th

DATE : August 2013

Ref. number : 2013 .08.28

ASTRO SERIES LPG DISPENSER USER

MANUAL

1
1 INTRODUCING
1.1 How to use this manual
1.2 Product scope
1.3 Authorized technicians
1.4 Contact information
1.5 Health and safety
1.5.1 Safety checklist
1.5.2 Hazards
1.5.3 Warning signs
1.5.4 Personal protective equipment
1.6 Standards and certificates

2 SPECIFICATIONS AND TECHNICAL INFORMATIONS

2.1 Main specifications
2.2 Mepsan LPG-Dispenser models
2.3 Starting up
2.4 Use of the dispenser
2.5 Routine maintenance
2.6 Faults and malfunctioning
2.7 Classification of hazardous zones
2.8 Electronic Units
2.9 Packing
2.10 Unpacking
2.11 Inventory Inspection
2.12 Checking List
2.13 Weights
2.14 Handling

3 BASIC MOUNTING
3.1 Tank area mounting information
3.2 Mounting position and pictures

4 ELECTRONIC USER MANUAL

2
1 INTRODUCING

1.1 How To Use This Manual

It is recommended that all relevant persons familiarize themselves with the contents of this manual prior
to carrying out any operations or procedures.

1.2 Product Scope

The all equipment and models in this manual are :

The ASTRO Series LPG dispensers. All ASTRO Series LPG dispensers use the same standart
sub-assemblies and offer a wide range of configurations and includes provision for options such as
vapor recovery etc.

1.3 Authorized Technicians

Only technicians who has qualified should carry out procedure in this manual.

1.4 Contact Information

For all information or support contact us :

MEPSAN San. Tic. A.Ş.

Konya, TURKIYE

1.5 Health and Safety

1.5.1 Safety Checklist

• All relevant persons that the mounting, repair work and construction must fully comply.
• Contractor should ensure that all workers comply each and all relevant laws, directives and
other regulations.

Areas where special caution is required

•Filling shafts, change over shafts, vessels and dispensers, the insides of tanks, tubes, dome shafts
•LPG separator, draining shafts, low located rooms, cellars, excavations, pipe trenches, all areas in
which LPG vapor that is heavier than air can accumulate, e.g
•The areas around the outlets of tank ventilation pipes, especially during the filling phase.
•All areas near dispensers, tanker lorries and other vehicles while they are being tanked up, and
particularly when there is a lack of wind.
•A radius of 1.0 meters around LPG carrying pipes, as well as pipes that are not vapor free.
• Silt traps.

3
1.5.2 Hazards

The dispenser must be isolated before starting works and switch of the main
supply locked in the OFF position. Not only dispenser; submerged pump must be
isolated too. And these all are the safe work conditions for the technicians.

Cladding and dismantled packaging must be stored in such a way as injuries persons or
to avoid damage to components. Be sure that the ensure the right place for the retaining
catch to prevent the cover falling onto persons that the whose in the area.

Ensure the each person read the user instruction at the unattended service station. They
must be visible on the notice board or anything else.

1.5.3 Warning Signs

The following warning signs are fitted as standard, on the dispenser, however they may very
according to individual country requirements or customer specifications.

4
1.5.4 Personal Protective Equipments

Protective Clothing;

Before the during installations or maintenance procedures, the following clothing must be
worn :

• Protective Helmet
• Anti stating clothing
• Eye protection
• Protective gloves or/and protective hand cream
• Protective shoes

Safety Equipment For Working Hazardous Areas;

• The use of all electrical tools is strictly prohibited

• Only spark free tools are permitted for work on dispensers
• The use of telecommunications equipment in hazardous areas is strictly prohibited
• Work on bearings is only permitted using the standard workshop tools authorized
for this kind of work
• Only the use of explosion protected work lights is permitted

Safety Instructions

Safety instructions that the following must be ensured before the during installation and
maintenance procedures :

• Avoid direct contact of LPG with the skin

• Use suitable protective clothing, protective gloves and/or protective hand cream
• Inhalation of petrol vapor must be avoided
• No smoking, no naked flames are permitted
• Suitable precautions must be taken and where necessary respirators used
• Long hair and ties can get caught in moving parts. Hair must be suitably covered
• Avoid LPG spills

WARNING: - THE CONNECTION AND DISCONNECTION OF ELECTRICAL

CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL
AUTHORISED FOR SUCH ACTIVITIES. WORK IN DANGEROUS AREAS MUST BE
MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.

WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL,

BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT IN SERIOUS INJURY
OR LOSS OF LIFE.
NOTE: - THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF A FULLY
QUALIFIED TECHNICIAN.
1.6 Standards and Certificates

This dispenser is constructed in conformity with the requirements of all the applicable European
Directives (Machinery 98/98/37/EC; EMC 04/336/EEC; ATEX 94/9/EC).

The components used within the dispenser, including connection facilities, are selected in
accordance with the European Standard EN 60xxx (Electrical apparatus for potentially explosive
atmospheres), and the supplementary Standards listed therein.

Diesel dispensers do not create an explosive hazard, but due to the probability of these being in
close proximity to gasoline dispensers, the same construction rules are applicable.

This dispenser is also certified to OIML International Recommendations R117 and R118.

The production and end test is controlled through the Quality Assurance systems within the
Mepsan Manufacturing Centre's.

The dispenser marked to be in accordance with the European Dispenser Construction Standard
EN 14678-1:2013 EN1127-1:1997 EN60204-1:2007.
 2. Specifications and Technical Information's

2.1 Main Specifications

LPG Dispenser Hydraulic Unit

Delivered flow rate: -Standard Speed 50 lt/min.

Accuracy of dispensing : ± 0.5 % at the minimum delivery of 2 dm3

Maximum Working Pressure : 25 bar

Design pressure .: 18 bar

Ambient temperature : - 20°C to +40 °C

TECHNICAL SPECIFICATION OF ASTRO SERIES LPG

DISPENSERS
ASTRO SERIES
Capacity Max. (lt/min) 50
Capacity Min. (lt/min) 5 / 5 / 10
Hose ( 4,5 m ) inch 5/8" - 1/2"
Ambient Temperature (C) - 20 / + 40
Maximum Pressure bar 25
Relative Humidity (%) 95
Supply Voltage (V) 230/400
Frequency ( Hz ) 50
Power consumption
Electronic unit watt 100
Illumination Led backlight
Weight kg min=200 max=500
Dimensions
Wide cm min= 400 max=900
Length cm min=700 max= 2000
Height cm min= 1500 max= 2800
Amount / Volume Programming +
Sight glass +
Nozzle swivel +
Breakaway coupling +
Automation type +
2.2 Mepsan ASTRO Series LPG Dispenser Models

111 / 122 / 144

DENOTATION OF THE LPG DISPENSERS
Method of denoting LPG dispensers

ASTRO X 1 X 2 X 3 X 4 X 5 X 6
ASTRO
SAPPHIRE/A Abbreviation of Model
X1 Series
X2 Number of Products (1 product)
X3 Number of Nozzles ( 1-2-4 nozzles )
X4 Number of Display (1-2-3-4)
X5 Dispenser ( D =Dispenser)
X6 Normal Speed

* ASTRO SERIES LPG dispensers can be produced under brand names UNIMEP, ASTRO,
PPSN, MEPITA, MEPS.
* ASTRO SERIES LPG dispensers are designed for dispensing LPG.

ASTRO X 1 X 2 X3 X 4 X 5 X 6
Normal Speed / High Speed
Dispenser / Suction ( D =Dispenser)

Number of Display (1-2-3-4)

Number of Nozzles ( 1-2-4 nozzles )

Number of Products (1product )

Series
 2.3 Starting Up

Before the starting up, the station responsible person must be sure the ensure all rules in the
manuals about dispenser, use, installations and areas.
All electrical and mechanical connections must be fixed for dispensers use.

ATTENTION! If the suction pressure, with open nozzle, is lower than ~ 0.2 bars, it may be
insufficient to discharge the draining chamber and LPG may leak through the monobloc vent
pipe. To bring the suction pressure back to a correct value, the suction of the pump inlet pipe
must be reduced.
If the suction pressure, with open nozzle, exceeds ~ 0.35 bars, this may result typically in a
loss on the flow rate.

Note: Shear valve has to be used at liquid line and vapor return pipe and it has to be approve
according to 5.7.2 of EN 14678-1:2013

2.4 Use of the Dispenser

The dispensers have been created and manufactured for gauging petrol, gasoil and kerosene,
all in accordance with type approval certificate/s, as provided for by legislation of the
destination country.

The dispenser has to be used in constant installations, that is service stations for refueling
vehicles. Used to meter LPG and pour them into vehicles tanks and/or legally-approved
containers, the dispenser is fixed to the ground and connected to one or more storage tanks.

Devices for power supply, control, metering and regulation are inside a frame which MUST
NEVER BE OPENED during dispenser operation. Any use different from the one for which
the dispenser has been designed and manufactured is to be considered IMPROPER.

2.5 Routine Maintenance

In the maintenance, personal must be able to sure that the feeding well filled by the silicic
sand and non-porous aggregate in order to prevent formation of explosive mixtures. If this can
not ensure by the anyway, LPG-tight wells may be used for prevention the explosion.

The maintenance carried out at regular intervals is responsibility of person for the filling
station. Only qualified technicians responsible for technical assistance in order to prevent
maintenance, allowing LPG dispensers to be kept in good condition and refueling operations
to be carried out in complete safety.

Maintenance operators must be use adequate safety protections.

The dispensers are hazardous-zone classified according to the probability of presence of

potentially explosive atmosphere.

The responsible for the maintenance, operators must know all measures to be adopted in order
to prevent any ignition causes.
2.6 Faults and malfunctioning

If any problems found at the time of dispensers operation, read the following table providing
guidelines for identifying the causes for to inform the authorized maintenance company.

Issues and possible reasons

• If motor does not start, the electric supply may absenced.

• If motor does not start but hums, maybe three pahes motor running on two phases
or condenser may damaged.
• If there is noise in dispenser due to vibration, pump has been overcharged because
of suction pipe narrowing, dirt in filter, suction valve blocked.
• If product does not flow from the delivery nozzle or there is neither pressure or
suction pressure, may sealing problems in suction line or tightness problems in
filter cover or by-pass blocked in open position.
• If the computing head starts metering on starting up the pump before beginning
refueling may sealing problems or leaking in the hydraulic circuit downstream
from the meter Delivery hose too long or damaged.
• If LPG dispenser delivers at low flow rate may pump overcharged because of
suction pipe narrowing, dirt in filter, suction valve blocked or by-pass blocked in
open position, dirt in filter, nozzle filter obstructed, pump/storage tank foot valve
blocked, storage tank vent blocked.
• If pump does not deliver correctly and there are suction difficulties whenever
pump starts up, may sealing problems on suction line, by-pass blocked in closed
position, pump/storage foot valve not tight.
• If sight glass empties after few hours of non-use of the LPG dispenser may
leaking problems in pipes.
• If LPG mixed with air flows through the sight glass, may suction flange loose, by-
pass cover/plug not tightened.
• If there are vibrations in pump-motor system, may fixing bolts loose or may pump
does not correctly.
 2.7 Classification of hazardous zones

Head

Vapaur barrier type 2 Vent

Vapaur barrier type 1 IP67 IP 54 IP 54

94

50
50

200

200
h ? 150
.

Vent

Vent Island

Non-Hazardous zone
Zone 1 - Group IIA class T3
ATEX apparatus cat. 1 or 2
Zone 2 - Group IIA class T3
ATEX apparatus cat. 1 or 2 or 3

Zone 0 An Area Where an explosive atmosphere is present continuously for long periods

Zone 1 An Area Where an explosive atmosphere is likely to occur in normal operation

Zone 2 An Area Where an explosive atmosphere is not likely to occur in normal operation
 2.8 Typical mounting of data plates and warning decals

A 10 7
1 Serial number
2 Year of construction FUEL DISPENSER

3 - II 2 : group II ( Surface ) 0518 6

8 Type :
- G : explosive atmosphere II 2 G 3
for gases, vapour or mist 9 Model :
EN 13617-1
4 Epsilon X mark to ATEX
1 Serial No : 4
directive
5 Number of ATEX certificate Year : Sira 06ATEX9001
6 Number of the notified body
responsible for the production
phase ( ATEX / Q ) 2 5
7 EC mark to:
- Machinery Directive ( 98 / 37 / EC )
- EMC Directive ( 89 / 336 / EC ) and
subseguent amendments
- ATEX Directive ( 94 / 9 / EC )
8 Type of dispenser
9 Model of dispenser
10 Further information

A Data plate
--------------------------------

B Decal to be placed on the dispenser

-------------------------------- B
C Decal to be placed inside the front panel

( ref. ATEX Directive 137-1999 / 92 EC )

-------------------------------- C
D Decal to be placed inside the dispenser close to the

earthing terminal D

WARNING !

EX
WARNING PE
HAZARDOUS ZONE
NO SMOKING Zone 1

B C D
2.9 Electronic Units
At Astro series dispensers new design ‘Power Supply’, ’CPU’ and ‘I/O’ units are being used.
All the electronic units are stored at plastic boxes and montage on a rail to ensure easy
maintenance.

Power Unit
At Astro series LPG dispensers switching supply type power units regulates the electricity
which is needed for the electronic units on the dispenser. Main features of power units are;
1. Regulates the electricity between 85-250 Volts.
2. Filters the electricity from electrical noises.
3. Short circuit protection system avoids the malfunctions on the short circuits.
4. Prevents the data losses during power failures.
Input voltage : 220 V AC 50 Hz
Output voltage : 5 – 12 – 24 V DC

CPU Unit
MEPSAN CPU units are capable to control two deliveries at same time. CPU units are
compatible to communicate with automation systems, payment terminals via RS 485.
Input voltage : 5 – 12 – 24 V DC
Output voltage (pulsars) : 5 – 24 V DC
Output voltage (displays) : 5 – 12 V DC

I/O Unit
I/O units reads switches and controls the pumps (centrifugal, submersible) Each I/O unit
controls the pumps and the nozzles related with one product.
Input voltage : 220 V AC 50 Hz
Output voltage : 220 V AC 50 Hz

Display
Backlight type display, readable during whole day. Display has enough digits to show
programmers and error codes.

Technical Specifications
Display Digits Total amount to pay 4 main / 2 fractional
Volume 6 main / 2 fractional
Unit Price 4 main / 3 fractional
Input voltage : 5 – 12 V DC

Pulsar
At Astro series LPG dispensers ‘smart pulsar’ system is used to measure the meters. Smart
pulsar is a technology which takes place of traditional pulsar systems. Due to it’s innovative
technology ‘smart pulsar’ ensures a high measurement which electronic calibration precision
and safe data transmission by RS 485 communication system.

Input voltage : 5 – 24 V DC
Output voltage (solenoid valve) : 24 V DC

Note: All cables are according to EN 50525-2-21 has to be used.

2.10 Packaging
The type of packing according to customer request. All products are on a frame that which
fixed on a pallet by screws.
All products protected from moisture and starching by foam and strained film and a standard
carton is used for packing.
All relevant components that belong to same delivery must be packed together same packing.

2.11 Unpacking
The unpacked units should be inspected for possible shipping damages, when the dispenser
arrive at the installation site. It must be reported to the carrier, if damages are evident.
Shipping damages are not covered by the MEPSAN warranty policy.

After checking dispenser may be unwrapped. Cladding is packed in such a way that paint,
screening and stickers are protected. Be carefully that these parts are not damaged when
unwrapping.

After unwrapped dispenser must be controlled for any damage or faults. If there is any
damage or faults that must be reported to the Installation Supervisor immediately.
Make sure that all packing materials are removed from the service station. It is recommended
that you discuss this with the station’s supervisor.

2.12 Inventory Inspection

The delivered equipment should be inspected to ensure that all the required materials are on
hand, and the dispenser has all the ordered options and markings, prior installations. If there
are differences in dispenser options and markings contact us immediately.

2.13 Checking List

All products within a package are listed on the Checking List. Follow the procedure on the
Checking List to ensure all required components have been delivered.

2.14 Weights

Approximate weight per dispenser type :

5104-5102 series : - (Dispenaser)

2.15 Handling
The recommended procedure for safe handling of dispenser is by use of a forklift under the
pallet. The install supervisor must ensure all safety warnings for all relevant equipment and
persons.
3. Basic Mounting

3.1 Tank area mounting information

Only qualification technicians must work in installation. Technicians responsibility is must wear
the person protective equipment that in this manual. Read the installation manual and be sure the
ensure all safety rules.
 ELECTRICAL SPECIFICATIONS FOR ELECTRONIC UNITS:

• 70 – 264 V ac operating voltage range,

• 65 – 85 W input power,
• 47-470 Hz frequency range,
• over voltage protection.
• Short circuit protection at dc side.
• 3000 V ac isolation between input and output of power supply.
• Switching supply is, UL,CUL,TUV,CB,CE certificated.
• RS-485 hardware is powered by galvanic isolated DC-DC convertor and having
zenner barrier against statically electric.
• All integrated circuit chips have operating temperature range of –40+85 C.
• II2G/D EexeII glands are used in wirings.
• Solenoids are CE approved II2G/D EEx m II IP65 protection class.

Terminal blocks in the Electric connection box are spring type Ex ‘e’ class ex proof.

KEYPAD USAGE AND PROGRAMS

I . ENTERING PRESET

You can enter amount or volume preset practically. There are 3 preset keys on keypad
for standard values for amount preset. The preset key values can be changed by related
service program. Also, you can use numerical keys for entering big or small quantities for the
amount or volume preset.

1.AMOUNT PRESET ADJUSTMENT :

There are two ways for entering amount preset

A-) BY USING PRESET KEYS:

Preset keys have standard values, designated in service program as frequently preferred
values by your customers.

Procedure:

• Nozzle(s) must be in its place before entering preset.

• Pressing a preset key, you will see the amount value for that key on top section
of display and symbol ‘-P-‘ in the middle.
• If you continue pressing any preset key, it will add that key value to this amount
and display.
• If you made a mistake when entering preset amount, then press CLR key and
restart entering correct value.
 EXAMPLE :
1 5. 0 0 15.00 $ preset

-P-

Lets say the values for Preset1,Preset2,Preset3 key values are designated by service
program as 1.00, 5.00, 10.00.$ (friction is always 00 cent)

Your customer wants 15 dollars (or euro etc) delivery .Then you must press Preset3
key once and Preset2 key once and get 10+5=15

• Remove the correct nozzle(for multiproduct dispenser), if you see correct value
is entered as you wish on display.

• Now, display resets and Motor and solenoids will start automatically. Delivery
starts by pressing nozzle trigger.

• Product flow speed will be adjusted automatically and delivery will be stopped
at the exact value you adjusted.

B-) USING NUMERIC KEYS FOR AMOUNT PRESET:

If the value of amount preset is too large and will take much time to enter this value with
preset keys.

Follow the procedure :

• Be sure that nozzle is in its place before entering preset.

• Press ‘Enter’ key once and see ‘-P-‘ symbol on the middle section of display.
• Press numeric keys as most significant first, according to the value you wish to
e
n
1.5 0 0. 0 0 t
-P- e
r
.

EXAMPLE : 1.500. 00 $
preset

Press ‘Enter’,’1’,’5’,’0’,’0’ keys in the order and see above display.

 • Enter preset amount by observing display carefully.
• Remove nozzle if value, you see on display is true. Else, press ‘CLR’ and re-
enter correct value.
• Motor and solenoids starts automatically and delivery begins as you press nozzle
trigger.
• Delivery speed will be adjusted by CPU itself and stops at the exact value you
have entered.
2. ENTERING VOLUME PRESET :

Volume preset is entered by using numeric keys only.

Follow the procedure:

• Be sure that nozzle is in its place before entering preset.

• Press ‘Enter’ key twice and see ‘-L-‘ symbol on display.
• Use numeric keys for entering the integer part of volume preset as you wish.
Rational part of value is always .00.

-L- EXA
1 2 5. 0 0 MPLE :
125 Lt
preset

Press ‘Enter’,’Enter’,’1’,’2’,’5’ keys and see 125.00 on the middle part of display.

• Remove nozzle and start delivery.

IMPORTANT NOTES ABOUT PRESET DELIVERIES :

• Do not press ‘Enter’ after entering preset value and before removing nozzle.
• If you remove nozzle for the product that is not the one, your customer want,
then place that nozzle but re- enter preset before removing correct nozzle.(for
multiproduct dispensers)
• If you place nozzle, before the value you entered, this ignores preset and sale is
finished at the value you really delivered.
• Observe the display carefully when entering preset.(especially control the
number of zeros carefully)
• You can not change preset value after nozzle removing and also at any time of
delivery. Preset entering is not allowed while delivery is going on.
 • If you enter a preset value and remove nozzle. But, if site controller sends an
amount preset message at the same time, then CPU makes a comparing between
two preset values and accepts the smaller one.

II. OBSERVING THE DELIVERY SPEED (as Lt/min):

You can observe the flowing rate of delivery if you press ‘1’, while display is counting.
Price screen will turn to show you the delivery speed as Lt/min.
Pressing ‘CLR’ key ignores this function and display turns to show price per liter again.
This function has no negative effect to volume or amount counter and arithmetic's of
current sale.

III. READING REAL-TIME CLOCK AND DATE:

Pressing key ‘5’, you will see real time clock and date as seen below. The date in the
example is 5’th July 2003 and time is 23:59. It is visible as continously pressing key.

Release key to return to main display.

05 07 2 0 0 3
23 59

IV. EMERGENCY STOP:

You can suddenly stop delivery if you press ‘Stop’ key. This may be necessary in some
accidental cases.

V. INCREASING DELIVERY SPEED TO MAXIMUM FLOW RATE:

This feature is valid only if the solenoid valve is proportional type. And also your
dispenser must be designed for high speed flow-rates of 90 lt/min or higher.

When you replace nozzle and press trigger, flow-rate starts at a speed of 5 lt/min and
increases to 40-45 lt/min even if your dispenser is designed to give 90 lt/min. Because, CPU
drives the proportional valve at a speed of 60% of maximum. This prevents the generation of
bubles for a small car tank and makes your flow speed control easy in free deliveries.

You can increase the speed of delivery to maximum level by pressing ‘High Flow’ key
on the keypad, while delivery is going on and display is counting delivery. At this time the
proportional valve will be opened to maximum.

At any time of maximum speed delivery, if you close trigger of nozzle, delivery stops
and a 1 sec timer counts. After one second in case of no-delivery, proportional valve turns to
minimum speed working. Again pressing the trigger, you will see first 5 lt/min delivery for a
definite volume of flow and increases to normal speed of 40-45 lt/min again.

PROGRAMS

Programs are used for entering or changing necessary parameters or reading some

parameters.

We investigate programs in three groups due to user authority.

I.PROGRAMS THAT NO AUTHORITY NECESSARY TO USE

These are for reading some data and parameters as shift totals or non resettable totals for
amount or volume, recalling the information about recently made deliveries etc.

II.PROGRAMS THAT NEEDS AUTHORITY TO USE

There is a six digits of password, must be entered to achieve authority for using this
programs.
Programs for changing unit prices of products, resetting shift totals and changing the
operation mode of dispenser from manual to automation mode or vise versa are in this group.

III.SERVICE PROGRAMS

The important settings for operational features of dispenser are entered by using this
programs.
Only service technicians must enter this program menu so, there is especial password of
six digits to achieve authority.
Electronically calibration of metering units, settings for delivery speed changes, some
timing adjustments etc. can be done using this programs.

ENTERING PROGRAM MENU

Pressing ‘0’ key when all nozzles in place and UNIMEP logo is blinking on the screen,
you will see ‘P-000’(multiproduct dispenser) or ‘P—00’(single product dispenser).
 Now, enter nozzle number and program number
and press ‘Enter’.

If your dispenser is single product type,enter

P- 0 0 0 only program number and press ‘Enter’.

Nozzle no program no ( 2 digit )

Nozzles are numbered from left if your dispenser is multiproduct.

PROGRAMS AND THEIR FUNCTIONS:

PROGRAM FUNCTION
P-N01...N09 Information recalling of 10 recently made deliveries of nozzle ‘N’.(Note 1)
P-N20...N29 Reserved
P-030 Service Menu Entrance. ( Note 3 )
P-N31…N54 Reserved
P-055 Display test program ( Note 1 )
P-N56…N69 Reserved
P-070 Observing the date of manufacture of CPU & Firmware revision no.(Note1)
P-071 Setting date and clock ( Note 1 )
P-N72…N79 Reserved
P-080 Entering dispenser to manual/automation mode. ( Note 2 )
P-N81...N89 Reserved
P-090 Locking/Unlocking dispenser electronically.( Note 1 )
P-N92 Observing non resettable total amount delivered from nozzle ‘N’ ( Note 1 )
P-N93 Observing non resettable total volume delivered from nozzle ‘N’ ( Note 1 )
P-N94 Observing shift total for the amount delivered from nozzle ‘N’ ( Note 1 )
P-N95 Observing shift total for the volume delivered from nozzle ‘N’ ( Note 1 )
P-096 Resetting shift totals for amount and volume delivered from all nozzles
P-097 Changing the user’s password ( Note 2 )
P-N99 Entering/changing price of product delivering from nozzle ‘N’ ( Note 2 )
Not 1: no authority
Not 2: users password necessary to achieve authority to enter this program
Not 3: only for service technicians use
 HOW TO USE PROGRAMS :
RECALLING INFORMATION OF RECENT DELIVERIES ( P-N00...P-N09 ):

When a delivery is finished,all information including amount,volume and price of

delivery is saved in a separate memory location to provide recalling soon. You can re
observe previous sales’ display data when you want.
• Press ‘0’,and see ‘P-000’ or ‘P—00’.
• Enter nozzle number from left and 01 to 09 according to oldness of sale then
press ‘Enter’
• Display will show you the data belonging to that delivery for 4 seconds and turns
to original form.

EXAMPLE : You want to recall display data for the delivery made from nozzle number
4 and delivery is 2 th preceding from the last.
Press ‘0’, ‘4’, ‘0’, ‘2’ in correct order and see ‘P-402’. Press ‘Enter’. You will see the
information for this delivery, including its amount, volume and unit price for 4 seconds with a
continuous beep sound. Then display automatically turns to its original form of showing the
last delivery information.
DISPLAY TESTING PROGRAM ( P-055 ):

As you know that display unit is a seven segment type LCD and current ways of each
segment is separate. If there is a problem on the current way of a segment then,this segment
will not work.
For example, if segment ‘a’ of a digit is defective then, a digit ‘7’ will be seen as ‘1’.

You can control whether such a problem is present or not on a digit.

Press ‘0’,’5’,’5’ in correct order and see ‘P-55’ on the screen. Now pressing ‘Enter’ you
will see a display counting from 0 to 9 that numbers are the same at all digit positions.
Each form will be displayed for 2 seconds and counts up to next number. One can easily
see a fault occur on a segment position of a digit with careful observation.
Display will turn to original form after number 9 is displayed.

0 0 0 0 0 0 0. 0 0 0 I I I I I I I. I I I
0 0 0 0 0 0. 0 0 0 I I I I I I. I I I
0 0 0 0 0. 0 0 0 I I I I I. I I I

OBSERVING THE DATE OF MANUFACTURE AND FIRMWARE OF CPU

SOFTWARE ( P-070 ):

This data is entered by manufacturer in production line and you can see entering this
program.

Press ‘0’, ‘7’, ‘0’ keys in order and see ‘P-070’.Press ‘Enter’ and see data as in example
shown below.
 0 5 06 2 003
EXAMPLE :
P S r.0 0 1

Date of manufacture : 5th, June 2003

Firmware : 001

SETTING THE REAL TIME CLOCK AND DATE (P-071)

There is a real time clock allowed on CPU board and you can set it.

Press ‘0’, ‘7’, ‘1’ keys in order and see ‘P-071’ on display. Pressing ‘Enter’ key,you will
see the real time and date with the digit number belonging ten’s significant of day is blinking.

10 11 2 004
09 05

You can change the value of blinking digit by pressing a numeric key or the same value
to shift blinking one digit left and go on.
Press ‘CLR’ to shift blinking one position back, if you made a mistake when entering a
digit.
Pressing ‘Enter’ finishes clock setting with this setting. Control the setting by pressing
’5’ and see real time clock on the display.

ENTERING CPU ADDRESS ON THE AUTOMATION (P-080)

Communication between dispenser and site controller is half duplex type. This is a
question-answer relationship between CPU and Site controller.(central computer)
Site controller polls the necessary data from dispensers one by one by putting an address
byte in the question messages. So, only addressed CPU answers this message.

Thus, no data conflict occurs on communication line which is parallel connected to all
dispensers’ CPU comm..ports.
 Addressing must be done carefully ,such that any two of Dispenser must not be at the
same address.

Procedure;

Press ‘0’, ‘8’, ‘0’ keys in order and see ‘P-080’ on the display.Press ‘Enter’ and see
display as shown below.

Enter your password.

------
PASS

When you are typing password, you will see ‘ o o o o o o’ instead of numbers.

Press ‘Enter’ key. If your password is true,see the display form as shown below .

AddrESS
=XX

The value in position ‘XX’ is current address value of this face of CPU changing
between ‘00’ to ‘08’.
Entering ‘00’ turns the CPU to manual mode and dispenser doesn’t answer messages
sent by site controller.
Entering a non-zero value and pressing ‘Enter’ key,dispenser turns to automation
controlled mode and answers messages sent by site controller.

Working mode will be pointed by one of the display messages as shown below for 2
seconds and display turns to original form showing last delivery.

A u t o. 0 n A u t o. 0 F F
 LOCKING / UNLOCKING DISPENSER ELECTRONICALY(P-090)

This program is useful for locking dispenser when station is closed without using a
mechanical locking system.

Press ‘0’, ‘9’, ‘0’ keys in the order and see ‘P-090’.Press ‘Enter’.

You will see below screen.Now,enter your password .

------
PASS

According to your dispenser condition,you will see one of the display messages below.
You locked or unlocked dispenser electronically.

CLOSEd OPEnEd

Closed : locked
Opened : unlocked

If you locked dispenser,you will see the below display as you replace nozzle. And
dispenser does not run to deliver LPG.

P. O F F - - -

For unlocking again, repeat above procedure and see message ‘opened’.
OBSERVING NON RESETTABLE TOTAL FOR AMOUNT ( P-N92 )

This is the non resettable total amount with 9 integer digits and two rational digits.

For observing total amount belonging to nozzle number ‘N’ from left;

Press ‘0’, ‘N’ (1,2,3,4), ‘9’, ‘2’ keys and see ‘P-N92’. N is the number you entered as
nozzle number from left.If your dispenser has single nozzle, no need to enter nozzle number
and only enter program number as 92.

EXAMPLE : Amount total for nozzle number 3 can be observed,pressing

‘0’,’3’,’9’,’2’,’Enter’ as shown.

3 4 5 6 7 8 9. 0 1
P 12
P-392
Amount total = 123,456,789,01

Quit from program pressing ‘CLR’ key.

OBSERVING NON RESETTABLE TOTAL VOLUME DELIVERED FROM NOZZLE

‘N’ ( P-N93 )

This is the non resettable total volume with 8 integer digits and two rational digits.

For observing total volume belonging to nozzle number ‘N’ from left;

Press ‘0’, ‘N’ (1,2,3,4), ‘9’, ‘3’ keys and see ‘P-N93’. N is the number you entered as
nozzle number from left.If your dispenser has single nozzle, no need to enter nozzle number
and only enter program number as 93.
EXAMPLE : Volume total for nozzle number 3 can be observed,pressing
‘0’,’3’,’9’,’3’,’Enter’ as shown.

L 12
3 4 5 6 7 8.9 0
P-393
Volume total for nozzle 3 = 12 345 678 Lt , 90 cl . Integer part of this total must be as
same as electromechanical totalizer for this nozzle.

Quit from program pressing ‘CLR’ key.

OBSERVING SHIFT TOTAL FOR AMOUNT DELIVERED FROM NOZZLE NUMBER
‘N’ ( P-N94 )
 This is the resettable total (shift total) amount of 9 digits with 7 integer digits and two
rational digits. The total count is equal to total of amount from the last reset at the beginning
of this shift.

For observing total amount belonging to nozzle number ‘N’ from left;

Press ‘0’, ‘N’ (1,2,3,4), ‘9’, ‘4’ keys and see ‘P-N94’. N is the number you entered as
nozzle number from left.If your dispenser has single nozzle, no need to enter nozzle number
and only enter program number as 94.

EXAMPLE : Resettable amount total for nozzle number 3 can be observed,pressing

‘0’,’3’,’9’,’4’,’Enter’ as shown.

1 2 3 4 5 6 7. 8 9
PP
P-394

Shift total of amount = 1,234,567,89

Quit from program pressing ‘CLR’ key.

OBSERVING SHIFT TOTAL FOR VOLUME DELIVERED FROM NOZZLE NUMBER

‘N’ ( P-N95 )

This is the resettable total (shift total) volume with 6 integer digits and two rational
digits. The total count is equal to total of volume from the last reset at the beginning of this
shift.
For observing total volume belonging to nozzle number ‘N’ from left;

Press ‘0’, ‘N’ (1,2,3,4), ‘9’, ‘5’ keys and see ‘P-N95’. N is the number you entered as
nozzle number from left.If your dispenser has single nozzle, no need to enter nozzle number
and only enter program number as 95.

EXAMPLE : Resettable amount total for nozzle number 3 can be observed,pressing

‘0’,’3’,’9’,’5’,’Enter’ as shown.

LL
1 2 3 4 5 6. 7 8
P-395
Shift total of volume = 123,456,78
Quit from program pressing ‘CLR’ key.
RESETTING SHIFT TOTALS FOR AMOUNT AND VOLUME ( P-096 )

This program resets shift totals belonging to each nozzle on the dispenser.
Be sure that you read totals before resetting.

Press ‘0’, ‘9’, ‘6’ , ‘Enter’ keys in the order.

Enter your password as you see below display.

------
PASS

When you are typing password, you will see ‘ o o o o o o’ instead of numbers.

Press ‘Enter’ key. If your password is true,see the display form as shown below .

ErASın9
ShıFt
totAL P1

P1 symbol on the right corner indicates the resetting process is being done for nozzle
number one.This will be counted up if your dispenser is multiproduct type.

CHANGING YOUR PASSWORD ( P-097 )

If you are in a suspicion about one person knows your users password or this is your
first entrance to this program.

Press ‘0’, ‘9’, ‘7’,‘Enter’ keys and see display shown below.

Enter your password as you see below display.

------
PASS
 When you are typing password, you will see ‘ o o o o o o’ instead of numbers.

If there is no password entered before or entered as ‘000000’ then,you will see display
below directly. Because, zero password means that no password is allowed.

Now enter your new password will be valid for the next time usages.

------
PASS2

The password must be non zero value and also easy to remember for you.If you forget
this password for the next time, apply service to reset it and re enter a new password.
PRICE CHANGING OR UPDATING FOR PRODUCT DELIVERED BY
NOZZLE ‘N’ ( P-N99 )

Press ‘0’, ‘N’ (1,2,3,4), ‘9’, ‘9’ keys and see ‘P-N99’. N is the number you entered as
nozzle number as ordered from left.If your dispenser has single nozzle, no need to enter
nozzle number and only enter program number as 99. And press ‘Enter’.

Enter your password as you see below display.

------
PASS

When you are typing password, you will see ‘ o o o o o o’ instead of numbers.

Press ‘Enter’ key. If your password is true,see the display form as shown below .

Now enter the new price looking at

PrıcE display carefully. Press ‘Enter’ to confirm or
press ‘CLR’ if you made a mistake.
0 0 0. 0 0
Remove nozzle and control price section
of display is showing the correct value you have entered.
 ERROR CODES

ERROR CODE MEANING What you do?

Power down or a fault on ac input like If the power is not really

E-00
voltage drop or interrupt interrupted call service
Place nozzle and finish this
Power line voltage drop for a short time delivery and start a new
E-01
while delivery is going on delivery.If this currently
occurs call service.
Your nozzle trigger is closed
Time out occured in case of no delivery during estimated time or your
E-02 and motor was running in by-pass container is empty or a fault
mode. on LPG piping or guiding
hydraulics.
Place nozzle.Try to power
down CPU by shutting down
related fuse in the power
E-03 No response from pulser(s) panel and turn on again with
a delay of 5 sec.If this
problem continued,call
service.
Electromechanical totalizer can not be
E-04 Call service.
incremented.

Sensing element failure in pulser unit of

E-12 Call service.
currently delivering nozzle

No response from pulser 1,2,3,4..if

E-21,22,23.... Call service.
which nozzle is active now.

This may occur in

submersible type dispensers
Preset sale is finished but LPG is still
E-31,32,33.... if selenoid is kept open
flowing in a small quantity.
caused from a mechanical
problem.
Enter P-90 to unlock which
P.OFF Dispenser is locked electronically you will find the procedure
in this document .