0 27. Aug.2013 ISSUED FOR CONSTRUCTION D. H. Kim H. B. Kim Y. K.

Kwon
E 16. Aug.2013 ISSUED FOR APPROVAL D. H. Kim H. B. Kim Y. K. Kwon
D 18. Jul.2013 ISSUED FOR APPROVAL D. H. Kim H. B. Kim Y. K. Kwon
C 30.May.2013 ISSUED FOR APPROVAL D. H. Kim H. B. Kim Y. K. Kwon
B 02.Apr.2013 ISSUED FOR APPROVAL D. H. Kim H. B. Kim Y. K. Kwon
REV. DATE DESCRIPTION DESIGNED CHECKED APPROVED
OWNER

PROJECT

JEDDAH SOUTH THERMAL POWER PLANT STAGE-I

ENGINEER

CONTRACTOR

SUBCONTRACTOR VENDOR INTERNAL DOC.NO

THIS DOCUMENT IS NOT TO BE USED FOR

CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL
CERTIFIED AND DATED.THE CONTRACTOR HHI APPROVAL/CERTIFICATION INFORMATION
CONFIRMS FULLY COMPLIANCE WITH THE O/E’S DOC. NO : TCS-HH-FH-DT-01595
COMMENTS. NO OTHER CHANGES HAD BEEN MADE ON REV. NO : E
THE DOCUMENT. THE CONTRACTOR MAY SUBMIT THE
DOCUMENTS AS “FOR CONSTRUCTION”
DOCUMENT TITLE

\
Step-Up Transformer Sizing Calculation

CONTRACT NO. DOCUMENT NO NO. OF PAGES REV.

10-BAT-E-49-001-001
31121106/00 23 0
(Old No. : AT-E-49-001-001)
 Doc. No. : 10-BAT-E-49-001-001
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INDEX

1. GENERAL .......................................................................................................................................... 2

2. ASSUMPTION ................................................................................................................................... 2

3. SIZING CRITERIA........................................................................................................................... 3

4. TURBINE GENERATOR OUTPUT CAPABILITY ..................................................................... 3

5. SELECTED CAPACITY OF GENERATOR UNIT TRANSFORMER ...................................... 3

6. ATTACHMENTS .............................................................................................................................. 8
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1. GENERAL

1.1 PURPOSE

This calculation is prepared to verify the capacity of Generator Unit Transformer

[11BAT01GT001~14BAT01GT001] with 904 MVA (ODAF) previously selected capacity are
adequate for satisfactory operation of the Jeddah South Thermal Power Plant (JSTPP).

1.2 CODES AND STANDARD

This calculation comply with the latest revision or edition of the following applicable codes and
standards based on SEC-GP-001-R3.
 IEC 60076 : Power Transformers
 IEEE C 57.116 : IEEE Guide for Transformers Directly Connected to Generators

2. ASSUMPTION

1) Ambient Temperature : 5℃~ 50℃ (according to ITB vol. 2 Technical Schedules – refer to

attachment #3)

2) The calculation is made when the Steam Turbine generator are operated with its rated voltage

Rated voltage on LV side of GUT : 26kV

3) The Transformer rating shall allow for the full generator utilization (both lag and lead).

4) The house load supplied power plant auxiliary transformer is disregarded

5) The impedance of transformer is 14%@904MVA

6) Tolerances of the transformer impedance is 0% ~ +10% at principal tap

(Refer to attachment 4 MOM dated 24/25, July. 2013)

7) The Output of transformer is calculated by followed generator operation mode

 Case 1 : 0.85PF lagging : PG(MW) + j{PG(MW) x tan(cos-1 0.85)}(MVAR)

 Case 2 : 1.0PF : PG(MW) + j0.0(MVAR)

 Case 3 : 0.95 leading : PG(MW) + j{PG(MW) x tan(-cos-1 0.95)}(MVAR)

8) The transformer will be equipped with number of cooler assemblies to dissipate total losses consisting
of no-load losses and the load losses of the transformer at 1.15 p.u full load at the tap with the highest
 Doc. No. : 10-BAT-E-49-001-001
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load losses, without exceeding a hottest spot temperature of 98°C at a design Ambient temperature of
50°C. (according to SEC Standard requested in Addendum 12 – refer to attachment #6)

3. SIZING CRITERIA

The Generator Unit Transformer capacity at ODAF cooling and at specified temperature rises, as well as the
tap changer rating, shall be identical or above the steam turbine capacity at the specified ambient
temperature range.

4. TURBINE GENERATOR OUTPUT CAPABILITY

4.1 STG Output Capability

The STG output capabilities cooling water temperature are as listed below.(Refer to attachment #1)

Cooling water temperature [℃] Maximum Output[MW]

24.5 757.35

Generator 30 757.35
Operation
35 757.35
39.5 757.35
Actually, however, generator output power is limited by turbine output power.

5. SELECTED CAPACITY OF GENERATOR UNIT TRANSFORMER

5.1 Calculation Condition

 Generator maximum power output : 757.35 MW

 Turbine maximum power (VWO) : 751.6 MW

 Generator operation mode

- Case 1 : 0.85PF lagging : PG(MW) + j{PG(MW) x tan(cos-1 0.85)}(MVAR)

- Case 2 : 1.0PF : PG(MW) + j0.0(MVAR)

- Case 3 : 0.95 leading : PG(MW) + j{PG(MW) x tan(-cos-1 0.95)}(MVAR)

PG : Generator Output (MW)

 Generator Voltage rating : 26kV

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 Transformer impedance(Z) : 14%

 Tolerances of the transformer impedance : 0% ~ +10%

 X/R = 60 (Assumption, according to IEEE C37.010)

5.2 Calculation based on IEC standard

In case of IEC standard, transformer sizing is calculated based on transformer input.

PT : Turbine Output(MW), PMECH PG : Generator Gross Output(MW), PGROSS

PN : Generator Net Output(MW), PNET ST : Transformer Input(MVA)

 PG = PT – Generator loss = 751.6MW – approx. 8MW = 743.6MW

 PN = PG – Excitation loss = 743.6MW – approx. 3MW = 740.6MW
 ST = PN / Power factor
(refer to attachment #5 STG Vendor E-mail for Generator Output)

1) Case 1 : Generator Operation at Rated MW and Rated Power factor (pf : 0.85)
* ST = PN / Power factor = 740.6MW/0.85 = 871.3MVA

2) Case 2 : Generator Operation at Unity Power factor (pf : 1.0)

* ST = PN / Power factor = 740.6MW/1.0 = 740.6MVA

3) Case 3 : Generator Operation at Leading Power factor (pf : 0.95)

* ST = PN / Power factor = 740.6MW/0.95 = 779.6MVA
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5.3 Calculation based on IEEE standard

In case of IEEE standard, transformer sizing is calculated based on transformer output and by trial
and error method.

RT : Transformer Output(MVA)

1) Case 1 : Generator Operation at Rated MW and Rated Power factor (pf : 0.85)
- Refer to attachment #7 GUT Sizing Sheet
* RT = 820.2MVA

2) Case 2 : Generator Operation at Unity Power factor (pf : 1.0)

- Refer to attachment #7 GUT Sizing Sheet
* RT = 745.0MVA

3) Case 3 : Generator Operation at Leading Power factor (pf : 0.95)

- Refer to attachment #7 GUT Sizing Sheet
* RT = 816.4MVA

5.4 Calculation results of Generator Unit Transformer Capacity

Generator Unit Transformer rated capacity has been calculated in accordance with no loss base
requested by owner. That is selected to be 904 MVA (ODAF) at cooling water temperature
24.5~39.5℃, which has the output capabilities by ambient temperature as listed below.

Generator Output (MW) Demand Transformer Output (MVA)

Cooling Maximum Base Case_1 Case_2 Case_3

Water Temp. Net Output standard (0.85PF lag) (1.0PF) (0.95PF lead)

IEC 871.3 740.6 779.6

740.6
24.5~39.5℃
(VWO)
IEEE 820.2 745.0 816.4

5.5 The Transformer Capacity by Ambient Temperature.

The Generator Unit Transformer rated capacity has been selected to be 904 MVA (ODAF) at an
ambient air temperature 50 ℃, which has the output capabilities by ambient temperature as listed
below. The transformer will be equipped with number of cooler assemblies to dissipate total losses
consisting of no-load losses and the load losses of the transformer at 1.15 p.u full load.
 Doc. No. : 10-BAT-E-49-001-001
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Ambient air
5 10 20 30 40 50
Temperature [℃]
Transformer Output
1348 1304 1217 1113 1026 904
[MVA]
Transformer
continuous operating
1550 1500 1400 1280 1180 1040
capability (1.15pu)
[MVA]

The Generator Unit Transformer rated capacity have 3.8% margin on 50degree C.
Demand Maximum
Transformer Output Margin
Temperature [℃] Transformer Output Remark
[MVA] [%]
[MVA]
50 871.3 (IEC, 0.85 lag) 904 3.8

To verify the adequacy of selected Generator Unit Transformer, the “Coordination Curves
for ST Capability & Generator Unit Transformer Capacity” has been prepared based on the ST
manufacturer’s performance data sheet and the Generator Unit Transformer manufacturer’s
capability curve attached herein.
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6. ATTACHMENTS

ATTACHMENT #1 : 757.35MW STG Water Cooling Turbine Generator Output Curve.

ATTACHMENT #2 : Ambient Temperature Curve for GSU transformer
ATTACHMENT #3 : Schedule AA1. Site particulars in ITB Vol.2 Technical Schedules
ATTACHMENT #4 : MOM dated 24/25, July. 2013
ATTACHMENT #5 : STG Vendor E-mail for Generator Output
ATTACHMENT #6 : SEC Standard for ODAF (item 5 in “GENERATOR UNIT TRANSFORMER
Requirements for ODAF Cooling (Rating ≥ 700MVA)” that is SEC Specification provided by owner at
Addendum 12)
ATTACHMENT #7 : GUT Sizing Sheet (Based on IEEE)
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ATTACHMENT #1
757.35MW STG Water Cooling Turbine Generator Output Curve.
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ATTACHMENT #2
Ambient Temperature Curve for GUT transformer
 Doc. No.JED-CAC-01-r1
Capacity versus Ambient Temperature Curve for GSU Transformer, 26/380, 904MVA
1800
- Condition-
Max. Ambient temperature : 50℃
1700
Min. Ambient temperature : 0℃
Cooling type : ODAF
1600 Hot spot temperature at abmient temperature
50℃ shall be below 98℃
Continuous loading capability[MVA]

1500
Based on 1.15pu fullload of 904MVA
1400 with spare cooler assemblies

1300

1200
Based on 904MVA without spare cooler assemblies

1100

1000

900

800
0 10 20 30 40 50
Ambient temperature [℃]
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ATTACHMENT #3
Schedule AA1. Site particulars in ITB Vol.2 Technical Schedules
 SCHEDULE AA
GENERAL PARTICULARS

AA1 Site particulars

Item Description Particulars

No

1. SITE AMBIENT DATA

1.1 Site location Jeddah south – approximately 70 km

South of Jeddah on the Red Sea
coast

1.2 Site elevation (above sea level) m 4 (not less than)

Design ambient conditions (Site rating):

1.3 Design ambient pressure mbar 1013

1.4 Design ambient temperature (dry bulb) 50°C

1.5 Design relative humidity % 30

Ambient temperature (dry bulb):

1.6 Highest maximum (recorded) °C 50

1.7 Maximum yearly average °C 35

1.8 Maximum daily average °C 35

1.9 Design maximum temperature °C 50

1.10 Max. metal temperature under the sun °C 85

1.11 Lowest minimum (recorded) °C 3

1.12 Design minimum temperature °C 5

Relative humidity:

1.13 Maximum (recorded at 40°C) % 100

1.14 Minimum % 5

1.15 Yearly average % 70

Precipitation:

1.16 Mean annual rainfall mm 102 mm

1.17 Max 24 hour rainfall mm 111 mm

Wind speed:

1.18 Prevailing direction North Westerly

1.19 Average wind speed m/s 3.7

1.20 Max 10 yr wind speed m/s 24.7

1.21 Max recorded wind speed m/s 40

Document No. Document Number

VOLUME 2 - Technical Schedules_rev4_Ahn.docx/S6//H
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ATTACHMENT #4
MOM dated 24/25, July. 2013
 Doc. No. : 10-BAT-E-49-001-001
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ATTACHMENT #5
STG Vendor E-mail for Generator Output
From: [email protected]
[mailto:[email protected]]
Sent: Friday, July 12, 2013 9:44 PM
To: 김태훈(KIM TAE HUN)/대리/발전플랜트설계부; 김제엽(KIM JE YEOB)/차장/전장설계부;
김대희(KIM DAE HEE)/4 급/전장설계부
Cc: [email protected]; [email protected]; [email protected];
[email protected]; 서정관(SEO JEONG KWAN)/부대/발전플랜트설계부;
김흥복(KIM HEUNG BOK)/부대/전장설계부; 박준영(PARK JUN YOUNG)/대리/전장설계부;
김정수(KIM JEONG SOO)/부장/전장설계부; 한영민(HAN YOUNG MIN)/4 급/전장설계부; a-
[email protected]
Subject: RE: [JSTPP] Request for STG capability (phase arrangement)

Dear Sirs,

When turbine output is maximum (751.6MW), the generator output (not capability) is as follows;

<Calculation condition>
Turbine output : 751.6MW
Power factor : 0.85

<Calculation result>
Generator gross output = Turbine output - Generator loss
743.6MW = 751.6MW - approx. 8MW

Generator net output = Generator gross output - Excitation loss

740.6MW = 743.6MW - approx. 3MW

Generator net capacity = Generator net output / 0.85

= 871.3MVA ⇒ say 872MVA

****************************
We would like to instruct how to open the attached encryption file that we sent with this e-mail.

1) Save the attached file into your PC.

2) Change name of extension (after dot) from “ex_” to “exe”.
3) Open the exe file
4) Input password informed later.
5) You can see the attached file.
****************************

Best regards,

N. Kobayashi of MELCO
 Doc. No. : 10-BAT-E-49-001-001
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ATTACHMENT #6
SEC Standard for ODAF (item 5 in “GENERATOR UNIT TRANSFORMER Requirements for
ODAF Cooling (Rating ≥ 700MVA)” that is SEC Specification provided by owner at Addendum 12)
GENERATOR UNIT TRANSFORMER Requirements for ODAF Cooling (Rating ≥ 700MVA)

Isolating lug type Butterfly valves in accordance to EN593 of suitable size on

either side of each pump shall be provided. This allows the pump to be isolated
without draining main tank oil or the oil in the Unit cooler.
Unit cooler shall have air release plug at top side. Each cooler assembly shall
have oil drain cum fitter valve at the bottom and one filter valve at top of size
DN25 as per DIN42551 shall be provided.
Each Unit cooler assembly shall be provided with one oil sampling valve Globe
type NW 15 mm for taking oil sample from the downstream side, for DGA
particulate content tests.
The transformer shall be equipped with number of cooler assemblies to dissipate
total losses consisting of no-load losses and the load losses of the transformer at
1.15 p.u full load at the tap with the highest load losses, without exceeding a
hottest spot temperature of 98°C at a design Ambient temperature of 50°C.
Two spare cooler assemblies shall be provided each of same capacity as above.
The cooler assemblies may be mounted either directly vertically mounted flanged
on to transformer tank or a separate battery or bank of vertically mounted cooler
bank.
When separate cooler banks are provided, the conservator can be mounted there
on. The cooler banks shall be suitable for mounting on a flat concrete base.
Each cooler assembly shall be connected to feeder pipes from main tank or the
battery / bank through stainless steel bellows both at the top and bottom.
The total number of cooler assemblies shall be arranged in three independent
groups of equal numbers for cooling system control. Each group assigned against
each phase, see the enclosed layout.
Brass encased and guarded thermometers screwed in the thermometer pocket-type
T DIN 42554 in the inlet manifold and outlet manifold of each unit cooler
assembly shall be provided.

5.1 Oil Circulating Propeller Pump:

In-line axial flow mono-block oil circulating propeller pump (integral pump &
motor unit) with radial impeller and motor assembly shall be of completely oil
immersed glandless type of adequate capacity. It shall permit oil circulation even
when pump is idle. The flanges at the inlet and outlet shall be as per DIN
2501PN10. Design of the unit shall be as per VDE 0530 or equivalent.

The pump shall be installed in the downstream of oil flow of each unit cooler, not
at top end of unit coolers.
Voltage as given in Layout B, 60 Hz, 3-phase
Insulation class B
Test voltage 2.5 kV

ODAF Cooling for GSUT Rating ≥700MVA Page 4 of 13

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ATTACHMENT #7
GUT Sizing Sheet (Based on IEEE)
STEAM TURBINE GENERATOR(for JSTPP) TRANSFORMER SIZING

1. GENERATOR RATING 2.TRANSFORMER DATA

GEN MVA PF MW %z 14 %
871.2941 0.85 740.6 X/R RATIO 60
740.6000 1 740.6 TOLERANCE 10 %
779.5789 0.95 740.6 Margin 10.2% % Based on GUT 904MVA
GEN. Output is based on generator net output.

3.CALCULATION
G. Output TR Input(TIN(M)) TR Loss(TL1(M)) TR Output(TOUT1(M)) TR Loss(TL2(M)) TR Output(TOUT2(M))
Temp
MW PF MW MVAR MVA MW MVAR MW MVAR MVA MW MVAR MW MVAR MVA
Deg.℃
GOUT(P) GOUT(P) GOUT(Q) TIN(M) TL1(P) TL1(Q) TOUT1(P) TOUT1(Q) TOUT1(M) TL1(P) TL1(Q) TOUT2(P) TOUT2(Q) TOUT2(M)
0.85 740.6 459.0 871.3 1.8297 109.7831 738.7703 349.1996 817.1425 1.7160 102.9600 738.8840 356.0227 820.1840
5 740.6 1 740.6 0.0 740.6 1.5553 114.0524 739.0447 -114.0524 747.7935 1.5704 94.2220 739.0296 -94.2220 745.0118
0.95 740.6 -243.4 779.6 1.6371 120.0552 738.9629 -363.4786 823.5186 1.7294 103.7633 738.8706 -347.1868 816.3752
0.85 740.6 459.0 871.3 1.8297 109.7831 738.7703 349.1996 817.1425 1.7160 102.9600 738.8840 356.0227 820.1840
15 740.6 1 740.6 0.0 740.6 1.5553 114.0524 739.0447 -114.0524 747.7935 1.5704 94.2220 739.0296 -94.2220 745.0118
0.95 740.6 -243.4 779.6 1.6371 120.0552 738.9629 -363.4786 823.5186 1.7294 103.7633 738.8706 -347.1868 816.3752
0.85 740.6 459.0 871.3 1.8297 109.7831 738.7703 349.1996 817.1425 1.7160 102.9600 738.8840 356.0227 820.1840
30 740.6 1 740.6 0.0 740.6 1.5553 114.0524 739.0447 -114.0524 747.7935 1.5704 94.2220 739.0296 -94.2220 745.0118
0.95 740.6 -243.4 779.6 1.6371 120.0552 738.9629 -363.4786 823.5186 1.7294 103.7633 738.8706 -347.1868 816.3752
0.85 740.6 459.0 871.3 1.8297 109.7831 738.7703 349.1996 817.1425 1.7160 102.9600 738.8840 356.0227 820.1840
40 740.6 1 740.6 0.0 740.6 1.5553 114.0524 739.0447 -114.0524 747.7935 1.5704 94.2220 739.0296 -94.2220 745.0118
0.95 740.6 -243.4 779.6 1.6371 120.0552 738.9629 -363.4786 823.5186 1.7294 103.7633 738.8706 -347.1868 816.3752
0.85 740.6 459.0 871.3 1.8297 109.7831 738.7703 349.1996 817.1425 1.7160 102.9600 738.8840 356.0227 820.1840
50 740.6 1 740.6 0.0 740.6 1.5553 114.0524 739.0447 -114.0524 747.7935 1.5704 94.2220 739.0296 -94.2220 745.0118
0.95 740.6 -243.4 779.6 1.6371 120.0552 738.9629 -363.4786 823.5186 1.7294 103.7633 738.8706 -347.1868 816.3752