8 3.0 4 5 1,000 454
GR7506 3
⁄4 6 17.3 1.8 4 5 700 318
GR7508 (0.745 – 0.755) 3
⁄4 8 17.3 2.4 4 5 1,200 545
GR7510 (0.745 – 0.755) 3
⁄4 10 17.3 3.0 4 5 1,500 681

Copper-bonded steel ground rods

• All EZGround ground rods have a heavy uniform
covering of electrolytic copper bonded to a rigid
steel core
• Copper ions are forced electrically to join with
the steel core, establishing a corrosion-resistant
bond between the copper and the steel

Trade size Rod size (nominal diameter x length) Plating Weight per 100
thickness Standard
Cat. no. in. ft. mm m (mils) packaging lb kg
5005 1
⁄2 5 12.7 1.5 10 10 305 138
5006 1
⁄2 6 12.7 1.8 10 5 370 168
5008 1
⁄2 8 12.7 2.4 10 5 545 247
5010 1
⁄2 10 12.7 3.0 10 5 611 277
6256 5
⁄8 6 15.8 1.8 10 5 508 230
6258* 5
⁄8 8 15.8 2.4 10 5 678 308
6260* 5
⁄8 10 15.8 3.0 10 5 847 384
7508* 3
⁄4 8 17.3 2.4 10 5 992 450
7510* 3
⁄4 10 17.3 3.0 10 5 1,240 462
1010* 1 10 25.4 3.0 10 1 2,248 1,020
* Ground rods are UL listed (425H), except for regular rods shorter than 8 ft. or less than 1⁄2 in.
cULus lists rods 1⁄2 in. and larger, 10 ft. and longer.

—
Knurling die for 14- and 15-ton tools

Cat. no. Description

15508SS For 5⁄8 in. and 3⁄4 in. ground rods
Used to knurl ground rods in order to increase the pullout value of the compression connection by as much as 20%. Use hand knurling tool cat. no.
240-31565-94 for all ground rods.
 E Z G R O U N D C O M P R E S S I O N G R O U N D I N G C O N N E C TO R S D45

—
Ground rods

Sectional-type ground rods

• Sectional-type ground rods have the same high
quality as regular copper-bonded steel ground
rods and are threaded top and bottom

Trade size Rod size (nominal diameter x length) Plating Weight per 100
thickness Standard
Cat. no. in. ft. mm m (mils) Thread size packaging lb kg
5008LS 1
⁄2 8 12.7 2.4 10 9
⁄16 –12 5 546 248
5010LS 1
⁄2 10 12.7 3.0 10 9
⁄16 –12 5 682 309
6258S 5
⁄8 8 15.8 2.4 10 mils 5
⁄8 –11 5 670 308
6260S 5
⁄8 10 15.8 3.0 10 mils 5
⁄8 –11 5 837 384
7506S 3
⁄4 6 17.3 1.8 5 mils 3
⁄4 –10 5 774 160
7508S 3
⁄4 8 17.3 2.4 10 mils 3
⁄4 –10 5 992 450
7510S 3
⁄4 10 17.3 3.0 10 mils 3
⁄4 –10 5 1,040 562
1010S 1 10 25.4 3.0 10 mils 8–1 1 2,248 1,020
cULus lists rods 1⁄2 in. and larger, 10 ft. and longer.

Couplings
• Threaded couplings are made of high-strength,
corrosion-resistant alloy. Streamlined design
reduces driving friction. Couplings are tapped
for use on all standard threaded sectional rods.

Cat. no. Rod size diameter (in.) Thread size (UNS) Standard packaging Weight per 100 (lb)
50LC 1
⁄2 9
⁄16 po – 12 25 17
60C 5
⁄8 ⁄8 po – 11
5
25 25
70C 3
⁄4 ⁄4 po – 10
3
25 38
80C 1 1–8 10 75

Driving studs
• Driving studs of high-strength steel
• May be used with all standard threaded couplings

Cat. no. Rod size diameter (in.) Thread size (UNS) Standard packaging Weight per 100 (lb)
50LDS* 1
⁄2 9/16 in. – 12 10 16
60DS*+ 5
⁄8 5/8 in. – 11 25 23
80DS 1 1–8 10 75
* UL Listed
+ CSA Certified
D46 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Ground rods

Threadless couplings and driving caps

for standard copper bonded ground rods
Threadless couplings
• For joining non-threaded, sectional, copper-
bonded, steel ground rods
• Coupling is manufactured of a high-strength,
corrosion-resistant silicon bronze

Threadless driving caps

• Prevent “mushrooming” of ground rod while
driving to ensure proper fit of coupling
• Driving cap is manufactured of high-strength,
hardened steel

Dimensions (in.)
Cat. no. Size (in.) Length Diameter Standard packaging Weight per 100 (lb)
Threadless couplings
50CNT 1
⁄2 3.0 0.78 25 34
60CNT2 5
⁄8 2.5 0.69 25 34
70CNT 3
⁄4 3.0 0.97 25 31
Driving caps
60DSNT * 5
⁄8 4.0 0.88 10 43
* UL not applicable
 EZGROUND GROUND RODS D47

—
Ground rod drivers

For installing ground rods, there’s no safer, • Unique design allows installation of 10-foot rods
simpler or more effective tool than the ABB from ground level
ground rod driver. It can be used on all types of • Heavy-duty steel construction
ground rods including copper-bonded, galvanized • Ergonomic grip provides ease and comfort with
and stainless steel. increased safety
• Complete with interchangeable parts that are
Integral inserts prevent the driver from slipping range-taking for different diameter ground rods
off the rod near ground level. The inserts are 5⁄8 in. • Two interchangeable inserts allow the same tool
and 3⁄4 in., and are interchangeable with the to be used with all sizes of rods
standard driver body. The convenient retaining • Completely self-contained and easy to store
collar holds the insert in the tool when not in use.
ABB ground rod drivers have a heavy-duty steel
construction that allows maximum force for driving
ground rods, while the efficient design ensures that
minimal lifting force is required. The ground rod
end is designed for high-impact applications to
ensure quality connections.

—
Ground rod drivers

Maximum rod
Cat. no. Description Weight (lb) diameter (in.) Std. pkg.
TBRD58 5 ft. Ground rod driver with ⁄8 in. insert
5
25 0.63 1
Photo includes ground
rod driver and insert. TBRD34 5 ft. Ground rod driver with 3⁄4 in. insert 0.75 1
TBS58 Replacement 5⁄8 in. insert 4 0.63 1
TBS34 Replacement 3⁄4 in. insert 0.75 1

Diagrams

1.25 51.00 1.25

23.50 16.00
12.00
Black foam Black foam
here White PVC shrink wrap here
1 1⁄2 in. OD 0.120 wall tube

1 in. OD 0.090 wall tube

1
⁄2 in.
Apply label rosette 1 1⁄4 in. OD 0.120 wall tube
9.50 welds-4 PL
5.25 6.75 1 in. CRS Bar
30.00 23.50
53.50

35.50

1 in. OD 0.120 wall tube

3.00 1.75 3
⁄4 in. dia. CRS Bar
D48 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Flexible braids

—
Flexible braid for grounding, bonding Flat braided tinned copper cable *
and continuous current applications Cat. no. Circular mils Thickness (in.) Width (in.)
• Tin-plated copper braids and ferrules for FBBRL 24,000 0.140 0.625
high conductivity and corrosion resistance FBCRL 48,000 0.418 1.000
• Flexible copper braids for use in substation
FBDRL 76,800 0.200 1.000
and grounding applications
FBXDRL 105,600 0.250 1.250
• Flexible braids allow for linear expansion,
Cable only, sold in roll. Minimum quantities apply to some
equipment vibration and offset connections products; contact your representative for more information.

—
Minimum size conductors for bonding
raceways and equipment

Dimensions (in.) Rating or setting of overcurrent device

in circuit ahead of equipment, conduit, Copper wire
Bolt No. of (D) (E)
etc. Not exceeding — Amperes circular mils
Circular Wire hole braids by (T) (C) Ferrule Distance
Cat. no. mils Equivalent (in.) ferrule Thickness Width length ctr. to ctr. 200 26,240
FBB12-1* 24,000 6 AWG 1
⁄4 1 0.140 0.625 0.750 – 300 41,740

FBC12-1* 48,000 3 AWG 3

⁄8 1 0.148 1.000 1.300 – 400 52,620

FBD12-1* 76,800 1 AWG 3

⁄8 1 0.200 1.000 1.300 – 500 66,360

FBD12* 76,800 1 AWG 3

⁄8 1 0.200 1.000 2.500 1.25 600 83,690

FB2D12-1* 153,600 154 kcmil 3

⁄8 2 0.250 1.250 1.500 – 800 105,600

FB2D12* 153,600 154 kcmil 3

⁄8 2 0.250 1.250 2.500 1.25 1,000 133,100

FB3D12-1* 230,400 231 kcmil 3

⁄8 3 0.350 1.250 1.500 – 1,200 167,800

FB3D12* 230,400 231 kcmil 3

⁄8 3 0.350 1.250 2.500 1.25 1,600 211,600

FBXD12-1* 105,600 1/0 AWG 1

⁄2 1 0.250 1.250 1.500 – 2,000 250,000

FBXD12* 105,600 1/0 AWG 1

⁄2 1 0.250 1.250 2.500 1.25 2,500 350,000

FB2XD12-1* 211,200 4/0 AWG 1

⁄2 2 0.350 1.250 1.500 – 3,000 400,000

FB2XD12* 211,200 4/0 AWG 1

⁄2 2 0.350 1.250 2.500 1.25 4,000 500,000

FB3XD12-1* 315,800 316 kcmil 1

⁄2 3 0.400 1.250 1.500 – 5,000 700,000

FB3XD12* 315,800 316 kcmil 1

⁄2 3 0.400 1.250 2.500 1.25 6,000 800,000

FBE12-1* 168,000 3/0 AWG 1

⁄2 1 0.500 1.250 2.500 – Based on table 16 CEC.
—
FBE12** 168,000 3/0 AWG 1
⁄2 1 0.250 1.250 3.500 1.75 Minimum size of bare copper grounding conductor
FB2E12-1* 336,000 350 kcmil 1
⁄2 1 0.500 1.250 2.500 –
Maximum fault duration
FB2E12* 336,000 350 kcmil 1
⁄2 2 0.500 1.250 3.500 1.75 with exothermic weld,
Maximum
FB3E12 504,000 500 kcmil 1
⁄2 3 0.750 1.250 3.500 1.75 available short compression or bolted joint

FB4E12 672,000 672 kcmil 1

⁄2 4 1.00 1.25 3.500 1.75 circuit current 0.5 seconds 1.0 second
amperes circular mils circular mils
FBF12 230 400 231 kcmil 1
⁄2 1 0.300 1.500 3.500 1.75
5,000 26,240 47,740
FB2F12 460,800 462 kcmil 1
⁄2 2 0.450 1.500 3.500 1.75
10,000 52,620 83,690
FB3F12 691,200 696 kcmil 1
⁄2 3 0.600 1.625 3.500 1.75
15,000 83,690 105,600
FB4F12 921,600 928 kcmil 1
⁄2 4 0.750 1.625 3.500 1.75
20,000 105,600 167,800
FBG12 307,200 308 kcmil 1
⁄2 1 0.380 1.500 3.500 1.75
25,000 133,100 211,600
FB2G12 614,400 616 kcmil 1
⁄2 2 0.630 1.625 3.500 1.75
30,000 167,800 211,600
FB3G12 921,600 928 kcmil 1
⁄2 3 0.850 1.625 3.500 1.75
35,000 211,600 250,000
FB4G12 1,228,800 1,250 kcmil 1
⁄2 4 1.000 1.880 3.500 1.75
40,000 211,600 300,000
Diagrams 50,000 250,000 350,000
C C
60,000 300,000 500,000
D E
D
70,000 350,000 600,000
80,000 400,000 600,000
*UL listed 467/486 and CSA certified C22.2 No. 41 as grounding and bonding equipment.
Standard lengths offered in 6, 12, 18, 24, 30 and 36 inches (end to end). Change the 12 in the above 90,000 500,000 700,000
catalogue numbers to the desired length.
(-1) indicates 1 bolt hole per ferrule.
100,000 500,000 700,000
For custom flexible braids, contact your ABB regional sales office. Based on table 51 CEC. Size calculated in accordance with IEEE
No.80.
 EZGROUND GROUND ROD DRIVERS AND FLE XIBLE BR AID D49

—
Exothermic welding system
Earth points

—
Four-hole earth points

Cat. no. A Hole size (in.) B (in.) C (in.) D (in.) E (in.) F (in.)
GPC110 4 x 5⁄16 UNC x 9⁄16 27
⁄64 2 3 21⁄2 113⁄32
GPC111 As GPC110 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable
GPC110
Diagrams E D
F
C

—
Two-hole earth points
Complete with front plate

Cat. no. Conductor type B (in. dia.) C (in.) D (in.) E (in.) F (in.)
GPC115 1 in. x 1⁄8 in. tape or 2/0 AWG cable ⁄64
27
2 31⁄8 23⁄16 13⁄4
GPC116 As GPC115 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable
GPC120 1 in. x 1⁄8 in. tape or 5⁄16 in. dia. solid 27
⁄64 2 31⁄8 23⁄16 13⁄4
GPC125
GPC121 As PC120 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable

—
Two-hole earth points
Without front plate

Cat. no. Conductor type B (in. dia.) C (in.) D (in.) E (in.) F (in.)
GPC115 – GPC120 GPC125 2 x ⁄16 UNC x ⁄2
5 1
⁄64
27
2 3 ⁄8
1
2 ⁄16
3
13⁄4
GPC126 As PC125 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable

Diagrams D
C E

GPC116 – GPC121
D50 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
Earth points

—
One-hole earth points

Cat. no. A hole size B (in. dia.) C (in.) D (in.) E (in.)

GPC100 1 x ⁄16 UNC x ⁄8
5 5
⁄64
27
2 ⁄16
3
3 ⁄8
1
13⁄8
GPC101 1 x ⁄8 UNC x ⁄8
3 5
⁄64
27
2 ⁄16
3
3 ⁄8
1
13⁄8

GPC105 As PC100 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable
GPC106 As PC101 with a pre-welded 20 in. long tail of 2/0 AWG PVC-insulated cable

D
Diagrams E
C
A B

—
Static earth receptacle

Cat. no. B (in. dia.) C (in.) D (in.) E (in.)

GRX005 ⁄64
27
11⁄2 33⁄8 211⁄16

Diagram E

B
GRX005
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D51

—
Exothermic welding system
CCI cable to cable

• Stranded conductor
• Solid circular conductor
A

—
CCI

Wire size (A)

Cat. no. (AWG or kcmil) Welding powder size Handle clamp type Std. qty.
CC1-3-#3 #3 32BKB HCPK3 1
CC1-3-#2 #2 32BKB HCPK3 1
CC1-3-#2S #2 solid 32BKB HCPK3 1
CC1-3-#1 #1 32BKB HCPK3 1
CC1-3-#1S #1 solid 32BKB HCPK3 1
CC1-4-1/0 1/0 45BKB HCPK4 1
CC1-4-1/0S 1/0 solid 45BKB HCPK4 1
CC1-4-2/0 2/0 65BKB HCPK4 1
CC1-4-3/0 3/0 90BKB HCPK4 1
CC1-4-4/0 4/0 90BKB HCPK4 1
CC1-4-4/0S 4/0 solid 90BKB HCPK4 1
CC1-4-250K 250 115BKB HCPK4 1
CC1-4-300K 300 115BKB HCPK4 1
CC1-4-350K 350 150BKB HCPK4 1
CC1-4-500K 500 200BKB HCPK4 1
CC1-5-750K 750 2 X 150BKB HCPK5 1
CC1-5-1000K 1,000 2 X 200BKB HCPK5 1
D52 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CC2 cable to cable

• Stranded conductor
• Solid circular conductor

A
—
B
CC2

Wire size Welding Handle Wire size Welding Handle

(AWG or kcmil) powder clamp Std. (AWG or kcmil) powder clamp Std.
Cat. no. A B size type qty. Cat. no. A B size type qty.
CC2-4-#4#4 4 4 32BKB HCPK4 1 CC2-4-3/0#2 3/0 #2 45BKB HCPK4 1
CC2-4-#2S#2 #2 solid #2 45BKB HCPK4 1 CC2-4-3/0#2S 3/0 #2 solid 45BKB HCPK4 1
CC2-4-#2S#2S #2 solid #2 solid 45BKB HCPK4 1 CC2-4-3/0#4 3/0 #4 45BKB HCPK4 1
CC2-4-#2S#4 #2 solid #4 45BKB HCPK4 1 CC2-4-4/04/0 4/0 4/0 150BKB HCPK4 1
CC2-4-#2#2 #2 #2 45BKB HCPK4 1 CC2-4-4/03/0 4/0 3/0 115BKB HCPK4 1
CC2-4-#2#2S #2 #2 solid 45BKB HCPK4 1 CC2-4-4/02/0 4/0 2/0 90BKB HCPK4 1
CC2-4-#2#4 #2 #4 45BKB HCPK4 1 CC2-4-4/01/0 4/0 1/0 90BKB HCPK4 1
CC2-4-#1#1 #1 #1 45BKB HCPK4 1 CC2-4-4/0#1 4/0 #1 90BKB HCPK4 1
CC2-4-#1#2 #1 #2 45BKB HCPK4 1 CC2-4-4/0#2 4/0 #2 90BKB HCPK4 1
CC2-4-#1#2S #1 #2 solid 45BKB HCPK4 1 CC2-4-4/0#2S 4/0 #2 solid 90BKB HCPK4 1
CC2-4-#1#4 #1 #4 45BKB HCPK4 1 CC2-4-4/0#4 4/0 #4 90BKB HCPK4 1
CC2-4-1/01/0 1/0 1/0 90BKB HCPK4 1 CC2-4-250K250K 250 250 150BKB HCPK4 1
CC2-4-1/0#1 1/0 #1 45BKB HCPK4 1 CC2-4-250K4/0 250 4/0 150BKB HCPK4 1
CC2-4-1/0#2 1/0 #2 45BKB HCPK4 1 CC2-4-250K4/0 250 3/0 150BKB HCPK4 1
CC2-4-1/0#2S 1/0 #2 solid 45BKB HCPK4 1 CC2-4-250K2/0 250 2/0 90BKB HCPK4 1
CC2-4-1/0#4 1/0 #4 45BKB HCPK4 1 CC2-4-250K1/0 250 1/0 90BKB HCPK4 1
CC2-4-2/02/0 2/0 2/0 90BKB HCPK4 1 CC2-4-250K#1 250 #1 90BKB HCPK4 1
CC2-4-2/01/0 2/0 1/0 90BKB HCPK4 1 CC2-4-250K#2 250 #2 90BKB HCPK4 1
CC2-4-2/0#1 2/0 #1 45BKB HCPK4 1 CC2-4-250K#2S 250 #2 solid 90BKB HCPK4 1
CC2-4-2/0#2 2/0 #2 45BKB HCPK4 1 CC2-4-250K#4 250 #4 90BKB HCPK4 1
CC2-4-2/0#2S 2/0 2 solid 45BKB HCPK4 1 CC2-4-300K300K 300 300 200BKB HCPK4 1
CC2-4-2/0#4 2/0 #4 45BKB HCPK4 1 CC2-4-300K250K 300 250 150BKB HCPK4 1
CC2-4-3/03/0 3/0 3/0 115BKB HCPK4 1 CC2-4-300K4/0 300 4/0 150BKB HCPK4 1
CC2-4-3/02/0 3/0 2/0 90BKB HCPK4 1 CC2-4-300K3/0 300 3/0 150BKB HCPK4 1
CC2-4-3/01/0 3/0 1/0 90BKB HCPK4 1 CC2-4-300K2/0 300 2/0 90BKB HCPK4 1
CC2-4-3/0#1 3/0 #1 45BKB HCPK4 1 CC2-4-300K1/0 300 1/0 90BKB HCPK4 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D53

—
Exothermic welding system
CC2 cable to cable

• Stranded conductor
• Solid circular conductor

B
—
CC2 (cont’d)

Wire size Welding Handle Wire size Welding Handle

(AWG or kcmil) powder clamp Std. (AWG or kcmil) powder clamp Std.
Cat. no. A B size type qty. Cat. no. A B size type qty.
CC2-4-300K#2 300 #2 90BKB HCPK4 1 CC2-4-750K300K 750 300 200BKB HCPK4 1
CC2-4-300K#2S 300 #2 solid 90BKB HCPK4 1 CC2-4-750K250 750 250 200BKB HCPK4 1
CC2-4-300K#4 300 #4 90BKB HCPK4 1 CC2-4-750K4/0 750 4/0 150BKB HCPK4 1
CC2-4-350K350K 350 350 200BKB HCPK4 1 CC2-4-750K2/0 750 2/0 150BKB HCPK4 1
CC2-4-350K300K 350 300 200BKB HCPK4 1 CC2-4-750K1/0 750 1/0 150BKB HCPK4 1
CC2-4-350K250K 350 250 200BKB HCPK4 1 CC2-5-1000K1000K 1,000 1,000 2 X 250BKB HCPK5 1
CC2-4-350K4/0 350 4/0 150BKB HCPK4 1 CC2-5-1000K750K 1,000 750 2 X 250BKB HCPK5 1
CC2-4-350K3/0 350 3/0 150BKB HCPK4 1 CC2-5-1000K500K 1,000 500 2 X 200BKB HCPK5 1
CC2-4-350K2/0 350 2/0 90BKB HCPK4 1 CC2-4-1000K350K 1,000 350 250BKB HCPK4 1
CC2-4-350K1/0 350 1/0 90BKB HCPK4 1 CC2-4-1000K300K 1,000 300 200BKB HCPK4 1
CC2-4-350K#1 350 #1 90BKB HCPK4 1 CC2-4-1000K250K 1,000 250 200BKB HCPK4 1
CC2-4-350K#2 350 #2 90BKB HCPK4 1 CC2-4-1000K4/0 1,000 4/0 150BKB HCPK4 1
CC2-4-350K#4 350 #4 90BKB HCPK4 1 CC2-4-1000K2/0 1,000 2/0 150BKB HCPK4 1
CC2-4-500K500K 500 500 2 X 150BKB HCPK4 1 CC2-4-1000K1/0 1,000 1/0 150BKB HCPK4 1
CC2-4-500K350K 500 350 200BKB HCPK4 1
CC2-4-500K300K 500 300 200BKB HCPK4 1
CC2-4-500K250K 500 250 200BKB HCPK4 1
CC2-4-500K4/0 500 4/0 150BKB HCPK4 1
CC2-4-500K2/0 500 2/0 90BKB HCPK4 1
CC2-4-500K1/0 500 1/0 90BKB HCPK4 1
CC2-4-500K#1 500 #1 90BKB HCPK4 1
CC2-4-500K#2 500 #2 90BKB HCPK4 1
CC2-4-500K#4 500 #4 90BKB HCPK4 1
CC2-5-750K750K 750 750 2 X 250BKB HCPK5 1
CC2-5-750K500K 750 500 2 X 250BKB HCPK5 1
CC2-4-750K350K 750 350 250BKB HCPK4 1
D54 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CC4 cable to cable

• Stranded conductor
• Solid circular conductor

—
CC4

Wire size Welding Handle Wire size Welding Handle

(AWG or kcmil) powder clamp Std. (AWG or kcmil) powder clamp Std.
Cat. no. A B size type qty. Cat. no. A B size type qty.
CC4-4-#4#4 #4 #4 45BKB HCPK4 1 CC4-4-300K300K 300 300 250BKB HCPK4 1
CC4-4-#2#2 #2 #2 65BKB HCPK4 1 CC4-4-300K250K 300 250 250BKB HCPK4 1
CC4-4-#2#4 #2 #4 65BKB HCPK4 1 CC4-4-300K4/0 300 4/0 200BKB HCPK4 1
CC4-4-#2S#2S 2 solid 2 solid 2 massif HCPK4 1 CC4-4-300K3/0 300 3/0 200BKB HCPK4 1
CC4-4-#1#1 #1 #1 65BKB HCPK4 1 CC4-4-300K2/0 300 2/0 150BKB HCPK4 1
CC4-4-#1#2 #1 #2 65BKB HCPK4 1 CC4-4-300K1/0 300 1/0 150BKB HCPK4 1
CC4-4-#1#4 #1 #4 65BKB HCPK4 1 CC4-4300K#1 300 #1 115BKB HCPK4 1
CC4-4-1/01/0 1/0 1/0 90BKB HCPK4 1 CC4-4-300K#2 300 #2 115BKB HCPK4 1
CC4-4-1/0#1 1/0 #1 90BKB HCPK4 1 CC4-4-350K350K 350 350 250BKB HCPK4 1
CC4-4-1/0#2 1/0 #2 90BKB HCPK4 1 CC4-4-350K300K 350 300 250BKB HCPK4 1
CC4-4-1/0#4 1/0 #4 90BKB HCPK4 1 CC4-4-4350K250K 350 250 250BKB HCPK4 1
CC4-4-2/02/0 2/0 2/0 115BKB HCPK4 1 CC4-4-350K4/0 350 4/0 200BKB HCPK4 1
CC4-42/01/0 2/0 1/0 115BKB HCPK4 1 CC4-4-350K3/0 350 3/0 200BKB HCPK4 1
CC4-4-2/0#1 2/0 #1 115BKB HCPK4 1 CC4-350K2/0 350 2/0 200BKB HCPK4 1
CC4-4-2/0#2 2/0 #2 115BKB HCPK4 1 CC4-4-350K1/0 350 1/0 200BKB HCPK4 1
CC4-4-3/03/0 3/0 3/0 115BKB HCPK4 1 CC4-4-350K#1 350 #1 150BKB HCPK4 1
CC4-4-3/02/0 3/0 2/0 150BKB HCPK4 1 CC4-4-350K#2 350 #2 150BKB HCPK4 1
CC4-4-3/01/0 3/0 1/0 115BKB HCPK4 1 CC4-5-500K500K 500 500 2 X 250BKB HCPK5 1
CC4-4-3/0#1 3/0 #1 115BKB HCPK4 1 CC4-5-500K350K 500 350 2 X 200BKB HCPK5 1
CC4-4-3/0#2 3/0 #2 115BKB HCPK4 1 CC4-5-500K300K 500 300 2 X 200BKB HCPK5 1
CC4-4-4/04/0 4/0 4/0 200BKB HCPK4 1 CC4-5-500K250K 500 250 2 X 150BKB HCPK5 1
CC4-4-4/03/0 4/0 3/0 200BKB HCPK4 1 CC4-5-500K4/0 500 4/0 2 X 150BKB HCPK5 1
CC4-4-4/02/0 4/0 2/0 150BKB HCPK4 1 CC4-5-500K3/0 500 3/0 2 X 150BKB HCPK5 1
CC4-4-4/01/0 4/0 1/0 150BKB HCPK4 1 CC4-4-500K2/0 500 2/0 250BKB HCPK5 1
CC4-4-4/0#1 4/0 #1 115BKB HCPK4 1 CC4-4-500K1/0 500 1/0 250BKB HCPK5 14
CC4-4-4/0#2 4/0 #2 115BKB HCPK4 1
CC4-4-250K250K 250 250 200BKB HCPK4 1
CC4-4-250K4/0 250 4/0 200BKB HCPK4 1
CC4-4-250K3/0 250 3/0 200BKB HCPK4 1
CC4-4-250K2/0 250 2/0 150BKB HCPK4 1
CC4-4-250K1/0 250 1/0 150BKB HCPK4 1
CC4-4-250K#1 250 #1 115BKB HCPK4 1
CC4-4-250K#2 250 #2 115BKB HCPK4 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D55

—
Exothermic welding system
CC6 cable to cable

• Stranded conductor
B
• Solid circular conductor

—
CC6

Wire size Welding Handle Wire size Welding Handle

(AWG or kcmil) powder clamp Std. (AWG or kcmil) powder clamp Std.
Cat. no. A B size type qty. Cat. no. A B size type qty.
CC6-4-#4#4 #4 #4 45BKB HCPK4 1 CC6-4-250K250K 250 250 200BKB HCPK4 1
CC6-4-#2#2 #2 #2 65BKB HCPK4 1 CC6-4-250K4/0 250 4/0 200BKB HCPK4 1
CC6-4-#2#4 #2 #4 65BKB HCPK4 1 CC6-4-250K3/0 250 3/0 200BKB HCPK4 1
CC6-4-#2S#2S 2 solid 2 solid 65BKB HCPK4 1 CC6-4-250K2/0 250 2/0 150BKB HCPK4 1
CC6-4-#1#1 #1 #1 65BKB HCPK4 1 CC6-4-250K1/0 250 1/0 150BKB HCPK4 1
CC6-4-#1#2 #1 #2 65BKB HCPK4 1 CC6-4-250K#1 250 #1 115BKB HCPK4 1
CC6-4-#1#4 #1 #4 65BKB HCPK4 1 CC6-4-250K#2 250 #2 115BKB HCPK4 1
CC6-4-1/01/0 1/0 1/0 90BKB HCPK4 1 CC6-4-300K300K 300 300 250BKB HCPK4 1
CC6-4-1/0#1 1/0 #1 90BKB HCPK4 1 CC6-4-300K250K 300 250 250BKB HCPK4 1
CC6-4-1/0#2 1/0 #2 90BKB HCPK4 1 CC6-4-300K4/0 300 4/0 200BKB HCPK4 1
CC6-4-1/0#4 1/0 #4 90BKB HCPK4 1 CC6-4-300K3/0 300 3/0 200BKB HCPK4 1
CC6-4-2/02/0 2/0 2/0 115BKB HCPK4 1 CC6-4-300K2/0 300 2/0 150BKB HCPK4 1
CC6-4-2/01/0 2/0 1/0 115BKB HCPK4 1 CC6-4-300K1/0 300 1/0 150BKB HCPK4 1
CC6-4-2/0#1 2/0 #1 115BKB HCPK4 1 CC6-4-300K#1 300 #1 115BKB HCPK4 1
CC6-4-2/0#2 2/0 #2 115BKB HCPK4 1 CC6-4-300K#2 300 #2 115BKB HCPK4 1
CC6-4-3/03/0 3/0 3/0 115BKB HCPK4 1 CC6-4-350K350K 350 350 250BKB HCPK4 1
CC6-4-3/02/0 3/0 2/0 150BKB HCPK4 1 CC6-4-350K300K 350 300 250BKB HCPK4 1
CC6-4-3/01/0 3/0 1/0 115BKB HCPK4 1 CC6-4-4350K250K 350 250 250BKB HCPK4 1
CC6-4-3/0#1 3/0 #1 115BKB HCPK4 1 CC6-4-350K4/0 350 4/0 200BKB HCPK4 1
CC6-4-3/0#2 3/0 #2 115BKB HCPK4 1 CC6-4-350K3/0 350 3/0 200BKB HCPK4 1
CC6-4-4/04/0 4/0 4/0 200BKB HCPK4 1 CC6-4-350K2/0 350 2/0 200BKB HCPK4 1
CC6-4-4/03/0 4/0 3/0 200BKB HCPK4 1
CC6-4-4/02/0 4/0 2/0 150BKB HCPK4 1
CC6-4-4/01/0 4/0 1/0 150BKB HCPK4 1
CC6-4-4/0#1 4/0 #1 115BKB HCPK4 1
CC6-4-4/0#2 4/0 #2 115BKB HCPK4 1
D56 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CC7 cable to cable

• Stranded conductor
B • Solid circular conductor
—
CC7

Wire size (AWG or kcmil) Welding Handle

Cat. no. A B powder size clamp type Sleeve Std. qty.
A
CC7-4-#4#4 #4 #4 32BKB HCPK4 – 1
CC7-4-#4#6 #4 #6 32BKB HCPK4 2 X Sleeve#6 1
CC7-4-#4#6S #4 #6 solid 32BKB HCPK4 2 X Sleeve#6S 1
CC7-4-#4#8 #4 #8 32BKB HCPK4 2 X Sleeve#8 1
CC7-4-#2S#2 #2 solid #2 65BKB HCPK4 – 1
CC7-4-#2S#2S #2 solid #2 solid 65BKB HCPK4 – 1
CC7-4-#2S#4 #2 solid #4 65BKB HCPK4 – 1
CC7-4-#2S#6 #2 solid #6 45BKB HCPK4 2 X Sleeve#6 1
CC7-4-#2S#6S #2 solid #6 solid 45BKB HCPK4 2 X Sleeve#6S 1
CC7-4-#2S#8 #2 solid #8 45BKB HCPK4 2 X Sleeve#8 1
CC7-4-#2S#8S #2 solid #8 solid 8 solid HCPK4 2 X Sleeve#8S 1
CC7-4-#2#2 #2 #2 65BKB HCPK4 – 1
CC7-4-#2#4 #2 #4 65BKB HCPK4 – 1
CC7-4-#2#6 #2 #6 45BKB HCPK4 2 X Sleeve#6 1
CC7-4-#2#6S #2 #6 solid 45BKB HCPK4 2 X Sleeve#6S 1
CC7-4-#2#8 #2 #8 45BKB HCPK4 2 X Sleeve#8 1
CC7-4-#2#8S #2 #8 solid 45BKB HCPK4 2 X Sleeve#8S 1
CC7-4-#1S#1 #1 solid #1 65BKB HCPK4 – 1
CC7-4-#1S#2 #1 solid #2 65BKB HCPK4 – 1
CC7-4-#1S#2S #1 solid #2 solid 65BKB HCPK4 – 1
CC7-4-#1S#4 #1 solid #4 65BKB HCPK4 – 1
CC7-4-#1S#6 #1 solid #6 65BKB HCPK4 2 X Sleeve#6 1
CC7-4-#1S#6S #1 solid #6 solid 65BKB HCPK4 2 X Sleeve#6S 1
CC7-4-#1S#8 #1 solid #8 45BKB HCPK4 2 X Sleeve#8 1
CC7-4-#1S#8S #1 solid #8 solid 45BKB HCPK4 2 X Sleeve#8S 1
CC7-4-#1#1 #1 #1 65BKB HCPK4 – 1
CC7-4-#1#1S #1 #1 solid 65BKB HCPK4 – 1
CC7-4-#1#2 #1 #2 65BKB HCPK4 – 1
CC7-4-#1#2S #1 #2 solid 65BKB HCPK4 – 1
CC7-4-#1#4 #1 #4 65BKB HCPK4 – 1
CC7-4-#1#6 #1 #6 65BKB HCPK4 2 X Sleeve#6 1
CC7-4-#1#6S #1 #6 solid 65BKB HCPK4 2 X Sleeve#6S 1
CC7-4-#1#8 #1 #8 45BKB HCPK4 2 X Sleeve#8 1
CC7-4-#1#8S #1 #8 solid 45BKB HCPK4 2 X Sleeve#8S 1
CC7-4-1/0S1/0 1/0 solid 1/0 90BKB HCPK4 – 1
CC7-4-1/0S1/0S 1/0 solid 1/0 solid 90BKB HCPK4 – 1
CC7-4-1/0S#1 1/0 solid #1 65BKB HCPK4 – 1
CC7-4-1/0S#1S 1/0 solid #1 solid 65BKB HCPK4 – 1
CC7-4-1/0S#2 1/0 solid #2 65BKB HCPK4 – 1
CC7-4-1/0S#2S 1/0 solid #2 solid 65BKB HCPK4 – 1
CC7-4-1/0S#4 1/0 solid #4 65BKB HCPK4 – 1
CC7-4-1/0S#6 1/0 solid #6 65BKB HCPK4 2 X Sleeve#6 1
CC7-4-1/0S#6S 1/0 solid #6 solid 65BKB HCPK4 2 X Sleeve#6S 1
CC7-4-1/0S#8 1/0 solid #8 65BKB HCPK4 2 X Sleeve#8 1
CC7-4-1/0S#8S 1/0 solid #8 solid 65BKB HCPK4 2 X Sleeve#8S 1
CC7-4-1/01/0 1/0 1/0 90BKB HCPK4 – 1
CC7-4-1/01/0S 1/0 1/0 solid 90BKB HCPK4 – 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D57

—
Exothermic welding system
CC7 cable to cable

• Stranded conductor
B • Solid circular conductor

—
CC7 (cont’d)

A Wire size (AWG or kcmil)

Welding Handle
Cat. no. A B powder size clamp type Sleeve Std. qty.
CC7-4-1/0#1 1/0 #1 65BKB HCPK4 – 1
CC7-4-1/0#1S 1/0 #1 solid 65BKB HCPK4 – 1
CC7-4-1/0#2 1/0 #2 65BKB HCPK4 – 1
CC7-4-1/0#2S 1/0 #2 solid 65BKB HCPK4 – 1
CC7-4-1/0#4 1/0 #4 65BKB HCPK4 – 1
CC7-4-1/0#6 1/0 #6 65BKB HCPK4 2 X Sleeve#6 1
CC7-4-1/0#6S 1/0 #6 solid 65BKB HCPK4 2 X Sleeve#6S 1
CC7-4-1/0#8 1/0 #8 65BKB HCPK4 2 X Sleeve#8 1
CC7-4-1/0#8S 1/0 #8 solid 65BKB HCPK4 2 X Sleeve#8S 1
CC7-4-2/02/0 2/0 2/0 115BKB HCPK4 – 1
CC7-4-2/01/0 2/0 1/0 115BKB HCPK4 – 1
CC7-4-2/01/0S 2/0 1/0 solid 115BKB HCPK4 – 1
CC7-4-2/0#1 2/0 #1 90BKB HCPK4 – 1
CC7-4-2/0#1S 2/0 #1 solid 90BKB HCPK4 – 1
CC7-4-2/0#2 2/0 #2 90BKB HCPK4 – 1
CC7-4-2/0#4 2/0 #4 90BKB HCPK4 – 1
CC7-4-2/0#6 2/0 #6 90BKB HCPK4 2 X Sleeve#6 1
CC7-4-2/0#6S 2/0 #6 solid 90BKB HCPK4 2 X Sleeve#6S 1
CC7-4-2/0#8 2/0 #8 65BKB HCPK4 2 X Sleeve#8 1
CC7-4-2/0#8S 2/0 #8 solid 65BKB HCPK4 2 X Sleeve#8S 1
CC7-4-3/03/0 3/0 3/0 150BKB HCPK4 – 1
CC7-4-3/02/0 3/0 2/0 150BKB HCPK4 – 1
CC7-4-3/01/0 3/0 1/0 115BKB HCPK4 – 1
CC7-4-3/01/0S 3/0 1/0 solid 115BKB HCPK4 – 1
CC7-4-3/0#1 3/0 #1 115BKB HCPK4 – 1
CC7-4-3/0#1S 3/0 #1 solid 115BKB HCPK4 – 1
CC7-4-3/0#2 3/0 #2 115BKB HCPK4 – 1
CC7-4-3/0#2S 3/0 #2 solid 115BKB HCPK4 – 1
CC7-4-3/0#4 3/0 #4 115BKB HCPK4 – 1
CC7-4-3/0#6 3/0 #6 90BKB HCPK4 2 X Sleeve#6 1
CC7-4-3/0#6S 3/0 #6 solid 90BKB HCPK4 2 X Sleeve#6S 1
CC7-4-3/0#8 3/0 #8 90BKB HCPK4 2 X Sleeve#8 1
CC7-4-3/0#8S 3/0 #8 solid 90BKB HCPK4 2 X Sleeve#8S 1
D58 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CC7 cable to cable

• Stranded conductor
B • Solid circular conductor

—
CC7 (cont’d)

A Wire size (AWG or kcmil) Welding Handle Std.

Cat. no. A B powder size clamp type Sleeve qty.
CC7-4-4/0S4/0 4/0 solid 4/0 200BKB HCPK4 – 1
CC7-4-4/0S4/0S 4/0 solid 4/0 solid 200BKB HCPK4 – 1
CC7-4-4/0S3/0 4/0 solid 3/0 200BKB HCPK4 – 1
CC7-4-4/0S2/0 4/0 solid 2/0 150BKB HCPK4 – 1
CC7-4-4/0S1/0 4/0 solid 1/0 150BKB HCPK4 – 1
CC7-4-4/0S1/0S 4/0 solid 1/0 solid 150BKB HCPK4 – 1
CC7-4-4/0S#1 4/0 solid #1 150BKB HCPK4 – 1
CC7-4-4/0S#1S 4/0 solid #1 solid 150BKB HCPK4 – 1
CC7-4-4/0S#2 4/0 solid #2 150BKB HCPK4 – 1
CC7-4-4/0S#2S 4/0 solid #2 solid 150BKB HCPK4 – 1
CC7-4-4/0S#4 4/0 solid #4 150BKB HCPK4 – 1
CC7-4-4/0S#6 4/0 solid #6 90BKB HCPK4 2 X Sleeve#6 1
CC7-4-4/0S#6S 4/0 solid #6 solid 90BKB HCPK4 2 X Sleeve#6S 1
CC7-4-4/0S#8 4/0 solid #8 90BKB HCPK4 2 X Sleeve#8 1
CC7-4-4/0S#8S 4/0 solid #8 solid 90BKB HCPK4 2 X Sleeve#8S 1
CC7-4-4/04/0 4/0 4/0 200BKB HCPK4 – 1
CC7-4-4/04/0S 4/0 4/0 solid 200BKB HCPK4 – 1
CC7-4-4/03/0 4/0 3/0 200BKB HCPK4 – 1
CC7-4-4/02/0 4/0 2/0 150BKB HCPK4 – 1
CC7-4-4/01/0 4/0 1/0 150BKB HCPK4 – 1
CC7-4-4/01/0S 4/0 1/0 solid 150BKB HCPK4 – 1
CC7-4-4/0#1 4/0 #1 150BKB HCPK4 – 1
CC7-4-4/0#1S 4/0 #1 solid 150BKB HCPK4 – 1
CC7-4-4/0#2 4/0 #2 150BKB HCPK4 – 1
CC7-4-4/0#2S 4/0 #2 solid 150BKB HCPK4 – 1
CC7-4-4/0#4 4/0 #4 150BKB HCPK4 – 1
CC7-4-4/0#6 4/0 #6 90BKB HCPK4 2 X Sleeve#6 1
CC7-4-4/0#6S 4/0 #6 solid 90BKB HCPK4 2 X Sleeve#6S 1
CC7-4-4/0#8 4/0 #8 90BKB HCPK4 2 X Sleeve#8 1
CC7-4-4/0#8S 4/0 #8 solid 90BKB HCPK4 2 X Sleeve#8S 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D59

—
Exothermic welding system
CC11 cable to cable

• Stranded conductor
• Solid circular conductor

—
CC11

Wire size (AWG or kcmil) Handle

Cat. no. A B Welding powder size clamp type Sleeve Std. qty.
CC11-7-#6S#6S #6 solid #6 solid 32BKB HCPK7 4 X Sleeve#6S 1
CC11-7-#6#6 #6 #6 45BKB HCPK7 4 X Sleeve#6 1
CC11-7-#4#4 #4 #4 65BKB HCPK7 – 1
CC11-7-#2#2 #2 #2 90BKB HCPK7 – 1
CC11-7-#2#4 #2 #4 65BKB HCPK7 – 1
CC11-7-#2S#2S #2 solid #2 solid 90BKB HCPK7 – 1
CC11-7-#1#1 #1 #1 115BKB HCPK7 – 1
CC11-7-#1#2 #1 #2 90BKB HCPK7 – 1
CC11-7-#1#4 #1 #4 90BKB HCPK7 – 1
CC11-7-1/01/0 1/0 1/0 150BKB HCPK7 – 1
CC11-7-1/0#1 1/0 #1 150BKB HCPK7 – 1
CC11-7-1/0#2 1/0 #2 115BKB HCPK7 – 1
CC11-7-1/0#4 1/0 #4 115BKB HCPK7 – 1
CC11-7-2/02/0 2/0 2/0 200BKB HCPK7 – 1
CC11-7-2/01/0 2/0 1/0 200BKB HCPK7 – 1
CC11-7-2/0#1 2/0 #1 150BKB HCPK7 – 1
CC11-7-2/0#2 2/0 #2 150BKB HCPK7 – 1
CC11-7-3/03/0 3/0 3/0 250BKB HCPK7 – 1
CC11-7-3/02/0 3/0 2/0 200BKB HCPK7 – 1
CC11-7-3/01/0 3/0 1/0 200BKB HCPK7 – 1
CC11-7-3/0#1 3/0 #1 150BKB HCPK7 – 1
CC11-7-3/0#2 3/0 #2 150BKB HCPK7 – 1
CC11-7-4/04/0 4/0 4/0 250BKB HCPK7 – 1
CC11-7-4/03/0 4/0 3/0 250BKB HCPK7 – 1
CC11-7-4/02/0 4/0 2/0 200BKB HCPK7 – 1
CC11-7-4/01/0 4/0 1/0 200BKB HCPK7 – 1
CC11-7-4/0#1 4/0 #1 150BKB HCPK7 – 1
CC11-7-4/0#2 4/0 #2 150BKB HCPK7 – 1
CC11-7-250K250K 250 250 2 X 150BKB HCPK7 – 1
CC11-7-250K4/0 250 4/0 2 X 150BKB HCPK7 – 1
CC11-7-250K3/0 250 3/0 2 X 150BKB HCPK7 – 1
CC11-7-250K2/0 250 2/0 250BKB HCPK7 – 1
CC11-7-250K1/0 250 1/0 250BKB HCPK7 – 1
CC11-7-250K#1 250 #1 200BKB HCPK7 – 1
CC11-7-250K#2 250 #2 150BKB HCPK7 – 1
D60 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CC11 cable to cable

• Stranded conductor
• Solid circular conductor

—
CC11 (cont’d)

Wire size (AWG or kcmil) Handle

Cat. no. A B Welding powder size clamp type Sleeve Std. qty.
CC11-8-300K300K 300 300 2 X 200BKB HCPK8 – 1
CC11-8-300K250K 300 250 2 X 200BKB HCPK8 – 1
CC11-7-300K4/0 300 4/0 2 X 150BKB HCPK7 – 1
CC11-7-300K3/0 300 3/0 2 X 150BKB HCPK7 – 1
CC11-7-300K2/0 300 2/0 250BKB HCPK7 – 1
CC11-7-300K1/0 300 1/0 250BKB HCPK7 – 1
CC11-7-300K#1 300 #1 200BKB HCPK7 – 1
CC11-7-300K#2 300 #2 150BKB HCPK7 – 1
CC11-8-350K350K 350 350 2 X 250BKB HCPK8 – 1
CC11-8-350K300K 350 300 2 X 250BKB HCPK8 – 1
CC11-8-350K250K 350 250 2 X 250BKB HCPK8 – 1
CC11-8-350K4/0 350 4/0 2 X 200BKB HCPK8 – 1
CC11-8-350K3/0 350 3/0 2 X 200BKB HCPK8 – 1
CC11-7-350K2/0 350 2/0 2 X 150BKB HCPK7 – 1
CC11-7-350K1/0 350 1/0 250BKB HCPK7 – 1
CC11-7-350K#1 350 #1 200BKB HCPK7 – 1
CC11-7-350K#2 350 #2 200BKB HCPK7 – 1
CC11-8-500K500K 500 500 3 X 250BKB HCPK8 – 1
CC11-8-500K350K 500 350 3 X 200BKB HCPK8 – 1
CC11-8-500K300K 500 300 3 X 200BKB HCPK8 – 1
CC11-8-500K250K 500 250 2 X 250BKB HCPK8 – 1
CC11-8-500K4/0 500 4/0 2 X 250BKB HCPK8 – 1
CC11-8-500K3/0 500 3/0 2 X 250BKB HCPK8 – 1
CC11-8-500K2/0 500 2/0 2 X 200BKB HCPK8 – 1
CC11-8-500K1/0 500 1/0 2 X 150BKB HCPK8 – 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D61

—
Exothermic welding system
CR1 cable to ground rod

• Stranded conductor
• Solid circular conductor
B

—
CR1

Wire size
Rod size (AWG or
Cat. no. A kcmil) B Welding powder size Handle clamp type Sleeve Std. qty.
CR1-3-500#6 ⁄2 in. Nominal
1
#6 65BKB HCPK3 1 X Sleeve#6 1
CR1-3-500#6S diameter actual #6 solid 65BKB HCPK3 1 X Sleeve#6S 1
shank dia. 0.476 in.
CR1-3-500#4 (non UL rod) #4 65BKB HCPK3 – 1
CR1-3-500#4S #4 solid 45BKB HCPK3 – 1
CR1-3-500#2 #2 65BKB HCPK3 – 1
CR1-3-500#2S #2 solid 65BKB HCPK3 – 1
CR1-4-500#1 #1 65BKB HCPK4 – 1
CR1-4-5001/0 1/0 90BKB HCPK4 – 1
CR1-4-5001/0S 1/0 solid 90BKB HCPK4 – 1
CR1-4-5002/0 2/0 90BKB HCPK4 – 1
CR1-4-5003/0 3/0 90BKB HCPK4 – 1
CR1-4-5004/0 4/0 90BKB HCPK4 – 1
CR1-4-500250K 250 90BKB HCPK4 – 1
CR1-4-500300K 300 90BKB HCPK4 – 1
CR1-3-500L#6 1
⁄2 in. True diameter #6 45BKB HCPK3 1 X Sleeve#6 1
CR1-3-500L#6S actual shank dia. #6 solid 45BKB HCPK3 1 X Sleeve#6S 1
0.502 in.
CR1-3-500L#4 (UL rod) #4 45BKB HCPK3 – 1
CR1-3-500L#4S #4 solid 45BKB HCPK3 – 1
CR1-3-500L#2 #2 65BKB HCPK3 – 1
CR1-3-500L#2S #2 solid 65BKB HCPK3 – 1
CR1-4-500L#1 #1 65BKB HCPK4 – 1
CR1-4-500L1/0 1/0 90BKB HCPK4 – 1
CR1-4-500L1/0S 1/0 solid 90BKB HCPK4 – 1
CR1-4-500L2/0 2/0 90BKB HCPK4 – 1
CR1-4-500L3/0 3/0 90BKB HCPK4 – 1
CR1-4-500L4/0 4/0 90BKB HCPK4 – 1
CR1-4-500L250K 250 90BKB HCPK4 – 1
CR1-4-500L300K 300 90BKB HCPK4 – 1
For connections to extensible (threaded) rods – remove top threaded section.
D62 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CR1 cable to ground rod

• Stranded conductor
• Solid circular conductor
B

—
CR1 (cont’d)

Wire size
Rod size (AWG or
Cat. no. A kcmil) B Welding powder size Handle clamp type Sleeve Std. qty.
CR1-3-625#6 ⁄8 in. Nominal
5
#6 65BKB HCPK4 1 X Sleeve#6 1
CR1-3-625#6S diameter actual #6 solid 65BKB HCPK4 1 X Sleeve#6S 1
shank dia. 0.560 in.
CR1-3-625#4 #4 65BKB HCPK4 - 1
CR1-3-625#4S #4 solid 65BKB HCPK4 - 1
CR1-4-625#2 #2 65BKB HCPK4 - 1
CR1-4-625#2S #2 solid 65BKB HCPK4 - 1
CR1-4-625#1 #1 65BKB HCPK4 - 1
CR1-4-6251/0 1/0 90BKB HCPK4 - 1
CR1-4-6251/0S 1/0 solid 90BKB HCPK4 - 1
CR1-4-6252/0 2/0 90BKB HCPK4 - 1
CR1-4-6253/0 3/0 90BKB HCPK4 - 1
CR1-4-6254/0 4/0 90BKB HCPK4 - 1
CR1-4-625250K 250 90BKB HCPK4 - 1
CR1-4-625300K 300 115BKB HCPK4 - 1
CR1-4-625350K 350 115BKB HCPK4 - 1
CR1-4-625500K 500 150BKB HCPK4 - 1
CR1-3-750#6 ⁄4 in. Nominal
3
#6 32BKB HCPK3 1 X Sleeve#6 1
CR1-3-750#6S diameter #6 solid 32BKB HCPK3 1 X Sleeve#6S 1
actual shank dia.
CR1-3-750#4 0.678 in. #4 45BKB HCPK3 - 1
CR1-3-750#4S #4 solid 45BKB HCPK3 - 1
CR1-4-750#2 #2 90BKB HCPK4 - 1
CR1-4-750#2S #2 solid 90BKB HCPK4 - 1
CR1-4-750#1 #1 90BKB HCPK4 - 1
CR1-4-7501/0 1/0 90BKB HCPK4 - 1
CR1-4-7501/0S 1/0 solid 90BKB HCPK4 - 1
CR1-4-7502/0 2/0 90BKB HCPK4 - 1
CR1-4-7503/0 3/0 90BKB HCPK4 - 1
CR1-4-7504/0 4/0 90BKB HCPK4 - 1
CR1-4-750250K 250 90BKB HCPK4 - 1
CR1-4-750300K 300 115BKB HCPK4 - 1
CR1-4-750350K 350 115BKB HCPK4 - 1
CR1-4-750500K 500 150BKB HCPK4 - 1
For connections to extensible (threaded) rods – remove top threaded section.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D63

—
Exothermic welding system
CR2 cable to ground rod

• Stranded conductor
• Solid circular conductor

B
A

—
CR2

Wire size
Rod size (AWG or Welding powder Handle clamp
Cat. no. A kcmil) B size type Sleeve Std. qty.
CR2-3-500#6 ⁄2 in. Nominal
1
#6 65BKB HCPK3 Sleeve#6 –
CR2-3-500#6S diameter actual #6 solid 65BKB HCPK3 Sleeve#6S –
shank dia. 0.476 in.
CR2-3-500#4 (non UL rod) #4 65BKB HCPK3 – –
CR2-3-500#4S #4 solid 65BKB HCPK3 – –
CR2-4-500#2 #2 90BKB HCPK3 – –
CR2-4-500#2S #2 solid 90BKB HCPK3 – –
CR2-4-500#1 #1 90BKB HCPK4 – –
CR2-4-5001/0 1/0 90BKB HCPK4 – –
CR2-4-5001/0S 1/0 solid 90BKB HCPK4 – –
CR2-4-5002/0 2/0 90BKB HCPK4 – –
CR2-4-5003/0 3/0 115BKB HCPK4 – –
CR2-4-5004/0 4/0 115BKB HCPK4 – –
CR2-4-500250K 250 150BKB HCPK4 – –
CR2-4-500300K 300 200BKB HCPK4 –
CR2-3-500L#6 1
⁄2 in. True diameter #6 65BKB HCPK3 Sleeve#6
CR2-3-500L#6S actual shank dia. #6 solid 65BKB HCPK3 Sleeve#6S –
0.502 in.
CR2-3-500L#4 (UL rod) #4 65BKB HCPK3 – –
CR2-3-500L#4S #4 solid 65BKB HCPK3 – –
CR2-4-500L#2 #2 90BKB HCPK3 – –
CR2-4-500L#2S #2 solid 90BKB HCPK3 – –
CR2-4-500L#1 #1 90BKB HCPK4 – –
CR2-4-500L1/0 1/0 90BKB HCPK4 – –
CR2-4-500L1/0S 1/0 solid 90BKB HCPK4 – –
CR2-4-500L2/0 2/0 90BKB HCPK4 – –
CR2-4-500L3/0 3/0 115BKB HCPK4 – –
CR2-4-500L4/0 4/0 115BKB HCPK4 – –
CR2-4-500L250K 250 150BKB HCPK4 – –
CR2-4-500L300K 300 200BKB HCPK4 – –
For connections to extensible (threaded) rods – remove top threaded section.
D64 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CR2 cable to ground rod

• Stranded conductor
• Solid circular conductor

B
A

—
CR2 (cont’d)

Wire size
Rod size (AWG or Welding powder Handle clamp
Cat. no. A kcmil) B size type Sleeve Std. qty.
CR2-3-625#6 ⁄8 in. Nominal
5
#6 32BKB HCPK3 Sleeve#6 –
CR2-3-625#6S diameter actual #6 solid 32BKB HCPK3 Sleeve#6S –
shank dia. 0.560 in.
CR2-3-625#4 #4 32BKB HCPK3 – –
CR2-3-625#4S #4 solid 32BKB HCPK3 – –
CR2-4-625#2 #2 90BKB HCPK4 – –
CR2-4-625#2S #2 solid 90BKB HCPK4 – –
CR2-4-625#1 #1 90BKB HCPK4 – –
CR2-4-6251/0 1/0 90BKB HCPK4 – –
CR2-4-6251/0S 1/0 solid 115BKB HCPK4 – –
CR2-4-6252/0 2/0 115BKB HCPK4 – –
CR2-4-6253/0 3/0 115BKB HCPK4 – –
CR2-4-6254/0 4/0 115BKB HCPK4 – –
CR2-4-625250K 250 150BKB HCPK4 – –
CR2-4-625300K 300 200BKB HCPK4 – –
CR2-4-625350K 350 200BKB HCPK4 – –
CR2-4-625500K 500 200BKB HCPK4 – –
CR2-3-750#6 3
⁄4 in. Nominal #6 65BKB HCPK3 Sleeve#6 1
CR2-3-750#6S diameter #6 solid 65BKB HCPK3 Sleeve#6S 1
actual shank dia.
CR2-3-750#4 0.678 in. #4 65BKB HCPK3 – 1
CR2-3-750#4S #4 solid 65BKB HCPK3 – 1
CR2-4-750#2 #2 90BKB HCPK4 – 1
CR2-4-750#2S #2 solid 90BKB HCPK4 – 1
CR2-4-750#1 #1 90BKB HCPK4 – 1
CR2-4-7501/0 1/0 115BKB HCPK4 – 1
CR2-4-7501/0S 1/0 solid 115BKB HCPK4 – 1
CR2-4-7502/0 2/0 115BKB HCPK4 – 1
CR2-4-7503/0 3/0 115BKB HCPK4 – 1
CR2-4-7504/0 4/0 115BKB HCPK4 – 1
CR2-4-750250K 250 150BKB HCPK4 – 1
CR2-4-750300K 300 200BKB HCPK4 – 1
CR2-4-750350K 350 200BKB HCPK4 – 1
CR2-4-750500K 500 200BKB HCPK4 – 1
­For connections to extensible (threaded) rods – remove top threaded section.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D65

—
Exothermic welding system
CR3 cable to ground rod

• Stranded conductor
• Solid circular conductor

A
B

—
CR3

Wire size
Rod size (AWG or Welding powder
Cat. no. A kcmil) B size Handle clamp type Sleeve Std. qty.
CR3-9-5001/0 1
⁄2 in. Nominal 1/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-5001/0S diameter 1/0 solid 115BKB HCPK4 and FRAME1 – 1
actual shank
CR3-9-5002/0 dia. 0.476 in. 2/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-5003/0 (non UL rod) 3/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-5004/0 4/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-500250K 250 150BKB HCPK4 and FRAME1 – 1
CR3-9-500300K 300 200BKB HCPK4 and FRAME1 – 1
CR3-9-500L1/0 1
⁄2 in. Nominal 1/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-500L1/0S diameter 1/0 solid 115BKB HCPK4 and FRAME1 – 1
actual shank
CR3-9-500L2/0 dia. 0.502 in. 2/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-500L3/0 (UL rod) 3/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-500L4/0 4/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-500L250K 250 150BKB HCPK4 and FRAME1 – 1
CR3-9-500300K 300 200BKB HCPK4 and FRAME1 – 1
CR3-9-6251/0 5
⁄8 in. Nominal 1/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-6251/0S diameter 1/0 solid 115BKB HCPK4 and FRAME1 – 1
actual shank
CR3-9-6252/0 dia. 0.560 in. 2/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-6253/0 3/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-6254/0 4/0 150BKB HCPK4 and FRAME1 – 1
CR3-9-625250K 250 150BKB HCPK4 and FRAME1 – 1
CR3-9-625300K 300 200BKB HCPK4 and FRAME1 – 1
CR3-9-625350K 350 250BKB HCPK4 and FRAME1 – 1
CR3-10-625500K 500 2 X 200BKB HCPK5 and FRAME2 – 1
CR3-9-7501/0 3
⁄4 in. Nominal 1/0 115BKB HCPK5 and FRAME2 – 1
CR3-9-7501/0S diameter 1/0 solid 115BKB HCPK4 and FRAME1 – 1
actual shank
CR3-9-7502/0 dia. 0.678 in. 2/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-7503/0 3/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-7504/0 4/0 115BKB HCPK4 and FRAME1 – 1
CR3-9-750250K 250 200BKB HCPK4 and FRAME1 – 1
CR3-9-750300K 300 200BKB HCPK4 and FRAME1 – 1
CR3-10-750350K 350 2 X 150BKB HCPK5 and FRAME2 – 1
CR3-10-750500K 500 2 X 250BKB HCPK5 and FRAME2 – 1
­For connections to extensible (threaded) rods – remove top threaded section.
D66 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CRE1 and CRE3 cable to rebar
B
• Stranded conductor
• Solid circular conductor

A
—
CRE1

Rod size Wire size (AWG Welding powder Handle clamp

Cat. no. A or kcmil) B size type Sleeve Pkg. Std. qty.
CRE1-4-#43R 3 #4 32BKB HCPK4 – – 1
CRE1-4-#2S3R 3 2 solid 45BKB HCPK4 – – 1
CRE1-4-#23R 3 #2 45BKB HCPK4 – – 1
CRE1-4-#13R 3 #1 65BKB HCPK4 – – 1
CRE1-4-1/03R 3 1/0 90BKB HCPK4 – – 1
CRE1-4-2/03R 3 2/0 90BKB HCPK4 – – 1
CRE1-4-3/03R 3 3/0 115BKB HCPK4 – – 1
CRE1-3-#4Z 4 to 7 #4 32BKB HCPK3B – Pack-A 1
CRE1-3-#2SZ 4 to 7 #2 solid 45BKB HCPK3B – Pack-A 1
CRE1-3-#2Z 4 to 7 #2 45BKB HCPK3B – Pack-A 1
CRE1-3-#1Z 4 to 7 #1 65BKB HCPK3B – Pack-A 1
CRE1-3-1/0Z 4 to 7 1/0 90BKB HCPK3B – Pack-A 1
CRE1-3-2/0Z 4 to 7 2/0 90BKB HCPK3B – Pack-A 1
CRE1-3-3/0Z 4 to 7 3/0 115BKB HCPK3B – Pack-A 1
CRE1-3-4/0Z 4 to 7 4/0 115BKB HCPK3B – Pack-A 1
CRE1-3-#4Y 8 to 11 #4 32BKB HCPK3B – Pack-A 1
CRE1-3-#2SY 8 to 11 #2 solid 45BKB HCPK3B – Pack-A 1
CRE1-3-#2Y 8 to 11 #2 45BKB HCPK3B – Pack-A 1
CRE1-3-#1Y 8 to 11 #1 65BKB HCPK3B – Pack-A 1
CRE1-3-1/0Y 8 to 11 1/0 90BKB HCPK3B – Pack-A 1
CRE1-3-2/0Y 8 to 11 2/0 90BKB HCPK3B – Pack-A 1
A
CRE1-3-3/0Y 8 to 11 3/0 115BKB HCPK3B – Pack-A 1
CRE1-3-4/0Y 8 to 11 4/0 115BKB HCPK3B – Pack-A 1

• Stranded conductor
B • Solid circular conductor
—
CR3

Rod size Wire size (AWG Welding powder Handle clamp

Cat. no. A or kcmil) B size type Sleeve Pkg. Std. qty.
CRE3-3-#4Z 4 to 7 #4 90BKB HCPK3A – Pack-A 1
CRE3-3#2SZ 4 to 7 #2 solid 90BKB HCPK3A – Pack-A 1
CRE3-3-#2Z 4 to 7 #2 90BKB HCPK3A – Pack-A 1
CRE3-4-#1Z 4 to 7 #1 115BKB HCPK3A – Pack-A 1
CRE3-4-1/0Z 4 to 7 1/0 115BKB HCPK3A – Pack-A 1
CRE3-4-2/0Z 4 to 7 2/0 115BKB HCPK3A – Pack-A 1
CRE3-4-3/0Z 4 to 7 3/0 150BKB HCPK3A – Pack-A 1
CRE3-4-4/0Z 4 to 7 4/0 150BKB HCPK3A – Pack-A 1
CRE3-3-#4Y 8 to 11 #4 90BKB HCPK3A – Pack-A 1
CRE3-3-#2SY 8 to 11 #2 solid 90BKB HCPK3A – Pack-A 1
CRE3-3-#2Y 8 to 11 #2 90BKB HCPK3A – Pack-A 1
CRE3-4-#1Y 8 to 11 #1 115BKB HCPK3A – Pack-A 1
CRE3-4-1/0Y 8 to 11 1/0 115BKB HCPK3A – Pack-A 1
CRE3-4-2/0Y 8 to 11 2/0 115BKB HCPK3A – Pack-A 1
CRE3-4-3/0Y 8 to 11 3/0 150BKB HCPK3A – Pack-A 1
CRE3-4-4/0Y 8 to 11 4/0 150BKB HCPK3A – Pack-A 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D67

—
Exothermic welding system
CRE4 and CRE6 cable to rebar
B
• Stranded conductor
A
• Solid circular conductor

—
CRE4

Wire size
Rod size (AWG or Welding powder Handle clamp
Cat. no. A kcmil) B size type Sleeve Pkg. Std. qty
CRE4-3-#4Z 4 to 7 #4 65BKB HCPK3B – Pack-A 1
CRE4-3-#2SZ 4 to 7 #2 solid 90BKB HCPK3B – Pack-A 1
CRE4-3-#2Z 4 to 7 #2 90BKB HCPK3B – Pack-A 1
CRE4-3-#1Z 4 to 7 #1 90BKB HCPK3B – Pack-A 1
CRE4-3-1/OZ 4 to 7 1/0 115BKB HCPK3B – Pack-A 1
CRE4-3-2/0Z 4 to 7 2/0 115BKB HCPK3B – Pack-A 1
CRE4-3-3/0Z 4 to 7 3/0 115BKB HCPK3B – Pack-A 1
CRE4-3-4/0Z 4 to 7 4/0 115BKB HCPK3B – Pack-A 1
CRE4-3-#4Y 8 to 11 #4 65BKB HCPK3B – Pack-A 1
CRE4-3-#2SY 8 to 11 #2 solid 90BKB HCPK3B – Pack-A 1
CRE4-3-#2Y 8 to 11 #2 90BKB HCPK3B – Pack-A 1
CRE4-3-#1Y 8 to 11 #1 90BKB HCPK3B – Pack-A 1
CRE4-3-1/0Y 8 to 11 1/0 115BKB HCPK3B – Pack-A 1
CRE4-3-2/0Y 8 to 11 2/0 115BKB HCPK3B – Pack-A 1
A
CRE4-3-3/0Y 8 to 11 3/0 115BKB HCPK3B – Pack-A 1
CRE4-3-4/0Y 8 to 11 4/0 115BKB HCPK3B – Pack-A 1

• Stranded conductor
• Solid circular conductor
B

—
CRE6

Rod size Wire size (AWG Welding powder Handle clamp

Cat. no. A or kcmil) B size type Sleeve Pkg. Std. qty.
CRE6-3-#4Z 4 to 7 #4 65BKB HCPK3A – Pack-A 1
CRE6-3#2SZ 4 to 7 #2 solid 65BKB HCPK3A – Pack-A 1
CRE6-3-#2Z 4 to 7 #2 65BKB HCPK3A – Pack-A 1
CRE6-3-#1Z 4 to 7 #1 90BKB HCPK3A – Pack-A 1
CRE6-4-1/0Z 4 to 7 1/0 115BKB HCPK3A – Pack-A 1
CRE6-4-2/0Z 4 to 7 2/0 115BKB HCPK3A – Pack-A 1
CRE6-4-3/0Z 4 to 7 3/0 150BKB HCPK3A – Pack-A 1
CRE6-4-4/0Z 4 to 7 4/0 150BKB HCPK3A – Pack-A 1
CRE6-3-#4Y 8 to 11 #4 65BKB HCPK3A – Pack-A 1
CRE6-3-#2SY 8 to 11 #2 solid 65BKB HCPK3A – Pack-A 1
CRE6-3-#2Y 8 to 11 #2 65BKB HCPK3A – Pack-A 1
CRE6-3-#1Y 8 to 11 #1 90BKB HCPK3A – Pack-A 1
CRE6-4-1/0Y 8 to 11 1/0 115BKB HCPK3A – Pack-A 1
CRE6-4-2/0Y 8 to 11 2/0 115BKB HCPK3A – Pack-A 1
CRE6-4-3/0Y 8 to 11 3/0 150BKB HCPK3A – Pack-A 1
CRE6-4-4/0Y 8 to 11 4/0 150BKB HCPK3A – Pack-A 1
D68 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS1 and CS2 cable to steel surface and pipe

• Stranded conductor
A • Solid circular conductor

—
CS1 – For flat surfaces

Cat. no. Wire size (AWG or kcmil) A Welding powder size Handle clamp type Sleeve Std. qty.
CS1-4-1/0 1/0 90BKB HCPK4 – 1
CS1-4-2/0 2/0 90BKB HCPK4 – 1
CS1-4-3/0 3/0 115BKB HCPK4 – 1
CS1-4-4/0 4/0 115BKB HCPK4 – 1
CS1-4-250K 250 115BKB HCPK4 – 1
CS1-4-300K 300 150BKB HCPK4 – 1
CS1-4-350K 350 200BKB HCPK4 – 1
CS1-4-500K 500 200BKB HCPK4 – 1
CS1-4-750K 750 2 X 150BKB HCPK4 – 1
CS1-4-1000K 1,000 2 X 200BKB HCPK4 – 1
Mold Sealing Compound (MSC) will be required if surface is uneven.

• Stranded conductor
• Solid circular conductor

—
CS2 – For flat surfaces

Cat. no. Wire size (AWG or kcmil) A Welding powder size Handle clamp type Sleeve Std. qty.
CS2-4-1/0 1/0 90BKB HCPK4 – 1
CS2-4-2/0 2/0 115BKB HCPK4 – 1
CS2-4-3/0 3/0 115BKB HCPK4 – 1
CS2-4-4/0 4/0 150BKB HCPK4 – 1
CS2-4-250K 250 150BKB HCPK4 – 1
CS2-4-300K 300 200BKB HCPK4 – 1
CS2-4-350K 350 250BKB HCPK4 – 1
CS2-5-500K 500 2 X 150BKB HCPK4 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D69

—
Exothermic welding system
CS3 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS3 – For flat surfaces

Wire size Welding powder Handle clamp

Cat. no. (AWG or kcmil) A size type Sleeve Std. qty.
CS3-4-#6 #6 45BKB HCPK4 Sleeve#6 1
CS3-4-#4 #4 45BKB HCPK4 – 1
CS3-4-#2S #2 solid 45BKB HCPK4 – 1
CS3-4-#2 #2 45BKB HCPK4 – 1
CS3-4-#1 #1 65BKB HCPK4 – 1
CS3-4-1/0 1/0 90BKB HCPK4 – 1
CS3-4-2/0 2/0 90BKB HCPK4 – 1
CS3-4-3/0 3/0 115BKB HCPK4 – 1
CS3-4-4/0 4/0 115BKB HCPK4 – 1
CS3-4-250K 250 115BKB HCPK4 – 1
CS3-4-300K 300 150BKB HCPK4 – 1
CS3-4-350K 350 200BKB HCPK4 – 1
CS3-4-500K 500 200BKB HCPK4 – 1
CS3-5-750K 750 2 X 150BKB HCPK5 – 1
CS3-5-1000K 1,000 2 X 200BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
D70 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS3 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS3 – For pipes

Wire size Welding powder Handle clamp

Cat. no. (AWG or kcmil) A Pipe size (in.) size type Sleeve Std. qty.
CS3-4-#4C #4 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS3-4-#4D #4 2 ⁄4 to 6 ⁄2
3 1
45BKB HCPK4 – 1
CS3-4-#4F #4 61⁄2 to 10 45BKB HCPK4 – 1
CS3-4-#4G #4 10 to 14 45BKB HCPK4 – 1
CS3-4-#2SC #2 solid 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS3-4-#2SD #2 solid 23⁄4 to 61⁄2 45BKB HCPK4 – 1
CS3-4-#2SF #2 solid 61⁄2 to 10 45BKB HCPK4 – 1
CS3-4-#2SG #2 solid 10 to 14 45BKB HCPK4 – 1
CS3-4-#2C #2 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS3-4-#2D #2 2 ⁄4 to 6 ⁄2
3 1
45BKB HCPK4 – 1
CS3-4-#2F #2 61⁄2 to 10 45BKB HCPK4 – 1
CS3-4-#2G #2 10 to 14 45BKB HCPK4 – 1
CS3-4-#1C #1 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS3-4-#1D #1 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS3-4-#1F #1 61⁄2 to 10 65BKB HCPK4 – 1
CS3-4-#1G #1 10 to 14 65BKB HCPK4 – 1
CS3-4-#1/0C 1/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS3-4-#1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS3-4-#1/0F 1/0 6 ⁄2 to 10
1
90BKB HCPK4 – 1
CS3-4-#1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS3-4-#2/0C 2/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS3-4-#2/0D 2/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS3-4-#2/0F 2/0 61⁄2 to 10 90BKB HCPK4 – 1
CS3-4-#2/0G 2/0 10 to 14 90BKB HCPK4 – 1
CS3-4-#3/0C 3/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS3-4-#3/0D 3/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS3-4-#3/0F 3/0 6 ⁄2 to 10
1
115BKB HCPK4 – 1
CS3-4-#3/0G 3/0 10 to 14 115BKB HCPK4 – 1
CS3-4-#4/0C 4/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS3-4-#4/0D 4/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS3-4-#4/0F 4/0 61⁄2 to 10 115BKB HCPK4 – 1
CS3-4-#4/0G 4/0 10 to 14 115BKB HCPK4 – 1
Over 14 in. use CS3 for flat surface
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D71

—
Exothermic welding system
CS4 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS4 – For flat surfaces

Wire size Welding powder Handle clamp

Cat. no. (AWG or kcmil) A size type Sleeve Std. qty.
A CS4-4-#6 #6 90BKB HCPK4 Sleeve#6 1
CS4-4-#4 #4 90BKB HCPK4 – 1
CS4-4-#2S #2 solid 115BKB HCPK4 – 1
CS4-4-#2 #2 115BKB HCPK4 – 1
CS4-4-#1 #1 115BKB HCPK4 – 1
CS4-5-1/0 1/0 200BKB HCPK5 – 1
CS4-5-2/0 2/0 200BKB HCPK5 – 1
CS4-5-3/0 3/0 250BKB HCPK5 – 1
CS4-5-4/0 4/0 250BKB HCPK5 – 1
CS4-5-250K 250 250BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
D72 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS4 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS4 – For pipes
A
Wire size Welding powder Handle clamp std.
Cat. no. (AWG or kcmil) A Pipe size (in.) size type Sleeve qty.
CS4-4-#4C #4 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS4-4-#4D #4 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS4-4-#4F #4 61⁄2 to 10 90BKB HCPK4 – 1
CS4-4-#4G #4 10 to 14 90BKB HCPK4 – 1
CS4-4-#2SC #2 solid 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS4-4-#2SD #2 solid 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS4-4-#2SF #2 solid 61⁄2 to 10 115BKB HCPK4 – 1
CS4-4-#2SG #2 solid 10 to 14 115BKB HCPK4 – 1
CS4-4-#2C #2 1 ⁄2 to 2 ⁄4
1 3
115BKB HCPK4 – 1
CS4-4-#2D #2 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS4-4-#2F #2 61⁄2 to 10 115BKB HCPK4 – 1
CS4-4-#2G #2 10 to 14 115BKB HCPK4 – 1
CS4-4-#1C #1 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS4-4-#1D #1 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS4-4-#1F #1 61⁄2 to 10 115BKB HCPK4 – 1
CS4-4-#1G #1 10 to 14 115BKB HCPK4 – 1
CS4-5-1/0C 1/0 11⁄2 to 23⁄4 200BKB HCPK5 – 1
CS4-5-1/0D 1/0 2 ⁄4 to 6 ⁄2
3 1
200BKB HCPK5 – 1
CS4-5-1/0F 1/0 61⁄2 to 10 200BKB HCPK5 – 1
CS4-5-1/0G 1/0 10 to 14 200BKB HCPK5 – 1
CS4-5-2/0C 2/0 11⁄2 to 23⁄4 200BKB HCPK5 – 1
CS4-5-2/0D 2/0 23⁄4 to 61⁄2 200BKB HCPK5 – 1
CS4-5-2/0F 2/0 61⁄2 to 10 200BKB HCPK5 – 1
CS4-5-2/0G 2/0 10 to 14 200BKB HCPK5 – 1
CS4-5-3/0C 3/0 11⁄2 to 23⁄4 250BKB HCPK5 – 1
CS4-5-3/0D 3/0 23⁄4 to 61⁄2 250BKB HCPK5 – 1
CS4-5-3/0F 3/0 61⁄2 to 10 250BKB HCPK5 – 1
CS4-5-3/0G 3/0 10 to 14 250BKB HCPK5 – 1
CS4-5-4/0C 4/0 11⁄2 to 23⁄4 250BKB HCPK5 – 1
CS4-5-4/0D 4/0 23⁄4 to 61⁄2 250BKB HCPK5 – 1
CS4-5-4/0F 4/0 61⁄2 to 10 250BKB HCPK5 – 1
CS4-5-4/0G 4/0 10 to 14 250BKB HCPK5 – 1
Over 14 in. use CS4 for flat surface
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D73

—
Exothermic welding system
CS7 cable to steel surface and pipe

• Stranded conductor
A • Solid circular conductor

—
CS7 – For flat surfaces

Wire size
Cat. no. (AWG or kcmil) A Welding powder size Handle clamp type Sleeve Std. qty.
CS7-4-#4 #4 65BKB HCPK4 – 1
CS7-4-#2S #2 solid 65BKB HCPK4 – 1
CS7-4-#2 #2 65BKB HCPK4 – 1
CS7-4-#1 #1 90BKB HCPK4 – 1
CS7-4-1/0 1/0 90BKB HCPK4 – 1
CS7-4-2/0 2/0 150BKB HCPK4 – 1
CS7-5-3/0 3/0 200BKB HCPK4 – 1
CS7-5-4/0 4/0 200BKB HCPK4 – 1
CS7-5-250K 250 200BKB HCPK4 – 1
CS7-5-300K 300 250BKB HCPK4 – 1
CS7-6-350K 350 2 X 150BKB HCPK5 – 1
CS7-6-500K 500 2 X 200BKB HCPK5 – 1
Use mold sealing compound (MSC) to ensure effective sealing.
D74 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS7 cable to steel surface and pipe

A
• Stranded conductor
• Solid circular conductor

—
CS7 – For pipes

Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
CS7-4-#4C #4 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS7-4-#4D #4 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS7-4-#4F #4 6 ⁄2 to 10
1
65BKB HCPK4 – 1
CS7-4-#4G #4 10 to 14 65BKB HCPK4 – 1
CS7-4-#2SC #2 solid 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS7-4-#2SD #2 solid 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS7-4-#2SF #2 solid 61⁄2 to 10 65BKB HCPK4 – 1
CS7-4-#2SG #2 solid 10 to 14 65BKB HCPK4 – 1
CS7-4-#2C #2 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS7-4-#2D #2 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS7-4-#2F #2 61⁄2 to 10 65BKB HCPK4 – 1
CS7-4-#2G #2 10 to 14 65BKB HCPK4 – 1
CS7-4-#1C #1 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS7-4-#1D #1 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS7-4-#1F #1 61⁄2 to 10 90BKB HCPK4 – 1
CS7-4-#1G #1 10 to 14 90BKB HCPK4 – 1
CS7-4-1/0C 1/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS7-4-1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS7-4-1/0F 1/0 61⁄2 to 10 90BKB HCPK4 – 1
CS7-4-1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS7-4-2/0C 2/0 11⁄2 to 23⁄4 150BKB HCPK4 – 1
CS7-4-2/0D 2/0 23⁄4 to 61⁄2 150BKB HCPK4 – 1
CS7-4-2/0F 2/0 61⁄2 to 10 150BKB HCPK4 – 1
CS7-4-2/0G 2/0 10 to 14 150BKB HCPK4 – 1
CS7-5-3/0C 3/0 11⁄2 to 23⁄4 200BKB HCPK4 – 1
CS7-5-3/0D 3/0 23⁄4 to 61⁄2 200BKB HCPK4 – 1
CS7-5-3/0F 3/0 61⁄2 to 10 200BKB HCPK4 – 1
CS7-5-3/0G 3/0 10 to 14 200BKB HCPK4 – 1
CS7-5-4/0C 4/0 1 ⁄2 to 2 ⁄4
1 3
200BKB HCPK4 – 1
CS7-5-4/0D 4/0 23⁄4 to 61⁄2 200BKB HCPK4 – 1
CS7-5-4/0F 4/0 61⁄2 to 10 200BKB HCPK4 – 1
CS7-5-4/0G 4/0 10 to 14 200BKB HCPK4 – 1
Over 14 in. use CS7 for flat surface.
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D75

—
Exothermic welding system
CS8 and CS9 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS8 – For flat surfaces

Cat. no. Wire size (AWG) A Welding powder size Handle clamp type Sleeve Std. qty.
CS8-2-#6 #6 45BKB HCPK2 Sleeve#6 1
CS8-2-#4 #4 45BKB HCPK2 – 1
CS8-2-#2S #2 solid 45BKB HCPK2 – 1
CS8-2-#2 #2 45BKB HCPK2 – 1
CS8-2-#1 #1 65BKB HCPK2 – 1
Use mold sealing compound (MSC) to ensure effective sealing.

• Stranded conductor
• Solid circular conductor

—
CS9 – For flat surfaces

Cat. no. Wire size (AWG) A Welding powder size Handle clamp type Sleeve Std. qty.
CS9-2-#6 #6 45BKB HCPK2 Sleeve#6 1
CS9-2-#4 #4 45BKB HCPK2 – 1
CS9-2-#2S #2 solid 45BKB HCPK2 – 1
CS9-2-#2 #2 45BKB HCPK2 – 1
CS9-2-#1 #1 65BKB HCPK2 – 1
Use mold sealing compound (MSC) to ensure effective sealing.
D76 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS25 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS25 – For flat surfaces

Wire size
Cat. no. (AWG or kcmil) A Welding powder size Handle clamp type Sleeve Std. qty.
A
CS25-4-#4 #4 65BKB HCPK4 – 1
CS25-4-#2S #2 solid 65BKB HCPK4 – 1
CS25-4-#2 #2 65BKB HCPK4 – 1
CS25-4-#1 #1 90BKB HCPK4 – 1
CS25-4-1/0 1/0 115BKB HCPK4 – 1
CS25-4-2/0 2/0 115BKB HCPK4 – 1
CS25-4-3/0 3/0 150BKB HCPK4 – 1
CS25-4-4/0 4/0 150BKB HCPK4 – 1
CS25-4-250K 250 200BKB HCPK4 – 1
CS25-4-300K 300 200BKB HCPK4 – 1
CS25-4-350K 350 250BKB HCPK4 – 1
CS25-4-500K 500 250BKB HCPK4 – 1
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D7 7

—
Exothermic welding system
CS25 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS25 – For pipes

Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
CS25-4-#4C #4 11⁄2 to 23⁄4 65BKB HCPK4 – 1
A CS25-4-#4D #4 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS25-4-#4F #4 61⁄2 to 10 65BKB HCPK4 – 1
CS25-4-#4G #4 10 to 14 65BKB HCPK4 – 1
CS25-4-#2SC #2 solid 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS25-4-#2SD #2 solid 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS25-4-#2SF #2 solid 61⁄2 to 10 65BKB HCPK4 – 1
CS25-4-#2SG #2 solid 10 to 14 65BKB HCPK4 – 1
CS25-4-#2C #2 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS25-4-#2D #2 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS25-4-#2F #2 61⁄2 to 10 65BKB HCPK4 – 1
CS25-4-#2G #2 10 to 14 65BKB HCPK4 – 1
CS25-4-#1C #1 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS25-4-#1D #1 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS25-4-#1F #1 6 ⁄2 to 10
1
90BKB HCPK4 – 1
CS25-4-#1G #1 10 to 14 90BKB HCPK4 – 1
CS25-4-1/0C 1/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS25-4-1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS25-4-1/0F 1/0 61⁄2 to 10 90BKB HCPK4 – 1
CS25-4-1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS25-4-2/0C 2/0 11⁄2 to 23⁄4 150BKB HCPK4 – 1
CS25-4-2/0D 2/0 23⁄4 to 61⁄2 150BKB HCPK4 – 1
CS25-4-2/0F 2/0 6 ⁄2 to 10
1
150BKB HCPK4 – 1
CS25-4-2/0G 2/0 10 to 14 150BKB HCPK4 – 1
CS25-4-3/0C 3/0 11⁄2 to 23⁄4 200BKB HCPK4 – 1
CS25-4-3/0D 3/0 23⁄4 to 61⁄2 200BKB HCPK4 – 1
CS25-4-3/0F 3/0 61⁄2 to 10 200BKB HCPK4 – 1
CS25-4-3/0G 3/0 10 to 14 200BKB HCPK4 – 1
CS25-4-4/0C 4/0 11⁄2 to 23⁄4 200BKB HCPK4 – 1
CS25-4-4/0D 4/0 23⁄4 to 61⁄2 200BKB HCPK4 – 1
CS25-4-4/0F 4/0 61⁄2 to 10 200BKB HCPK4 – 1
CS25-4-4/0G 4/0 10 to 14 200BKB HCPK4 – 1
Over 14 in. use CS25 for flat surface.
Use mold sealing compound (MSC) to ensure effective sealing.
D78 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS27 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor

—
CS27 – For flat surfaces

Wire size
Cat. no. (AWG or kcmil) A Welding powder size Handle clamp type Sleeve Std. qty.
CS27-4-#6 #6 45BKB HCPK4 Sleeve#6 1
CS27-4-#4 #4 45BKB HCPK4 – 1
CS27-4-#2S #2 solid 45BKB HCPK4 – 1
CS27-4-#2 #2 45BKB HCPK4 – 1
CS27-4-#1 #1 65BKB HCPK4 – 1
CS27-4-1/0 1/0 115BKB HCPK4 – 1
CS27-4-2/0 2/0 115BKB HCPK4 – 1
CS27-4-3/0 3/0 150BKB HCPK4 – 1
CS27-4-4/0 4/0 150BKB HCPK4 – 1
CS27-4-250K 250 150BKB HCPK4 – 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D79

—
Exothermic welding system
CS27 cable to steel surface and pipe

A • Stranded conductor
• Solid circular conductor

—
CS27 – For pipes

Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
CS27-4-#4C #4 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS27-4-#4D #4 23⁄4 to 61⁄2 45BKB HCPK4 – 1
CS27-4-#4F #4 61⁄2 to 10 45BKB HCPK4 – 1
CS27-4-#4G #4 10 to 14 45BKB HCPK4 – 1
CS27-4-#2SC #2 solid 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS27-4-#2SD #2 solid 2 ⁄4 to 6 ⁄2
3 1
45BKB HCPK4 – 1
CS27-4-#2SF #2 solid 61⁄2 to 10 45BKB HCPK4 – 1
CS27-4-#2SG #2 solid 10 to 14 45BKB HCPK4 – 1
CS27-4-#2C #2 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS27-4-#2D #2 23⁄4 to 61⁄2 45BKB HCPK4 – 1
CS27-4-#2F #2 61⁄2 to 10 45BKB HCPK4 – 1
CS27-4-#2G #2 10 to 14 45BKB HCPK4 – 1
CS27-4-#1C #1 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS27-4-#1D #1 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS27-4-#1F #1 6 ⁄2 to 10
1
65BKB HCPK4 – 1
CS27-4-#1G #1 10 to 14 65BKB HCPK4 – 1
CS27-4-110C 1/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS27-4-110D 1/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS27-4-110F 1/0 61⁄2 to 10 115BKB HCPK4 – 1
CS27-4-110G 1/0 10 to 14 115BKB HCPK4 – 1
CS27-4-210C 2/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS27-4-210D 2/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS27-4-210F 2/0 6 ⁄2 to 10
1
115BKB HCPK4 – 1
CS27-4-210G 2/0 10 to 14 115BKB HCPK4 – 1
CS27-4-310C 3/0 11⁄2 to 23⁄4 150BKB HCPK4 – 1
CS27-4-310D 3/0 23⁄4 to 61⁄2 150BKB HCPK4 – 1
CS27-4-310F 3/0 61⁄2 to 10 150BKB HCPK4 – 1
CS27-4-310G 3/0 10 to 14 150BKB HCPK4 – 1
CS27-4-410C 4/0 11⁄2 to 23⁄4 150BKB HCPK4 – 1
CS27-4-410D 4/0 23⁄4 to 61⁄2 150BKB HCPK4 – 1
CS27-4-410F 4/0 61⁄2 to 10 150BKB HCPK4 – 1
CS27-4-410G 4/0 10 to 14 150BKB HCPK4 – 1
Over 14 in. use CS27 for flat surface.
Use mold sealing compound (MSC) to ensure effective sealing.
D80 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS31 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor
A

—
CS31 – For flat surfaces

Wire size Welding powder Handle clamp

Cat. no. (AWG or kcmil) A size type Sleeve Std. qty.
CS31-4-#6 #6 45BKB HCPK4 Sleeve#6 1
CS31-4-#4 #4 45BKB HCPK4 – 1
CS31-4-#2S #2 solid 45BKB HCPK4 – 1
CS31-4-#2 #2 45BKB HCPK4 – 1
CS31-4-#1 #1 65BKB HCPK4 – 1
CS31-4-1/0 1/0 90BKB HCPK4 – 1
CS31-4-2/0 2/0 90BKB HCPK4 – 1
CS31-4-3/0 3/0 115BKB HCPK4 – 1
CS31-4-4/0 4/0 115BKB HCPK4 – 1
CS31-4-250K 250 115BKB HCPK4 – 1
Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.)
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D81

—
Exothermic welding system
CS31 cable to steel surface and pipe

• Stranded conductor
• Solid circular conductor
A

—
CS31 – For pipes

Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
CS31-4-#4C #4 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS31-4-#4D #4 23⁄4 to 61⁄2 45BKB HCPK4 – 1
CS31-4-#4F #4 61⁄2 to 10 45BKB HCPK4 – 1
CS31-4-#4G #4 10 to 14 45BKB HCPK4 – 1
CS31-4-#2SC #2 solid 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS31-4-#2SD #2 solid 2 ⁄4 to 6 ⁄2
3 1
45BKB HCPK4 – 1
CS31-4-#2SF #2 solid 61⁄2 to 10 45BKB HCPK4 – 1
CS31-4-#2SG #2 solid 10 to 14 45BKB HCPK4 – 1
CS31-4-#2C #2 11⁄2 to 23⁄4 45BKB HCPK4 – 1
CS31-4-#2D #2 23⁄4 to 61⁄2 45BKB HCPK4 – 1
CS31-4-#2F #2 61⁄2 to 10 45BKB HCPK4 – 1
CS31-4-#2G #2 10 to 14 45BKB HCPK4 – 1
CS31-4-#1C #1 11⁄2 to 23⁄4 65BKB HCPK4 – 1
CS31-4-#1D #1 23⁄4 to 61⁄2 65BKB HCPK4 – 1
CS31-4-#1F #1 61⁄2 to 10 65BKB HCPK4 – 1
CS31-4-#1G #1 10 to 14 65BKB HCPK4 – 1
CS31-4-1/0C 1/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS31-4-1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS31-4-1/0F 1/0 61⁄2 to 10 90BKB HCPK4 – 1
CS31-4-1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS31-4-2/0C 2/0 11⁄2 to 23⁄4 90BKB HCPK4 – 1
CS31-4-2/0D 2/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS31-4-2/0F 2/0 61⁄2 to 10 90BKB HCPK4 – 1
CS31-4-2/0G 2/0 10 to 14 90BKB HCPK4 – 1
CS31-4-3/0C 3/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS31-4-3/0D 3/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS31-4-3/0F 3/0 61⁄2 to 10 115BKB HCPK4 – 1
CS31-4-3/0G 3/0 10 to 14 115BKB HCPK4 – 1
CS31-4-4/0C 4/0 11⁄2 to 23⁄4 115BKB HCPK4 – 1
CS31-4-4/0D 4/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS31-4-4/0F 4/0 61⁄2 to 10 115BKB HCPK4 – 1
CS31-4-4/0G 4/0 10 to 14 115BKB HCPK4 – 1
Over 14 in. use CS31 for flat surface.
Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.)
Use mold sealing compound (MSC) to ensure effective sealing.
D82 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CS32 cable to steel surface and pipe

• Stranded conductor
B

A —
CS32 – For pipes

B Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
Over 14 in. use CS8 for flat surface
CS32-2-#4C #4 11⁄2 to 23⁄4 45BKB HCPK2 – 1
CS32-2-#4D #4 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS32-2-#4F #4 61⁄2 to 10 45BKB HCPK2 – 1
CS32-2-#4G #4 10 to 14 45BKB HCPK2 – 1
CS32-2-#2SC #2 solid 1 ⁄2 to 2 ⁄4
1 3
45BKB HCPK2 – 1
CS32-2-#2SD #2 solid 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS32-2-#2SF #2 solid 61⁄2 to 10 45BKB HCPK2 – 1
CS32-2-#2SG #2 solid 10 to 14 45BKB HCPK2 – 1
CS32-2-#2C #2 11⁄2 to 23⁄4 45BKB HCPK2 – 1
CS32-2-#2D #2 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS32-2-#2F #2 61⁄2 to 10 45BKB HCPK2 – 1
CS32-2-#2G #2 10 to 14 45BKB HCPK2 – 1
CS32-2-#1D #1 23⁄4 to 61⁄2 65BKB HCPK2 – 1
CS32-2-#1F #1 6 ⁄2 to 10
1
65BKB HCPK2 – 1
CS32-2-#1G #1 10 to 14 65BKB HCPK2 – 1
Over 14 in. use CS1 for flat surface
CS32-4-#1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS32-4-#1/0F 1/0 61⁄2 to 10 90BKB HCPK4 – 1
CS32-4-#1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS32-4-#2/0D 2/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS32-4-#2/0F 2/0 61⁄2 to 10 90BKB HCPK4 – 1
CS32-4-#2/0G 2/0 10 to 14 90BKB HCPK4 – 1
CS32-4-#3/0D 3/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS32-4-#3/0F 3/0 61⁄2 to 10 90BKB HCPK4 – 1
CS32-4-#3/0G 3/0 10 to 14 90BKB HCPK4 – 1
CS32-4-#4/0D 4/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS32-4-#4/0F 4/0 61⁄2 to 10 90BKB HCPK4 – 1
CS32-4-#4/0G 4/0 10 to 14 90BKB HCPK4 – 1
Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.)
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D83

—
Exothermic welding system
CS34 cable to steel surface and pipe

• Stranded conductor
B

—
A CS34 – For pipes

Cat. no. Wire size (AWG) A Pipe size (in.) Welding powder size Handle clamp type Sleeve Std. qty.
Over 14 in. use CS8 for flat surface
B
CS34-2-#4C #4 11⁄2 to 23⁄4 45BKB HCPK2 – 1
CS34-2-#4D #4 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS34-2-#4F #4 61⁄2 to 10 45BKB HCPK2 – 1
CS34-2-#4G #4 10 to 14 45BKB HCPK2 – 1
CS34-2-#2SC #2 solid 11⁄2 to 23⁄4 45BKB HCPK2 – 1
CS34-2-#2SD #2 solid 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS34-2-#2SF #2 solid 61⁄2 to 10 45BKB HCPK2 – 1
CS34-2-#2SG #2 solid 10 to 14 45BKB HCPK2 – 1
CS34-2-#2C #2 11⁄2 to 23⁄4 45BKB HCPK2 – 1
CS34-2-#2D #2 23⁄4 to 61⁄2 45BKB HCPK2 – 1
CS34-2-#2F #2 61⁄2 to 10 45BKB HCPK2 – 1
CS34-2-#2G #2 10 to 14 45BKB HCPK2 – 1
CS34-2-#1D #1 2 ⁄4 to 6 ⁄2
3 1
65BKB HCPK2 – 1
CS34-2-#1F #1 61⁄2 to 10 65BKB HCPK2 – 1
CS34-2-#1G #1 10 to 14 65BKB HCPK2 – 1
Over 14 in. use CS1 for flat surface
CS34-4-#1/0D 1/0 23⁄4 to 61⁄2 90BKB HCPK4 – 1
CS34-4-#1/0F 1/0 61⁄2 to 10 90BKB HCPK4 – 1
CS34-4-#1/0G 1/0 10 to 14 90BKB HCPK4 – 1
CS34-4-#2/0D 2/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS34-4-#2/0F 2/0 61⁄2 to 10 115BKB HCPK4 – 1
CS34-4-#2/0G 2/0 10 to 14 115BKB HCPK4 – 1
CS34-4-#3/0D 3/0 23⁄4 to 61⁄2 115BKB HCPK4 – 1
CS34-4-#3/0F 3/0 61⁄2 to 10 115BKB HCPK4 – 1
CS34-4-#3/0G 3/0 10 to 14 115BKB HCPK4 – 1
CS34-4-#4/0D 4/0 23⁄4 to 61⁄2 150BKB HCPK4 – 1
CS34-4-#4/0F 4/0 61⁄2 to 10 150BKB HCPK4 – 1
CS34-4-#4/0G 4/0 10 to 14 150BKB HCPK4 – 1
Use mold sealing compound (MSC) to ensure effective sealing.
D84 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CB1 cable to bare
A
• Stranded conductor
• Solid circular conductor
• Rectangular tape or bar
B
—
CB1 – For pipes

Wire size Bar size

Cat. no. (AWG or kcmil) A (in.) B Welding powder size Handle clamp type Sleeve Std. qty.
CB1-4-#4181 #4 1
⁄8 X 1 45BKB HCPK4 – 1
CB1-4-#2181 #2 solid 1
⁄8 X 1 45BKB HCPK4 – 1
CB1-4-#2181 #2 1
⁄8 X 1 45BKB HCPK4 – 1
CB1-4-#1181 #1 1
⁄8 X 1 45BKB HCPK4 – 1
CB1-4-1/0181 1/0 1
⁄8 X 1 45BKB HCPK4 – 1
CB1-4-1/03161 1/0 3
⁄16 X 1 65BKB HCPK4 – 1
CB1-4-1/0141 1/0 1
⁄4 X 1 65BKB HCPK4 – 1
CB1-4-2/0181 2/0 1
⁄8 X 1 65BKB HCPK4 – 1
CB1-4-2/03161 2/0 3
⁄16 X 1 65BKB HCPK4 – 1
CB1-4-2/0141 2/0 1
⁄4 X 1 65BKB HCPK4 – 1
CB1-4-3/018 3/0 1
⁄8 X 1 65BKB HCPK4 – 1
CB1-4-3/0161 2/0 3
⁄16 X 1 90BKB HCPK4 – 1
CB1-4-3/0141 2/0 1
⁄4 X 1 90BKB HCPK4 – 1
CB1-4-4/03161 4/0 3
⁄16 X 1 90BKB HCPK4 – 1
CB1-4-4/0141 4/0 1
⁄4 X 1 90BKB HCPK4 – 1
CB1-4-4/014112 4/0 1
⁄4 X 11⁄2 90BKB HCPK4 – 1
CB1-4-4/0142 4/0 1
⁄4 X 2 90BKB HCPK4 – 1
CB1-4-4/0143 4/0 1
⁄4 X 3 90BKB HCPK4 – 1
CB1-4-250K3161 250 3
⁄16 X 1 90BKB HCPK4 – 1
CB1-4-250K141 250 1
⁄4 X 1 90BKB HCPK4 – 1
CB1-4-250K14112 250 1
⁄4 X 11⁄2 90BKB HCPK4 – 1
CB1-4-250K142 250 1
⁄4 X 2 90BKB HCPK4 – 1
CB1-4-250K143 250 1
⁄4 X 3 90BKB HCPK4 – 1
CB1-4-300K141 300 1
⁄4 X 1 90BKB HCPK4 – 1
CB1-4-300K14112 300 1
⁄4 X 1- 1⁄2 90BKB HCPK4 – 1
CB1-4-300K142 300 1
⁄4 X 2 90BKB HCPK4 – 1
CB1-4-300K143 300 1
⁄4 X 3 90BKB HCPK4 – 1
CB1-4-350K141 350 1
⁄4 X 1 115BKB HCPK4 – 1
CB1-4-350K14112 350 1
⁄4 X 11⁄2 115BKB HCPK4 – 1
CB1-4-350K142 350 1
⁄4 X 2 115BKB HCPK4 – 1
CB1-4-350K143 350 1
⁄4 X 3 115BKB HCPK4 – 1
CB1-4-500K14112 500 1
⁄4 X 11⁄2 200BKB HCPK4 – 1
CB1-4-500K142 500 1
⁄4 X 2 200BKB HCPK4 – 1
CB1-4-500K143 500 1
⁄4 X 3 200BKB HCPK4 – 1
CB1-4-500K38112 500 3
⁄8 X11⁄2 200BKB HCPK4 – 1
CB1-5-750K142 750 1
⁄4 X 2 2 X 150BKB HCPK5 – 1
CB1-5-750K143 750 1
⁄4 X 3 2 X 150BKB HCPK5 – 1
CB1-5-750k38112 750 ⁄8 X 11⁄2
3
2 X 150BKB HCPK5 – 1
CB1-5-750k382 750 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
CB1-5-750K383 750 3
⁄8 X 3 2 X 150BKB HCPK5 – 1
CB1-5-1000K143 1,000 1
⁄4 X 3 2 X 150BKB HCPK5 – 1
CB1-5-1000K382 1,000 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
CB1-5-1000K383 1,000 3
⁄8 X 3 2 X 150BKB HCPK5 – 1
CB1-5-1000K122 1,000 1
⁄2 X 2 2 X 150BKB HCPK5 – 1
CB1-5-1000K123 1,000 1
⁄2 X 3 2 X 150BKB HCPK5 – 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D85

—
Exothermic welding system
CB4 cable to bar

• Stranded conductor
• Solid circular conductor
A
• Rectangular tape or bar

—
CB4 – For flat surfaces

Wire size Welding powder Handle clamp

Cat. no. Bar size (in.) A (AWG or kcmil) B size type Sleeve Std. qty.
CB4-4-#2S14112 1
⁄4 X 11⁄2 and wider #2 solid 45BKB HCPK4 – 1
CB4-4-214112 1
⁄4 X 11⁄2 and wider #2 45BKB HCPK4 – 1
CB4-4-1/014112 1
⁄4 X 11⁄2 and wider 1/0 90BKB HCPK4 – 1
CB4-4-2/014112 1
⁄4 X 11⁄2 and wider 2/0 90BKB HCPK4 – 1
CB4-4-3/014112 1
⁄4 X 11⁄2 and wider 3/0 90BKB HCPK4 – 1
CB4-4-4/014112 1
⁄4 X 1 ⁄2 and wider
1
4/0 90BKB HCPK4 – 1
CB4-4-250K14112 1
⁄4 X 11⁄2 and wider 250 115BKB HCPK4 – 1
CB4-4-300K14112 1
⁄4 X 11⁄2 and wider 300 115BKB HCPK4 – 1
CB4-4-350K14112 1
⁄4 X 11⁄2 and wider 350 150BKB HCPK4 – 1
CB4-4-500K1411 1
⁄4 X 11⁄2 and wider 500 200BKB HCPK4 – 1
CB4-4-#2S38112 3
⁄8 X 11⁄2 and wider #2 solid 65BKB HCPK4 – 1
CB4-4-#238112 3
⁄8 X 11⁄2 and wider #2 65BKB HCPK4 – 1
CB4-4-1/038112 3
⁄8 X 11⁄2 and wider 1/0 90BKB HCPK4 – 1
CB4-4-2/038112 3
⁄8 X 1 ⁄2 and wider
1
2/0 90BKB HCPK4 – 1
CB4-4-4/038112 3
⁄8 X 11⁄2 and wider 4/0 115BKB HCPK4 – 1
CB4-4-250K38112 3
⁄8 X 11⁄2 and wider 250 150BKB HCPK4 – 1
CB4-4-300K38112 3
⁄8 X 11⁄2 and wider 300 150BKB HCPK4 – 1
CB4-4-350K38112 3
⁄8 X 11⁄2 and wider 350 200BKB HCPK4 – 1
CB4-4-500K38112 3
⁄8 X 11⁄2 and wider 500 250BKB HCPK4 – 1
CB4-5-750K38112 3
⁄8 X 11⁄2 and wider 750 2 X 150BKB HCPK5 – 1
CB4-5-1000K38112 3
⁄8 X 11⁄2 and wider 1,000 2 X 200BKB HCPK5 – 1
CB4-4-#2S12112 1
⁄2 X 11⁄2 and wider #2 solid 90BKB HCPK4 – 1
CB4-4-#212112 1
⁄2 X 1 ⁄2 and wider
1
#2 90BKB HCPK4 – 1
CB4-4-1/012112 1
⁄2 X 11⁄2 and wider 1/0 115BKB HCPK4 – 1
CB4-4-2/012112 1
⁄2 X 11⁄2 and wider 2/0 115BKB HCPK4 – 1
CB4-4-3/012112 1
⁄2 X 11⁄2 and wider 3/0 150BKB HCPK4 – 1
CB4-4-4/012112 1
⁄2 X 11⁄2 and wider 4/0 150BKB HCPK4 – 1
CB4-4-250K12112 1
⁄2 X 11⁄2 and wider 250 200BKB HCPK4 – 1
CB4-4-300K12112 1
⁄2 X 11⁄2 and wider 300 200BKB HCPK4 – 1
CB4-4-350K12112 1
⁄2 X 11⁄2 and wider 350 250BKB HCPK4 – 1
CB4-5-500K12112 1
⁄2 X 1 ⁄2 and wider
1
500 2 X 150BKB HCPK5 – 1
CB4-5-750K12112 1
⁄2 X 11⁄2 and wider 750 2 X 200BKB HCPK5 – 1
CB4-5-1000K12112 1
⁄2 X 11⁄2 and wider 1,000 2 X 250BKB HCPK5 – 1
D86 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
CB29 cable to bar

—
CB29 – For flat surfaces

Wire size Welding Handle clamp

Cat. no. Bar size (in.) A (AWG or kcmil) B powder size type Sleeve Std. qty.
CB29-9-#2S142 1
⁄4 X 2 and wider #2 solid 250BKB HCPK4 – 1
CB29-9-#2142 1
⁄4 X 2 and wider #2 250BKB HCPK4 – 1
CB29-10-#1142 1
⁄4 X 2 and wider #1 2 X 150BKB HCPK5 – 1
A
CB29-10-1/0142 1
⁄4 X 2 and wider 1/0 2 X 200BKB HCPK5 – 1
CB29-10-2/0142 1
⁄4 X 2 and wider 2/0 2 X 200BKB HCPK5 – 1
B
CB29-10-4/0142 1
⁄4 X 2 and wider 4/0 2 X 250BKB HCPK5 – 1
CB29-10-250K142 1
⁄4 X 2 and wider 250 2 X 250BKB HCPK5 – 1
CB29-10-500K142 1
⁄4 X 2 and wider 500 2 X 250BKB HCPK5 – 1
CB29-10-750K142 1
⁄4 X 2 and wider 750 3 X 200BKB HCPK5 – 1
CB29-9-#2S382 3
⁄8 X 2 and wider #2 solid 250BKB HCPK4 – 1
CB29-9-#2382 3
⁄8 X 2 and wider #2 solid 250BKB HCPK4 – 1
CB29-10-#1382 3
⁄8 X 2 and wider #1 2 X 150BKB HCPK5 – 1
CB29-10-1/0382 3
⁄8 X 2 and wider 1/0 2 X 200BKB HCPK5 – 1
CB29-102/0382 3
⁄8 X 2 and wider 2/0 2 X 200BKB HCPK5 – 1
CB29-104/0382 3
⁄8 X 2 and wider 4/0 2 X 250BKB HCPK5 – 1
CB29-10-250K382 3
⁄8 X 2 and wider 250 2 X 250BKB HCPK5 – 1
CB29-10-500K382 3
⁄8 X 2 and wider 500 2 X 250BKB HCPK5 – 1
CB29-10-750K382 3
⁄8 X 2 and wider 750 3 X 200BKB HCPK5 – 1
CB29-10-#2S122 1
⁄2 X 2 and wider #2 solid 2 X 150BKB HCPK5 – 1
CB29-10-#2122 1
⁄2 X 2 and wider #2 2 X 150BKB HCPK5 – 1
CB29-10-#1122 1
⁄2 X 2 and wider #1 2 X 200BKB HCPK5 – 1
CB29-10-1/0122 1
⁄2 X 2 and wider 1/0 2 X 250BKB HCPK5 – 1
CB29-10-2/0122 1
⁄2 X 2 and wider 2/0 2 X 250BKB HCPK5 – 1
CB29-10-4/0122 1
⁄2 X 2 and wider 4/0 3 X 200BKB HCPK5 – 1
CB29-10-250K122 1
⁄2 X 2 and wider 250 3 X 200BKB HCPK5 – 1
CB29-10-500K122 1
⁄2 X 2 and wider 500 3 X 200BKB HCPK5 – 1
CB29-10-750K 1
⁄2 X 2 and wider 750 3 X 250BKB HCPK5 – 1
Use mold sealing compound (MSC) to ensure effective sealing.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D87

—
Exothermic welding system
BB1 and BB2 bar to bar

A —
BB1 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BB1-4-181 1
⁄8 X 1 45BKB HCPK4 – 1
BB1-4-18112 1
⁄8 X 11⁄2 65BKB HCPK4 – 1
BB1-4-182 1
⁄8 X 2 90BKB HCPK4 – 1
BB1-4-183 1
⁄8 X 3 200BKB HCPK4 – 1
BB1-4-184 1
⁄8 X 4 250BKB HCPK4 – 1
BB1-4-3161 3
⁄16 X 1 65BKB HCPK4 – 1
BB1-4-3162 3
⁄16 X 2 115BKB HCPK4 – 1
BB1-4-141 1
⁄4 X 1 90BKB HCPK4 – 1
BB1-4-14114 1
⁄4 X 11⁄4 115BKB HCPK4 – 1
BB1-4-14112 1
⁄4 X 11⁄2 150BKB HCPK4 – 1
BB1-4-142 1
⁄4 X 2 200BKB HCPK4 – 1
BB1-4-14212 1
⁄4 X 21⁄2 250BKB HCPK4 – 1
BB1-5-143 1
⁄4 X 3 2 X 200BKB HCPK5 – 1
BB1-5-144 1
⁄4 X 4 2 X 250BKB HCPK5 – 1
BB1-4-381 3
⁄8 X 1 150BKB HCPK5 – 1
BB1-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BB1-5-382 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
BB1-5-383 3
⁄8 X 3 2 X 250BKB HCPK5 – 1
BB1-5-384 3
⁄8 X 4 3 X 200BKB HCPK5 – 1
BB1-4-121 1
⁄2 X 1 200BKB HCPK4 – 1
BB1-5-122 1
⁄2 X 2 2 X 200BKB HCPK5 – 1

—
BB2 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BB2-4-181 1
⁄8 X 1 45BKB HCPK4 – 1
BB2-4-18112 1
⁄8 X 11⁄2 65BKB HCPK4 – 1
BB2-4-182 1
⁄8 X 2 90BKB HCPK4 – 1
A
BB2-4-183 1
⁄8 X 3 200BKB HCPK4 – 1
BB2-4-184 1
⁄8 X 4 250BKB HCPK4 – 1
BB2-4-3161 3
⁄16 X 1 65BKB HCPK4 – 1
BB2-4-3162 3
⁄16 X 2 115BKB HCPK4 – 1
BB2-4-141 1
⁄4 X 1 90BKB HCPK4 – 1
BB2-4-14114 1
⁄4 X 11⁄4 115BKB HCPK4 – 1
BB2-4-14112 1
⁄4 X 11⁄2 150BKB HCPK4 – 1
BB2-4-142 1
⁄4 X 2 200BKB HCPK4 – 1
BB2-4-14212 1
⁄4 X 21⁄2 250BKB HCPK4 – 1
BB2-5-143 1
⁄4 X 3 2 X 200BKB HCPK5 – 1
BB2-5-144 1
⁄4 X 4 2 X 250BKB HCPK5 – 1
BB2-4-381 3
⁄8 X 1 150BKB HCPK5 – 1
BB2-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BB2-5-382 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
BB2-5-383 3
⁄8 X 3 2 X 250BKB HCPK5 – 1
BB2-5-384 3
⁄8 X 4 3 X 200BKB HCPK5 – 1
BB2-4-121 1
⁄2 X 1 200BKB HCPK4 – 1
BB2-5-122 1
⁄2 X 2 2 X 200BKB HCPK5 – 1
D88 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
BB3 and BB7 bar to bar

—
BB3 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
A BB3-4-181 1
⁄8 X 1 45BKB HCPK4 – 1
BB3-4-18112 1
⁄8 X 11⁄2 65BKB HCPK4 – 1
BB3-4-182 1
⁄8 X 2 90BKB HCPK4 – 1
BB3-4-183 1
⁄8 X 3 200BKB HCPK4 – 1
BB3-4-184 1
⁄8 X 4 250BKB HCPK4 – 1
BB3-4-3161 3
⁄16 X 1 65BKB HCPK4 – 1
BB3-4-3162 3
⁄16 X 2 115BKB HCPK4 – 1
BB3-4-141 1
⁄4 X 1 90BKB HCPK4 – 1
BB3-4-14114 1
⁄4 X 11⁄4 115BKB HCPK4 – 1
BB3-4-14112 1
⁄4 X 11⁄2 150BKB HCPK4 – 1
BB3-4-142 1
⁄4 X 2 200BKB HCPK4 – 1
BB3-4-14212 1
⁄4 X 21⁄2 250BKB HCPK4 – 1
BB3-5-143 1
⁄4 X 3 2 X 200BKB HCPK5 – 1
BB3-5-144 1
⁄4 X 4 2 X 250BKB HCPK5 – 1
BB3-4-381 3
⁄8 X 1 150BKB HCPK5 – 1
BB3-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BB3-5-382 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
BB3-5-383 3
⁄8 X 3 2 X 250BKB HCPK5 – 1
BB3-5-384 3
⁄8 X 4 3 X 200BKB HCPK5 – 1
BB3-4-121 1
⁄2 X 1 200BKB HCPK4 – 1
BB3-5-122 1
⁄2 X 2 2 X 200BKB HCPK5 – 1

—
A BB7 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BB7-4-181 1
⁄8 X 1 45BKB HCPK4 – 1
BB7-4-18112 1
⁄8 X 11⁄2 65BKB HCPK4 – 1
BB7-4-182 1
⁄8 X 2 90BKB HCPK4 – 1
BB7-4-183 1
⁄8 X 3 200BKB HCPK4 – 1
BB7-4-184 1
⁄8 X 4 250BKB HCPK4 – 1
BB7-4-3161 3
⁄16 X 1 65BKB HCPK4 – 1
BB7-4-3162 3
⁄16 X 2 115BKB HCPK4 – 1
BB7-4-141 1
⁄4 X 1 90BKB HCPK4 – 1
BB7-4-14114 1
⁄4 X 11⁄4 115BKB HCPK4 – 1
BB7-4-14112 1
⁄4 X 11⁄2 150BKB HCPK4 – 1
BB7-4-142 1
⁄4 X 2 200BKB HCPK4 – 1
BB7-4-14212 1
⁄4 X 21⁄2 250BKB HCPK4 – 1
BB7-5-143 1
⁄4 X 3 2 X 200BKB HCPK5 – 1
BB7-5-144 1
⁄4 X 4 2 X 250BKB HCPK5 – 1
BB7-4-381 3
⁄8 X 1 150BKB HCPK5 – 1
BB7-4-38112 3
⁄8 X 11⁄2 250BKB HCPK5 – 1
BB7-5-382 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
BB7-5-383 3
⁄8 X 3 2 X 250BKB HCPK5 – 1
BB7-5-384 3
⁄8 X 4 3 X 200BKB HCPK5 – 1
BB7-4-121 1
⁄2 X 1 200BKB HCPK4 – 1
BB7-5-122 1
⁄2 X 2 2 X 200BKB HCPK5 – 1
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D89

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Exothermic welding system
BB14 bar to bar

—
BB14 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BB14-4-181 1
⁄8 X 1 45BKB HCPK4 – 1
BB14-4-18112 1
⁄8 X 1 ⁄2 1
65BKB HCPK4 – 1
BB14-4-182 1
⁄8 X 2 90BKB HCPK4 – 1
BB14-4-183 1
⁄8 X 3 200BKB HCPK4 – 1
A
BB14-4-184 1
⁄8 X4 250BKB HCPK4 – 1
BB14-4-3161 3
⁄16 X 1 65BKB HCPK4 – 1
BB14-4-3162 3
⁄16 X 2 115BKB HCPK4 – 1
BB14-4-141 1
⁄4 X 1 90BKB HCPK4 – 1
BB14-4-14114 1
⁄4 X 11⁄4 115BKB HCPK4 – 1
BB14-4-14112 1
⁄4 X 11⁄2 150BKB HCPK4 – 1
BB14-4-142 1
⁄4 X 2 200BKB HCPK4 – 1
BB14-4-14212 1
⁄4 X 21⁄2 250BKB HCPK4 – 1
BB14-5-143 1
⁄4 X 3 2 X 200BKB HCPK5 – 1
BB14-5-144 1
⁄4 X 4 2 X 250BKB HCPK5 – 1
BB14-4-381 3
⁄8 X 1 150BKB HCPK5 – 1
BB14-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BB14-5-382 3
⁄8 X 2 2 X 150BKB HCPK5 – 1
BB14-5-383 3
⁄8 X 3 2 X 250BKB HCPK5 – 1
BB14-5-384 3
⁄8 X 4 3 X 200BKB HCPK5 – 1
BB14-4-121 1
⁄2 X 1 200BKB HCPK4 – 1
BB14-5-122 1
⁄2 X 2 2 X 200BKB HCPK5 – 1
D90 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
BS1 and BS2 bar to steel surface

• Rectangular tape or bar

—
BS1 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BS1-4-181 1
⁄8 X 1 115BKB HCPK4 4 1
BS1-4-18112 1
⁄8 X 1 ⁄2 1
150BKB HCPK4 4 1
BS1-4-182 1
⁄8 X 2 200BKB HCPK4 4 1
BS1-4-3161 3
⁄16 X 1 150BKB HCPK4 4 1
BS1-4-316112 ⁄16 X 11⁄2
3
200BKB HCPK4 4 1
BS1-4-3162 3
⁄16 X 2 250BKB HCPK4 4 1
BS1-4-141 1
⁄4 X 1 150BKB HCPK4 4 1
BS1-4-14114 ⁄4 X 11⁄4
1
200BKB HCPK4 4 1
A BS1-4-14112 1
⁄4 X 11⁄2 250BKB HCPK4 4 1
BS1-5-142 1
⁄4 X 2 2 X 150BKB HCPK4 4 1
BS1-4-381 3
⁄8 X 1 200BKB HCPK5 4 1
BS1-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 4 1
BS1-5-382 3
⁄8 X 2 2 X 200BKB HCPK5 5 1
BS1-4-121 1
⁄2 X 1 250BKB HCPK4 4 1
BS1-5-12112 1
⁄2 X 11⁄2 2 X 200BKB HCPK5 5 1
BS1-5-122 1
⁄2 X 2 2 X 250BKB HCPK5 5 1
Mold sealing compound (MSC) will be required if surface is uneven.

A
• Rectangular tape or bar

—
BS2 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BS2-4-181 1
⁄8 X 1 115BKB HCPK4 – 1
BS2-4-18112 1
⁄8 X 11⁄2 150BKB HCPK4 – 1
BS2-4-182 1
⁄8 X 2 200BKB HCPK4 – 1
BS2-4-3161 3
⁄16 X 1 150BKB HCPK4 – 1
BS2-4-316112 3
⁄16 X 11⁄2 200BKB HCPK4 – 1
BS2-4-3162 3
⁄16 X 2 250BKB HCPK4 – 1
BS2-4-141 1
⁄4 X 1 150BKB HCPK4 – 1
BS2-4-14114 1
⁄4 X 11⁄4 200BKB HCPK4 – 1
BS2-4-14112 1
⁄4 X 11⁄2 250BKB HCPK4 – 1
BS2-5-142 1
⁄4 X 2 2 X 150BKB HCPK4 – 1
BS2-4-381 3
⁄8 X 1 200BKB HCPK5 – 1
BS2-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BS2-5-382 3
⁄8 X 2 2 X 200BKB HCPK5 – 1
BS2-4-121 1
⁄2 X 1 250BKB HCPK4 – 1
BS2-5-12112 1
⁄2 X 11⁄2 2 X 200BKB HCPK5 – 1
BS2-5-122 1
⁄2 X 2 2 X 250BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D91

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Exothermic welding system
BS3 and BS4 bar to steel surface

• Rectangular tape or bar

—
BS3 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BS3-4-181 1
⁄8 X 1 115BKB HCPK4 – 1
BS3-4-18112 1
⁄8 X 11⁄2 and wider 150BKB HCPK4 – 1
BS3-4-3161 3
⁄16 X 1 150BKB HCPK4 – 1
BS3-4-316112 3
⁄16 X 11⁄2 and wider 200BKB HCPK4 – 1
BS3-4-141 1
⁄4 X 1 150BKB HCPK4 – 1
BS3-4-14114 1
⁄4 X 1- 1⁄4 200BKB HCPK4 – 1
BS3-4-14112 1
⁄4 X 1 ⁄2 and wider
1
250BKB HCPK4 – 1
BS3-4-381 3
⁄8 X 1 200BKB HCPK5 1
BS3-4-38112 3
⁄8 X 11⁄2 and wider 250BKB HCPK4 – 1
BS3-4-121 1
⁄2 X 1 250BKB HCPK4 – 1
BS3-5-12112 1
⁄2 X 11⁄2 and wider 2 X 200BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.

—
BS4 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BS4-4-181 1
⁄8 X 1 115BKB HCPK4 – 1
BS4-4-18112 1
⁄8 X 11⁄2 150BKB HCPK4 – 1
BS4-4-182 1
⁄8 X 2 200BKB HCPK4 – 1
BS4-4-3161 3
⁄16 X 1 150BKB HCPK4 – 1
BS4-4-316112 3
⁄16 X 11⁄2 200BKB HCPK4 – 1
A
BS4-4-3162 3
⁄16 X 2 250BKB HCPK4 – 1
BS4-4-141 1
⁄4 X 1 150BKB HCPK4 – 1
BS4-4-14114 1
⁄4 X 11⁄4 200BKB HCPK4 – 1
BS4-4-14112 1
⁄4 X 11⁄2 250BKB HCPK4 – 1
BS4-5-142 1
⁄4 X 2 2 X 150BKB HCPK4 – 1
BS4-4-381 3
⁄8 X 1 200BKB HCPK5 – 1
BS4-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BS4-5-382 3
⁄8 X 2 2 X 200BKB HCPK5 – 1
BS4-4-121 1
⁄2 X 1 250BKB HCPK4 – 1
BS4-5-12112 1
⁄2 X 11⁄2 2 X 200BKB HCPK5 – 1
BS4-5-122 1
⁄2 X 2 2 X 250BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
D92 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
BS5 bar to steel surface

—
BS5 – For flat surfaces

Cat. no. Bar size (in.) A Welding powder size Handle clamp type Sleeve Std. qty.
BS5-4-181 1
⁄8 X 1 115BKB HCPK4 – 1
BS5-4-18112 1
⁄8 X 1 ⁄2 1
150BKB HCPK4 – 1
BS5-4-182 1
⁄8 X 2 and wider 200BKB HCPK4 – 1
BS5-4-3161 ⁄16 X 1
3
150BKB HCPK4 – 1
BS5-4-316112 3
⁄16 X 11⁄2 200BKB HCPK4 – 1
BS5-4-3162 3
⁄16 X 2 and wider 250BKB HCPK4 – 1
BS5-4-141 1
⁄4 X 1 150BKB HCPK4 – 1
BS5-4-14114 1
⁄4 X 11⁄4 200BKB HCPK4 – 1
A
BS5-4-14112 1
⁄4 X 11⁄2 250BKB HCPK4 – 1
BS5-5-142 1
⁄4 X 2 and wider 2 X 150BKB HCPK5 – 1
BS5-4-381 3
⁄8 X 1 200BKB HCPK5 – 1
BS5-4-38112 3
⁄8 X 11⁄2 250BKB HCPK4 – 1
BS5-5-382 3
⁄8 X 2 and wider 2 X 200BKB HCPK5 – 1
BS5-4-121 1
⁄2 X 1 250BKB HCPK4 – 1
BS5-5-12112 1
⁄2 X 11⁄2 2 X 200BKB HCPK5 – 1
BS5-5-122 1
⁄2 X 2 and wider 2 X 250BKB HCPK5 – 1
Mold sealing compound (MSC) will be required if surface is uneven.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D93

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Exothermic welding system
Handle clamps, tools and accessories

—
Handle clamps

Cat. no. Description Applications Std. qty.

HCPK1 Price key 1 handle For use on price key 1 molds 1
HCPK2 Price key 2 handle For use on price key 2 molds 1
HCPK3 Price key 3 handle clamp For use on price key 3 molds 1
HCPK3A Price key 3A handle clamp Type 3A molds (connections to vertical rebars) 1
HCPK3B Price key 3B handle clamp Type 3B molds (connections to horizontal rebars) 1
HCPK3BMOD Price key 3B modified clamp Type 3B molds (cross connections to horizontal rebars) 1
HCPK4 Price key 4 handle clamp For use on price key 4 molds 1
HCPK5 Price key 5 handle clamp For use on price key 5 molds 1
HCPK7 Price key 7 handle clamp For use on price key 7 molds 1
HCPK8 Price key 8 handle clamp For use on price key 8 molds 1
FRAME1 Price key 9 frame For use with HCPK4 on price key 9 molds 1
FRAME2 Price key 10 frame For use with HCPK5 on price key 10 molds 1

HCPK2 HCPK3 HCPK4 FRAME 1

—
Tools and accessories

Cat. no. Description Applications Std. qty.

WWB1 Cable cleaning brush Cleaning of stranded and other circular section conductors 6
WRB1 Replacement elements (pair) – 3
BFC Card cloth brush Cleaning of conductors and surfaces 10
FGUN Flint ignitor gun Starting powder ignition 10
BCM Mold cleaning brush Soft brush for mold cleaning 10
STM1-TB Mold scraper tool Break up and removal of slag in mold crucible 10
MSC Mold sealing compound Mold sealing on uneven surfaces, and general mold sealing 5
PACK-A Packing Mold sealing on rebar surfaces 50
SLEEVE#6 Sleeve for #6 wire Prevents burning of small section wire 100
SLEEVE#6S Sleeve for #6s wire Prevents burning of small section wire 100
SLEEVE#8 Sleeve for #8 wire Prevents burning of small section wire 100
SLEEVE#8S Sleeve for #8s wire Prevents burning of small section wire 100
SHIM Copper shim. For sealing around undersize conductors 100

BFC FGUN BCM STM1-TB

D94 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Sure Shot™ welding mold

ABB introduces a new approach to the perfect

connection, Sure Shot, an extension of the
Furseweld line of exothermic welding products.

Sure Shot molds come completely packaged with

everything necessary for a connection. They are
fast and easy to use. The contractor simply
positions the mold, adds the weld powder and
starting powder, and ignites it with a flint gun.

Sure Shot molds are disposable, so there’s no

maintenance involved. And, it’s not necessary
to remove the mold in underground installations
Diagrams
because Sure Shot molds are made from an
“earth-friendly” ceramic.

The hexagonal Sure Shot design is easy to grasp

and hold without removing safety gloves, and it
won’t roll away if it’s laid down while the installer
prepares the connection.

Features and benefits:

1.714 in.
• Fast and easy to use
0.549
in. • Packaged with everything necessary
Cover Disk for a connection
• Maintenance-free disposable molds
• Made of biodegradable ceramic
• Ergonomic hexagonal design
1.794 in.

3.450 in.

Welding mold
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D95

—
Exothermic welding system
Sure Shot welding mold

—
Product specifications

Ground Conductor size (AWG)

Cat. no. rod size (in.) Solid Stranded
Furseweld type SCR1
SCR1-58-2010 5
⁄8 2/0, 1/0 1/0, #1

SCR1 SCR2 SCR1-58-0020 5

⁄8 – 2/0
SCR1-34-6808 3
⁄4 #6, 8 #8
SCR1-34-3446 3
⁄4 #3, 4 #4, 6
SCR1-34-1223 3
⁄4 #1, 2 #2, 3
SCR1-34-2010 3
⁄4 2/0, 1/0 1/0, #1
SCR1-34-0020 3
⁄4 – 2/0
SCR1-34-0040 3
⁄4 – 4/0
Furseweld type SCR2
SCR2-58-3446 5
⁄8 #3, 4 4, 6
SCR17 SCR24 SCR2-58-1223 5
⁄8 #1, 2 #2, 3
SCR2-58-0020 5
⁄8 – 2/0
SCR2-34-3446 3
⁄4 #3, 4 #4, 6
SCR2-34-1223 3
⁄4 #1, 2 #2, 3
SCR2-34-0020 3
⁄4 – 2/0
SCR2-34-0040 3
⁄4 – 4/0
Furseweld type SCR17
SCR17-58-1223 5
⁄8 #1, 2 #2, 3
SCR25 SCR27 SCR17-34-6808 3
⁄4 #6, 8 #8
SCR17-34-1223 3
⁄4 #1, 2 #2, 3
Furseweld type SCR24
Wire positioning
SCR24-58-6808 5
⁄8 #6, 8 #8
SCR24-58-3446 5
⁄8 #3, 4 #4, 6
SCR24-58-1223 5
⁄8 #1, 2 #2, 3
SCR24-34-6808 3
⁄4 #6, 8 #8
SCR24-34-3446 3
⁄4 #3, 4 #4, 6
SCR24-34-1223 3
⁄4 #1, 2 #2, 3
Furseweld type SCR25
SCR25-58-6808 5
⁄8 #6, 8 #8
SCR25-58-3446 5
⁄8 #3, 4 #4, 6
SCR25-34-6808 3
⁄4 #6, 8 #8
SCR25-34-3446 3
⁄4 #3, 4 #4, 6
SCR25-34-1223 3
⁄4 #1, 2 #2, 3
Furseweld type SCR27
SCR27-58-6808 5
⁄8 #6, 8 #8
SCR27-58-3446 5
⁄8 #3, 4 #4, 6
SCR27-34-6808 3
⁄4 #6, 8 #8
SCR27-34-3446 3
⁄4 #3, 4 #4, 6
SCR27-34-1223 3
⁄4 #1, 2 #2, 3
* The weight per 100 is 20 lb and the standard carton/outer pack is 6 for all catalogue numbers.
D96 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
BAC-JE M-1135 BB1-4-121 BQD-JHJH M-1114 BB3-5-122 CCC-EG M-6369 BS4-4-14112
BAC-EE M-1122 BB1-4-141 BQD-EHEH M-1105 BB3-5-142 CCC-EF M-5566 BS4-4-14114
BAC-EG M-1124 BB1-4-14112 BQD-GGGG M-1109 BB3-5-38112 CCC-CE M-1054 BS4-4-181
BAC-EF M-1123 BB1-4-14114 BQD-GHGH M-1110 BB3-5-382 CCC-CG M-6360 BS4-4-18112
BAC-EH M-1125 BB1-4-142 BQF-EKEK M-1106 BB3-6-143 CCC-CH M-1055 BS4-4-182
BAC-EJ M-6346 BB1-4-14212 BQF-GKGK M-1111 BB3-6-383 CCC-DE M-6361 BS4-4-3161
BAC-CE M-1118 BB1-4-181 BWC-JE M-1051 BS1-4-121 CCC-DG M-6362 BS4-4-316112
BAC-CG M-2557 BB1-4-18112 BWC-EE M-1045 BS1-4-141 CCC-DH M-6367 BS4-4-3162
BAC-CH M-1119 BB1-4-182 BWC-EG M-1047 BS1-4-14112 CCC-GE M-1058 BS4-4-381
BAC-CK M-6298 BB1-4-183 BWC-EF M-1046 BS1-4-14114 CCC-GG M-6370 BS4-4-38112
BAD-CM M-5315 BB1-4-184 BWC-CE M-1043 BS1-4-181 CCD-JG M-6372 BS4-5-12112
BAC-DE M-1120 BB1-4-3161 BWC-CG M-6354 BS1-4-18112 CCD-JH M-1061 BS4-5-122
BAC-DH M-1121 BB1-4-3162 BWC-CH M-1044 BS1-4-182 CCD-EH M-1057 BS4-5-142
BAC-GE M-1130 BB1-4-381 BWC-DE M-6056 BS1-4-3161 CCD-GH M-1059 BS4-5-382
BAC-GG M-1131 BB1-4-38112 BWC-DG M-6355 BS1-4-316112 CFC-JE M-1069 BS5-4-121
BAD-JH M-1136 BB1-5-122 BWC-DH M-6356 BS1-4-3162 CFC-EE M-1065 BS5-4-141
BAD-EK M-1126 BB1-5-143 BWC-GE M-1049 BS1-4-381 CFC-EG M-6379 BS5-4-14112
BAD-EM M-1127 BB1-5-144 BWC-GG M-6357 BS1-4-38112 CFC-EF M-6377 BS5-4-14114
BAD-GH M-1132 BB1-5-382 BWD-JG M-6358 BS1-5-12112 CFC-CE M-1063 BS5-4-181
BAD-GK M-1133 BB1-5-38 BWD-JH M-1052 BS1-5-122 CFC-CF M-6373 BS5-4-18112
BAD-GM M-1134 BB1-5-384 BWD-EH M-1048 BS1-5-142 CFC-CH M-1064 BS5-4-182
EPC-JE M-1247 BB2-4-121 BWD-GH M-1050 BS1-5-382 CFC-DE M-6374 BS5-4-3161
EPC-EE M-1234 BB2-4-141 CGC-JE M-1084 BS2-4-121 CFC-DG M-6375 BS5-4-316112
EPC-EG M-1236 BB2-4-14112 CGC-EE M-1077 BS2-4-141 CFC-DH M-6376 BS5-4-3162
EPC-EF M-1235 BB2-4-14114 CGC-EG M-1079 BS2-4-14112 CFC-GE M-1067 BS5-4-381
EPC-EH M-1237 BB2-4-142 CGC-EF M-1078 BS2-4-14114 CFC-GG M-6382 BS5-4-38112
EPC-EJ M-6352 BB2-4-14212 CGC-CE M-1072 BS2-4-181 CFD-JG M-6383 BS5-5-12112
EPC-CE M-1230 BB2-4-181 CGC-CG M-1073 BS2-4-18112 CFD-JH M-1070 BS5-5-122
EPC-CG M-6347 BB2-4-18112 CGC-CH M-1074 BS2-4-182 CFD-EH M-1066 BS5-5-142
EPC-CH M-1231 BB2-4-182 CGC-DE M-1075 BS2-4-3161 CFD-GH M-1068 BS5-5-382
EPC-CK M-6348 BB2-4-183 CGC-DG M-6359 BS2-4-316112 LAC-1YCE M-977 CB1-4-#1181
EPD-CM M-6351 BB2-4-184 CGC-DH M-1076 BS2-4-3162 LAC-1VCE M-975 CB1-4-#2181
EPC-DE M-1232 BB2-4-3161 CGC-GE M-1081 BS2-4-381 LAC-1TCE – CB1-4-#2S181
EPC-DH M-1233 BB2-4-3162 CGC-GG M-1082 BS2-4-38112 LAC-1LCE M-971 CB1-4-#4181
EPC-GE M-1242 BB2-4-381 CGD-JG M-1085 BS2-5-12112 LAC-2CEE M-979 CB1-4-1/0141
EPC-GG M-1243 BB2-4-38112 CGD-JH M-1086 BS2-5-122 LAC-2CCE M-978 CB1-4-1/0181
EPD-JH M-1248 BB2-5-122 CGD-EH M-1080 BS2-5-142 LAC-2CDE M-6075 CB1-4-1/03161
EPD-EK M-1238 BB2-5-143 CGD-GH M-1083 BS2-5-382 LAC-2GEE M-981 CB1-4-2/0141
EPD-EM M-1239 BB2-5-144 CHC-JE M-1095 BS3-4-121 LAC-2GCE M-980 CB1-4-2/0181
EPD-GH M-1244 BB2-5-382 CHC-EE M-1090 BS3-4-141 LAC-2GDE M-6579 CB1-4-2/03161
EPD-GK M-1245 BB2-5-383 CHC-EG M-1092 BS3-4-14112 LAC-2VEE M-988 CB1-4-250K141
EPD-GM M-1246 BB2-5-384 CHC-EF M-1091 BS3-4-14114 LAC-2VEG M-990 CB1-4-250K14112
BQC-EEEE M-1102 BB3-4-141 CHC-CE M-1088 BS3-4-181 LAC-2VEH M-8784 CB1-4-250K142
BQC-EGEG M-1104 BB3-4-14112 CHC-CG M-1089 BS3-4-18112 LAC-2VEK M-1916 CB1-4-250K143
BQC-EFEF M-1103 BB3-4-14114 CHC-DE M-6353 BS3-4-3161 LAC-2VDE M-8277 CB1-4-250K3161
BQC-CECE M-1098 BB3-4-181 CHC-DG M-7163 BS3-4-316112 LAC-2LEE M-983 CB1-4-3/0141
BQC-CHCH M-1099 BB3-4-182 CHC-GE M-1093 BS3-4-381 LAC-2LCE M-6284 CB1-4-3/0181
BQC-DEDE M-1100 BB3-4-3161 CHC-GG M-1094 BS3-4-38112 LAC-2LDE M-982 CB1-4-3/03161
BQC-DHDH M-1101 BB3-4-3162 CHD-JG M-1096 BS3-5-12112 LAC-3AEE M-991 CB1-4-300K141
BQC-GEGE M-1108 BB3-4-381 CCC-JE M-1060 BS4-4-121 LAC-3AEG M-993 CB1-4-300K14112
BQD-JEJE M-1113 BB3-5-121 CCC-EE M-1056 BS4-4-141 LAC-3AEH M-6288 CB1-4-300K142
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D97

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
LAC-3AEK M-1917 CB1-4-300K143 LJC-JG1V – CB4-4-#212112 XBM-2V1Y M-2718 CC11-7-250K#1
LAC-3DEE M-994 CB1-4-350K141 LJC-EG1V – CB4-4-#214112 XBM-2V1V M-2719 CC11-7-250K#2
LAC-3DEG M-996 CB1-4-350K14112 LJC-GG1V – CB4-4-#238112 XBM-2V2C M-2717 CC11-7-250K1/0
LAC-3DEH M-6289 CB1-4-350K142 LJC-JG1T – CB4-4-#2S12112 XBM-2V2G M-2716 CC11-7-250K2/0
LAC-3DEK M-1918 CB1-4-350K143 LJC-EG1T – CB4-4-#2S14112 XBM-2V2V M-2713 CC11-7-250K250K
LAC-2QEE M-985 CB1-4-4/0141 LJC-GG1T – CB4-4-#2S38112 XBM-2V2L M-2715 CC11-7-250K3/0
LAC-2QEG M-987 CB1-4-4/014112 LJC-JG2C M-1671 CB4-4-1/012112 XBM-2V2Q M-2714 CC11-7-250K4/0
LAC-2QEH M-5657 CB1-4-4/0142 LJC-EG2C M-1651 CB4-4-1/014112 XBM-2L1Y M-2705 CC11-7-3/0#1
LAC-2QEK M-1915 CB1-4-4/0143 LJC-GG2C M-1660 CB4-4-1/038112 XBM-2L1V M-2706 CC11-7-3/0#2
LAC-2QDE M-984 CB1-4-4/03161 LJC-JG2G M-1672 CB4-4-2/012112 XBM-2L2C M-2704 CC11-7-3/01/0
LAC-3QEG M-1001 CB1-4-500K14112 LJC-EG2G M-1652 CB4-4-2/014112 XBM-2L2G M-2703 CC11-7-3/02/0
LAC-3QEH M-1002 CB1-4-500K142 LJC-GG2G M-1661 CB4-4-2/038112 XBM-2L2L M-2702 CC11-7-3/03/0
LAC-3QEK M-1920 CB1-4-500K143 LJC-JG2V M-1675 CB4-4-250K12112 XBM-3A1Y M-2726 CC11-7-300K#1
LAC-3QGG M-1004 CB1-4-500K38112 LJC-EG2V M-1655 CB4-4-250K14112 XBM-3A1V M-2727 CC11-7-300K#2
LAD-4YJH M-1011 CB1-5-1000K122 LJC-GG2V M-1664 CB4-4-250K38112 XBM-3A2C M-2725 CC11-7-300K1/0
LAD-4YJK M-6295 CB1-5-1000K123 LJC-JG2L M-1673 CB4-4-3/012112 XBM-3A2G M-2724 CC11-7-300K2/0
LAD-4YEK M-6292 CB1-5-1000K143 LJC-EG2L M-1653 CB4-4-3/014112 XBM-3A2L M-2723 CC11-7-300K3/0
LAD-4YGH M-1009 CB1-5-1000K382 LJC-GG2L M-1662 CB4-4-3/038112 XBM-3A2Q M-2722 CC11-7-300K4/0
LAD-4YGK M-1922 CB1-5-1000K383 LJC-JG3A M-1676 CB4-4-300K12112 XBM-3D1Y M-2735 CC11-7-350K#1
LAD-4LEH M-1006 CB1-5-750K142 LJC-EG3A M-1656 CB4-4-300K14112 XBM-3D1V M-2736 CC11-7-350K#2
LAD-4LEK M-1921 CB1-5-750K143 LJC-GG3A M-1665 CB4-4-300K38112 XBM-3D2C M-2734 CC11-7-350K1/0
LAD-4LGG M-1007 CB1-5-750K38112 LJC-JG3D M-1677 CB4-4-350K12112 XBM-3D2G M-2733 CC11-7-350K2/0
LAD-4LGH M-1008 CB1-5-750K382 LJC-EG3D M-1657 CB4-4-350K14112 XBM-2Q1Y M-2711 CC11-7-4/0#1
LAD-4LGK M-6291 CB1-5-750K383 LJC-GG3D M-1666 CB4-4-350K38112 XBM-2Q1V M-2712 CC11-7-4/0#2
LQJ-JH1Y – CB29-10-#1122 LJC-JG2Q M-1674 CB4-4-4/012112 XBM-2Q2C M-2710 CC11-7-4/01/0
LQJ-EH1Y – CB29-10-#1142 LJC-EG2Q M-1654 CB4-4-4/014112 XBM-2Q2G M-2709 CC11-7-4/02/0
LQJ-GH1Y – CB29-10-#1382 LJC-GG2Q M-1663 CB4-4-4/038112 XBM-2Q2L M-2708 CC11-7-4/03/0
LQJ-JH1V – CB29-10-#2122 LJC-EG3Q M-1659 CB4-4-500K14112 XBM-2Q2Q M-2707 CC11-7-4/04/0
LQJ-JH1T – CB29-10-#2S122 LJC-GG3Q M-1668 CB4-4-500K38112 XBM-3Q2C M-2755 CC11-7-500K1/0
LQJ-JH2C – CB29-10-1/0122 LJD-JG4Y M-1681 CB4-5-1000K12112 XBV-3A2V M-2721 CC11-8-300K250K
LQJ-EH2C – CB29-10-1/0142 LJD-GG4Y M-1670 CB4-5-1000K38112 XBV-3A3A M-2720 CC11-8-300K300K
LQJ-GH2C – CB29-10-1/0382 LJD-JG3Q M-1679 CB4-5-500K12112 XBV-3D2V M-2730 CC11-8-350K250K
LQJ-JH2G – CB29-10-2/0122 LJD-JG4L M-1680 CB4-5-750K12112 XBV-3D2L M-2732 CC11-8-350K3/0
LQJ-EH2G – CB29-10-2/0142 LJD-GG4L M-1669 CB4-5-750K38112 XBV-3D3A M-2729 CC11-8-350K300K
LQJ-GH2G – CB29-10-2/0382 XBC-1Y1Y M-2691 CC11-7-#1#1 XBV-3D3D M-2728 CC11-8-350K350K
LQJ-JH2V – CB29-10-250K122 XBC-1Y1V M-2692 CC11-7-#1#2 XBV-3D2Q M-2731 CC11-8-350K4/0
LQJ-EH2V – CB29-10-250K142 XBC-1Y1L M-2693 CC11-7-#1#4 XBV-3Q2G M-2754 CC11-8-500K2/0
LQJ-GH2V – CB29-10-250K382 XBC-1V1V M-2689 CC11-7-#2#2 XBV-3Q2V M-2751 CC11-8-500K250K
LQJ-JH2Q – CB29-10-4/0122 XBC-1V1L M-2690 CC11-7-#2#4 XBV-3Q2L M-2753 CC11-8-500K3/0
LQJ-EH2Q – CB29-10-4/0142 XBC-1T1T M-2689-S CC11-7-#2S#2S XBV-3Q3A M-2750 CC11-8-500K300K
LQJ-GH2Q – CB29-10-4/0382 XBC-1L1L M-2687 CC11-7-#4#4 XBV-3Q3D M-2749 CC11-8-500K350K
LQJ-JH3Q – CB29-10-500K122 XBP-1H1H M-5432 CC11-7-#6#6 XBV-3Q2Q M-2752 CC11-8-500K4/0
LQJ-EH3Q – CB29-10-500K142 XBP-1G1G M-5432-S CC11-7-#6S#6S XBV-3Q3Q M-2747 CC11-8-500K500K
LQJ-GH3Q – CB29-10-500K382 XBM-2C1Y M-2695 CC11-7-1/0#1 SST-1Y M-5626 CC1-3-#1
LQJ-JH4L – CB29-10-750K122 XBM-2C1V M-2696 CC11-7-1/0#2 SST-1X M-5626-S CC1-3-#1S
LQJ-EH4L – CB29-10-750K142 XBM-2C1L M-2697 CC11-7-1/0#4 SST-1V M-5625 CC1-3-#2
LQJ-GH4L – CB29-10-750K382 XBM-2C2C M-2694 CC11-7-1/01/0 SST-1T M-5625-S CC1-3-#2S
LQE-EH1V – CB29-9-#2142 XBM-2G1Y M-2700 CC11-7-2/0#1 SST-1Q M-5624 CC1-3-#3
LQE-GH1V – CB29-9-#2382 XBM-2G1V M-2701 CC11-7-2/0#2 – – CC1-4-#2
LQE-EH1T – CB29-9-#2S142 XBM-2G2C M-2699 CC11-7-2/01/0 SSC-2C M-205 CC1-4-1/0
LQE-GH1T – CB29-9-#2S382 XBM-2G2G M-2698 CC11-7-2/02/0 SSC-2B M-205-S CC1-4-1/0S
D98 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
SSC-2G M-206 CC1-4-2/0 TAC-2L2C M-238 CC2-4-3/01/0 TAD-4L4L M-290 CC2-5-750K750K
SSC-2V M-209 CC1-4-250K TAC-2L2G M-237 CC2-4-3/02/0 – – CC2HD-4-4/04/0
SSC-2L M-207 CC1-4-3/0 TAC-2L2L M-236 CC2-4-3/03/0 XAC-1Y1Y M-427 CC4-4-#1#1
SSC-3A M-210 CC1-4-300K TAC-3A1Y M-260 CC2-4-300K#1 XAC-1Y1V M-428 CC4-4-#1#2
SSC-3D M-211 CC1-4-350K TAC-3A1V M-261 CC2-4-300K#2 XAC-1Y1L M-429 CC4-4-#1#4
SSC-2Q M-208 CC1-4-4/0 TAC-3A1T M-5903 CC2-4-300K#2S XAC-1V1V – CC4-4-#2#2
SSC-2P M-208-S CC1-4-4/0S TAC-3A1L M-6397 CC2-4-300K#4 XAC-1V1L – CC4-4-#2#4
SSC-3Q M-213 CC1-4-500K TAC-3A2C M-259 CC2-4-300K1/0 XAC-1T1T – CC4-4-#2S#2S
SSD-4Y M-215 CC1-5-1000K TAC-3A2G M-258 CC2-4-300K2/0 XAC-1L1L – CC4-4-#4#4
SSD-4L M-214 CC1-5-750K TAC-3A2V M-255 CC2-4-300K250K XAC-2C1Y M-431 CC4-4-1/0#1
TAC-1Y1Y M-225 CC2-4-#1#1 TAC-3A2L M-257 CC2-4-300K3/0 XAC-2C1V M-432 CC4-4-1/0#2
TAC-1Y1V M-226 CC2-4-#1#2 TAC-3A3A M-254 CC2-4-300K300K XAC-2C1L M-433 CC4-4-1/0#4
TAC-1Y1T M-5879 CC2-4-#1#2S TAC-3A2Q M-256 CC2-4-300K4/0 XAC-2C2C M-430 CC4-4-1/01/0
TAC-1Y1L M-227 CC2-4-#1#4 TAC-3D1Y M-269 CC2-4-350K#1 XAC-2G1Y M-436 CC4-4-2/0#1
TAC-1V1V M-223 CC2-4-#2#2 TAC-3D1V M-270 CC2-4-350K#2 XAC-2G1V M-437 CC4-4-2/0#2
TAC-1V1T M-5869 CC2-4-#2#2S TAC-3D1L M-6398 CC2-4-350K#4 XAC-2G2C M-435 CC4-4-2/01/0
TAC-1T1L M-224 CC2-4-#2#4 TAC-3D2C M-268 CC2-4-350K1/0 XAC-2G2G M-434 CC4-4-2/02/0
TAC-1V1L M-5859 CC2-4-#2#4 TAC-3D2G M-267 CC2-4-350K2/0 XAC-2V1Y M-454 CC4-4-250K#1
TAC-1T1V M-5856 CC2-4-#2S#2 TAC-3D2V M-264 CC2-4-350K250K XAC-2V1V M-455 CC4-4-250K#2
TAC-1T1T M-223-S CC2-4-#2S#2S TAC-3D2L M-266 CC2-4-350K3/0 XAC-2V2C M-453 CC4-4-250K1/0
TAC-1L1L M-221 CC2-4-#4#4 TAC-3D3A M-263 CC2-4-350K300K XAC-2V2G M-452 CC4-4-250K2/0
TAC-2C1Y M-229 CC2-4-1/0#1 TAC-3D3D M-262 CC2-4-350K350K XAC-2V2V M-449 CC4-4-250K250K
TAC-2C1V M-230 CC2-4-1/0#2 TAC-3D2Q M-265 CC2-4-350K4/0 XAC-2V2L M-451 CC4-4-250K3/0
TAC-2C1T M-5311 CC2-4-1/0#2S TAC-2Q1Y M-245 CC2-4-4/0#1 XAC-2V2Q M-450 CC4-4-250K4/0
TAC-2C1L M-231 CC2-4-1/0#4 TAC-2Q1V M-246 CC2-4-4/0#2 XAC-2L1Y M-441 CC4-4-3/0#1
TAC-2C2C M-228 CC2-4-1/01/0 TAC-2Q1T M-5348 CC2-4-4/0#2S XAC-2L1V M-442 CC4-4-3/0#2
TAC-4Y2C M-308 CC2-4-1000K1/0 TAC-2Q1L M-5021 CC2-4-4/0#4 XAC-2L2C M-440 CC4-4-3/01/0
TAC-4Y2G M-307 CC2-4-1000K2/0 TAC-2Q2C M-244 CC2-4-4/01/0 XAC-2L2G M-439 CC4-4-3/02/0
TAC-4Y2V M-305 CC2-4-1000K250K TAC-2Q2G M-243 CC2-4-4/02/0 XAC-2L2L M-438 CC4-4-3/03/0
TAC-4Y3A M-304 CC2-4-1000K300K TAC-2Q2L M-242 CC2-4-4/03/0 XAC-3A1Y M-462 CC4-4-300K#1
TAC-4Y3D M-303 CC2-4-1000K350K TAC-2Q2Q M-241 CC2-4-4/04/0 XAC-3A1V M-463 CC4-4-300K#2
TAC-4Y2Q M-306 CC2-4-1000K4/0 TAC-3Q1Y M-288 CC2-4-500K#1 XAC-3A2C M-461 CC4-4-300K1/0
TAC-2G1Y M-234 CC2-4-2/0#1 TAC-3Q1V M-289 CC2-4-500K#2 XAC-3A2G M-460 CC4-4-300K2/0
TAC-2G1V M-235 CC2-4-2/0#2 TAC-3Q1L M-8113 CC2-4-500K#4 XAC-3A2V M-457 CC4-4-300K250K
TAC-2G1T M-8093 CC2-4-2/0#2S TAC-3Q2C M-287 CC2-4-500K1/0 XAC-3A2L M-459 CC4-4-300K3/0
TAC-2G1L M-5475 CC2-4-2/0#4 TAC-3Q2G M-286 CC2-4-500K2/0 XAC-3A3A M-456 CC4-4-300K300K
TAC-2G2C M-233 CC2-4-2/01/0 TAC-3Q2V M-284 CC2-4-500K250K XAC-3A2Q M-458 CC4-4-300K4/0
TAC-2G2G M-232 CC2-4-2/02/0 TAC-3Q3A M-283 CC2-4-500K300K XAC-3D1Y M-471 CC4-4-350K#1
TAC-2V1Y M-252 CC2-4-250K#1 TAC-3Q3D M-282 CC2-4-500K350K XAC-3D1V M-472 CC4-4-350K#2
TAC-2V1V M-253 CC2-4-250K#2 TAC-3Q2Q M-285 CC2-4-500K4/0 XAC-3D2C M-470 CC4-4-350K1/0
TAC-2V1T M-5889 CC2-4-250K#2S TAC-3Q3Q M-280 CC2-4-500K500K XAC-3D2G M-469 CC4-4-350K2/0
TAC-2V1L M-5425 CC2-4-250K#4 TAC-4L2C M-298 CC2-4-750K1/0 XAC-3D2V M-466 CC4-4-350K250K
TAC-2V2C M-251 CC2-4-250K1/0 TAC-4L2G M-297 CC2-4-750K2/0 XAC-3D2L M-468 CC4-4-350K3/0
TAC-2V2G M-250 CC2-4-250K2/0 TAC-4L2V M-295 CC2-4-750K250K XAC-3D3A M-465 CC4-4-350K300K
TAC-2V2V M-247 CC2-4-250K250K TAC-4L3A M-294 CC2-4-750K300K XAC-3D3D M-464 CC4-4-350K350K
TAC-2V2L M-249 CC2-4-250K3/0 TAC-4L3D M-293 CC2-4-750K350K XAC-3D2Q M-467 CC4-4-350K4/0
TAC-2V2Q M-248 CC2-4-250K4/0 TAC-4L2Q M-296 CC2-4-750K4/0 XAC-2Q1Y M-447 CC4-4-4/0#1
TAC-2L1Y M-239 CC2-4-3/0#1 TAD-4Y4Y M-299 CC2-5-1000K1000K XAC-2Q1V M-448 CC4-4-4/0#2
TAC-2L1V M-240 CC2-4-3/0#2 TAD-4Y3Q M-301 CC2-5-1000K500K XAC-2Q2C M-446 CC4-4-4/01/0
TAC-2L1T M-5884 CC2-4-3/0#2S TAD-4Y4L M-300 CC2-5-1000K750K XAC-2Q2G M-445 CC4-4-4/02/0
TAC-2L1L M-5574 CC2-4-3/0#4 TAD-4L3Q M-291 CC2-5-750K500K XAC-2Q2L M-444 CC4-4-4/03/0
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D99

—
Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
XAC-2Q2Q M-443 CC4-4-4/04/0 PTC-1Y1T M-6017 CC7-4-#1#2S PTC-2B1D M-5644-S CC7-4-1/0S#8S
XAC-3Q2C M-491 CC4-4-500K1/0 PTC-1Y1L M-1317 CC7-4-#1#4 PTC-2B2C M-6227 CC7-4-1/0S1/0
XAC-3Q2G M-490 CC4-4-500K2/0 PTC-1Y1H M-5636 CC7-4-#1#6 PTC-2B2B M-1318-S CC7-4-1/0S1/0S
XAD-3Q2V M-487 CC4-5-500K250K PTC-1Y1G M-5637 CC7-4-#1#6S PTC-2G1Y M-1324 CC7-4-2/0#1
XAD-3Q2L M-489 CC4-5-500K3/0 PTC-1Y1E M-5638 CC7-4-#1#8 PTC-2G1X M-6052 CC7-4-2/0#1S
XAD-3Q3A M-486 CC4-5-500K300K PTC-1Y1D M-5639 CC7-4-#1#8S PTC-2G1V M-1325 CC7-4-2/0#2
XAD-3Q3D M-485 CC4-5-500K350K PTC-1X1Y M-5998 CC7-4-#1S#1 PTC-2G1L M-5659 CC7-4-2/0#4
XAD-3Q2Q M-488 CC4-5-500K4/0 PTC-1X1V M-6001 CC7-4-#1S#2 PTC-2G1H M-5342 CC7-4-2/0#6
XAD-3Q3Q M-483 CC4-5-500K500K PTC-1X1T M-1316-S CC7-4-#1S#2S PTC-2G1G M-5652 CC7-4-2/0#6S
PCC-1Y1V M-1282 CC6-4-#1#2 PTC-1X1L M-6008 CC7-4-#1S#4 PTC-2G1E M-5668 CC7-4-2/0#8
PCC-1Y1L M-1283 CC6-4-#1#4 PTC-1X1H M-6010 CC7-4-#1S#6 PTC-2G1D M-5943 CC7-4-2/0#8S
PCC-1Y1H M-1284 CC6-4-#1#6 PTC-1X1G M-5636-S CC7-4-#1S#6S PTC-2G2C M-1323 CC7-4-2/01/0
PCC-1Y1G M-1285 CC6-4-#1#6S PTC-1X1E M-6012 CC7-4-#1S#8 PTC-2G2B M-6047 CC7-4-2/01/0S
PCC-1Y1D M-1286 CC6-4-#1#8S PTC-1X1D M-5638-S CC7-4-#1S#8S PTC-2G2G M-1322 CC7-4-2/02/0
PCC-1V1V M-1276 CC6-4-#2#2 PTC-1V1V M-1313 CC7-4-#2#2 PTC-2L1Y M-1329 CC7-4-3/0#1
PCC-1V1L M-1277 CC6-4-#2#4 PTC-1V1L M-1314 CC7-4-#2#4 PTC-2L1X M-6064 CC7-4-3/0#1S
PCC-1V1H M-1278 CC6-4-#2#6 PTC-1V1H M-5631 CC7-4-#2#6 PTC-2L1V M-1330 CC7-4-3/0#2
PCC-1V1G M-1279 CC6-4-#2#6S PTC-1V1G M-5632 CC7-4-#2#6S PTC-2L1T M-6065 CC7-4-3/0#2S
PCC-1V1D M-1280 CC6-4-#2#8S PTC-1V1E M-5634 CC7-4-#2#8 PTC-2L1L M-6046 CC7-4-3/0#4
PCC-1T1V – CC6-4-#2S#2 PTC-1V1D M-5635 CC7-4-#2#8S PTC-2L1H M-5676 CC7-4-3/0#6
PCC-1T1T – CC6-4-#2S#2S PTC-1T1V M-5973 CC7-4-#2S#2 PTC-2L1G M-5679 CC7-4-3/0#6S
PCC-1T1H – CC6-4-#2S#6 PTC-1T1T M-1313-S CC7-4-#2S#2S PTC-2L1E M-5680 CC7-4-3/0#8
PCC-1T1G – CC6-4-#2S#6S PTC-1T1L M-5987 CC7-4-#2S#4 PTC-2L1D M-5682 CC7-4-3/0#8S
PCC-1T2C – CC6-4-#2S1/0 PTC-1T1H M-5989 CC7-4-#2S#6 PTC-2L2C M-1328 CC7-4-3/01/0
PCC-1T2G – CC6-4-#2S2/0 PTC-1T1G M-5631-S CC7-4-#2S#6S PTC-2L2B M-6062 CC7-4-3/01/0S
PCC-1L1L – CC6-4-#4#4 PTC-1T1E M-5993 CC7-4-#2S#8 PTC-2L2G M-1327 CC7-4-3/02/0
PCC-1L1H – CC6-4-#4#6 PTC-1T1D M-5634-S CC7-4-#2S#8S PTC-2L2L M-1326 CC7-4-3/03/0
PCC-1L1G – CC6-4-#4#6S PTC-1L1L M-1311 CC7-4-#4#4 PTC-2Q1Y M-1335 CC7-4-4/0#1
PCC-1L1D – CC6-4-#4#8S PTC-1L1H M-5627 CC7-4-#4#6 PTC-2Q1X M-6804 CC7-4-4/0#1S
PCC-2C1V M-1289 CC6-4-1/0#2 PTC-1L1G M-8882 CC7-4-#4#6S PTC-2Q1V M-1336 CC7-4-4/0#2
PCC-2C1L M-1290 CC6-4-1/0#4 PTC-1L1E M-5629 CC7-4-#4#8 PTC-2Q1T M-6805 CC7-4-4/0#2S
PCC-2C1H M-1291 CC6-4-1/0#6 PTC-1L1D M-5630 CC7-4-#4#8S PTC-2Q1L M-5340 CC7-4-4/0#4
PCC-2C1G M-1292 CC6-4-1/0#6S PTC-2C1Y M-1319 CC7-4-1/0#1 PTC-2Q1H M-5684 CC7-4-4/0#6
PCC-2C1D M-1293 CC6-4-1/0#8S PTC-2C1X M-6036 CC7-4-1/0#1S PTC-2Q1G M-6552 CC7-4-4/0#6S
PCC-2G1V M-1297 CC6-4-2/0#2 PTC-2C1V M-1320 CC7-4-1/0#2 PTC-2Q1E M-5686 CC7-4-4/0#8
PCC-2G1L M-1298 CC6-4-2/0#4 PTC-2C1T M-6044 CC7-4-1/0#2S PTC-2Q1D M-5688 CC7-4-4/0#8S
PCC-2G1H M-1299 CC6-4-2/0#6 PTC-2C1L M-1321 CC7-4-1/0#4 PTC-2Q2C M-1334 CC7-4-4/01/0
PCC-2G1G M-1300 CC6-4-2/0#6S PTC-2C1H M-5642 CC7-4-1/0#6 PTC-2Q2B M-2551 CC7-4-4/01/0S
PCC-2G1D M-1301 CC6-4-2/0#8S PTC-2C1G M-1208 CC7-4-1/0#6S PTC-2Q2G M-1333 CC7-4-4/02/0
– – CC6-4-2/02/0 PTC-2C1E M-5644 CC7-4-1/0#8 PTC-2Q2L M-1332 CC7-4-4/03/0
PCC-2Q1Y M-1305 CC6-4-4/0#1 PTC-2C1D M-5645 CC7-4-1/0#8S PTC-2Q2Q M-1331 CC7-4-4/04/0
PCC-2Q1V M-1306 CC6-4-4/0#2 PTC-2C2C M-1318 CC7-4-1/01/0 PTC-2Q2P M-6803 CC7-4-4/04/0S
PCC-2Q1L M-1307 CC6-4-4/0#4 PTC-2C2B M-6035 CC7-4-1/01/0S PTC-2P1Y M-6089 CC7-4-4/0S#1
PCC-2Q1H M-1308 CC6-4-4/0#6 PTC-2B1Y M-6019 CC7-4-1/0S#1 PTC-2P1X M-1335-S CC7-4-4/0S#1S
PCC-2Q1G M-1309 CC6-4-4/0#6S PTC-2B1X M-1319-S CC7-4-1/0S#1S PTC-2P1V M-6090 CC7-4-4/0S#2
PCC-2Q1D M-1310 CC6-4-4/0#8S PTC-2B1V M-6023 CC7-4-1/0S#2 PTC-2P1T M-1336-S CC7-4-4/0S#2S
– – CC6-4-4/02/0 PTC-2B1T M-1320-S CC7-4-1/0S#2S PTC-2P1L M-6109 CC7-4-4/0S#4
­– – CC6-4-4/04/0 PTC-2B1L M-6026 CC7-4-1/0S#4 PTC-2P1H M-6111 CC7-4-4/0S#6
PTC-1Y1Y M-1315 CC7-4-#1#1 PTC-2B1H M-6806 CC7-4-1/0S#6 PTC-2P1G M-5684-S CC7-4-4/0S#6S
PTC-1Y1X M-6013 CC7-4-#1#1S PTC-2B1G M-5462-S CC7-4-1/0S#6S PTC-2P1E M-6112 CC7-4-4/0S#8
PTC-1Y1V M-1316 CC7-4-#1#2 PTC-2B1E M-6028 CC7-4-1/0S#8 PTC-2P1D M-5686-S CC7-4-4/0S#8S
D100 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
PTC-2P2C M-6085 CC7-4-4/0S1/0 GRC-162L M-507 CR1-4-6253/0 GTC-142L M-541-T CR2-4-500L3/0
PTC-2P2B M-1334-S CC7-4-4/0S1/0S GRC-163A M-510 CR1-4-625300K GTC-143A M-544-T CR2-4-500L300K
PTC-2P2G M-6082 CC7-4-4/0S2/0 GRC-163D M-511 CR1-4-625350K GTC-142Q M-542-T CR2-4-500L4/0
PTC-2P2L M-6081 CC7-4-4/0S3/0 GRC-162Q M-508 CR1-4-6254/0 GTC-161Y M-546 CR2-4-625#1
PTC-2P2Q M-6071 CC7-4-4/0S4/0 GRC-163Q M-513 CR1-4-625500K GTC-161V M-545 CR2-4-625#2
PTC-2P2P M-1331-S CC7-4-4/0S4/0S GRC-181Y M-514 CR1-4-750#1 GTC-161T – CR2-4-625#2S
GRT-14A1V – CR1-3-500#2 GRC-181V M-5781 CR1-4-750#2 GTC-162C M-547 CR2-4-6251/0
GRT-14A1T – CR1-3-500#2S GRC-181T – CR1-4-750#2S GTC-162B M-547-S CR2-4-6251/0S
GRT-14A1L M-8403 CR1-3-500#4 GRC-182C M-515 CR1-4-7501/0 GTC-162G M-548 CR2-4-6252/0
GRT-14A1K M-8403-S CR1-3-500#4S GRC-182B M-515-S CR1-4-7501/0S GTC-162V M-551 CR2-4-625250K
GRT-14A1H M-8402 CR1-3-500#6 GRC-182G M-516 CR1-4-7502/0 GTC-162L M-549 CR2-4-6253/0
GRT-14A1G M-8402-S CR1-3-500#6S GRC-182V M-519 CR1-4-750250K GTC-163A M-552 CR2-4-625300K
GRT-14B1V – CR1-3-500L#2 GRC-182L M-517 CR1-4-7503/0 GTC-163D M-553 CR2-4-625350K
GRT-14B1T – CR1-3-500L#2S GRC-183A M-520 CR1-4-750300K GTC-162Q M-550 CR2-4-6254/0
GRT-14B1L M-8403-T CR1-3-500L#4 GRC-183D M-521 CR1-4-750350K GTC-163Q M-555 CR2-4-625500K
GRT-14B1K M-8403-ST CR1-3-500L#4S GRC-182Q M-518 CR1-4-7504/0 GTC-181Y M-557 CR2-4-750#1
GRT-14B1H M-8402-T CR1-3-500L#6 GRC-183Q M-523 CR1-4-750500K GTC-181V M-556 CR2-4-750#2
GRT-14B1G M-8402-ST CR1-3-500L#6S – – CR17-4-7504/0 GTC-181T – CR2-4-750#2S
GRT-161L M-8415 CR1-3-625#4 GTT-14A1L M-8435 CR2-3-500#4 GTC-182C M-558 CR2-4-7501/0
GRT-161K M-8415-S CR1-3-625#4S GTT-14A1K M-8435-S CR2-3-500#4S GTC-182B M-558-S CR2-4-7501/0S
GRT-161H M-8414 CR1-3-625#6 GTT-14A1H M-8434 CR2-3-500#6 GTC-182G M-559 CR2-4-7502/0
GRT-161G M-8414-S CR1-3-625#6S GTT-14A1G M-8434-S CR2-3-500#6S GTC-182V M-562 CR2-4-750250K
GRP-181L M-8426 CR1-3-750#4 GTT-14B1L M-8435-T CR2-3-500L#4 GTC-182L M-560 CR2-4-7503/0
GRP-181K M-8426-S CR1-3-750#4S GTT-14B1K M-8435-ST CR2-3-500L#4S GTC-183A M-563 CR2-4-750300K
GRT-181H M-8422 CR1-3-750#6 GTT-14B1H M-8434-T CR2-3-500L#6 GTC-183D M-564 CR2-4-750350K
GRT-181G M-8422-S CR1-3-750#6S GTT-14B1G M-8434-ST CR2-3-500L#6S GTC-182Q M-561 CR2-4-7504/0
GRC-151Y M-496 CR1-4-500#1 GTT-161L M-8442 CR2-3-625#4 GTC-183Q M-566 CR2-4-750500K
GRC-152C M-497 CR1-4-5001/0 GTT-161K M-8442-S CR2-3-625#4S GYJ-163Q M-1593 CR3-10-625500K
GRC-152B M-497-S CR1-4-5001/0S GTT-161H M-8441 CR2-3-625#6 GYJ-183D M-1599 CR3-10-750350K
GRC-152G M-498 CR1-4-5002/0 GTT-161G M-8441-S CR2-3-625#6S GYJ-183Q M-1601 CR3-10-750500K
GRC-152V M-501 CR1-4-500250K GTP-181L M-8454 CR2-3-750#4 GYE-152C M-1581 CR3-9-5001/0
GRC-152L M-499 CR1-4-5003/0 GTP-181K M-8454-S CR2-3-750#4S GYE-152B M-1581-S CR3-9-5001/0S
GRC-153A M-502 CR1-4-500300K GTP-181H M-8452 CR2-3-750#6 GYE-152G M-1582 CR3-9-5002/0
GRC-152Q M-500 CR1-4-5004/0 GTP-181G M-8452-S CR2-3-750#6S GYE-152V M-1584 CR3-9-500250K
GRC-141Y M-496-T CR1-4-500L#1 GTC-151Y M-538 CR2-4-500#1 GYE-152L M-6267 CR3-9-5003/0
GRC-142C M-497-T CR1-4-500L1/0 GTC-151V M-537 CR2-4-500#2 GYE-153A M-1585 CR3-9-500300K
GRC-142B M-497-ST CR1-4-500L1/0S GTC-151T – CR2-4-500#2S GYE-152Q M-1583 CR3-9-5004/0
GRC-142G M-498-T CR1-4-500L2/0 GTC-152C M-539 CR2-4-5001/0 GYE-142C M-1581-T CR3-9-500L1/0
GRC-142V M-501-T CR1-4-500L250K GTC-152B M-539-S CR2-4-5001/0S GYE-142B M-1581-ST CR3-9-500L1/0S
GRC-142L M-499-T CR1-4-500L3/0 GTC-152G M-540 CR2-4-5002/0 GYE-142G M-1582-T CR3-9-500L2/0
GRC-143A M-502-T CR1-4-500L300K GTC-152V M-543 CR2-4-500250K GYE-142V M-1584-T CR3-9-500L250K
GRC-142Q M-500-T CR1-4-500L4/0 GTC-152L M-541 CR2-4-5003/0 GYE-142L M-6267-T CR3-9-500L3/0
GRC-161Y M-504 CR1-4-625#1 GTC-153A M-544 CR2-4-500300K GYE-143A M-1585-T CR3-9-500L300K
GRC-161V M-503 CR1-4-625#2 GTC-152Q M-542 CR2-4-5004/0 GYE-142Q M-1583-T CR3-9-500L4/0
GRT-161V – CR1-4-625#2 GTC-141Y M-538-T CR2-4-500L#1 – – CR3-9-625#2
GRC-161T – CR1-4-625#2S GTC-141V M-537-T CR2-4-500L#2 GYE-162C M-1586 CR3-9-6251/0
GRT-161T – CR1-4-625#2S GTC-141T – CR2-4-500L#2S GYE-162B M-1586-S CR3-9-6251/0S
GRC-162C M-505 CR1-4-6251/0 GTC-142C M-539-T CR2-4-500L1/0 GYE-162G M-1587 CR3-9-6252/0
GRC-162B M-505-S CR1-4-6251/0S GTC-142B – CR2-4-500L1/0S GYE-162V M-1589 CR3-9-625250K
GRC-162G M-506 CR1-4-6252/0 GTC-142G M-540-T CR2-4-500L2/0 GYE-162L M-8305 CR3-9-6253/0
GRC-162V M-509 CR1-4-625250K GTC-142V M-543-T CR2-4-500L250K GYE-163A M-1590 CR3-9-625300K
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D101

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
GYE-163D M-1591 CR3-9-625350K RC – CRE3-4-4/0Y VBC-1Y M-5361 CS25-4-#1
GYE-162Q M-1588 CR3-9-6254/0 RC – CRE3-4-4/0Z VBC-1Y-V3 – CS25-4-#1C
GYE-182C M-1594 CR3-9-7501/0 RD – CRE4-3-#1Y VBC-1Y-V5 – CS25-4-#1D
GYE-182B M-1594-S CR3-9-7501/0S RD – CRE4-3-#1Z VBC-1Y-V8 – CS25-4-#1F
GYE-182G M-1595 CR3-9-7502/0 RD – CRE4-3-#2SY VBC-1Y-V21C – CS25-4-#1G
GYE-182V M-1597 CR3-9-750250K RD – CRE4-3-#2SZ VBC-1V M-2781 CS25-4-#2
GYE-182L M-6608 CR3-9-7503/0 RD – CRE4-3-#2Y VBC-1V-V3 – CS25-4-#2C
GYE-183A – CR3-9-750300K RD – CRE4-3-#2Z VBC-1V-V5 – CS25-4-#2D
GYE-182Q M-1596 CR3-9-7504/0 RD – CRE4-3-#4Y VBC-1V-V8 – CS25-4-#2F
RR – CRE1-3-#1Y RD – CRE4-3-#4Z VBC-1V-V21C – CS25-4-#2G
RR – CRE1-3-#1Z RD – CRE4-3-1/0Y VBC-1T – CS25-4-#2S
RR – CRE1-3-#2SY RD – CRE4-3-1/0Z VBC-1T-V3 – CS25-4-#2SC
RR – CRE1-3-#2SZ RD – CRE4-3-2/0Y VBC-1T-V5 – CS25-4-#2SD
RR – CRE1-3-#2Y RD – CRE4-3-2/0Z VBC-1T-V8 – CS25-4-#2SF
RR – CRE1-3-#2Z RD – CRE4-3-3/0Y VBC-1T-V21 – CS25-4-#2SG
RR – CRE1-3-#4Y RD – CRE4-3-3/0Z VBC-1L M-5359 CS25-4-#4
RR – CRE1-3-#4Z RD – CRE4-3-4/0Y VBC-1L-V3 – CS25-4-#4C
RR – CRE1-3-1/0Y RD – CRE4-3-4/0Z VBC-1L-V5 – CS25-4-#4D
RR – CRE1-3-1/0Z RJ – CRE6-3-#1Y VBC-1L-V8 – CS25-4-#4F
RR – CRE1-3-2/0Y RJ – CRE6-3-#1Z VBC-1L-V21 – CS25-4-#4G
RR – CRE1-3-2/0Z RJ – CRE6-3-#2SY VBC-2C M-2189 CS25-4-1/0
RR – CRE1-3-3/0Y RJ – CRE6-3-#2SZ VBC-2C-V3 – CS25-4-1/0C
RR – CRE1-3-3/0Z RJ – CRE6-3-#2Y VBC-2C-V5 – CS25-4-1/0D
RR – CRE1-3-4/0Y RJ – CRE6-3-#2Z VBC-2C-V8 – CS25-4-1/0F
RR – CRE1-3-4/0Z RJ – CRE6-3-#4Y VBC-2C-V20 – CS25-4-1/0G
RRC-511Y M-7503 CRE1-4-#13R RJ – CRE6-3-#4Z VBC-2G M-2540 CS25-4-2/0
RRC-511V M-7502 CRE1-4-#23R RJ – CRE6-4-1/0Y VBC-2G-V3 – CS25-4-2/0C
RRC-511T — CRE1-4-#2S3R RJ – CRE6-4-1/0Z VBC-2G-V5 – CS25-4-2/0D
RRC-511L M-7501 CRE1-4-#43R RJ – CRE6-4-2/0Y VBC-2G-V8 – CS25-4-2/0F
RRC-512C M-7504 CRE1-4-1/03R RJ – CRE6-4-2/0Z VBC-2G-V20 – CS25-4-2/0G
RRC-512G M-7505 CRE1-4-2/03R RJ – CRE6-4-3/0Y VBC-2V M-8165 CS25-4-250K
RRC-512L M-7506 CRE1-4-3/03R RJ – CRE6-4-3/0Z VBC-2L M-5362 CS25-4-3/0
RRC-512Q M-7507 CRE1-4-4/03R RJ – CRE6-4-4/0Y VBC-2L-V3 – CS25-4-3/0C
RC – CRE3-3-#2SY RJ – CRE6-4-4/0Z VBC-2L-V5 – CS25-4-3/0D
RC – CRE3-3-#2SZ HSC-2C M-644 CS1-4-1/0 VBC-2L-V8 – CS25-4-3/0F
RC – CRE3-3-#2Y HSD-4Y M-654 CS1-4-1000K VBC-2L-V20 – CS25-4-3/0G
RC – CRE3-3-#2Z HSC-2G M-645 CS1-4-2/0 VBC-3A M-5363 CS25-4-300K
RC – CRE3-3-#4Y HSC-2V M-648 CS1-4-250K VBC-3D M-9029 CS25-4-350K
RC – CRE3-3-#4Z HSC-2L M-646 CS1-4-3/0 VBC-2Q M-8718 CS25-4-4/0
– – CRE3-3-1/0Y HSC-3A M-649 CS1-4-300K VBC-2Q-V3 – CS25-4-4/0C
– CRE3-3-1/0Z HSC-3D M-650 CS1-4-350K VBC-2Q-V5 – CS25-4-4/0D
– CRE3-3-2/0Y HSC-2Q M-647 CS1-4-4/0 VBC-2Q-V8 – CS25-4-4/0F
– CRE3-3-2/0Z HSC-3Q M-652 CS1-4-500K VBC-2Q-V20 – CS25-4-4/0G
RC – CRE3-4-#1Y HSD-4L M-653 CS1-4-750K VBR-3Q M-8512 CS25-4-500K
RC – CRE3-4-#1Z HTC-2C M-616 CS2-4-1/0 HTD-3Q M-624 CS2-5-500K
RC – CRE3-4-1/0Y HTC-2G M-617 CS2-4-2/0 VGC-1Y M-6279 CS27-4-#1
RC – CRE3-4-1/0Z HTC-2V M-620 CS2-4-250K VGC-1Y-V3 – CS27-4-#1C
RC – CRE3-4-2/0Y HTC-2L M-618 CS2-4-3/0 VGC-1Y-V5 – CS27-4-#1D
RC – CRE3-4-2/0Z HTC-3A M-621 CS2-4-300K VGC-1Y-V8 – CS27-4-#1F
RC – CRE3-4-3/0Y HTC-3D M-622 CS2-4-350K VGC-1Y-V21C – CS27-4-#1G
RC – CRE3-4-3/0Z HTC-2Q M-619 CS2-4-4/0 VGC-1V M-5822 CS27-4-#2
D102 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
VGC-1V-V3 – CS27-4-#2C VNC-1L M-2761 CS31-4-#4 HAH-2L-350C M-6275 CS32-4-3/0D
VGC-1V-V5 – CS27-4-#2D VGC-1L-V3 – CS31-4-#4C HAH-2L-8C M-6276 CS32-4-3/0F
VGC-1V-V8 – CS27-4-#2F VGC-1L-V5 – CS31-4-#4D HAH-2L-20C M-6278 CS32-4-3/0G
VGC-1V-V21C – CS27-4-#2G VGC-1L-V8 – CS31-4-#4F HAH-2Q-350C M-9236 CS32-4-4/0D
VGC-1T – CS27-4-#2S VGC-1L-V21 – CS31-4-#4G HAH-2Q-8C M-9237 CS32-4-4/0F
VGC-1T-V3 – CS27-4-#2SC VNC-1H M-5910 CS31-4-#6 HAH-2Q-20C M-9238 CS32-4-4/0G
VGC-1T-V5 – CS27-4-#2SD VNC-2C M-5419 CS31-4-1/0 VSC-1Y M-589 CS3-4-#1
VGC-1T-V8 – CS27-4-#2SF VGC-2C-V3 – CS31-4-1/0C VSC-1Y-V3C M-2482 CS3-4-#1C
VGC-1T-V21 – CS27-4-#2SG VGC-2C-V5 – CS31-4-1/0D VSC-1Y-V5C M-2483 CS3-4-#1D
VGC-1H M-5245 CS27-4-#4 VGC-2C-V8 – CS31-4-1/0F VSC-1Y-V8C M-2484 CS3-4-#1F
VGC-1L M-5816 CS27-4-#4 VGC-2C-V20 – CS31-4-1/0G VSC-1Y-V21C M-2485 CS3-4-#1G
VGC-1L-V3 – CS27-4-#4C VNC-2G M-2567 CS31-4-2/0 VSC-1V M-588 CS3-4-#2
VGC-1L-V5 – CS27-4-#4D VGC-2G-V3 – CS31-4-2/0C VSC-1V-V3C M-9233 CS3-4-#2C
VGC-1L-V8 – CS27-4-#4F VGC-2G-V5 – CS31-4-2/0D VSC-1V-V5C M-2480 CS3-4-#2D
VGC-1L-V21 – CS27-4-#4G VGC-2G-V8 – CS31-4-2/0F VSC-1V-V8C M-2583 CS3-4-#2F
VGC-2C M-1168 CS27-4-1/0 VGC-2G-V20 – CS31-4-2/0G VSC-1V-V21C M-2481 CS3-4-#2G
VGC-2C-V3 – CS27-4-1/0C VNC-2V M-2568 CS31-4-250K VSC-1T – CS3-4-#2S
VGC-2C-V5 – CS27-4-1/0D VNC-2L M-6072 CS31-4-3/0 VSC-1T-V3C – CS3-4-#2SC
VGC-2C-V8 – CS27-4-1/0F VGC-2L-V3 – CS31-4-3/0C VSC-1T-V5C – CS3-4-#2SD
VGC-2C-V20 – CS27-4-1/0G VGC-2L-V5 – CS31-4-3/0D VSC-1T-V8C – CS3-4-#2SF
VGC-2G M-9242 CS27-4-2/0 VGC-2L-V8 – CS31-4-3/0F VSC-1T-V21C – CS3-4-#2SG
VGC-2G-V3 – CS27-4-2/0C VGC-2L-V20 – CS31-4-3/0G VSC-1L M-586 CS3-4-#4
VGC-2G-V5 – CS27-4-2/0D VNC-3A M-6061 CS31-4-300K VSC-1L-V3C M-2476 CS3-4-#4C
VGC-2G-V8 – CS27-4-2/0F VNC-3D M-6067 CS31-4-350K VSC-1L-V5C M-2477 CS3-4-#4D
VGC-2G-V20 – CS27-4-2/0G VNC-2Q M-9253 CS31-4-4/0 VSC-1L-V8C M-2478 CS3-4-#4F
VGC-2V M-2520 CS27-4-250K VGC-2Q-V3 – CS31-4-4/0C VSC-1L-V21C M-2479 CS3-4-#4G
VGC-2L M-6195 CS27-4-3/0 VGC-2Q-V5 – CS31-4-4/0D VSC-1H M-585 CS3-4-#6
VGC-2L-V3 – CS27-4-3/0C VGC-2Q-V8 – CS31-4-4/0F VSC-2C M-590 CS3-4-1/0
VGC-2L-V5 CS27-4-3/0D VGC-2Q-V20 – CS31-4-4/0G VSC-2C-V3C M-2486 CS3-4-1/0C
VGC-2L-V8 CS27-4-3/0F VNC-3Q M-8359 CS31-4-500K VSC-2C-V5C M-2487 CS3-4-1/0D
VGC-2L-V20 CS27-4-3/0G HAA-1Y-325C M-6269 CS32-2-#1D VSC-2C-V8C M-2488 CS3-4-1/0F
VGC-2Q M-2177 CS27-4-4/0 HAA-1Y-7C M-6270 CS32-2-#1F VSC-2C-V21C M-2489 CS3-4-1/0G
VGC-2Q-V3 – CS27-4-4/0C HAA-1Y-11C M-6271 CS32-2-#1G HCA-1Y-350C – CS34-2-#1D
VGC-2Q-V5 – CS27-4-4/0D HAA-1V-162C M-6016 CS32-2-#2C HCA-1Y-7C – CS34-2-#1F
VGC-2Q-V8 – CS27-4-4/0F HAA-1V-350C M-2576 CS32-2-#2D HCA-1Y-11C – CS34-2-#1G
VGC-2Q-V20 – CS27-4-4/0G HAA-1V-7C M-2514 CS32-2-#2F HCA-1V-162C – CS34-2-#2C
VNC-1Y M-6060 CS31-4-#1 HAA-1V-11C M-2515 CS32-2-#2G HCA-1V-350C – CS34-2-#2D
VGC-1Y-V3 – CS31-4-#1C HAA-1T-162C – CS32-2-#2SC HCA-1V-7C – CS34-2-#2F
VGC-1Y-V5 – CS31-4-#1D HAA-1T-350C – CS32-2-#2SD HCA-1V-11C – CS34-2-#2G
VGC-1Y-V8 – CS31-4-#1F HAA-1T-7C – CS32-2-#2SF HCA-1T-162C – CS34-2-#2SC
VGC-1Y-V21C – CS31-4-#1G HAA-1T-11C – CS32-2-#2SG HCA-1T-350C – CS34-2-#2SD
VNC-1V M-2569 CS31-4-#2 HAA-1L-162C M-8014 CS32-2-#4C HCA-1T-7C – CS34-2-#2SF
VGC-1V-V3 – CS31-4-#2C HAA-1L-350C M-8015 CS32-2-#4D HCA-1T-11C – CS34-2-#2SG
VGC-1V-V5 – CS31-4-#2D HAA-1L-7C M-2516 CS32-2-#4F HCA-1L-162C – CS34-2-#4C
VGC-1V-V8 – CS31-4-#2F HAA-1L-11C M-2517 CS32-2-#4G HCA-1L-350C – CS34-2-#4D
VGC-1V-V21C – CS31-4-#2G HAH-2C-350C M-8504 CS32-4-1/0D HCA-1L-7C – CS34-2-#4F
VNC-1T – CS31-4-#2S HAH-2C-8C M-8505 CS32-4-1/0F HCA-1L-11C – CS34-2-#4G
VGC-1T-V3 – CS31-4-#2SC HAH-2C-20C M-6272 CS32-4-1/0G VSC-2G M-591 CS3-4-2/0
VGC-1T-V5 – CS31-4-#2SD HAH-2G-350C M-2776 CS32-4-2/0D VSC-2G-V3C M-8833 CS3-4-2/0C
VGC-1T-V8 – CS31-4-#2SF HAH-2G-8C M-6273 CS32-4-2/0F VSC-2G-V5C M-2490 CS3-4-2/0D
VGC-1T-V21 – CS31-4-#2SG HAH-2G-20C M-6274 CS32-4-2/0G VSC-2G-V8C M-2491 CS3-4-2/0F
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D103

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Exothermic welding system
Cross reference

Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld Cadweld Thermoweld Furseweld

cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no. cat. no.
VSC-2G-V21C M-2492 CS3-4-2/0G VVR-2C-V3 – CS4-5-1/0C VFR-2L M-1642 CS7-5-3/0
VSC-2V M-594 CS3-4-250K VVR-2C-V5 – CS4-5-1/0D VFR-2L-V3 – CS7-5-3/0C
VSC-2L M-592 CS3-4-3/0 VVR-2C-V8 – CS4-5-1/0F VFR-2L-V5 – CS7-5-3/0D
VSC-2L-V3C M-2493 CS3-4-3/0C VVR-2C-V20 – CS4-5-1/0G VFR-2L-V8 – CS7-5-3/0F
VSC-2L-V5C M-2494 CS3-4-3/0D VVR-2G M-1221 CS4-5-2/0 VFR-2L-V20 – CS7-5-3/0G
VSC-2L-V8C M-2495 CS3-4-3/0F VVR-2G-V3 – CS4-5-2/0C VFR-3A M-1645 CS7-5-300K
VSC-2L-V21C M-2496 CS3-4-3/0G VVR-2G-V5 – CS4-5-2/0D VFR-2Q M-1643 CS7-5-4/0
VSC-3A M-595 CS3-4-300K VVR-2G-V8 – CS4-5-2/0F VFR-2Q-V3 – CS7-5-4/0C
VSC-3D M-596 CS3-4-350K VVR-2G-V20 – CS4-5-2/0G VFR-2Q-V5 – CS7-5-4/0D
VSC-2Q M-593 CS3-4-4/0 VVR-2V M-1224 CS4-5-250K VFR-2Q-V8 – CS7-5-4/0F
VSC-2Q-V3C M-9021 CS3-4-4/0C VVR-2L M-1222 CS4-5-3/0 VFR-2Q-V20 – CS7-5-4/0G
VSC-2Q-V5C M-2497 CS3-4-4/0D VVR-2L-V3 – CS4-5-3/0C VFF-3D M-1646 CS7-6-350K
VSC-2Q-V8C M-2498 CS3-4-4/0F VVR-2L-V5 – CS4-5-3/0D VFF-3Q M-1648 CS7-6-500K
VSC-2Q-V21C M-2499 CS3-4-4/0G VVR-2L-V8 – CS4-5-3/0F HAA-1Y M-631 CS8-2-#1
HTC-2C-350C – CS34-4-1/0D VVR-2L-V20 – CS4-5-3/0G HAA-1V M-630 CS8-2-#2
HTC-2C-8C – CS34-4-1/0F VVR-2Q M-1223 CS4-5-4/0 HAA-1T – CS8-2-#2S
HTC-2C-20C – CS34-4-1/0G VVR-2Q-V3 – CS4-5-4/0C HAA-1L M-629 CS8-2-#4
HTC-2G-350C – CS34-4-2/0D VVR-2Q-V5 – CS4-5-4/0D HAA-1H M-628 CS8-2-#6
HTC-2G-8C – CS34-4-2/0F VVR-2QV8 – CS4-5-4/0F HCA-1Y M-605 CS9-2-#1
HTC-2G-20C – CS34-4-2/0G VVR-2Q-V20 – CS4-5-4/0G HCA-1V M-604 CS9-2-#2
HTC-2L-350C – CS34-4-3/0D VFC-1Y M-1639 CS7-4-#1 HCA-1T – CS9-2-#2S
HTC-2L-8C – CS34-4-3/0F VFC-1Y-V3 – CS7-4-#1C HCA-1L M-603 CS9-2-#4
HTC-2L-20C – CS34-4-3/0G VFC-1Y-V5 – CS7-4-#1D HCA-1H M-602 CS9-2-#6
HTC-2Q-350C – CS34-4-4/0D VFC-1Y-V8 – CS7-4-#1F 15 15 15BKB
HTC-2Q-8C – CS34-4-4/0F VFC-1Y-V21 – CS7-4-#1G 25 25 25BKB
HTC-2Q-20C – CS34-4-4/0G VFC-1V M-1638 CS7-4-#2 32 32 32BKB
VSC-3Q M-598 CS3-4-500K VFC-1V-V3 – CS7-4-#2C 45 45 45BKB
VSD-4Y M-600 CS3-5-1000K VFC-1V-V5 – CS7-4-#2D 65 65 65BKB
VSD-4L M-599 CS3-5-750K VFC-1V-V8 – CS7-4-#2F 90 90 90BKB
VVC-1Y M-1219 CS4-4-#1 VFC-1V-V21 – CS7-4-#2G 115 115 115BKB
VVC-1Y-V3 – CS4-4-#1C VFC-1T – CS7-4-#2S 150 150 150BKB
VVC-1Y-V5 – CS4-4-#1D VFC-1T-V3 – CS7-4-#2SC 200 200 200BKB
VVC-1Y-V8 – CS4-4-#1F VFC-1T-V5 – CS7-4-#2SD 250 250 250BKB
VVC-1Y-V21 – CS4-4-#1G VFC-1T-V8 – CS7-4-#2SF L160 40-0106-00 HCPK4
VVC-1V M-1218 CS4-4-#2 VFC-1T-V21 – CS7-4-#2SG L159 40-0107-00 HCPK5
VVC-1V-V3 – CS4-4-#2C VFC-1L M-1636 CS7-4-#4 T314 38-0135-00 WWB1
VVC-1V-V5 – CS4-4-#2D VFC-1L-V3 – CS7-4-#4C T314A 38-0135-01 WRB1
VVC-1V-V8 – CS4-4-#2F VFC-1L-V5 – CS7-4-#4D T313 38-0306-00 BFC
VVC-1V-V21 – CS4-4-#2G VFC-1L-V8 – CS7-4-#4F T320 38-0309-00 FGUN
VVC-1T – CS4-4-#2S VFC-1L-V21 – CS7-4-#4G T394 38-3922-00 BCM
VVC-1T-V3 – CS4-4-#2SC VFC-2C M-1640 CS7-4-1/0 B136A/B 40-0319-01/3/5/6 STM1
VVC-1T-V5 – CS4-4-#2SD VFC-2C-V3 – CS7-4-1/0C T403 38-4129-00 MSC
VVC-1T-V8 – CS4-4-#2SF VFC-2C-V5 – CS7-4-1/0D B144A/B/C/E 38-406-1/2/3/4-00 PACK-A
VVC-1T-V21 – CS4-4-#2SG VFC-2C-V8 – CS7-4-1/0F
VVC-1L M-1216 CS4-4-#4 VFC-2C-V20 – CS7-4-1/0G
VVC-1L-V3 – CS4-4-#4C VFC-2G M-1641 CS7-4-2/0
VVC-1L-V5 – CS4-4-#4D VFC-2G-V3 – CS7-4-2/0C
VVC-1L-V8 – CS4-4-#4F VFC-2G-V5 – CS7-4-2/0D
VVC-1L-V21 – CS4-4-#4G VFC-2G-V8 – CS7-4-2/0F
VVC-1H M-1215 CS4-4-#6 VFC-2G-V20 – CS7-4-2/0G
VVR-2C M-1220 CS4-5-1/0 VFR-2V M-1644 CS7-5-250K
D104 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Sure Shot cross reference

Ground rod Conductor size (AWG or kcmil) Cadweld cat. no. Thermoweld cat. no. Furseweld cat. no.
Size (in.) Solid Stranded TYPE GR(CR1) TYPE CR-1 TYPE CR1
1
⁄2 #6, 8 #8 GR1-141G – –
#3, 4 #4, 6 GR1-141L – –
#1, 2 #2, 3 GR1-141V – –
⁄8
5
#6, 8 #8 GR1-161G M-2012 SCR1-58-6808
#3, 4 #4, 6 GR1-161L M-2013 SCR1-58-3446
#1, 2 #2, 3 GR1-161V M-2014 SCR1-58-1223
2/0, 1/0 1/0, #1 GR1-162C M-2015 SCR1-58-2010
– 2/0 GR1-162G M-2016 SCR1-58-0020
⁄4
3
#6, 8 #8 GR1-181G M-2017 SCR1-34-6808
#3, 4 #4, 6 GR1-181L M-2018 SCR1-34-3446
#1, 2 #2, 3 GR1-181V M-2019 SCR1-34-1223
2/0, 1/0 1/0, #1 GR1-182C M-2020 SCR1-34-2010
– 2/0 GR1-182G M-2021 SCR1-34-0020
– 4/0 GR1-182Q – SCR1-34-0040
Size (in.) Solid Stranded TYPE GT(CR2) TYPE CR-2 TYPE CR2
1
⁄2 #6, 8 #8 GT1-141G – –
#3, 4 #4, 6 GT1-141L – –
#1, 2 #2, 3 GT1-141V – –
⁄8
5
#6, 8 #8 GT1-161G M-2027 SCR2-58-6808
#3, 4 #4, 6 GT1-161L M-2028 SCR2-58-3446
#1, 2 #2, 3 GT1-161V M-2029 SCR2-58-1223
2/0, 1/0 1/0, #1 GT1-162C M-2030 SCR2-58-2010
– 2/0 – – SCR2-58-0020*
⁄4
3
#6, 8 #8 GT1-181G M-2031 SCR2-34-6808
#3, 4 #4, 6 GT1-181L M-2032 SCR2-34-3446
#1, 2 #2, 3 GT1-181V M-2033 SCR2-34-1223
2/0, 1/0 1/0, #1 GT1-182C M-2034 SCR2-34-2010
– 2/0 – – SCR2-34-0020*
– 4/0 – – SCR2-34-0040*
Size (in.) Solid Stranded TYPE NT(CR17) TYPE CR17
1
⁄2 #6, 8 #8 NT1-141G – –
#3, 4 #4, 6 NT1-141L – –
#1, 2 #2, 3 – – –
⁄8
5
#6, 8 #8 NT1-161G – SCR17-58-6808
#3, 4 #4, 6 NT1-161L – SCR17-58-3446
#1, 2 #2, 3 NT1-161V – SCR17-58-1223
2/0, 1/0 1/0, #1 – – SCR17-58-2010*
– 2/0 – SCR17-58-0020*
⁄4
3
#6, 8 #8 NT1-181G – SCR17-34-6808
#3, 4 #4, 6 NT1-181L – SCR17-34-3446
#1, 2 #2, 3 NT1-181V – SCR17-34-1223
2/0, 1/0 1/0, #1 – – SCR17-34-2010*
– 2/0 – – SCR17-34-0020*
– 4/0 – – SCR17-34-0040*
Size (in.) Solid Stranded TYPE NX(CR24) TYPE CR24
1
⁄2 #6, 8 #8 NX1-141G – –
#3, 4 #4, 6 NX1-141L – –
#1, 2 #2, 3 – – –
⁄8
5
#6, 8 #8 NX1-161G – SCR24-58-6808
#3, 4 #4, 6 NX1-161L – SCR24-58-3446
* Future development.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D105

—
Exothermic welding system
Sure Shot cross reference

Ground rod Conductor size (AWG or kcmil) Cadweld cat. no. Thermoweld cat. no. Furseweld cat. no.
Size (in.) Solid Stranded TYPE GR(CR1) TYPE CR-1 TYPE CR1
⁄4
3
#3, 4 #4, 6 NX1-181L – SCR24-34-3446
#1, 2 #2, 3 NX1-181V – SCR24-34-1223
2/0, 1/0 1/0, #1 – – SCR24-34-2010*
⁄8
5
– 2/0 – – SCR24-34-0020*
– 4/0 – – SCR24-34-0040*
Size (in.) Solid Stranded TYPE CR-25 TYPE CR25
#6, 8 #8 – M-2006 SCR25-58-6808
#3, 4 #4, 6 – M-2007 SCR25-58-3446
#1, 2 #2, 3 – M-2008 SCR25-58-1223
⁄4
3
2/0, 1/0 1/0, #1 – M-2023 SCR25-58-12010
#6, 8 #8 – M-2068 SCR25-34-6808
#3, 4 #4, 6 – M-2069 SCR25-34-3446
* Future development.
D106 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Additional tables

—
Conductor properties

Conductors Direct-current resistance at 75 °C (167 °F)

Stranding Overall Copper
Area Uncoated Coated Aluminum
Size
(AWG Circular Diameter Diameter Area ohm/ ohm/ ohm/ ohm/ ohm/ ohm/
or kcmil) mm2 mils Quantity mm in. mm in. mm2 in. 2 km kFT km kFT km kFT
18 0.823 1,620 1 – – 1.02 0.040 0.823 0.001 25.5 7.77 26.5 8.08 42.0 12.8
0.823 1,620 7 0.39 0.015 1.16 0.046 1.06 0.002 26.1 7.95 27.7 8.45 42.8 13.1
16 1.31 2,580 1 – – 1.29 0.051 1.31 0.002 16.0 4.89 16.7 5.08 26.4 8.05
1.31 2,580 7 0.49 0.019 1.46 0.058 1.68 0.003 16.4 4.99 17.3 5.29 26.9 8.21
14 2.08 4,110 1 – – 1.63 0.064 2.08 0.003 10.1 3.07 10.4 3.19 16.6 5.06
2.08 4,110 7 0.62 0.024 1.85 0.073 2.68 0.004 10.3 3.14 10.7 3.26 16.9 5.17
12 3.31 6,530 1 – – 2.05 0.081 3.31 0.005 6.34 1.93 6.57 2.01 10.45 3.18
3.31 6,530 7 0.78 0.030 2.32 0.092 4.25 0.006 6.50 1.98 6.73 2.05 10.69 3.25
10 5.261 10,380 1 – – 2.588 0.102 5.26 0.008 3.984 1.21 4.148 1.26 6.561 2.00
5.261 10,380 7 0.98 0.038 2.95 0.116 6.76 0.011 4.070 1.24 4.226 1.29 6.679 2.04
8 8.367 16,510 1 – – 3.264 0.128 8.37 0.013 2.506 0.764 2.579 0.786 4.125 1.26
8.367 16,510 7 1.23 0.049 3.71 0.146 10.76 0.017 2.551 0.778 2.653 0.809 4.204 1.28
6 13.30 26,240 7 1.56 0.061 4.67 0.184 17.09 0.027 1.608 0.491 1.671 0.510 2.652 0.808
4 21.15 41,740 7 1.96 0.077 5.89 0.232 27.19 0.042 1.010 0.308 1.053 0.321 1.666 0.508
3 26.67 52,620 7 2.20 0.087 6.60 0.260 34.28 0.053 0.802 0.245 0.833 0.254 1.320 0.403
2 33.62 66,360 7 2.47 0.097 7.42 0.292 43.23 0.067 0.634 0.194 0.661 0.201 1.045 0.319
1 42.41 83,690 19 1.69 0.066 8.43 0.332 55.80 0.087 0.505 0.154 0.524 0.160 0.829 0.253
1/0 53.49 105,600 19 1.89 0.074 9.45 0.372 70.41 0.109 0.399 0.122 0.415 0.127 0.660 0.201
2/0 67.43 133,100 19 2.13 0.084 10.62 0.418 88.74 0.137 0.3170 0.0967 0.329 0.101 0.523 0.159
3/0 85.01 167,800 19 2.39 0.094 11.94 0.470 111.9 0.173 0.2512 0.0766 0.2610 0.0797 0.413 0.126
4/0 107.2 211,600 19 2.68 0.106 13.41 0.528 141.1 0.219 0.1996 0.0608 0.2050 0.0626 0.328 0.100
250 – – 37 2.09 0.082 14.61 0.575 168 0.260 0.1687 0.0515 0.1753 0.0535 0.2778 0.0847
300 – – 37 2.29 0.090 16.00 0.630 201 0.312 0.1409 0.0429 0.1463 0.0446 0.2318 0.0707
350 – – 37 2.47 0.097 17.30 0.681 235 0.364 0.1205 0.0367 0.1252 0.0382 0.1984 0.0605
400 – – 37 2.64 0.104 18.49 0.728 268 0.416 0.1053 0.0321 0.1084 0.0331 0.1737 0.0529
500 – – 37 2.95 0.116 20.65 0.813 336 0.519 0.0845 0.0258 0.0869 0.0265 0.1391 0.0424
600 – – – 2.52 0.099 22.68 0.893 404 0.626 0.0704 0.0214 0.0732 0.0223 0.1159 0.0353
700 – – 61 2.72 0.107 24.49 0.964 471 0.730 0.0603 0.0184 0.0622 0.0189 0.0994 0.0303
750 – – 61 2.82 0.111 25.35 0.998 505 0.782 0.0563 0.0171 0.0579 0.0176 0.0927 0.0282
800 – – 61 2.91 0.114 26.16 1.030 538 0.834 0.0528 0.0161 0.0544 0.0166 0.0868 0.0265
900 – – 61 3.09 0.122 27.79 1.094 606 0.940 0.0470 0.0143 0.0481 0.0147 0.0770 0.0235
1000 – – 61 3.25 0.128 29.26 1.152 673 1.042 0.0423 0.0129 0.0434 0.0132 0.0695 0.0212
FPN: The construction information is per NEMA WC8-1992 or ANSI/UL.
1581-1998. The resistance is calculated per National Bureau of Standards.
Handbook 100, dated 1966, and Handbook 109, dated 1972.
70–625 TABLES.

National Electrical Code, 2002 edition.

 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D107

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Exothermic welding system
Additional tables

—
Metric conductors

Wire size # of Strand Diameter Colour Die

mm AWG Circ mils strands diameter mm Inch code code
10 8 19,73 1 3.57 3.57 0.140 Red 21
10 8 19,73 7 1.35 4.05 0.159 21
16 6 31,558 1 4.50 4.50 0.177 Blue 24
16 6 31,558 7 1.70 5.10 0.200 24
25 2 49,325 7 2.14 6.42 0.253 Gray 29
25 2 49,325 19 1.35 6.75 0.266 Brown 33
35 1 69,055 19 1.53 7.65 0.300 Green 37
50 1/0 98,65 19 1.78 8.90 0.350 Pink 42
70 2/0 138,11 19 2.14 10.70 0.421 Black 45
95 3/0 187,5 19 2.52 12.60 0.496 Orange 50
95 3/0 187,5 37 1.78 12.46 0.490 50
120 250 236,76 37 2.03 14.21 0.560 Purple 54
150 300 295,95 37 2.25 15.75 0.620 White 66
185 – 365 61 2.52 17.64 0.695 Red 71
240 500 473,5 61 2.25 20.25 0.797 Brown 87
300 – 591,9 61 2.52 22.68 0.893 Green 94
400 – 789,2 61 2.85 25.65 1.000 Black 106
400 – 789,2 91 2.36 25.96 1.022 106
500 – 986,5 61 3.20 28.80 1.134 – 125
500 – 986,5 91 2.65 29.15 1.148 – –
630 – 1,243,000 127 2.52 32.76 1.290 – –
800 – 1,578,400 127 2.85 37.05 1.459 – –
1,000 – 1,973,000 127 3.20 41.60 1.638 – –
D108 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Additional tables

Table B.310.1 ampacities of two or three insulated

conductors, rated 0 through 2000 V, within an
overall covering (multiconductor cable), in raceway
in free air based on ambient air temperature of
30 °C (86 °F)
—
Temperature rating of conductor

60 °C 75 °C 90 °C 60 °C 75 °C 90 °C
(140 °F) (167 °F) (194 °F) (140 °F) (167 °F) (194 °F)
Types THHN,
THHW, THW-2,
THWN-2,
Types THHN, RHH, RWH-2,
Types RHW, THHW, THW-2, USE-2, XHHW,
THHW, THW, THWN-2, RHH, Types RHW, XHHW,
THWN, XHHW, RWH-2, THHW, THW, XHHW-2,
ZW USE-2, XHHN, TypeTW THWN, XHHW ZW-2
Size Types XHHW-2, Size
(AWG or kcmil) TW, UF Copper ZW-2 Aluminum or copper-clad aluminum (AWG or kcmil)
14 16* 18* 21* – – – 14
12 20* 24* 27* 16* 18* 21* 12
10 27* 33* 36* 21* 25* 28* 10
8 36 43 48 28 33 37 8
6 48 58 65 38 45 51 6
4 66 79 89 51 61 69 4
3 76 90 102 59 70 79 3
2 88 105 119 69 83 93 2
1 102 121 137 80 95 106 1
1/0 121 145 163 94 113 127 1/0
2/0 138 166 186 108 129 146 2/0
3/0 158 189 214 124 147 167 3/0
4/0 187 223 253 147 176 197 4/0
250 205 245 276 160 192 217 250
300 234 281 317 185 221 250 300
350 255 305 345 202 242 273 350
400 274 328 371 218 261 295 400
500 315 378 427 254 303 342 500
600 343 413 468 279 335 378 600
700 376 452 514 310 371 420 700
750 387 466 529 321 384 435 750
800 397 479 543 331 397 450 800
900 415 500 570 350 421 477 900
1,000 448 542 617 382 460 521 1,000
Correction factors
Ambient For ambient temperatures other than 30 °C (86 °F), multiply the Ambient
temp. (°C) ampacities shown above by the appropriate factor shown below. temp. (°C)
21–25 1.08 1.05 1.04 1.08 1.05 1.04 70–77
26–30 1.00 1.00 1.00 1.00 1.00 1.00 79–86
31–35 0.91 0.94 0.96 0.91 0.94 0.96 88–95
36–40 0.82 0.88 0.91 0.82 0.88 0.91 97–104
41–45 0.71 0.82 0.87 0.71 0.82 0.87 106–113
46–50 0.58 0.75 0.82 0.58 0.75 0.82 115–122
*Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for these conductor types shall not exceed 15 A for 14 AWG, 20 A for 12 AWG, and 30 A for 10
AWG copper; or 15 A for 12 AWG and 25 A for 10 AWG aluminum and copper-clad aluminum.
NATIONAL ELECTRICAL CODE, 2002 Edition.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D109

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Exothermic welding system
Additional tables

—
Table C1 maximum number of conductors or fixture wires in electrical metallic tubing (EMT) (based on table 1, chapter 9)

Conductors Conductors

Conductor Metric designator (trade size) Conductor Metric designator (trade size)
size (AWG/ 16 21 27 35 41 53 63 78 91 103 size (AWG/ 16 21 27 35 41 53 63 78 91 103
Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4)
RHH, 14 4 7 11 20 27 46 80 120 157 201 RHH,* 6 1 3 4 8 11 18 32 48 63 81
RHW, 12 3 6 9 17 23 38 66 100 131 167 RHW,* 4 1 1 3 6 8 13 24 36 47 60
RHW-2 RHW-2*,
10 2 5 8 13 18 30 53 81 105 135 3 1 1 3 5 7 12 20 31 40 52
TW,
8 1 2 4 7 9 16 28 42 55 70 THHW, 2 1 1 2 4 6 10 17 26 34 44
6 1 1 3 5 8 13 22 34 44 56 THW, 1 1 1 1 3 4 7 12 18 24 31
THW-2
4 1 1 2 4 6 10 17 26 34 44 1/0 0 1 1 2 3 6 10 16 20 26
3 1 1 1 4 5 9 15 23 30 38 2/0 0 1 1 1 3 5 9 13 17 22
2 1 1 1 3 4 7 13 20 26 33 3/0 0 1 1 1 2 4 7 11 15 19
1 0 1 1 1 3 5 9 13 17 22 4/0 0 0 1 1 1 3 6 9 12 16
1/0 0 1 1 1 2 4 7 11 15 19 250 0 0 1 1 1 3 5 7 10 13
2/0 0 1 1 1 2 4 6 10 13 17 300 0 0 1 1 1 2 4 6 8 11
3/0 0 0 1 1 1 3 5 8 11 14 350 0 0 0 1 1 1 4 6 7 10
4/0 0 0 1 1 1 3 5 7 9 12 400 0 0 0 1 1 1 3 5 7 9
250 0 0 0 1 1 1 3 5 7 9 500 0 0 0 1 1 1 3 4 6 7
300 0 0 0 1 1 1 3 5 6 8 600 0 0 0 1 1 1 2 3 4 6
350 0 0 0 1 1 1 3 4 6 7 700 0 0 0 0 1 1 1 3 4 5
400 0 0 0 1 1 1 2 4 5 7 750 0 0 0 0 1 1 1 3 4 5
500 0 0 0 0 1 1 2 3 4 6 800 0 0 0 0 1 1 1 3 3 5
600 0 0 0 0 1 1 1 3 4 5 900 0 0 0 0 0 1 1 2 3 4
700 0 0 0 0 0 1 1 2 3 4 1,000 0 0 0 0 0 1 1 2 3 4
750 0 0 0 0 0 1 1 2 3 4 THHN, 14 12 22 35 61 84 138 241 364 476 608
800 0 0 0 0 0 1 1 2 3 4 THWN, 12 9 16 26 45 61 101 176 266 347 443
THWN-2
900 0 0 0 0 0 1 1 1 3 3 10 5 10 16 28 38 63 111 167 219 279
1,000 0 0 0 0 0 1 1 1 2 3 8 3 6 9 16 22 36 64 96 126 161
TW, 14 8 15 25 43 58 96 168 254 332 424 6 2 4 7 12 16 26 46 69 91 116
THHW, 12 6 11 19 33 45 74 129 195 255 326 4 1 2 4 7 10 16 28 43 56 71
THW,
10 5 8 14 24 33 55 96 145 190 243 3 1 1 3 6 8 13 24 36 47 60
THW-2
8 2 5 8 13 18 30 53 81 105 135 2 1 1 3 5 7 11 20 30 40 51
RHH*, 14 6 10 6 28 39 64 112 169 221 282 1 1 1 1 4 5 8 15 22 29 37
RHW*, 12 4 8 13 23 31 51 90 136 177 227 1/0 1 1 1 3 4 7 12 19 25 32
RHW-
10 3 6 10 18 24 40 70 106 138 177 2/0 0 1 1 2 3 6 10 16 20 26
2*
8 1 4 6 10 14 24 42 63 83 106 3/0 0 1 1 1 3 5 8 13 17 22
* Types RHH, RHW, and RHW-2 without outer covering. 4/0 0 1 1 1 2 4 7 11 14 18
250 0 0 1 1 1 3 6 9 11 15
300 0 0 1 1 1 3 5 7 10 13
350 0 0 1 1 1 2 4 6 9 11
400 0 0 0 1 1 1 4 6 8 10
500 0 0 0 1 1 1 3 5 6 8
600 0 0 0 1 1 1 2 4 5 7
700 0 0 0 1 1 1 2 3 4 6
750 0 0 0 0 1 1 1 3 4 5
800 0 0 0 0 1 1 1 3 4 5
900 0 0 0 0 1 1 1 3 3 4
1,000 0 0 0 0 1 1 1 2 3 4
NATIONAL ELECTRICAL CODE, 2002 Edition
* Types RHH, RHW, and RHW-2 without outer covering.
D110 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Exothermic welding system
Additional tables

—
Table C4 maximum number of conductors or fixture wires in intermediate metal conduit (IMC) (based on table 1, chapter 9)

Conductors Conductors

Conductor Metric designator (trade size) Conductor Metric designator (trade size)
size (AWG/ 16 21 27 35 41 53 63 78 91 103 size (AWG/ 16 21 27 35 41 53 63 78 91 103
Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4)
RHH, 14 4 8 13 22 30 49 70 108 144 186 TW, 3 1 1 3 6 8 13 18 28 37 48
RHW, THHW, 2 1 1 3 5 6 11 15 23 31 41
RHW-2 THW,
12 4 6 11 18 25 41 58 89 120 154 1 1 1 1 3 4 7 11 16 22 28
THW-2
RHH, 10 3 5 8 15 20 33 47 72 97 124 1/0 1 1 1 3 4 6 9 14 19 24
RHW, 8 1 3 4 8 10 17 24 38 50 65 2/0 0 1 1 2 3 5 8 12 16 20
RHW-2
6 1 1 3 6 8 14 19 30 40 52 3/0 0 1 1 1 3 4 6 10 13 17
4 1 1 3 5 6 11 15 23 31 41 4/0 0 1 1 1 2 4 5 8 11 14
3 1 1 2 4 6 9 13 21 28 36 250 0 0 1 1 1 3 4 7 9 12
2 1 1 1 3 5 8 11 18 24 31 300 0 0 1 1 1 2 4 6 8 10
1 0 1 1 2 3 5 7 12 16 20 350 0 0 1 1 1 2 3 5 7 9
1/0 0 1 1 1 3 4 6 10 14 18 400 0 0 0 1 1 1 3 4 6 8
2/0 0 1 1 1 2 4 6 9 12 15 500 0 0 0 1 1 1 2 4 5 7
3/0 0 0 1 1 1 3 5 7 10 13 600 0 0 0 1 1 1 1 3 4 5
4/0 0 0 1 1 1 3 4 6 9 11 700 0 0 0 0 1 1 1 3 4 5
250 0 0 1 1 1 1 3 5 6 8 750 0 0 0 0 1 1 1 2 3 4
300 0 0 0 1 1 1 3 4 6 7 800 0 0 0 0 1 1 1 2 3 4
350 0 0 0 1 1 1 2 4 5 7 900 0 0 0 0 1 1 1 2 3 4
400 0 0 0 1 1 1 2 3 5 6 1,000 0 0 0 0 0 1 1 1 3 3
500 0 0 0 1 1 1 1 3 4 5 THHN, 14 14 24 39 68 91 149 211 326 436 562
600 0 0 0 0 1 1 1 2 3 4 THWN, 12 10 17 29 49 67 109 154 238 318 410
THWN-2
700 0 0 0 0 1 1 1 2 3 4 10 6 11 18 31 42 68 97 150 200 258
750 0 0 0 0 1 1 1 1 3 4 8 3 6 10 18 24 39 56 86 115 149
800 0 0 0 0 0 1 1 1 3 3 6 2 4 7 13 17 28 40 62 83 107
900 0 0 0 0 0 1 1 1 2 3 4 1 3 4 8 10 17 25 38 51 66
1,000 0 0 0 0 0 1 1 1 2 3 3 1 2 4 6 9 15 21 32 43 56
1,250 0 0 0 0 0 1 1 1 1 2 2 1 1 3 5 7 12 17 27 36 47
1,500 0 0 0 0 0 0 1 1 1 1 1 1 1 2 4 5 9 13 20 27 35
1,750 0 0 0 0 0 0 1 1 1 1 1/0 1 1 1 3 4 8 11 17 23 29
2,000 0 0 0 0 0 0 1 1 1 1 2/0 1 1 1 3 4 6 9 14 19 24
TW, 14 10 17 27 47 64 104 147 228 304 392 3/0 0 1 1 2 3 5 7 12 16 20
THHW, 12 7 13 21 36 49 80 113 175 234 301 4/0 0 1 1 1 2 4 6 9 13 17
THW,
10 5 9 15 27 36 59 84 130 174 224 250 0 0 1 1 1 3 5 8 10 13
THW-2
8 3 5 8 15 20 33 47 72 97 124 300 0 0 1 1 1 3 4 7 9 12
RHH,* 14 6 11 18 31 42 69 98 151 202 261 350 0 0 1 1 1 2 4 6 8 10
RHW,* 400 0 0 1 1 1 2 3 5 7 9
RHW-2
500 0 0 0 1 1 1 3 4 6 7
RHH,* 12 5 9 14 25 34 56 79 122 163 209 600 0 0 0 1 1 1 2 3 5 6
RHW,* 700 0 0 0 1 1 1 1 3 4 5
RHW-
10 4 7 11 19 26 43 61 95 127 163 750 0 0 0 1 1 1 1 3 4 5
2*
800 0 0 0 0 1 1 1 3 4 5
RHH,* 8 2 4 7 12 16 26 37 57 76 98
RHW,* 900 0 0 0 0 1 1 1 2 3 4
RHW- 1,000 0 0 0 0 1 1 1 2 3 4
2*
Note: This table is for concentric stranded conductors only.
RHH,* 6 1 3 5 9 12 20 28 43 58 75 For compact stranded conductors, Table C4(A) should be used.
RHW,* *Types RHH, RHW, and RHW-2 without outer covering.
RHW-
4 1 2 4 6 9 15 21 32 43 56 NATIONAL ELECTRICAL CODE, 2002 Edition
2*
* Types RHH, RHW, and RHW-2 without outer covering.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D111

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Exothermic welding system
Additional tables

—
Table C8 maximum number of conductors or fixture wires in rigid metal conduit (RMC) (based on table 1, chapter 9)

Conductors

Conductor Metric designator (trade size)

Size (AWG/ 16 21 27 35 41 53 63 78 91 103 129 155
Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) (5) (6)
RHH, 14 4 7 12 21 28 46 66 102 136 176 276 398
RHW, 12 3 6 10 17 23 38 55 85 113 146 229 330
RHW-2
10 3 5 8 14 19 31 44 68 91 118 185 267
8 1 2 4 7 10 16 23 36 48 61 97 139
6 1 1 3 6 8 13 18 29 38 49 77 112
4 1 1 2 4 6 10 14 22 30 38 60 87
3 1 1 2 4 5 9 12 19 26 34 53 76
2 1 1 1 3 4 7 11 17 23 29 46 66
1 0 1 1 1 3 5 7 11 15 19 30 44
1/0 0 1 1 1 2 4 6 10 13 17 26 38
2/0 0 1 1 1 2 4 5 8 11 14 23 33
3/0 0 0 1 1 1 3 4 7 10 12 20 28
4/0 0 0 1 1 1 3 4 6 8 11 17 24
250 0 0 0 1 1 1 3 4 6 8 13 18
300 0 0 0 1 1 1 2 4 5 7 11 16
350 0 0 0 1 1 1 2 4 5 6 10 15
400 0 0 0 1 1 1 1 3 4 6 9 13
500 0 0 0 1 1 1 1 3 4 5 8 11
600 0 0 0 0 1 1 1 2 3 4 6 9
700 0 0 0 0 1 1 1 1 3 4 6 8
750 0 0 0 0 0 1 1 1 3 3 5 8
800 0 0 0 0 0 1 1 1 2 3 5 7
900 0 0 0 0 0 1 1 1 2 3 5 7
1,000 0 0 0 0 0 1 1 1 1 3 4 6
TW, 14 9 15 25 44 59 98 140 216 288 370 581 839
THHW, 12 7 12 19 33 45 75 107 165 221 284 446 644
THW,
THW-2
10 5 9 14 25 34 56 80 123 164 212 332 480
8 3 5 8 14 19 31 44 68 91 118 185 267
RHH,* 14 6 10 17 29 39 65 93 143 191 246 387 558
RHW,*
RHW-2*

RHH,* 12 5 8 13 23 32 52 75 115 154 198 311 448

RHW,*
RHW-2*
10 3 6 10 18 25 41 58 90 120 154 242 350
RHH,* 8 1 4 6 11 15 24 35 54 72 92 145 209
RHW,*
RHW-2*

NATIONAL ELECTRICAL CODE, 2002 Edition

D112 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

—
Exothermic welding system
Additional tables

—
Table C8 maximum number of conductors or fixture wires in rigid metal conduit (RMC) (based on table 1, chapter 9)

Conductors

Conductor Metric designator (trade size)

Size (AWG/ 16 21 27 35 41 53 63 78 91 103 129 155
Type kcmil) (1⁄2) (3⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) (5) (6)
RHH,* 6 1 3 5 8 11 18 27 41 55 71 111 160
RHW,* 4 1 1 3 6 8 14 20 31 41 53 83 120
RHW-2*,
3 1 1 3 5 7 12 17 26 35 45 71 103
TW,
THHW, 2 1 1 2 4 6 10 14 22 30 38 60 87
THW, 1 1 1 1 3 4 7 10 15 21 27 42 61
THW-2
1/0 0 1 1 2 3 6 8 13 18 23 36 52
2/0 0 1 1 2 3 5 7 11 15 19 31 44
3/0 0 1 1 1 2 4 6 9 13 16 26 37
4/0 0 0 1 1 1 3 5 8 10 14 21 31
250 0 0 1 1 1 3 4 6 8 11 17 25
300 0 0 1 1 1 2 3 5 7 9 15 22
350 0 0 0 1 1 1 3 5 6 8 13 19
400 0 0 0 1 1 1 3 4 6 7 12 17
500 0 0 0 1 1 1 2 3 5 6 10 14
600 0 0 0 1 1 1 1 3 4 5 8 12
700 0 0 0 0 1 1 1 2 3 4 7 10
750 0 0 0 0 1 1 1 2 3 4 7 10
800 0 0 0 0 1 1 1 2 3 4 6 9
900 0 0 0 0 1 1 1 1 3 4 6 8
1,000 0 0 0 0 0 1 1 1 2 3 5 8
THHN, 14 13 22 36 63 85 140 200 309 412 531 833 1,202
THWN, 12 9 16 26 46 62 102 146 225 301 387 608 877
THWN-2
10 6 10 17 29 39 64 92 142 189 244 383 552
8 3 6 9 16 22 37 53 82 109 140 221 318
6 2 4 7 12 16 27 38 59 79 101 159 230
4 1 2 4 7 10 16 23 36 48 62 98 141
3 1 1 3 6 8 14 20 31 41 53 83 120
2 1 1 3 5 7 11 17 26 34 44 70 100
1 1 1 1 4 5 8 12 19 25 33 51 74
1/0 1 1 1 3 4 7 10 16 21 27 43 63
2/0 0 1 1 2 3 6 8 13 18 23 36 52
3/0 0 1 1 1 3 5 7 11 15 19 30 43
4/0 0 1 1 1 2 4 6 9 12 16 25 36
250 0 0 1 1 1 3 5 7 10 13 20 29
300 0 0 1 1 1 3 4 6 8 11 17 25
350 0 0 1 1 1 2 3 5 7 10 15 22
400 0 0 1 1 1 2 3 5 7 8 13 20
500 0 0 0 1 1 1 2 4 5 7 11 16
600 0 0 0 1 1 1 1 3 4 6 9 13
700 0 0 0 1 1 1 1 3 4 5 8 11
750 0 0 0 0 1 1 1 3 4 5 7 11
800 0 0 0 0 1 1 1 2 3 4 7 10
900 0 0 0 0 1 1 1 2 3 4 6 9
1,000 0 0 0 0 1 1 1 1 3 4 6 8
Note: This table is for concentric stranded conductors only.
For compact stranded conductors, Table C8(A) should be used.
*Types RHH, RHW, and RHW-2 without outer covering.
 F U R S E W E L D E XOT H E R M I C W E L D I N G S Y S T E M D113

—
Competitive cross reference

Figure 6 — Compression ground tap connectors Type SP — Service post connectors

EZGround Burndy Ilsco Blackburn Penn Union Burndy Ilsco/Utilco Kupler
54855 YGHP29C2 GGC-2 SP0DL SCS-0A1 K2C15B1 – –
54860 YGHP29C26 GGC-3 SP1DL SCS-1A1 K2C17B1 – –
54865 YGHP29C29 GGC-4 SP2DL SCS-2A1 K2C20B1 – –
54875 YGHP2C2 GGC-1 SP3DL SCS-3A1 K2C22B1 – –
54885 YGHP34C2 GGC-5 SP4DL SCS-4A1 K2C23B1 – –
54890 YGHP34C26 GGC-6 SP5DL SCS-5A1 K2C25B1 – –
54895 YGHP34C29 GGC-7 SP6DL SCS-6A1 K2C26B1 – –
54900 YGHP34C34 GGC-8 SP8DL SCS-8A1 K2C28B1 – –
Figure 6 to figure 6 — Compression ground grid connectors SP9DL SCS-9A1 K2C31B1 – –
EZGround Burndy Ilsco SP10DL SCS-10A1 K2C34B1 – –
54855L YGL2C2 – SP0SL SSS-0A1 KC15B1 – –
54855LR12 YGLR29C12 – SP1SL SSS-1A1 KC17B1 – –
54865L YGL29C2 GGA-2 SP2SL SSS-2A1 KC20B1 – –
54865LR58 YGLR29C58 – SP3SL SSS-3A1 KC22B1 – –
54875L YGL29C29 GGA-3 SP4SL SSS-4A1 KC23B1 – –
54875LR34 YGLR29C34 – SP5SL SSS-5A1 KC25B1 – –
54885L YGL34C2 GGA-4 SP6SL SSS-6A1 KC26B1 – –
54885LR12 YGLR34C12 – SP8SL SSS-8A1 KC28B1 – –
54895L YGL34C29 GGA-5 SP9SL SSS-9A1 KC31B1 – –
54895LR58 YGLR34C58 – SP10SL SSS-10A1 KC34B1 – –
54900L YGL34C34 GGA-6
54900LR34 YGLR34C34 – Flexible braids
54910LR100 YGLR29C100 – Penn Ilsco/
54920LR100 YGLR34C100 – Blackburn Union Burndy Utilco Penn-Union Anderson Dossert Gedney

C-crimp series BC FB2D12 – B2D12N – FXB2A-12-Q – – –

EZGround Burndy Ilsco FB2E12 – B2E12N FXB2C-12N-Q – – –

BC202 YC26C2 – FB2F12 – B2F12N FXB2D-12N-Q – – –

BC2020-BB YC26C26 – FB3D12 – B3D12N FXB3A-12-Q – – –

BC22 YC2C2 ULT-7-Z FB3E12 – B3E12N FXB3C-12N-Q – – –

BC24 YC2C4 ULT-6-Z FB3F12 – B3F12N – – – –

BC402 YC28C2 – FB3XD12 – B4D12N – – – –

BC4020 YC28C26 – FB4E12 – B4E12N FXB4C-12N-Q – – –

BC4040 YC28C28 ULT-12-Z FB4F12 – B4F12N FXB4D-12N-Q – – –

BC44 YC4C4 ULT-5-Z FBD12 – BD12N FXBA-12-Q – – –

BC46-BB YC4C6 ULT-4-Z FBD18 – – FXBA-18-Q – – –

BC48 YC4C8 – FBD24 – – FXBA-24-Q – – –

C-taps FBE12 – BE12N FXBB-12N-Q – – –

EZ Ground Burndy Ilsco FBF12 – BF12N FXBD-12N-Q – – –

CTG250 GCM28CG3 – FBG12 – – FXBE-12N-Q – – –

FBG18 – – FXBE-18S-Q – – –
FBG24 – – FXBE-24S-Q – – –
D114 E Z G R O U N D/ F U R S E W E L D/ B L A C K B U R N G R O U N D I N G S Y S T E M S

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Competitive cross reference

Ground plates
EZGround Burndy – – – – – –
GP2250-2 YGF29-2N
GP2250-4 YGF29-4N
GP250500-2 YGF34-2N
GP250500-4 YGF34-4N
Figure 8 — Compression tap connectors for copper ground rods
EZGround Burndy – – – – – –
GR1-202 YGHR26C100
GR12-202 YGHR26C12
GR12-40250 YGHR29C12
GR1-300500 YGHR34C100
GR1-40250 YGHR29C100
GR34-202 YGHR26C34
GR34-300500 YGHR34C34
GR34-40250 YGHR29C34
GR58-202 YGHR26C58
GR58-300500 YGHR34C58
GR58-40250 YGHR29C58
Type TBGS — Structural grounding studs
EZGround Burndy – – – – – –
TBGS14 GSTUD14HY
TBGS34 GSTUD34HY
TBGS38 GSTUD38HY
TBGS58 GSTUD916HY
Type JAB — Ground rod clamps
Blackburn Penn Union Burndy Ilsco Eritech Anderson Joslyn Dossert
JAB12 CAB-1 GRC12 CGRC48 HDC12 – J8391AB GNA50
JAB58 CAB-2 GRC58 CGRC58 – – J8392AB GNA62
JAB34 CAB-3 – – HDC34 – J8393AB GNA75
JAB34C – GRC3426 CGRC68 – – – –
JAB1 – – – – – – –
JAB12H CAB-1 – – HDC12 GC-103-01 J8491AB GN-50
JAB58H CAB-2 – – HDC58R GC-103-02 A8393AB GN-62
JAB34H CAB-3 – – HDC34 GC-103-03 J8493AB GN-75
JAB1H – – – – – – –
Type G — Budget line ground rod clamps
Blackburn Penn Union Burndy Ilsco Eritech Anderson Joslyn Dossert
G3 CAB-1 GRC12 – CP38 – – –
G4 CEB-1 GRC-12 GRC-48 CP12 GC-4 – GNL50
G5 CEB-2 GRC-58 GRC-58 CP58 GC-5 – GNL62
G6 CEB-3 GRC34 GRC-68 CP34 GC-6 – GNL75

Blackburn and EZGround are registered trademarks for ABB.

All other trademarks are the property of their respective owners.
 COMPETITIVE CROSS REFERENCE D115

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Competitive cross reference

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Type GUV — U-bolt clamps Replacement ABB catalogue number
Blackburn Penn Union Burndy Ilsco/Utilco Homac® Anderson Dossert Gedney
GUV4021 – GAR2226 – – – – – Old ABB cat. no. New cat. no.
GUV4025 – GAR2229 – – – – – BP4UCR TBM6UCR-LI
GUV584 – GAR644C – – – – – BPI42300CR TBM62CR-LI
GUV5821 – GAR6426 – – – – – BPLT14BSR TBM14CR-LI
GUV5825 – GAR6429 – – – – – BPLT15BSCR TBM15CR-LI
GUV784 GPL-8 GAR144C – – – – – BPLT58BSCT TBM58PCTS-LI
GUV7821 GPL-9 GAR1426 – – – – – BPLT62BSCR TBM62PCR-LI
GUV7825 GPL-10 GAR1429 – – – – – BPLT6500BSCR TBM6PCR-LI
GUV1184 GPL-14 GAR154C – – – – – BPLT6BSCR TBM6PCR-LI
GUV11821 GPL-15 GAR1526 – – – – – HMC-5630 HMC5630-LI
GUV1384 GPL-20 GAR164C – – – – – HMC5750 HMC5750-LI
GUV13821 – GAR1626 – – – – –
GUV13825 GPL-22 GAR1629 – – – – – —
GUV1584 GPL-26 GAR174C – – – – – Replacement ABB catalogue number

GUV15821 GPL-27 GAR1726 – – – – –

Old ABB cat. no. New cat. no.
GUV15825 GPL-28 GAR1729 – – – – –
TBM14BSCR TBM14CR-LI
GUV204 GPL-32 GAR184C – – – – –
TBM15BSCR TBM15CR-LI
GUV2021 GPL-33 GAR1826 – – – – –
TBM4BB TBM45BB and
GUV2025 GPL-34 GAR1829 – – – – – TBM45S
GUV21221 GPL-39 GAR1926 – – – – – TBM54BSCT TBM54CT-LI
GUV21225 GPL-40 GAR1929 – – – – – TBM54BSCTS TBM54CTS-LI
GUV3021 GPL-45 GAR2026 – – – – – TBM58BSCT TBM58PCTS-LI
GUV3025 GPL-46 GAR2029 – – – – – TBM61520BSCR BPLT62BSCR
GUV31221 GPL-51 GAR2126 – – – – – TBM62BSCR TBM62PCR-LI
Type GTC — Tower ground clamps TBMODBSCR TBM6UNICR-LI
Blackburn Penn Union Burndy Ilsco/Utilco Homac Anderson Dossert Gedney
GTC13 GMS-2 GBM26 – – GC140-01 GFM-13 –
GTC14 GMS-3 GBM29 – – GC-140-02 GFM-25 –
GTC23 GM-2 GB26 – – GC141-01 GF13 –
GTC24 GM-3 GB29 – – – GF25 –
Type TTC — Transformer tank ground connectors
Blackburn Penn Union Burndy Ilsco/Utilco Homac Anderson Dossert Eritech
TTC2 HGSE-020 EQC632C – – GTCL-34A – TGC210
TTC3 HGSE-C1 – – – GTCL-23A TGC8-50 –
TTC4 – – – – – – –
TTC2P – – – – – – –
TTC3P GSE-C1TN – – – GTC23A-TP TGC8-50SN –
TTC4P – – – – – – –
Type GP — Copper pole bottom ground plates
Blackburn Penn Union Burndy lsco/Utilco Homac Anderson Dossert Eritech
GP100 – – – 5575 – – EGP100
Blackburn and Homac are registered trademarks for ABB.
All other trademarks are the property of their respective owners.