Foxboro™ DCS

FBM202 Thermocouple/mV Input Module

PSS 41H-2S202
Product Specification

August 2019

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Overview FBM202 Thermocouple/mV Input Module

Overview
The FBM202 Thermocouple/mV Input contains eight thermocouple input channels,
and one isolated RTD reference junction compensation channel (for terminal
temperature sensing). Each thermocouple/mV channel accepts standard
thermocouples for various temperature ranges, and each provides thermocouple
burnout detection (up-scale). The inputs are galvanically isolated from other channels
and ground.
The module performs the signal conversion required to interface the electrical input
signals from the field sensors to the optionally redundant Fieldbus. It executes an
Analog Input application program, which provides integration time and Rate of
Change Limits configurable options.
Two types of passive termination assemblies (TAs) are available for the FBM202:
• DIN rail mounted TAs, similar to those used with the other 200 Series FBMs
• Baseplate-mounted TA, which mounts directly onto the field I/O connectors of the
200 Series baseplate. These TAs provide field I/O wiring support for two
FBM202s in paired slots (that is, in positions 1 and 2, 3 and 4, 5 and 6, or 7 and
8), as shown in Figure 1.

Figure 1 - Baseplate Mounted Termination Assembly

When connected to the appropriate TAs, the FBM202 module provides functionality
formerly provided by the 100 Series Fieldbus Modules (FBMs) I/O subsystem. TAs are
available and support the functionality of the 100 Series FBM02.

PSS 41H-2S202, Rev A 3

FBM202 Thermocouple/mV Input Module Overview

Features
• 8 channels for thermocouple input signals
• 1 isolated RTD reference junction compensation channel (for terminal
temperature sensing)
• Each input channel is galvanically isolated
• Rugged design suitable for enclosure in Class G3 (harsh) environments
• Execution of an analog input application program that provides conversion time
and configurable options for Rate of Change Limits
• High accuracy achieved by sigma-delta data conversions for each channel
• TAs for locally or remotely connecting field wiring to the FBM202

High Accuracy
For high accuracy, the module incorporates Sigma-Delta data conversion on a per-
channel basis, which can provide new analog input readings every 25 ms, and a
configurable integration period to remove any process noise and power line
frequencies.
Each time period, the FBM converts each analog input to a digital value, averages
these values over the time period and provides the averaged value to the controller.

Standard Design
FBM202 has a rugged extruded aluminum exterior for physical protection of the
circuits. Enclosures specially designed for mounting the FBMs can provide various
levels of environmental protection, up to harsh environments, per ISA Standard
S71.04.

Visual Indicators
Red and green light-emitting diodes (LEDs) incorporated into the front of the module
provide visual status indications of the FBM operational status.

Easy Removal/Replacement
The module can be removed/replaced without removing field device termination
cabling, power, or communications cabling.

Fieldbus Communication
A Fieldbus Communications Module or a Control Processor interfaces to the
redundant 2 Mbps module Fieldbus used by the FBMs. The FBM accepts
communication from either path (A or B) of the 2 Mbps Fieldbus. If one path is
unsuccessful or is switched at the system level, the module continues communication
over the active path.

4 PSS 41H-2S202, Rev A

Overview FBM202 Thermocouple/mV Input Module

Modular Baseplate Mounting

The module mounts on a DIN rail mounted baseplate, which accommodates up to 4 or
8 FBMs. The Modular baseplate is either DIN rail mounted or rack mounted, and
includes signal connectors for redundant Fieldbus, redundant independent dc power,
and termination cables.

Termination Assemblies
Field I/O signals connect to the FBM subsystem using one of these options:
• DIN rail mounted TA
• Baseplate-mounted TA
The TAs used with the FBM202 are described in Functional Specifications -
Termination Assemblies, page 12.

PSS 41H-2S202, Rev A 5

FBM202 Thermocouple/mV Input Module Functional Specifications

Functional Specifications
Input Channels Eight isolated and independent thermocouple/mV input channels. One isolated reference
junction temperature compensation channel.
Input Range -10.5 to +69.5 mV dc (-10.5 to +69.5 mV dc equals 0 to 64,000 raw counts. Input of
71.419 mV equals 65,535 raw counts (full range of module)).
Reference Junction Reference junction temperature compensation is provided by a 4-wire 100 ohm platinum
RTD (IEC 751, Class B) at the termination assembly.
Accuracy
• Millivolt Input:
±0.03% οf span (±24 μV) at 25°C
• RTD Channel:
±0.03% of span
• RTD Reference Junction Conformity:
±0.25°C
• RTD Thermocouple Conformity:
±0.25°C
• Accuracy Temperature Coefficient:
±50 ppm/°C
• RTD Reference Junction Measurement Accuracy:
±0.50°C (When using the RTD internal to the Foxboro supplied termination
assemblies)
• Differential Input Impedance:
10 MΩ
• Common Mode Voltage:
Up to 30 V ac or 60 V dc
Integration Period Software configurable
Input Open Circuit 250 mV dc through 10 M ohms (mV channels)
Voltage
Input Signal A/D Each channel performs A/D signal conversion using an independent Sigma-Delta
Conversion converter.
Typical Thermocouple B, E, J, K, N, R, S, T and other millivolt signals
Types
Thermocouple Full upscale value
Burnout Detection
Input Channel Each channel is galvanically isolated from all other channels and ground. The module
Isolation withstands, without damage, a potential of 600 V ac applied for one minute between any
channel and ground, or between a given channel and any other channel.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This does not imply that these channels are intended for permanent connection to
hazardous voltage circuits. Connection of these channels to voltages greater than 30 V
ac or 60 V dc violates electrical safety code requirements and may expose users to
electric shock.
Failure to follow these instructions will result in death or serious injury.

6 PSS 41H-2S202, Rev A

Functional Specifications FBM202 Thermocouple/mV Input Module

Communication Communicates with its associated FCM or FCP through the redundant 2Mbps module
Fieldbus.
Power Requirements
• Input Voltage Range (Redundant):
24 V dc, +5%, -10%
• Consumption:
3 W (maximum)
• Heat Dissipation:
3 W (maximum)
Calibration Calibration of the module and termination assembly is not required.
Requirements
Regulatory
• European EMC Directive 2004/108/EC (Prior to April 20, 2016) and 2014/30/EU
Compliance:
(Beginning April 20, 2016):
Electromagnetic
Compatibility (EMC) Meets: EN61326-1:2013 Class A Emissions and Industrial Immunity Levels

Regulatory
• Underwriters Laboratories (UL) for U.S. and Canada:
Compliance: Product
Safety UL/UL-C listed as suitable for use in UL/ULC listed Class I, Groups A-D; Division 2;
temperature code T4 enclosure based systems when connected to specified
Foxboro DCS processor modules. Communications circuits also meet the
requirements for Class 2 as defined in Article 725 of the National Electrical Code
(NFPA No.70) and Section 16 of the Canadian Electrical Code (CSA C22.1). For
more information, see Standard and Compact 200 Series Subsystem User's Guide
(B0400FA).
• European Low Voltage Directive 2006/95/EC (Prior to April 20, 2016) and 2014/35/
EU (Beginning April 20, 2016) and Explosive Atmospheres (ATEX) directive 94/9/EC
(Prior to April 20, 2016) and 2014/34/EU (Beginning April 20, 2016):
DEMKO certified as Ex nA IIC T4 for use in certified Zone 2 enclosure when
connected to specified processor modules as described in the Standard and
Compact 200 Series Subsystem User's Guide (B0400FA). Also, see Certification for
Termination Assemblies, page 13.
RoHS Compliance Complies with European RoHS Directive 2011/65/EU, including amending Directives
2015/863 and 2017/2102.
Marine Certification ABS Type Approved and Bureau Veritas Marine certified for Environmental Category
EC31.

PSS 41H-2S202, Rev A 7

FBM202 Thermocouple/mV Input Module Environmental Specifications

Environmental Specifications
Operating Storage
Temperature Module and Termination Assembly - PA and -40 to +70°C (-40 to +158°F)
PC/ABS:
-20 to +70°C (-4 to +158°F)
Relative Humidity 5 to 95% (noncondensing) 5 to 95% (noncondensing)
Altitude -300 to +3,000 m (-1,000 to +10,000 ft) -300 to +12,000 m (-1,000 to +40,000 ft)
Vibration 0.75 m/s2 (5 to 500 Hz).
Contamination Suitable for use in Class G3 (Harsh) environments as defined in ISA Standard S71.04, based
on exposure testing according to EIA Standard 364-65, Class III.

NOTE: The environmental limits of this module may be enhanced by the type of
enclosure containing the module. Refer to the applicable Product Specification
Sheet (PSS) that describes the specific type of enclosure that is to be used.

8 PSS 41H-2S202, Rev A

Physical Specifications FBM202 Thermocouple/mV Input Module

Physical Specifications
Mounting
• Module:
FBM202 mounts on a baseplate. The baseplate can be mounted on a DIN rail
(horizontally or vertically), or horizontally on a 19-inch rack using a mounting kit.
Alternatively, FBM202 mounts on a 100 Series conversion mounting structure. See
Standard 200 Series Baseplates (PSS 41H-2SBASPLT) or 100 Series Conversion
Mounting Structures (PSS 41H-2W8) for details.
• Termination Assembly:
The DIN rail mounted TA mounts on a DIN rail and accommodates multiple DIN rail
styles including 32 mm (1.26 in) and 35 mm 1.38 in) The baseplate-mounted TA
mounts on the two field I/O connectors associated with its two FBM202s on a 200
Series baseplate.
Weight
• Module:
284 g (10 oz) approximate
• Termination Assemblies:
◦ Compression (Approximate):
(For DIN Rail Mounted TAs) 159 g (0.35 lb)
(For Baseplate Mounted TAs) 245 g (0.57 lb)
◦ Ring Lug:
204 g (0.45 lb)
Dimensions - Module
• Height:
102 mm (4 in),114 mm (4.5 in) including mounting lugs
• Width:
45 mm (1.75 in)
• Depth:
104 mm (4.11 in)
Dimensions - See Dimensions - Nominal, page 14.
Termination
Assemblies
Part Numbers
• FBM202 Module:
RH926EQ
• Termination Assemblies:
See Functional Specifications - Termination Assemblies, page 12.

PSS 41H-2S202, Rev A 9

FBM202 Thermocouple/mV Input Module Physical Specifications

Termination Cables
• Cable Lengths:
Up to 30 m (98 ft)
• Cable Materials:
Polyurethane or Low Smoke Zero Halogen (LSZH)
• Termination Cable Type:
Type 2 - Refer to Cable Types and Part Numbers, page 13.
• Cable Connection:
◦ FBM Baseplate End:
37-pin D-subminiature
◦ Termination Assembly End:
25-pin D-subminiature
Construction - Material:
Termination Assembly • DIN Rail Mounted TAs:
Polyamide (PA), compression and ring lug
• Baseplate-Mounted TAs:
Styrene (PC/ABS), compression
Field Termination
• DIN RAIL TA Compression-Type Accepted Wiring Sizes:
Connections
◦ Solid/Stranded/AWG:
0.2 to 4 mm2/0.2 to 2.5 mm2/24 to 12 AWG
◦ Stranded with Ferrules:
0.2 to 2.5 mm2 with or without plastic collar
• Baseplate Mounted TA Compression-Type Accepted Wiring Sizes:
◦ Solid/Stranded/AWG:
0.2 to 1.5 mm2/0.2 to 1.5 mm2/24 to 16 AWG
◦ Stranded with Ferrules:
0.25 to 0.75 mm2 with plastic collar
0.25 to 1.5 mm2 without plastic collar
• Ring Lug Accepted Wiring Sizes:
#6 size connectors (0.375 in (9.5 mm))
0.5 to 4 mm2/22 AWG to 12 AWG

10 PSS 41H-2S202, Rev A

Termination Assemblies and Cables FBM202 Thermocouple/mV Input Module

Termination Assemblies and Cables

Field input signals connect to the FBM subsystem via DIN rail mounted or baseplate
mounted termination assemblies (TAs). Both these types of TAs are electrically
passive. The TAs for the FBM202 are available in the following forms:
• Compression screw type (DIN rail mounted) using Polyamide (PA) material
• Compression screw type (baseplate mounted) using Polycarbonate/Acrylonitrile
Butadiene Styrene (PC/ABS)
• Ring lug type (DIN rail mounted) using Polyamide (PA) material
Each DIN rail mounted TA and its associated termination cable provides a
feedthrough connection between eight 2-wire thermocouple/mV analog input signals
and an FBM202 Thermocouple/mV Input Module. Each baseplate mounted TA
provides a feedthrough connection between sixteen 2-wire thermocouple/mV analog
input signals and two FBM202 Thermocouple/mV Input Modules.
Reference junction temperature compensation is provided by an isolated resistance
temperature detector (RTD) that is integral to the termination assembly. The baseplate
mounted TA contains an RTD for each FBM202.
See Functional Specifications - Termination Assemblies, page 12 for a list of TAs used
with the FBM202 module.
A removable termination cable connects the DIN rail mounted TA to the FBM via a
field connector on the baseplate in which the FBM is installed. Termination cables are
available in the following materials:
• Polyurethane
• Low Smoke Zero Halogen (LSZH)
Termination cables are available in a variety of lengths, up to 30 meters (98 feet),
allowing the termination assembly to be mounted in either the enclosure or in an
adjacent enclosure. See Table 2, page 13 for a list of termination cables used with the
TAs for the FBM202 module.

PSS 41H-2S202, Rev A 11

FBM202 Thermocouple/mV Input Module Functional Specifications - Termination Assemblies

Functional Specifications - Termination Assemblies

FBM Type Input Signal TA Part PC/ABS(b) Termination TA Cable TA Cert.
Number(a) Type(c) Type(d) Type(e)
PA
FBM202 Eight isolated RH916XH C 2 1
and
independent P0917JL RL
thermocouple/
mV channels,
passive
feedthrough
with FBM202
channel
isolation with
one 4-wire 100
ohm platinum
RTD (IEC 751,
Class B)
Two sets of RH928CN C NA 1
eight isolated
and (Baseplate-
independent mounted)
thermocouple/
mV channels,
passive
feedthrough
with FBM202
channel
isolation with
one 4-wire 100
ohm platinum
RTD (IEC 751,
Class B)
(a) PA is polyamide rated from -20 to +70°C (-4 to +158°F).
(b) PC/ABS is Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) rated from-20 to +70°C (-4 to +158°F).
(c) C = TA with compression terminals; RL = TA with ring lug terminals.
(d) See Table 2 for cable part numbers and length.
(e) See Table 1 for Termination Assembly certification definitions.

12 PSS 41H-2S202, Rev A

Functional Specifications - Termination Assemblies FBM202 Thermocouple/mV Input Module

Table 1 - Certification for Termination Assemblies

Type Certification
Type 1 TAs are UL/UL-C listed as suitable for use in Class I; Groups
A-D; Division 2 temperature code T4 hazardous locations.
They are DEMKO certified Ex nA IIC T4 for use in Zone 2
potentially explosive atmospheres.

Table 2 - Cable Types and Part Numbers

Cable Length Type 2 Type 2

m (ft) P/PVC(a) LSZH(b)
0.5 (1.6) RH916DU RH928AL
1.0 (3.2) RH916DV RH928AM
2.0 (6.6) RH931RN RH928AN
3.0 (9.8) RH916DW RH928AP
5.0 (16.4) RH916DX RH928AQ
10.0 (32.8) RH916DY RH928AR
15.0 (49.2) RH916DZ RH928AS
20.0 (65.6) RH916EA RH928AT
25.0 (82.0) RH916EB RH928AU
30.0 (98.4) RH916EC RH928AV
(a)P/PVC is polyurethane outer jacket and semi-rigid PVC primary conductor
insulation. Temperature range; -20 to +80°C (-4 to +176°F).
(b)Low smoke zero halogen or low smoke free of halogen (LSZH) is a material
classification used for cable jacketing. LSZH is composed of thermoplastic or
thermoset compounds that emit limited smoke and no halogen when exposed to
high sources of heat. Temperature range; -40 to +105°C (-40 to +221°F).

Use of Termination Assemblies in 100 Series

When an FBM202 is used to replace the 100 Series FBM02, it may use any of the
appropriate termination assemblies listed above for the FBM02’s field I/O wiring.
Alternatively, the FBM202 can accept this field wiring through a Termination Assembly
Adapter (TAA) instead of a termination assembly. See Termination Assembly Adapter
Modules for 100 Series Upgrade (PSS 41H-2W4).

PSS 41H-2S202, Rev A 13

FBM202 Thermocouple/mV Input Module Dimensions - Nominal

Dimensions - Nominal

14 PSS 41H-2S202, Rev A

Related Product Documents FBM202 Thermocouple/mV Input Module

Related Product Documents

Document Number Description
PSS 41H-2SOV Standard 200 Series Subsystem Overview
B0400FA Standard and Compact 200 Series Subsystem
User's Guide
PSS 41H-2W100 100 Series Fieldbus Module Upgrade Subsystem
Overview
PSS 41H-2CERTS Standard and Compact 200 Series I/O - Agency
Certification
PSS 41H-2W4 Termination Assembly Adapter Modules for 100
Series Upgrade
PSS 41H-2SBASPLT Standard 200 Series Baseplates
PSS 41H-2W8 100 Series Conversion Mounting Structures
PSS 41S-3FCPICS Field Control Processor 280 (CP280) Integrated
Control Software

PSS 41H-2S202, Rev A 15

 WARNING: This product can
expose you to chemicals
including lead and lead
compounds, which are
known to the State of
California to cause cancer
and birth defects or other
reproductive harm. For more
information, go to
www.p65warnings.ca.gov/.

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PSS 41H-2S202, Rev A