5. Hand-out
5. Hand-out
CONSTRUCTION OF DIAGNOSTIC
CASTS
Learning outcomes
1. Define impression trays.
2. Describe the various types of trays.
3. Explain the objectives of making an
impression.
4. List the materials for making
impressions and casts.
Patient Visit #1
Visit 1
Clinical Lab.
procedure procedure
Preliminary
impression Wax Spacer
Custom Trays
Impression Trays
Impression tray: A device
that is used to carry, confine,
and control impression
material while making an
impression.
Parts of an Impression Tray
1. Handle
2. Flange
3. Body
Types of Impression Trays
Impression trays can be of various
types:
1. Metallic trays (stainless steel,
Aluminum)
2. Non-metallic trays (plastic trays,
acrylic resin trays)
3. Stock trays
✓ Full arch trays
✓ Sectional trays
✓ Quadrant trays
4. Custom trays
Examples of quadrant, section, and full-
arch impression trays.
Custom tray
5. Edentulous trays
6. Dentulous trays
7. Perforated trays
8. Non-perforated trays
9. Rim-lock trays
i. Water-cooled –agar impression material
ii. Non water-cooled – alginate/RBIM
PERFORATED/ RIM LOCK
NON PERFORATED
Sterilizing trays
D E
Esthetics: Improve esthetics
•Border thickness should be varied
with the needs of each patient in
accordance with the extent of
residual ridge.
•The vestibule should be filled, but
not overfilled, to restore facial
contour.
Providing lip support
Retention: Resistance to vertical
displacement away from the denture
bearing surfaces.
The factors affecting retention are:
i. Adhesion
ii. Cohesion
iii. Mechanical locking into undercuts
iv. Atmospheric pressure
v. Muscle control and patient tolerance
Adhesion:
1. Impression Compound
2. Irreversible Hydrocolloid
(Alginate)
3. Elastomers (Putty consistency)
Impression compound
Alginate
Putty – Addition silicone/
Condensation silicone
Casts
•Preliminary Cast: a cast formed
from a preliminary impression for
use in diagnosis or the fabrication of
an impression tray.
Materials used for making preliminary
casts:
1. Beta hemihydrate (dental plaster)
2. Alpha hemihydrate (dental stone)
Instruments and Equipment
▪ Dispense materials
▪ Powder is ideally weighed on a scale and
water measured in graduated cylinder
▪ Mixing
▪ Add water 1st that slowly wets the powder
and get rid of any bubbles trapped in the
plaster/stone
▪ Spatulate for 30-60 seconds in rubber
mixing bowl by hand
▪ Vibrate mix to reduce bubbles
▪ Pouring the model
▪ Dry the surface of the impression of
excess water
▪ Hold impression on vibrator and let the mix
run from one end on the impression
▪ Flow material all around impression and
vibrate lightly
▪ Fill the impression sufficiently
▪ Extra material from bowl will be used to
form the base of the cast
Inversion method of pouring the casts
Inversion method of pouring the casts
•The base should have a minimum
thickness of 15-16 mm at its
thinnest portion.
The cast should be separated from the
impression about an hour after the initial set,
trimmed and finished.
Completed Impressions and Casts