PART –A IMPORTANT QUESTIONS

1) Give the conventional representation of a cylindrical helical tension spring, cylindrical helical
compression spring,semi-elliptic leaf spring, internal threading,external threading,spur
gear,bearings and diamond knurling.

2) What are the different standard sizes of drawing sheets? Give their designations and sizes.

 There are five standard sizes for drawing sheets,specified by Bureau of Indian Standards (BIS) SP: 46-
1988, as given below.
 Drawing sheets may be used with their longer sides positioned horizontally.

Designation Dimensions (mm)

A0 841 X 1189
A1 594 X 841
A2 420 X 594
A3 297 X 420
A4 210 X 297
3) What are the Elements of production drawing?

 Following are the basic elements of a production drawing.

 Format of drawing sheet,
 Size and shape of the component,
 Projection method,
 Material specification and shape such as castings,forgings, plates, rounds, etc.,
 Indication of surface roughness and other heat treatments, if any,
 Limits, fits and tolerances of size, form, and position,
 Production method,
 Process sheet,
 Specification of standard components,
 Conventions used to represent certain machine components,
 Inspection and testing methods.
4) What do you mean by production Drawing?
production Drawing
A component or part drawing is termed as a production drawing. It is an authorized document to produce
the component in the shop floor.

5) Draw and describe about industrial oriented title block?

A production drawing may include the following additional information, located either in the drawing sheet
or in the title block:
1. Job order number,
2. Surface treatment, roughness, etc.,
3. Key to machining and other symbols,
4. A general note on tolerance on dimensions, not individually tolerance.
5. Reference to tools, gauges, jigs and fixtures,
6. Parts list, and
7. Alternations and revisions.
 6) Write down the meaning of the weld symbols as shown in below.

(A) (B) (C) (D) (E) (F)

(A) Double – U butt weld

(B) Double – bevel butt weld (K weld)
(C) Double – V butt weld (X weld)
D)Flat- Single V-butt weld
E)concave fillet weld
F)Single V-butt weld

7) Draw the symbol for fixed displacement hydraulic pump Bi-directional

8) Define interchangeability.

The term interchangeability refers to the parts which go into the assembly at random, from a lot.
Eg:- A nut and a bolt of a particular size may be assembled by selecting at random from the lots. In this any nut
should be able to get assembled with any bolt.
9) Define tolerance, types with examples allowance.

TOLERANCE :-
It is the difference between the maximum and minimum permissible limits of the given size.
Tolerance = upper limit – lower limit.
If the variation is provided on one side of the basic size it is termed as unilateral tolerance. Similarly, if the
variation is provided on both sides of the basic size, it is known as bilateral tolerance.
ALLOWANCE :-
It is the internal difference between the hole and shaft dimensions after their assembly is called allowance.
10) What is fit and what are the various types of fits?

FIT:-It is the degree of looseness or tightness between two mating parts to perform a definite function.
TYPES OF FITS:-
There are three types of fits
1)Clearance fit
2)Interference Fit
3)Transition Fit
 11) what are the various types of fits?explain briefly?

1)Clearance fit
This fit arises when the diameter of shat is smaller than hole. The minimum diameter of hole is greater than
the largest permissible diameter of the shaft. The value of clearance fit is always positive.
2)Interference Fit
In this type of fit the minimum permissible diameter of the shaft is larger than the maximum allowable
diameter of the hole. As the diameter of shaft is larger than the diameter of hole, the hole and shaft are intended to
be attached permanently.
3)Transition Fit
This fit may result in either interference or a clearance, depending on the actual values of the tolerance of
individual parts.

12) What is the difference between hole basis system and shaft basis system.

HOLE BASIS SYSTEM

In this system Hole is kept constant, Shaft size is varied to get different fits.
SHAFT BASIS SYSTEM
In this system Shaft is kept constant, Hole size is varied to get different fits.
13) Expand the following abbreviations
a) HTS (HIGH TENSILE STEEL) b)CHD (CHECKED) c)CrS (CHROMIUM STEEL)
d) TCS (TUNGSTEN CARBIDE STEEL) e)CRS (centres) f)CSK (COUNTER SUNK)
g) BRG (BEARING)
14) For the following assemblies, with a basic size of 50mm calculate Hole tolerance , shaft tolerance,
minimum and maximum allowance and type of fit.

a)H7/g6 b)H8/k6
 15) Find the limits of the following shafts and holes 20h6,60p7,20H6 and 75H11.
16) State the type of fit obtained for hole diameter 33.00mm & 33.24mm and shaft diameter 33.11mm &
34.05mm.

17) Draw the symbol for surface roughness and abbreviate a,b,c,d,e and f.

18) What is the meaning of below mentioned sybols.

(A) (B)

(A) Basic symbol used when the removal of material by machining process is needed.
(B) Basic symbol used when the removal of material is not allowed.
19) What are the surface finish values for Lapping,Honning,burnishing, Grinding,filing, turning and
milling, Reaming, Hobbing,Drilling and sand casting in microns.
Lapping - 0.012 to 0.16
Honning - 0.025 to 0.4
Burnishing - 0.04 to 0.8
Grinding - 0.063 to 5
Filing - 0.25 to 25
Turning and milling - 0.32 to 25
Reaming - 0.4 to 3.2
hobbing - 0.4 to 3.2
Drilling - 1.6 to 20
sand casting - 5 to 50
20) Specify all the direction of lay and their meaning which are represented in surface roughness.
 21) What are the symbols for the following
Cylindricity,profile of any line,profile of any surface, parallelism,angularity,position, concentricity,
symmetry.

22) Give the description for the following notes on a drawing.

THD RELIEF, Ø30 WIDE 4.
6 HOLES, EQUI-SP DIA 17 C BORE FOR M16 SOCKET HD CAP SCR.
DIA 25 DEEP 25
DIA 10 CSK DIA 15

NOTE MEANING
THD RELIEF, Ø30 WIDE 4. Cut a relief for thread with a diameter of 30mm and width 4mm

6 HOLES, EQUI-SP DIA 17 C Drill a through hole of dia 17 and counterbore to insert a socket headed
BORE FOR M16 SOCKET HD cap screw of M16. Six holes are to be made equi-spaced on the circle.
CAP SCR.

DIA 25 DEEP 25 Drill a hole of diameter 25mm, to a depth of 25mm

DIA 10 CSK DIA 15 Drill a through hole of diameter 10mm and countersink to get 15mm on
top.
 23) Mention the standard representation for rivet.

24) Explain all orientation symbols in geometric dimensioning tolerance with example.

25) Indicate the roughness symbols and roughness values for roughness N1,N2,N5 and N9.

Roughness grades Roughness values (Ra) in microns Roughness symbol

N1 0.025
N2 0.05

N5 0.4
N9 6.3

N10 12.5
 26) Explain the position of the symbol with regard to the reference line

Single V – Butt weld at arrow side.

27) What is the difference between caulking and fullering.

Caulking Fullering
It is used to obtain leak proof joints. It is also used to obtain leak proof joints.
It is carried out by using a narrow blunt tool It is carried out by using fullering tool.
called caulking tool.
The thickness of the tool is about 5mm. The thickness of the tool is equal to the thickness of the
plates.
Surface finish obtained is less. Surface finish obtained is more.
More risk of distortion of plates. Less risk of distortion of the plates.
 PART –B IMPORTANT QUESTIONS
Q1). Study the given assembly drawing of the Stuffing Box as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for Gland.
1ANS)
Q2). Study the given assembly drawing of the Eccentric as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for Straps.
2ANS)
Q3)From the Given assemble drawing answer the following
a)Give the fits for the following.
i)Nut and Screw
ii)Tommy bar and Screw
iii)Body and Nut
b)Draw the following components drawings and give necessary dimensional and
geometric tolerances, surface roughness values,
i)Body
ii)CUP
iii)Screw
iv)Tommy Bar
c)Give the process sheet for the Screw and for the tommy bar.
3ANS)
Q4) From the assembly drawing of pipe vice as shown in below figure. Answer the
following
a) Give the fits for the following
i)Housing and Handle Screw
ii) Handle bar and Handle bar cap
b) Draw the following components drawings and give necessary dimensional and
geometrical tolerances, surface roughness values and surface treatments.
i)Handle Screw ii)Handle bar iii)Handle bar cap
iv)Movable Jaw v)set screw
c) Give the process sheet for the Handle bar.
4ANS)
PROCESS SHEET FOR HANDLE BAR
PART NO: 5
PART NAME : HANDLE BAR
QUANTITY :1
CYCLE TIME :
MATERIAL : MILD STEEL

Sequence Machine Operation Tools & Cycle Time Remarks

Gauges Setup Time Operation
(min) Time(min)
05 - Check the Vernier - 2
length and Calipers
diameter of
the raw
material

10 Lathe Turning Turning tool 2 3

15 Lathe Facing on Facing tool 2 4

both ends

20 Lathe External External 2 6

threading on Threading
both ends to tool
a distance of
12mm

25 - Inspection Vernier - 1
Calipers
Q5). Study the given assembly drawing of the Universal Coupling as shown in below
figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for FORK.
5ANS)
Q6). Study the given assembly drawing of the Foot step bearing as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for COVER.
6ANS)
Q7). Draw the part drawings for the given assembly of Drill JIG and suggest the fits
between mating parts.
A) Stem and Jig Plate B) Jig Plate and Bush C) Stem and Base Plate.
B) Prepare the process sheet for JIG PLATE.
7ANS)
Q8). From the Assembly drawing of petrol engine connecting rod as shown in below
figure. Answer the following :
a) Give the fits for the following
i)connecting rod and small end bush
ii)Bearing brasses and connecting rod.
b) Draw the following component drawings and give necessary dimensional and
geometric tolerances, surface roughness values and surface treatments.
i)connecting rod ii)Big end cap iii)Bearing brasses
iv)Small end bush v)Big end bolts
c) Give the process sheet for the component bearing bush.
8 ANS)
Q9). From the Assembly drawing of Tail Stock answer the following
A)Give the fits for the following:
i)Barrel and spindle
ii)Hand Wheel and key
iii)Body and Barrel

B)Draw the following components drawings and give necessary dimensional and
geometic tolerances, surface roughness values.
i)Body ii)Spindle Bearing
iii)Hand Wheel iv)Centre
C) Give the process sheet for the Barrel.
9 ANS)
Q10).Study the given assembly drawing of the knuckle joint as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for PIN.
10 ANS)
Q11). Study the given assembly drawing of the Plummer Block as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for Cap.
11 ANS)
Q12) Study the given assembly drawing of the Single Tool post as shown in below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for Cap.
ANS)
Q13) Study the given assembly drawing of the Rams bottom safety valve as shown in
below figure.
a) Draw the component drawings.
b) Apply suitable tolerances and fits.
c) Apply suitable geometrical tolerances to components.
d) Show the surface roughness symbols.
e) Prepare the process sheet for Cap.
ANS)