INSPECTION & TEST PLAN for Testing and commissioning of LT Cables

PROJECT: INDIA INTERNATIONAL CONVENTION & EXPO CENTRE (IICC) PROJECT Form No. L&T-IICC-QAQC-ITP-TMP-003

L&T/IICC/QAQC/MEP/MST/ELEC/T&C/008/R2
NAME OF CLIENT: IICC LTD MST / ITP NO:
L&T-IICC-QAQC-ITP-MEP-ELEC-T&C-008-R2

NAME OF PMC : AECOM INDIA PVT LTD REV NO: 0

NAME OF CONTRACTOR: L&T CONSTRUCTION DATE: 05.05.2022
INSPECTION TEST PLAN FOR TESTING AND COMMISSIONING OF LT CABLES
Verification
personal/agency/Surveillance/Review/Hold &
Witness points
COMPONENTS/OPERATIO PARAMETER/CHARATERIS
S. No. METHOD OF CHECK QCP QHP FREQUENCY REFERENCE DOCUMENTS ACCEPTANCE NORM RECORD REFERENCE Remarks
N TICS TO BE CHECKED
Vendor/Sub- Employer/Employe
EPCC
contractor r's Engineer

1 Incoming Testing Equipments

Calibration Certificates, Technical Specs,

a. HV Test Kit Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Calibration Certificates, Technical Specs,

b Earth Tester Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Calibration Certificates, Technical Specs,

c Megger Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Calibration Certificates, Technical Specs,

d Continuity Tester Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Calibration Certificates, Technical Specs,

e Polarity Tester Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Calibration Certificates, Technical Specs,

f LOTO Kit Verifying validity of Calibration Inspection Yes Yes Per set Valid Calibration Report. Calibration Report E/W/R R R
Method Statement.

Verification as per approved Approved method statement for Verification as per approved
2 Pre Commissioning Checks Inspection Yes Yes Once Checklist Ref.:IICC/MEP/ELEC/LTC/01 E/W/R R W
Checklist. commissioning of LT Panels Checklist.

3 Testing

Approved method statement for

a. Cable Continuity Test Continuity Tester Yes Yes Once Passed. Checklist Ref.:IICC/MEP/ELEC/LTC/01 E/W/R W W
commissioning of LT Panels

Approved method statement for Greater than 25 Meg Ohm +/-

b Cable Insulation Resistance Test Megger Yes Yes Once Checklist Ref.:IICC/MEP/ELEC/LTC/02 E/W/R W W
commissioning of LT Panels Correction factor for temperature

Approved method statement for

c Cable Polarity Test Polarity Tester Yes Yes Once Passed. Checklist Ref.:IICC/MEP/ELEC/LTC/04 E/W/R W W
commissioning of LT Panels

Approved method statement for

d Cable Earthing Value Earth Tester Yes Yes Once Less than 5 Ohms Checklist Ref.:IICC/MEP/ELEC/LTC/01 E/W/R W W
commissioning of LT Panels

Approved method statement for

e Cable HV test Megger Yes Yes Once Pass .Leakage current negligible Checklist Ref.:IICC/MEP/ELEC/LTC/03 E/W/R W W
commissioning of LT Panels

Approved method statement for

4 Cable Installation Final Inspection Inspection Yes Yes Once Passed. Found OK Checklist Ref.:IICC/MEP/ELEC/LTC/01 E/W/R W W
commissioning of LT Panels

NAME Manikandan S Rajesh Kumar L

SIGNATURE
SENIOR MANAGER - MEP Senior DGM - MEP EMPLOYER'S ENGINEER
Prepared By REVIEWED BY APPROVED BY
QCP- Quality Control Point, QHP- Quality Hold Point, W- Witness Point, E- Execute, R- Record Review, RW- Random Witness, TDS: Technical data sheet.
Sensitivity: LNT Construction Internal Use
#
 PRECOMMISSIONING OF LT CABLE – Checklist No. IICC/ MEP/ ELEC/ LTC /01

1 Cable Details Date:

i Make :
ii Type :
iii Cable Tag No. :
iv Location / building :
v Size / Length :
vi Rated Volts :
vii Rated Current :
viii Mfg Year :
2 Location & Feeder Name :
3 General Inspection :
Reference Measured
Sl No Check Point Check Point Description Value Value Remarks

Ensure that the LT Cable installation is complete and all civil & electrical
1 Check point-1 Yes
comments on installation IR's are completed & approved.
Ensure that no damage has occurred between mechanical completion & pre
2 Check point-2 Yes -
commissioning.
3 Check point-3 Repair or Replace damaged components, if any. Yes

4 Check point-4 All the cables shall be provided with proper identification/Tagging. Yes -

5 Check point-5 Check & record insulation and continuity values of the cable. Yes

6 Check point-6 Inspect the Cables for correct connection in line with the Single line diagrams Yes -

2degC to 50
7 Check point-7 Ambient Air Temperature in degree C deg C
-

8 Check point-8 Earth Test Value < 5 Ohms -

9 Check point-9 Continuity test Pass/ Fail Pass -

Employer/Emplo
Vendor EPCC
yer's Engineer

NAME

SIGNATURE

DATE

# Sensitivity: LNT Construction Internal Use

 TEST REPORT FOR INSULATION RESISTANCE TEST Check List Number : IICC/MEP/ELEC/LTC/02

1 Cable Details Date:

i Make :
ii Type :
iii Cable Tag No. :
iv Location / building :
v Size / Length :
vi Rated Volts :
vii Rated Current :
viii Mfg Year :
2 Location & Feeder Name :
3 General Inspection :
4 Insulation Resistance Test Equipment details
i Make :
ii Range :
iii Serial No. :
iv Calibration Date :

Acceptance
Ref Before HV Test After HV Test
Criterion

R ph to Earth >= 25 M Ohms

Y ph to Earth >= 25 M Ohms
B ph to Earth >= 25 M Ohms
R ph to Y ph >= 25 M Ohms
Y ph to B ph >= 25 M Ohms
B ph to R ph >= 25 M Ohms
R ph to Neutral >= 25 M Ohms
B ph to Neutral >= 25 M Ohms
Y ph to Neutral >= 25 M Ohms

Vendor EPCC Employer/Employer's Engineer

NAME

SIGNATURE

DATE

# Sensitivity: LNT Construction Internal Use

DC High Voltage Test: Check List Number : IICC/MEP/ELEC/LTC/03

1 Cable Details
i Make :
ii Type :
iii Cable Tag No. :
iv Location / building :
v Size / Length :
vi Rated Volts :
vii Rated Current :
viii Mfg Year :
2 Location & Feeder Name :
3 General Inspection :
4 HV Test Equipment details
i Make :
ii Range :
iii Serial No. :
iv Calibration Date :
v Tested Voltage : 3 KV
vi Duration : 15 Minutes

Voltage Applied Leakage Current Acceptance

Result
Ref Criterion
Between in milli Amps
Start Finish
R ph to Earth + Y +
B +N < 20 m A
Y ph to Earth + R +
B+N < 20 m A
B ph to Earth + R
+ Y+ N < 20 m A
Neutral to Earth +
R + Y+ B < 20 m A

Vendor EPCC Employer/Employer's Engineer

NAME

SIGNATURE

DATE
 TEST REPORT FOR LT CABLE POLARITY Check List Number : IICC/MEP/ELEC/LTC/04
1 Cable Details
i Make :
ii Type :
iii Cable Tag No. :
iv Location / building :
v Size / Length :
vi Rated Volts :
vii Rated Current :
viii Mfg Year :
2 Location & Feeder Name :
3 General Inspection :
4 Polarity Tester Equipment details
i Make :
ii Range :
iii Serial No. :
iv Calibration Date :

R ph Y ph B ph

Core-1

Core-2

Core-3

Core-4

Core-5

Acceptance Criterion - Positive deflection on the galvanometer

Vendor EPCC Employer/Employer's Engineer

NAME

SIGNATURE

DATE