Kodak NexPress S2100/S2500/S3000 digital production color

pressesInstallation Instructions for DHV1/1E Digital Production Systems

with the Ultra 10/30/60 SCS

Digital Production Systems

Installation Instructions for DHV1/1E Digital Production

Systems with the Ultra 10/30/60 SCS

Edition: April 18, 2005

Available as PDF file only
Publication ID: A11M30
1E708A
ABC

Imprint/Company Address © 2008 Kodak. All rights reserved. Eastman Kodak Company
No part of this book may be repro- 2600 Manitou Road
duced without prior written permis- Rochester, New York 14653
sion. USA
www.kodak.com
Contact address for European
countries:
Eastman Kodak SA
c/o Kodak GmbH
Hedelfinger Str. 60
D-70327 Stuttgart
Germany
. ...........................................................
Kodak, NexPress, Digimaster and marks or registered trademarks of
NexPert are trademarks of Kodak. the corresponding manufacturers
Other company names, product and fall within the regulations
names and trademarks not expressly regarding the protection of trade-
mentioned in this manual are trade- marks.
. ............................................................
Important notice: cerning application of our products
We are dedicated to improving and is not legally binding as it does not
enhancing our products. Conse- constitute a written contract of fea-
quently, the information in this tures.
manual is subject to change without If any problems occur with the prod-
notice. uct described in this manual, please
Kodak assumes no responsibility for contact the Kodak agency which is
information and description as far responsible for you.
as third-party products are con- Available as PDF file only
cerned. Publication ID: A11M30
The information contained in this Edition: April 18, 2005
manual about performance and Internal ID: 1E7084A
speed as well as technical data con- Printed in USA.
1 Introduction

Important Safety Information

This equipment includes parts and assemblies sensitive to damage from
electrostatic discharge. Use caution to prevent damage during all service
procedures.

Pay attention to the following symbols to ensure your safety when working with the
product.

CAUTION: HIGH VOLTAGE, AVOID CONTACT

ATTENTION: EVITER LE CONTACT, HAUTE TENSION
VORSICHT: HOCHSPANNUNG, BERUEHRUNG VERMEIDEN
<01-001>

PRECAUCIÓN: ALTA TENSIÓN, EVITAR EL CONTACTO

ATTENZIONE: ALTA TENSIONE, NON TOCCARE
CUIDADO: ALTA-TENSÃO, EVITE CONTATO
LET OP: HOOGSPANNING, NIET AANRAKEN
ADVARSEL: HØJSPÆNDING, UNDGÅ BERØRING
VARNING: HÖGSPÄNNING, RÖR EJ
ADVARSEL: HØYSPENNING, UNNGÅ KONTAKT
C053_0052BC_EG
Table of Contents
Preparation ..............................................................................................................3
Electrical Specifications .............................................................................3
Power Requirements for the Front-End Devices ........................................4
Power Requirements for the Scanning Station ...........................................4
Check the Power at the Wall Receptacle ....................................................5
U. S. and Canadian Power ..........................................................................5
European Power ..........................................................................................6
Check the Parts Received ...........................................................................7
Uncrate the Marking Engine .....................................................................10
Monitor .....................................................................................................14
Packing Material from the Paper Path ......................................................20
Packing Material from the Paper Supplies ...............................................22
Packing Material from the Process Area ..................................................23
Replenisher Ay .........................................................................................27
Paper Supply Covers .................................................................................28
Keyboard ...................................................................................................30
ECS Covers ...............................................................................................33
Ultra 10/30/60 Models ..........................................................................................35
SCS Cart ...................................................................................................35
SCS—Ultra™ 10 ......................................................................................36
SCS—Ultra 30/60 .....................................................................................50
Internal MIP ..............................................................................................62
Finisher .................................................................................................................67
Bypass Ay .................................................................................................78
Stacker/Rotator .....................................................................................................85
Booklet Maker (CP Bourg) ...................................................................................85
Operator Attention Light ......................................................................................85
Scanner ..................................................................................................................85
Paper Supply Module ............................................................................................86
Software Loading, Checkout, and Operating Procedures .....................................97
Loading the Software for the Marking Engine and RIP ...........................97
Loading the Software for the Scanner ......................................................97
Loading the Printing System Server Software ..........................................97
Loading the Print Client Software ............................................................97
Loading the Print File Downloader Software ...........................................97
Connecting the Laptop to the Marking Engine .........................................97
Installing the Modem ................................................................................98
Setting the Configuration of the Printer ....................................................98
Checkout of the Marking Engine ..........................................................................98
Power-Up Sequence ..................................................................................98
Direction of the Air Flow ..........................................................................99
Operation of the Marking Engine .............................................................99
Operation of the Paper Supply Module ....................................................99
Perform the Automatic Paper Supply 4-6: Timing Adjustment J2A12. .100

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 1

 Finisher Bypass Configuration Changes in Eos .....................................100
Overall Operation of the Printer .............................................................100

2 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Preparation
Electrical Specifications

Do not connect the equipment to the WALL OUTLET before the configuration is
completed.

Description Country-Specific Information

BeneLux, Spain,
Denmark, France,
Germany, Italy, Ireland,
United Kingdom Finland, Switzerland,
US and Canada and Australia Norway, Sweden
Nominal Voltage 120/208 V AC 240 V AC 220/230 V AC
Voltage Range 108 - 127 V AC 216 - 254 V AC 198 - 233 V AC
187 - 220 V AC 207 - 253 V AC
Frequency 60 Hz 50 Hz 50 Hz
Scanning Station
Includes: Scanner, Scan Workstation, and Scan Monitor
Current 15 A 10 A 10 A
Phases 1 1 1
Power Plug NEMA 5-15P Country Unique Country Unique
SCS/Marking Engine Monitor/Modem/ Hub/Tape Drive
Current 15 A 10 A 10 A
Phases 1 1 1
Power Plug NEMA 5-15P Country Unique Country Unique
Marking Engine/Paper Supply Module/Finisher/MIP
Current 30 A 16 A 16 A
Phases 3 3 3
1 2
Power Plug NEMA L21-30P IEC 309 IEC 309 2
Stacker
Current 15 A 10 A 10 A
Phases 1 1 1
Power Plug NEMA 5-15P Country Unique Country Unique
Booklet Maker
Current 15 A 10 A 10 A
Phases 1 1 1
Power Plug NEMA 5-15P Country Unique Country Unique
1
Driest Lock, 4-Pull, 5-Wire, 3-Phase, 120/208 V AC, 30 A
2
5-Conductor, 14 AWG, 380/415 V AC, 16 A, CEE-17 Plug, Locking-6H

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 3

Preparation

Power Requirements for the Front-End Devices

The Front-End Devices include:
• SCS WORKSTATION
• MONITOR
– Located on the MARKING ENGINE
• Support for up to 3 Peripheral Devices
– Ethernet HUB
– MODEM
1. The power should always be applied to the PRINTER unless the System is de-
energized in a controlled manner as defined by the manufacturer.
2. An OUTLET STRIP with a separate LINE CORD supplies power from the WALL
OUTLET. The country where the equipment is installed defines the requirements
for the WALL OUTLET.
3. A standard 6-OUTLET POWER STRIP is shipped with each MARKING
ENGINE, along with an appropriate POWER CORD. When using a PAPER
SUPPLY MODULE, install the POWER OUTLET onto the PAPER SUPPLY
MODULE.
4. Individual ZIPPER TUBES cover the CABLES to the FRONT-END
COMPONETS.

Power Requirements for the Scanning Station

The Scanning Station includes:
• 65 PPM SCANNER
• NT WORKSTATION
• 17-INCH MONITOR
• Support for up to 3 Peripheral Devices
1. Apply power to the WORKSTATION at all times, except when the System is de-
energized in a method specified by the manufacturer.
2. An OUTLET STRIP with a separate LINE CORD supplies power from the WALL
OUTLET. The country where the equipment is installed defines the requirements
for the WALL OUTLET.
3. A standard 6-OUTLET POWER STRIP is shipped with each SCANNING
STATION, along with an appropriate POWER CORD.

4 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Check the Power at the Wall Receptacle

Do the following for either a U. S., Canadian, European, or Japanese (Extended
Geographic Region) installation:

U. S. and Canadian Power

208 V AC 208 V AC

Y
G Z
X
W
120 V AC 120 V AC

RECEPTACLE
L21-30R
US and CANADIAN POWER
C053_0012AC_

Dangerous voltage.

Verify that the Earth Ground connection is correct before servicing this equipment.

1. Check that the power at the WALL RECEPTACLE is within specification.

2. Allow the customer to repair the electrical circuit at this time, to provide for an
efficient installation.
Table 1 U.S. and Canadian Voltage
Between Neutral and: Voltage Between Terminals:
Terminal Voltage X and: Voltage
X 120 V AC Y 208 V AC
Y 120 V AC Z 208 V AC
Z 120 V AC
G 0 V AC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 5

Preparation

European Power

0 V AC G 230 V AC
W

230 V AC 400 V AC

400 V AC
RECEPTACLE
IEC 309
EUROPEAN POWER C053_0011AC_

Dangerous voltage.

1. Check that the power at the WALL RECEPTACLE is within specification.

Verify that the Earth Ground connection is correct before servicing this equipment.

2. Allow the customer to repair the electrical circuit at this time, to provide for an
efficient installation.
Table 2 European Voltage
Description Voltage
Neutral to Phase 230 V AC
Phase to Phase 400 V AC

Japanese Power (Extended Geographic Regions)

Refer to the publication entitled Supplement to the Installation Instructions for the DHV Printer.

6 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Check the Parts Received

1. Open all of the CARTONS.
2. Check that the following parts are available for installation:
3. Mark a ✔ in the following Table next to each part received:
Table 3 Parts

Pallet No. Description Quantity

Marking Engine
Marking Engine Marking Engine, 60 Hz Complete 1
Primary Charger 1
Pre-Clean Charger 1
For 60 Hz Machine—3 Reams: 1 Set
1 Ream of 8 1/2 X 11
1 Ream of 8 1/2 X 14
1 Ream of 11 X 17 Inch Paper
For 50 Hz Machine—2 Reams: 1 Set
1 Ream of A3
1 Ream of A4 Paper
Monitor Extension Power Cord, 60 Hz 1
Monitor Extension Power Cord, 50 Hz 1
IDB Cable, 6 ft.* 1
MIP-MTB Cable, 12 ft. 2
Arcnet Cable, 12 ft. 1
Ethernet Cable, 12 ft, 8C8724 4
MIP Power Cord, 50 and 60 Hz 1
Plastic Wire Channels 3
Zipper Tube 3
Vacuum Hose 1
Crevice Tool 1
Vacuum Brush 1
Image Loop 1
SCS Power Cord, 60 Hz 1
SCS Power Cord, 50 Hz 1
Power Strip for Marking Engine, 50 Hz 1
Power Strip for Marking Engine, 60 Hz 1
Retainer Plate for the Modem Power Supply 1
Pallet No. 1 Cabinetry Parts
Process ECS 1
Paper ECS 1
ECS Hinge Mounts 4

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 7

Preparation

Pallet No. Description Quantity

Replenisher Ay 1
Keyboard Kit 1
Tray and Rail Ay 1
17-Inch Monitor 1
Right-Front Door 1
Toner Bottle, 2.5 Kg 1
Vertical Transport Door 1
Upper Left Front Cover 1
Left End Cover 1
Paper Supply Front Panel—Small 2
Paper Supply Front Panel—Medium 2
Paper Supply Front Panel—Large 2
Pallet No. 2 SCS—For the V240 SCS see page 61.
SUN SCS Workstation 1
SCS Cart 1
Keyboard 1
SCS Power Cord, 60 Hz (In Keyboard Box)
SCS Power Cord, 50 Hz (In Keyboard Box)
Mouse 1
Sun Mouse Pad 1
Ethernet Hub / Switch 1
Hub / Switch Power Pack 1
Cabling 1
Modem (Optional) 1
Pallet No. 3 MIP
MIP* 1

Finisher Pallet Finisher

Finisher 1
Stacker Pallet— Stacker
Optional
Stacker 1
Booklet Maker Booklet Maker
Pallet—Optional
Booklet Maker 1
Paper Supply Module Paper Supply Module
Pallet—Optional
Paper Supply Module 1
Vertical Transport Door 1

8 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Pallet No. Description Quantity

Upper-Left Front Cover 1
Drawer Front Panel, Upper, Middle, Lower 3
Mylar Strip 1
Box Publications
Publication CD’s 6
For 60 Hz Machine: 1 Ream of 8 1/2 X 11-Inch, 1
3-Hole Paper
For 50 Hz Machine: 1 Ream of A4-size, 1
3-hole Paper:
3-Ring Binders 3
Box—Optional Additional Stacker Cart 1
Box—Optional Finisher Bypass 1
Box—Optional Thermal Vent Kit 1
Box—Optional Scanner 1
SCSI Card 1
Box—Optional Operator Attention Light 1
* These items are not shipped with SCS UNITS containing the INTERNAL MIP.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 9

Preparation

Uncrate the Marking Engine

The IMAGE LOOP is new and is sensitive to light. Protect it from light during
installation to allow for the use of this IMAGE LOOP.

1. Remove the:
a. CARDBOARD from the outside of the MARKING ENGINE SHIPPING
CONTAINER (If not already done.)
b. PLASTIC COVER
c. PROTECTIVE COVER.
2. Check all assemblies for damage.

CARDBOARD

PLASTIC
MARKING COVER
ENGINE

VELCRO
PROTECTIVE
C053_0220CCA COVER
C053_0220CA

Do the following step to protect the IMAGE LOOP from ambient light.

10 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

3. Install the RIGHT FRONT COVER as shown.

a. Attach the CABLE between the DOOR and the FRAME.

CABLE

SCREWS

RIGHT
FRONT C053_0200HCA
COVER C053_0200HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 11

Preparation

4. Move the MARKING ENGINE to the final location.

5. Lock the CASTORS in position.
6. Remove the:
a. CABLE TIES and TAPE from the POWER CABLE.
b. PROTECTIVE BAG from the CABLE CONNECTOR.
POWER
CABLE

MARKING
ENGINE
WRITER BAG
CABLES
CABLE
TIES

CABLE
CONNECTOR
TAPE

CASTOR
CABLE
POWER
TIES
CABLE
C053_0221HCA
C053_0221HC

12 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

7. Cut the WIRE TIE from around the CYCLONE AND BRACKET AY.
8. Remove:
a. CABLE TIES from the WRITER CABLES. Route the CABLES through the
hole in the left end.
b. All CABLE TIES, TAPE, and packing material from the rear of the process
side.

If you are installing a replacement POWER CABLE, use the Eos Replacement
Procedure H2RO3.
CYCLONE AND
BRACKET CABLE TIE CABLE TIES

WRITER CABLES
C053_0258ACB
C053_0258AC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 13

Preparation

Monitor

Monitor Configurations
1. If the SWING ARM has 3 CABLES extending from it, use the procedure on this
page.
2. If the SWING ARM has 2 CABLES extending from it, use the procedure on
page 16.

Installing the Monitor onto a Swing Arm with 3 Cables extending from it
1. Remove the LARGE LOCKING SCREW from the SWING ARM as shown.
2. Reverse the direction of the LARGE LOCKING SCREW in the threaded hole.
3. Check that the SWING ARM moves freely.
SWING SWING
ARM ARM

LARGE
LOCKING
SCREW

LARGE
C053_0219BCA
LOCKING SCREW
C053_0219BA
WRITER CABLES

14 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

1. Do the following:
a. Remove the 4 SCREWS.
b. Lower the TILT COVER.

TILT COVER

C053_0229BCA 4 SCREWS
C053_0229BA

Heavy MONITOR. Use care when handling the MONITOR.

c. Install the MONITOR onto the MOUNT. Use the 4 SCREWS in the MOUNT.
d. Connect the 3 CABLES.

4 SCREWS

MONITOR

3 CABLES

MOUNT
TILT COVER

C053_0230HCA
C053_0230HA

2. Install the TILT COVER. Use the 4 SCREWS.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 15

Preparation

Installing the Monitor onto a Swing Arm with 2 Cables extending from it
1. Remove the LARGE LOCKING SCREW from the SWING ARM as shown.
2. Reverse the direction of the LARGE LOCKING SCREW in the threaded hole.
3. Check that the SWING ARM moves freely.

SWING SWING
ARM ARM

LARGE
LOCKING
SCREW

LARGE
C053_0219BCA
LOCKING SCREW
C053_0219BA
WRITER CABLES

4. Remove the 2 CAPS from the SWING ARM.

a. Slide the upper CAP toward the TILT COVER to provide access for gripping
the CAP.
b. Lift up to remove.
c. Pull down on the lower CAP.
5. Do the following:
a. Remove the 4 SCREWS.
b. Lower the TILT COVER.

2 CAPS Removed

TILT COVER

SWING ARM

C053_0303BCA 4 SCREWS
C053_0303BC

16 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Heavy MONITOR. Use care when handling the MONITOR.

6. Install the MONITOR.

a. Remove the 4 SCREWS from the holes in the sides of the MOUNT.
b. While holding onto the MONITOR, route the VIDEO CABLE through the
hole in the MOUNT and down through the SWING ARM TUBE into the
MARKING ENGINE.
c. Install the MONITOR onto the MOUNT. Use the 4 SCREWS from the
MOUNT.33
VIDEO CABLE

4 SCREWS

ADAPTER
PLATE

MONITOR

C053_0299HCA
C053_0299HC MOUNT SWING ARM

d.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 17

Preparation

e. Connect the 2 CABLES to the rear of the MONITOR.

f. Connect the MONITOR VIDEO CABLE to the SCS VIDEO CABLE.
g. Install the 2 CAPS.

2 CAPS
MONITOR

2 CABLES

SWING ARM

SCS VIDEO CABLE C053_0302HCA

MONITOR VIDEO CABLE C053_0302HC

h. Install the TILT COVER. Use the 4 SCREWS.

MOUNT
MONITOR

4 SCREWS

TILT COVER

C053_0305HCA
C053_0305HC

18 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Install the Channels and the Power Strip

1. Do the following:.

If the PAPER SUPPLY MODULE (PSM) is being installed, see the “PAPER
SUPPLY MODULE” section of this Installation Instruction, page 86.
If the PAPER SUPPLY MODULE is not being installed, continue with step 2.

2. Install the following:

a. 3 plastic WIRE CHANNEL AYs using the existing SCREWS
b. POWER STRIP using the existing SCREWS
c. MONITOR POWER CORD into the POWER STRIP

MARKING
ENGINE

SCREWS

3 CHANNELS

MONITOR
POWER
CABLE
RETAINER
PLATE
POWER
STRIP
C053_0232HCA
C053_0232HA SCREWS

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 19

Preparation

Packing Material from the Paper Path

1. Open the 2 TOP COVERS.
2. Remove:
a. All the CABLE TIES from the INVERTER
b. CABLE TIES and BUBBLE PACK from the UPPER RETURN TRANSPORT
INVERTER UPPER RETURN TRANSPORT
CABLE TIES

CABLE TIES

C053_0224HCA
C053_0224HA

20 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

3. Remove:
– CABLE TIES and FOAM BLOCK, if installed, from the PRE-
REGISTRATION CONVERGER
– BUBBLE PACK, if installed, from the UPPER INVERTER
– CABLE TIES and BUBBLE PACK, if installed, from the UNDERSIDE of the
LOWER RETURN TRANSPORT
– BUBBLE PACK from between the SEPARATING NIP and the LOWER
RETURN TRANSPORT.

INVERTER

LOWER
RETURN
TRANSPORT
BUBBLE
PACK
C053_0226BCA
C053_0226BA

4. Remove the BUBBLE PACK from between the RETURN TRANSPORT and the
VACUUM TRANSPORT.
5. Check for any additional packing material and remove.
RETURN
TRANSPORT

BUBBLE
PACK

VACUUM C053_0225GCA
TRANSPORT C053_0225GA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 21

Preparation

Packing Material from the Paper Supplies

1. Remove the:
– FOAM BLOCK from the 3 PAPER SUPPLY LATCHES.
– 6 CABLE TIES from the 3 PAPER SUPPLIES. (2 in each PAPER SUPPLY)
– TAPE from the front of the VERTICAL TRANSPORT.
FOAM
BLOCK
CABLE
TIES TAPE

LARGE
INSERTER SUPPLY

CABLE TIES

C053_2577HCA VERTICAL
C053_2577HA PAPER SUPPLY LATCH TRANSPORT

2. Press down on the PAPER SUPPLY PLATFORM and remove the BUBBLE
PACK from between each PAPER SUPPLY PLATFORM and FEED HEAD.

BUBBLE PACK

FEED HEAD

PAPER SUPPLY PLATFORM

C053_2578BCA
C053_2578BA

3. Check for any additional packing material and remove.

22 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Packing Material from the Process Area

1. Remove the PACKING MATERIAL from these areas:

– TONING STATION HARNESS P5101.
– Above the OIL BOTTLE. Check that the OIL LINE is primed with OIL.
– The WRITER CABLES
2. Remove the RETAINERS from the MOUNTING STUDS for the PRE-CLEAN
and PRIMARY CHARGERS.

BUBBLE
WRAP

OIL
C053_0227ACA BOTTLE
C053_0227AA

3. Install the PRE-CLEAN and PRIMARY CHARGERS.

a. Use the RETAINERS.

PRE-CLEAN / PRIMARY
CHARGERS

CONNECTOR

C053_5649HCA
C053_5649HC

4. Connect the CONNECTOR for the PRE-CLEAN CHARGER.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 23

Preparation

5. Install the wiring for the CONNECTOR into the CABLE CLAMP.
PRE-CLEAN CABLE
CHARGER CLAMP

CONNECTOR

C053_5720ACA
C053_5720AC

6. Connect the CONNECTOR for the PRIMARY CHARGER.

7. Install the wiring for the CONNECTOR into the CABLE CLAMP.
PRIMARY
CHARGER

PR
IM
AR
YC
CONNECTOR
HA
RG
ER

CABLE CLAMP
C053_5721ACA
C053_5721AC

24 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

8. Remove:
– 2 Orange PLUGS from the front of the TONING AY.
– TAPE and BUBBLE WRAP from the TONING AY.
9. Check that the following are in the correct position under the TONING STATION:
– VACUUM CLEANER HOSE
– VACUUM DUST BRUSH
– CREVICE TOOL.
BRACKET
TAPE
TAPE

PLUGS

BUBBLE
WRAP
TONING AY
VACUUM
DUST BRUSH
VACUUM CREVICE
C053_5646HCA
CLEANER HOSE TOOL C053_5646HC

This is the normal storage location for the HOSE.

10. Check for any additional packing material and remove.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 25

Preparation

11. Install the BRACKET.

a. Loosen the SCREW.
b. Insert the SLOT of the BRACKET under the SCREW.
c. Press the BRACKET to the left and align it vertically with the CASTING. This
will locate the CONNECTORS for proper clearance.
d. Tighten the SCREW.
12. Connect the CONNECTOR H1101J60 to the front of the TONING STATION.

HEATER COVER

BRACKET

SCREW

CONNECTOR
H1101J60

C053_5647HCA
C053_5647HC

26 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

Replenisher Ay
1. Install the 3 SCREWS and the REPLENISHER AY onto the TONING AY.

TONER BOTTLE

TONING AY

REPLENISHER AY
CONNECTOR HARNESS CLIP
CONNECTOR
C053_5648HCA
C053_5648HC 3 SCREWS

2. Remove the TONER BOTTLE from the RIGHT FRONT DOOR. See page 11.
3. Install the:
– CONNECTOR to the HARNESS CLIP on the REPLENISHER AY
– TONER BOTTLE to the REPLENISHER AY
– REPLENISHER HARNESS to the HARNESS CLIP.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 27

Preparation

Paper Supply Covers

1. Install the PAPER SUPPLY COVERS.
a. Connect the CONNECTOR.
b. Use the 4 SCREWS.
c. If necessary, install the LABELS onto the COVERS:

1 - Top of MARKING ENGINE

2 - Middle

3 - Bottom

3 6

2 5

1
1 4 2

LABELS

4 SCREWS

CONNECTOR
PAPER SUPPLY
COVER
C053_2576DCA
C053_2576DA

28 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

2. Install the VERTICAL TRANSPORT DOOR by:

a. Loosening the SCREWS.
b. Inserting the HINGE of the DOOR under the SCREWS.
c. Closing the DOOR. This provides the correct alignment.
d. Tightening the SCREWS.
e. Connecting the CABLE to the VERTICAL TRANSPORT DOOR.

SCREWS
CABLE

VERTICAL
TRANSPORT DOOR C053_0201HCA
C053_0201HA

3. Install the UPPER LEFT FRONT COVER.

a. Tighten the 2 SCREWS holding the UPPER LEFT FRONT COVER.

TOP LEFT COVER

TOP COVER INTERLOCK

2 SCREWS SWITCH
2 SCREWS

PLATE
UPPER LEFT
FRONT COVER

C053_2750BCA
C053_2750BC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 29

Preparation

Keyboard
1. Release the LATCH between the TOP-LEFT COVER and the UPPER
INVERTER.
2. Install the KEYBOARD TRAY.
a. Use the SCREWS supplied to install the LEFT SIDE KEYBOARD
SUPPORT.
b. Loosen the SCREW holding the STRAIN RELIEF.
c. Install the Velcro material onto the right side of the KEYBOARD and the
KEYBOARD TRAY. This will hold the KEYBOARD in position when raising
the TRAY.
d. Route the KEYBOARD CABLE through the hole in the KEYBOARD TRAY
and through the TOP LEFT COVER.
e. Install the KEYBOARD onto the Velcro in the KEYBOARD TRAY.
f. Install the KEYBOARD TRAY.
g. Use the SCREWS supplied to install the RIGHT SIDE KEYBOARD
SUPPORT.
h. Route the KEYBOARD CONNECTOR as shown in the following illustration.
i. Connect the KEYBOARD CONNECTOR to the CONNECTOR BOARD.
j. Move the KEYBOARD TRAY and the KEYBOARD AY completely forward.
k. Rotate the STRAIN RELIEF to hold the KEYBOARD CABLE.

30 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

l. Tighten the SCREW.

TOP-LEFT COVER UP KEYBOARD VELCRO

SUPPORT
SCREWS
LATCH

KEYBOARD

KEYBOARD
TRAY

KEYBOARD CABLE

KEYBOARD
STRAIN CONNECTOR
RELIEF 5 WIRE
SCREW TIES
CONNECTOR BOARD
KEYBOARD CABLE
C053_0228HCA
C053_0228HA

m. Install the CABLE TIES to hold the CABLES to the ANCHORS on the
FRAME.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 31

Preparation

For MARKING ENGINES using the V240 SCS, route the KEYBOARD and
MOUSE CABLES rearward toward the USB HUB.

n. Connect the MOUSE to the KEYBOARD.

32 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Preparation

ECS Covers

Hinges
1. Install the HINGES onto the MARKING ENGINE.
a. Install the angle HINGES onto the PAPER SUPPLY SIDE and the STRAIGHT
HINGES onto the PROCESS SIDE using the following illustrations.
b. Install the HINGES with the WASHER in the upper locations.

If the WASHER is not included with the HINGE, use the spare WASHERS taped to
the ECS AYs.

c. Use the existing hardware to install the HINGES.

SCREWS

MARKING Angle HINGES

ENGINE

ECS
HARNESSES

C053_1025HCA PAPER SUPPLY

C053_1025HA SIDE ECS

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 33

Preparation

2. Remove the packing material from the 2 ECS AYs.

3. Install the 2 ECS’s onto the MARKING ENGINE:

Straight
ECS HINGES
LATCH

SCREWS

MARKING
ENGINE
PROCESS
SIDE ECS

ECS
HARNESSES
C053_1035HCA
C053_1035HA

4. Do the following:
• Connect the ECS HARNESSES
• Perform the following Adjustments:
– ECS LATCH: Alignment D3A01
– ECS INTERLOCK SWITCH: Position D3A02.

Possible damage to equipment from overheating.

5. Remove all of the PACKING MATERIAL from inside of both ECS AY’s.

The FILTERS can move during transit. Check that the position of the FILTERS is
correct.

6. If you are installing the Sun Ultra™ 10, 30, or 60 SCS, go to page 35.

7. —
–

34 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

Ultra 10/30/60 Models

SCS Cart

The SCS will be either a Sun:

• Ultra ™ 10
• Ultra ™ 60

1. Install the 4 CASTORS onto the bottom of the CART, as necessary.

SCS CART

CASTOR
STEM

INSERT

UNDERSIDE OF CART

C053_8151HCA
C053_8151HC

1. Use the following procedure to install the Ultra 10 or the procedure on to install
the Ultra 30/60 see page 50.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 35

Ultra 10/30/60 Models

SCS—Ultra™ 10

Install the Power Supplies and the Cables

1. When installing a Sun Ultra™ 10 SCS, observe the following Caution:

Possible damage to the SCS from incorrect voltage.

2. For the Sun Ultra™ 10 only, do the following:

a. Configure the VOLTAGE SWITCH according to the LABEL.
b. Connect the SCS POWER CABLE to the POWER STRIP, only.
c. Remove the 115/230V VOLTAGE SWITCH LABEL.

Failure to configure the VOLTAGE SWITCH for the correct setting for the installation
site, or connecting the SCS POWER CABLE to the MIP POWER CABLE location on
the MARKING ENGINE, will cause permanent damage to the SCS.

If the 115/230V SWITCH is not present between the RECEPTACLE and the POWER
SWITCH, the SCS will operate using either voltage.

RECEPTACLE 115/230V Voltage

Switch Label
115/230V SWITCH

POWER SWITCH

C053_8138HCA
C053_8138HC

36 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

3. Install the following into the SCS CART:

a. MODEM (Optional)
b. Install the 4 RUBBER FEET onto the bottom of the SWITCHING HUB.
c. SWITCHING HUB
d. SCS

Remove and retain the yellow/gold sheet of paper on the outside of the SCS BOX.
This has the HOST ID that you will need later in the installation.

SCS CART

SCS

SWITCHING HUB

4 RUBBER FEET

C053_8139HCA
MODEM C053_8139HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 37

Ultra 10/30/60 Models

4. Do the following to install the SWITCHING HUB POWER SUPPLY and the
MODEM POWER SUPPLY:

Country requirements determine the configuration of the SWITCHING HUB

POWER SUPPLY.

a. For 60Hz installations, connect the new SWITCHING HUB POWER SUPPLY
to the POWER STRIP and the SWITCHING HUB POWER CABLE to the
SWITCHING HUB.
b. For 50Hz installations:
– Discard the SWITCHING HUB POWER SUPPLY shipped from the
manufacturer of the SWITCHING HUB.
– Install the new SWITCHING HUB POWER SUPPLY with the removable AC
POWER CORD by using the Velcro, supplied.
SWITCHING HUB

RETAINER PLATE

SWITCHING HUB
POWER CABLE
(For Europe)

POWER STRIP

SWITCHING HUB POWER SCS

SUPPLY with MOLDED CABLE
(For USA)
SWITCHING HUB
POWER SUPPLY
(For Europe)
C053_8143HCA
C053_8143HC

38 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

5. Install the MODEM POWER SUPPLY (Optional). See step 6.

6. Connect the following POWER CABLES:
MODEM (Optional) SWITCHING HUB

SWITCHING HUB
POWER CABLE

MODEM
POWER CABLE RETAINER
(Optional) PLATE

SCS POWER
CABLE

POWER STRIP

MONITOR POWER
CABLE SCS
C053_8142HCA
C053_8142HC

Cable Connect Cables

From To
Modem Power Cable Modem Power Supply Power Strip
Switching Hub Power Cable Switching Hub Power Supply Power Strip
SCS Power Cable (In the Keyboard Box) SCS Power Strip
Switching Hub Low-Voltage Cable Switching Hub Power Supply Switching Hub
Modem Low-Voltage Cable Modem Power Supply Modem

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 39

Ultra 10/30/60 Models

7. Use the existing SCREW to install the RETAINER PLATE over the POWER
STRIP.
8. Install the ZIPPER TUBING over these POWER CABLES.
9. Cut the ZIPPER TUBING to length, as necessary.
SWITCHING HUB
MODEM (Optional)

SWITCHING HUB
POWER CABLE
MODEM
POWER CABLE

SCS POWER
CABLE

POWER STRIP

MONITOR POWER
CABLE
C053_8144HCA
ZIPPER TUBING C053_8144HC

40 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

Install the Switching Hub and Modem Cables

1. If the MODEM is being installed, connect the MODEM CABLE between the
MODEM and the SERIAL PORT ‘A’ of the SCS.

The Ethernet and IDB CABLES connect to BOARDS in the lower slots of
the SCS. The location of these BOARDS may be different from those in the
following CABLING DIAGRAMS.

SWITCHING ETHERNET CABLE C3131

MODEM (to the PC)
HUB
(Optional)

MODEM
CABLE C3113

ETHERNET
CABLE C3126

ETHERNET
CABLE C3124

SCS

MODEM
C053_8145HCA
ETHERNET CABLE C3113
C053_8145HC CABLE C3125 SERIAL PORT "A"

Cable Connect Cables

Description Part No. From To
SCS Service Ethernet Cable C3126, 12 ft. 8C8724 Marking Engine Switching Hub
SCS/LCU Ethernet Cable C3124, 12 ft. 8C8724 Marking Engine Switching Hub
SCS/Scanner Ethernet Cable C3131, 12 ft. 8C8724 Switching Hub Scanner PC
(Optional)
SCS/SCS/Ethernet Cable C3125, 12 ft. 8C8724 Switching Hub SCS
CONNECTOR
<• • •>
Modem Data Cable C3113 3H2636 Modem SCS
CONNECTOR
“A”

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 41

Ultra 10/30/60 Models

2. Install the WIRE MANAGEMENT onto the side of the SCS CART.

SCS CART

SCS

WIRE MANAGEMENT

SWITCHING HUB
MODEM C053_8146HCA
C053_8146HC

3. Check the configuration of the rear of the SCS.

a. If the ARCNET CABLE CONNECTOR is installed in SLOT PCI 4, this unit
has the INTERNAL MIP. Go to the procedure for installing the INTERNAL
MIP on page 62.
b. Otherwise, continue with the next step on page 43.
KEYBOARD PCI 1 PCI 2 PCI 3 PCI 4
ARCNET
CABLE C5114 B
FRONT WRITER CABLE
A

TOUCHSCREEN TOUCHSCREEN REAR WRITER CABLE

CABLE C5111
VIDEO

ETHERNET

KEYBOARD
CABLE C5114

VIDEO
CABLE
TOUCHSCREEN
C5110
CABLE C5111
SERIAL PORT "B"

ETHERNET
VIDEO CABLE C5110 CABLE (Line in)
C053_8161HCA
C053_8161HC

42 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

Install the Touchscreen and IDB Cables

Possible damage to IDB and WRITER CABLES. Do not interchange these

CABLES.

1. Connect the SCS to the customer’s network by installing the Ethernet CABLE
from the customer’s LAN to the TWISTED PAIR (PCI) CONNECTOR on the
SCS.
PCI 1 PCI 2 PCI 3 PCI 4

B IDB

A
KEYBOARD TOUCHSCREEN
CABLE C5114
VIDEO

TOUCHSCREEN ETHERNET
CABLE C5111
KEYBOARD
CABLE C5114

VIDEO
CABLE
TOUCHSCREEN
C5110
CABLE C5111
SERIAL PORT "B"

IDB CABLE
W2501 (TO MIP)

ETHERNET
VIDEO CABLE C5110 CABLE (Line in)
C053_8147HCA
C053_8147HC

Possible damage to the SCS. Use only the 9-PIN-TO-9-PIN TOUCHSCREEN

CABLE C2702 supplied with this Ultra™ 10 SCS.

2. Install the new TOUCHSCREEN CABLE C2702 between the ME and

CONNECTOR ‘B’ on the SCS.

Cable Connect Cables

Description Part No. From To
Keyboard/SCS Cable C5114 8C8729 Marking Engine SCS
Touchscreen/SCS Cable C2702, 5E9292 Marking Engine SCS
9-PIN Serial CONNECTOR Connector ‘B’
IDB Cable (From MIP) W2501 8C8728 MIP IDB Connector on the
SCS
Video/SCS Cable C5110 8C8742 or Marking Engine Cable Video Connection on
8C8955 End the SCS

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 43

Ultra 10/30/60 Models

Table 4 LAN Connectors

Connector Action
‘PCI 2’ SLOT Connect to the PCI CONNECTOR.
Customer’s ETHERNET CABLE (Line in) The Customer will provide the installation.

3. Install the ZIPPER TUBING over these SCS SIGNAL CABLES.

Cut the ZIPPER TUBING to length, as necessary.

HUB

MODEM (Optional)

MODEM POWER CABLE

HUB POWER
CABLE
SCS POWER
CABLE
POWER STRIP

MODEM
POWER
SUPPLY

SCS
MONITOR POWER
CABLE
C053_0245HCA
ZIPPER TUBING HUB POWER SUPPLY C053_0245HC

44 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

MIP

Possible damage to IDB and WRITER CABLES. Do not interchange these

CABLES.

1. Connect the CABLES to install the MIP.

ARCNET CABLE L1203

2 WRITER MIP A/C POWER

CABLES

MTB CABLE
L1231
MIP WRITER
MTB CABLE REAR W210
L1232
MIP WRITER,
FRONT W2101

MTB CABLE
L1231

MTB CABLE
L1232

IDB CABLE W2501

(TO SCS) C053_0255H
C053_0255

Cable Connect Cables

Description Part No. From To
Arcnet Cable L1203, 12 ft. 8C8743 Marking Engine Coaxial Connector on
Coaxial the MIP
Connector
MTB Cable L1231, 12 ft. 8C8737 Marking Engine MIP
MTB Cable L1232, 12 ft. 8C8737 Marking Engine MIP
MIP Writer Cable, Front, W2101 8C8730 Marking Engine MIP
MIP Writer Cable, Rear, W2102 8C8731 Marking Engine MIP
MIP AC Power Cable W2508, 8 ft. 8C8975 Marking Engine MIP Power Connection
Connector at the
Lower-Left

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 45

Ultra 10/30/60 Models

Do not install the MIP A/C POWER CABLE or the IDB CABLE into the ZIPPER
TUBING.

2. Install the ZIPPER TUBING over these MIP SIGNAL CABLES.

3 CHANNELS

MIP
SCS

MIP A/C POWER

CABLE
C053_8150HCA
ZIPPER TUBING IDB CABLE C053_8150HC

46 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

3. Route the CABLES onto the 3 CHANNELS (under the 3 CHANNEL COVERS).
4. Install the 3 CHANNEL COVERS onto the side of the MARKING ENGINE or
the PAPER SUPPLY MODULE, if installed.

3 CHANNEL
COVERS
MIP

SCS

MIP A/C POWER

CABLE
C053_8149HCA
ZIPPER TUBING IDB CABLE C053_8149HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 47

48
ETHERNET ARCNET CABLE WRITER CABLE ETHERNET
CABLE ARCNET L1203 W2102 CABLE C3126
C3124 CABLE L1203 ETHERNET
CABLE
Ultra 10/30/60 Models

WRITER ETHERNET
KEYBOARD C3131
CABLE CABLE C3125
CABLE
C5114 W2101
MODEM IDB
ETHERNET MTB CABLE C3113 CABLE
CABLE CABLE C5110
C3126 L1231 ETHERNET
CABLE C3124
VIDEO
MTB ETHERNET
CABLE KEYBOARD
CABLE CABLE
C5109 TOUCHSCREEN CABLE C5114
L1232
CABLE C5111
VIDEO CABLE
C5110 MTB CABLE L1232
MTB CABLE L1231 IDB CABLE W2501
VIDEO CABLE W2501
VIDEO CABLE C5104
TOUCHSCREEN TOUCHSCREEN CABLE C5111
CABLE C5113 ETHERNET
CABLE C3127

INSTALLATION INSTRUCTIONS For Models 1 and 1E

SCSI CABLE
117K27581; 2.5m
117K24592; 6m
ETHERNET
CABLE

C053_8141FCA 2 WRITER CABLES

C053_8141FC

4/18/05
 Ultra 10/30/60 Models

5. Install the LEFT SIDE COVER onto the MARKING ENGINE or onto the PAPER
SUPPLY MODULE, if installed.
a. Install the REAR COVER onto the PAPER SUPPLY MODULE.

LEFT SIDE
COVER

SCREW

C053_1027HCA
C053_1027HA

6. Continue with the procedure for installing the FINISHER on page 67.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 49

Ultra 10/30/60 Models

SCS—Ultra 30/60

Install the Power Supplies and the Cables

Possible damage to the Sun Ultra 60 SCS from inadequate cooling.

Check that front of the SCS extends out from the front of the SCS CART as shown,
in order to provide for correct air flow.

1. Install the following into the SCS CART:

a. MODEM (Optional)
b. Install the 4 RUBBER FEET onto the bottom of the HUB.
c. HUB
d. SCS.

Remove and retain the yellow/gold sheet of paper on the outside of the SCS BOX.
This has the HOST ID that you will need later in the installation.Country requirements
determine the configuration of the POWER SUPPLIES.

SCS CART

SCS

HUB

4 RUBBER FEET

C053_0084HCA
MODEM C053_0084HC

50 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

2. Do the following to install the HUB and MODEM POWER SUPPLIES:

a. Discard the HUB POWER SUPPLY shipped from the HUB
MANUFACTURER.
b. Install the new HUB POWER SUPPLY with the removable AC POWER
CORD.

MODEM POWER SUPPLY

HUB POWER SUPPLY

C053_0030HCA
C053_0030HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 51

Ultra 10/30/60 Models

3. Install the MODEM POWER SUPPLY (Optional).

4. Connect the following POWER CABLES:

MODEM (Optional) HUB

MODEM POWER
SUPPLY
(Optional)
RETAINER
HUB POWER PLATE
CABLE
SCS POWER
CABLE
POWER STRIP

SCS
MONITOR POWER
CABLE
C053_0237HCA
HUB POWER SUPPLY C053_0237HC

Cable Connect Cables

From To
Modem Power Cable Modem Power Supply Power Strip
Hub Power Cable Hub Power Supply Power Strip
SCS Power Cable SCS Power Strip
Hub Low-Voltage Cable Hub Power Supply Hub
Modem Low-Voltage Cable Modem Power Supply Modem

5. Use the existing SCREW to install the RETAINER PLATE.

52 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

6. Install the ZIPPER TUBING over these POWER CABLES.

Cut the ZIPPER TUBING to the correct length, as necessary.

HUB

MODEM (Optional)

MODEM POWER CABLE

HUB POWER
CABLE
SCS POWER
CABLE
POWER STRIP

MODEM
POWER
SUPPLY

SCS
MONITOR POWER
CABLE
C053_0245HCA
ZIPPER TUBING HUB POWER SUPPLY C053_0245HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 53

Ultra 10/30/60 Models

Install the Hub and Modem Cables

1. If the MODEM is being installed, connect the MODEM CABLE between the
MODEM and the SERIAL PORT ‘A’ of the SCS.

The Ethenet and IDB CABLES connect to BOARDS in the lower slots of the SCS.
The location of these BOARDS may be different from those in the following
CABLING DIAGRAMS.

HUB ETHERNET CABLE C3131

MODEM (to the PC)
(Optional)

MODEM
CABLE C3113

ETHERNET
CABLE C3126

ETHERNET
CABLE C3124

MODEM
CABLE C3113
SERIAL PORT "A"
ETHERNET C053_0235HCA
CABLE C3125 SCS
C053_0235HC

Cable Connect Cables

Description Part No. From To
SCS Service Ethernet Cable C3126, 12 ft. 8C8724 Marking Engine Hub
SCS/LCU Ethernet Cable C3124, 12 ft. 8C8724 Marking Engine Hub
SCS/Scanner Ethernet Cable C3131, 12 ft. 8C8724 Hub PC
SCS/SCS/Ethernet Cable C3125, 12 ft. 8C8724 Hub SCS CONNECTOR “TP”
Modem Data Cable C3113 3H2636 Modem SCS CONNECTOR “A”

54 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

2. Install the WIRE MANAGEMENT onto the side of the SCS CART.

SCS CART

SCS

WIRE MANAGEMENT

HUB
MODEM C053_0028HCB
C053_0028HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 55

Ultra 10/30/60 Models

Install the Touchscreen and IDB Cables

Possible damage to IDB and WRITER CABLES. Do not interchange these

CABLES.

1. Connect the SCS to the customer’s network by installing the Ethernet CABLE
from the customer’s LAN to the TWISTED PAIR (PCI) CONNECTOR on the
SCS.

IDB
VIDEO
KEYBOARD
CABLE C5114
TOUCHSCREEN ETHERNET
CABLE C5111
KEYBOARD
CABLE C5114

TOUCHSREEN
CABLE C5111
SERIAL PORT "B"

IDB CABLE
W2501 (TO MIP)

ETHERNET
CABLE (Line in)

VIDEO CABLE C5110 C053_0236HCA

C053_0236HC

Cable Connect Cables

Description Part No. From To
Keyboard/SCS Cable C5114 8C8729 Marking Engine SCS
Touchscreen/SCS Cable C5111 2H9687 Marking Engine SCS
Connector ‘B’
IDB Cable (From MIP) W2501 8C8728 MIP IDB Connector on the SCS
Video/SCS Cable C5110 8C8742 or Marking Engine Cable Video Connection on the
8C8955 End SCS

Table 5 LAN Connectors

Connector Action
‘PCI 3’ SLOT Connect to the PCI CONNECTOR.
Customer’s ETHERNET (Line in) The Customer will provide the installation.

56 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

2. Install the ZIPPER TUBING over these SCS SIGNAL CABLES.

HUB

MODEM (Optional)

MODEM POWER CABLE

HUB POWER
CABLE
SCS POWER
CABLE
POWER STRIP

MODEM
POWER
SUPPLY

SCS
MONITOR POWER
CABLE
C053_0245HCA
ZIPPER TUBING HUB POWER SUPPLY C053_0245HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 57

Ultra 10/30/60 Models

MIP

Possible damage to IDB and WRITER CABLES. Do not interchange these

CABLES.

1. Connect the CABLES to install the MIP.

ARCNET CABLE L1203

2 WRITER MIP A/C POWER

CABLES

MTB CABLE
L1231
MIP WRITER,
MTB CABLE REAR W2102
L1232
MIP WRITER,
FRONT W2101

MTB CABLE
L1231

MTB CABLE
L1232

IDB CABLE W2501

(TO SCS) C053_0255HCA
C053_0255HC

Cable Connect Cables

Description Part No. From To
Arcnet Cable L1203, 12 ft. 8C8743 Marking Engine Coaxial Connector on
Coaxial the MIP
Connector
MTB Cable L1231, 12 ft. 8C8737 Marking Engine MIP
MTB Cable L1232, 12 ft. 8C8737 Marking Engine MIP
MIP Writer Cable, Front, W2101 8C8730 Marking Engine MIP
MIP Writer Cable, Rear, W2102 8C8731 Marking Engine MIP
MIP AC Power Cable W2508, 8 ft. 8C8975 Marking Engine MIP Power Connection
Connector at the
Lower-Left

Do not install the MIP A/C POWER CABLE or the IDB CABLE into the ZIPPER
TUBING.

58 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

2. Install the ZIPPER TUBING over these MIP SIGNAL CABLES.

ZIPPER TUBING C053_0254HCA

C053_0254HC

3. Route the CABLES onto the plastic CHANNELS (under the 3 CHANNEL
COVERS).
4. Install the 3 CHANNEL COVERS onto the side of the MARKING ENGINE or
the PAPER SUPPLY MODULE, if installed.
3 CHANNEL
COVERS

MIP A/C POWER

CABLE
C053_0256HCA
ZIPPER TUBING IDB CABLE C053_0256HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 59

60
ETHERNET ARCNET CABLE WRITER CABLE ETHERNET
CABLE ARCNET L1203 W2102 CABLE C3126 ETHERNET
C3124 CABLE L1203 CABLE
Ultra 10/30/60 Models

WRITER ETHERNET C3131

KEYBOARD CABLE C3125
CABLE
CABLE
C5114 W2101 VIDEO
MODEM CABLE
MTB CABLE C3113 C5110
ETHERNET
CABLE CABLE
C3126 L1231 ETHERNET
CABLE C3124 ETHERNET
VIDEO CABLE
MTB
CABLE KEYBOARD
CABLE
C5110 TOUCHSCREEN CABLE C5114
L1232
CABLE C5111
VIDEO CABLE
C5109 MTB CABLE L1232 IDB CABLE W2501
MTB CABLE L1231 IDB CABLE W2501
TOUCHSCREEN CABLE C5111
VIDEO CABLE C5104
TOUCHSCREEN
CABLE C5113 ETHERNET SCSI CABLE
CABLE C3127 117K27581; 2.5m
117K24592; 6m

INSTALLATION INSTRUCTIONS For Models 1 and 1E

C053_5011FCA 2 WRITER CABLES
C053_5011FC

4/18/05
 Ultra 10/30/60 Models

5. Install the LEFT SIDE COVER onto the MARKING ENGINE or onto the PAPER
SUPPLY MODULE, if installed.
a. Install the REAR COVER onto the PAPER SUPPLY MODULE.

LEFT SIDE
COVER

SCREW

C053_1027HCA
C053_1027HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 61

Ultra 10/30/60 Models

Internal MIP

When installing Software Release 4.02—Version 4.82, contact your Level 2

Support personnel for information on installing the required software patches
for this INTERNAL MIP.

1. Connect the CABLES to the INTERNAL MIP in this order:

a. The FRONT WRITER CABLE W2101 to CONNECTOR PCI 3.
b. The ARCNET CABLE L1203
c. The REAR WRITER CABLE W2102 to CONNECTOR PCI 4
KEYBOARD PCI 1 PCI 2 PCI 3 PCI 4
ARCNET
CABLE C5114 B
FRONT WRITER CABLE

A
TOUCHSCREEN TOUCHSCREEN REAR WRITER CABLE
CABLE C5111
VIDEO

ETHERNET

KEYBOARD
CABLE C5114

VIDEO
CABLE
TOUCHSCREEN
C5110
CABLE C5111
SERIAL PORT "B"

ETHERNET
VIDEO CABLE C5110 CABLE (Line in)
C053_8161HCA
C053_8161HC

Cable Connect Cables

Description Part No. From To
MIP Writer Cable, Front, W2101 8C8730 Marking Engine INTERNAL MIP—
PCI 3
Arcnet Cable L1203, 12 ft. 8C8743 Marking Engine Coaxial Connector on
Coaxial the INTERNAL MIP
Connector
MIP Writer Cable, Rear, W2102 8C8731 Marking Engine INTERNAL MIP—
PCI 4

62 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Ultra 10/30/60 Models

2. Install the 2 MTB CABLES.

Cable Connect Cables
Description Part No. From To
MTB Cable L1231, 12 ft. 8C8737 Marking Engine INTERNAL MIP
MTB Cable L1232, 12 ft. 8C8737 Marking Engine INTERNAL MIP

SCS
ARCNET CABLE L1203

2 WRITER
CABLES MTB CABLE
L1231
MTB CABLE
L1231

MTB CABLE
MTB CABLE
L1232 L1232

ARCNET
CABLE L1203

C053_8162HCA MIP WRITER, MIP WRITER,

C053_8162HC FRONT W2101 REAR W2102

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 63

64
ETHERNET ETHERNET
CABLE ARCNET CABLE C3126
C3124 CABLE L1203 MTB ETHERNET
CABLE CABLE C3131
Ultra 10/30/60 Models

KEYBOARD ETHERNET
L1232
CABLE CABLE C3125
C5114 MTB CABLE L1231
MODEM
ETHERNET CABLE C3113 ARCNET
CABLE CABLE L1203
C3126 ETHERNET
CABLE C3124
VIDEO WRITER CABLE
CABLE KEYBOARD W2101
C5110 TOUCHSCREEN CABLE C5114
TOUCHSCREEN
CABLE C5111
VIDEO CABLE CABLE C5111
C5109 MTB CABLE L1232 WRITER CABLE
MTB CABLE L1231 W2102
VIDEO CABLE C5104
TOUCHSCREEN
CABLE C5113 ETHERNET VIDEO CABLE
ETHERNET CABLE
CABLE C3127 W2501

INSTALLATION INSTRUCTIONS For Models 1 and 1E

SCSI CABLE
117K27581; 2.5m
117K24592; 6m

ETHERNET
CABLE

C053_8164FCA 2 WRITER CABLES

C053_8164FC

4/18/05
 Ultra 10/30/60 Models

Install the Touchscreen Cable Onto Units With An Internal MIP

1. Connect the SCS to the customer’s network by installing the Ethernet CABLE
from the customer’s LAN to the TWISTED PAIR (PCI) CONNECTOR on the
SCS.
KEYBOARD PCI 1 PCI 2 PCI 3 PCI 4
ARCNET
CABLE C5114 B
FRONT WRITER CABLE

A
TOUCHSCREEN TOUCHSCREEN REAR WRITER CABLE
CABLE C5111
VIDEO

ETHERNET

KEYBOARD
CABLE C5114

VIDEO
CABLE
TOUCHSCREEN
C5110
CABLE C5111
SERIAL PORT "B"

ETHERNET
VIDEO CABLE C5110 CABLE (Line in)
C053_8161HCA
C053_8161HC

Cable Connect Cables

Description Part No. From To
Keyboard/SCS Cable C5114 8C8729 Marking Engine SCS
Touchscreen/SCS Cable C5111 2H9687 Marking Engine SCS
Connector ‘B’
Video/SCS Cable C5110 8C8742 or Marking Engine Cable Video Connection on
8C8955 End the SCS

Table 6 LAN Connectors

Connector Action
‘PCI 3’ SLOT Connect to the PCI CONNECTOR.
Customer’s ETHERNET (Line in) The Customer will provide the installation.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 65

Ultra 10/30/60 Models

2. Install the ZIPPER TUBING over these CABLES.

3 CHANNELS

SCS

ZIPPER
TUBING

C053_8163HCA
C053_8163HC

3. Route the CABLES onto the plastic CHANNELS (under the 3 CHANNEL
COVERS).
4. Install the 3 CHANNEL COVERS onto the 3 CHANNELS on the side of the
MARKING ENGINE or the PAPER SUPPLY MODULE, if installed.
5. Install the LEFT SIDE COVER onto the MARKING ENGINE or onto the PAPER
SUPPLY MODULE, if installed.
a. Install the REAR COVER onto the PAPER SUPPLY MODULE.

LEFT SIDE
COVER

SCREW

C053_1027HCA

66 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

Finisher
1. Remove the outer packing material.

2. From the rear, remove the packing material.

Possible damage to the GROUND WIRE.

3. Disconnect the GROUND WIRE as you are removing the REAR PANEL.
4. Remove the REAR PANEL.
REAR
PANEL

GROUND
WIRE

4 SCREWS

C054_0202ACA
C054_0202AA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 67

Finisher

5. Remove:
a. WIRE TIES from the POWER CABLE
b. WIRE TIE from the Arcnet JACK ADAPTER.

6. Remove the TRANSPORT PROTECTION SCREW from inside the FINISHER

before raising the TOP COVER. See the LABEL on the front of the TOP COVER.
7. Lift the TOP COVER.
TRANSPORT
PROTECTION
SCREW

TOP
COVER

C053_0253GCA
C053_0253GA

68 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

8. Hold onto the STAPLE HEAD AY.

Loosen the LOCKING SCREW before loosening the KNOB.

9. Loosen the LOCKING SCREW.

10. Loosen the KNOB.
11. Remove the WIRE TIES and the PACKING MATERIAL from the STAPLE
HEADS.
12. Raise the LATCH to release it.
13. Move the STAPLE HEADS together so that the REAR STAPLE HEAD has
approximately 10 mm (0.4 in.) clearance to the rear.
14. Raise the STAPLE HEAD AY.
15. Tighten the KNOB to hold the STAPLE HEAD AY in this position.
16. Remove the PACKING MATERIAL from the JOGGER area.

FRONT VIEW
TOP COVER

BYPASS AY

WIRE TIES

WIRE TIE
REAR STAPLEHEAD
(NOT SHOWN)

JOGGER
STAPLEHEAD
PACKING
MATERIAL

STAPLEHEADS

KNOB

WIRE
TIES
PACKING
MATERIAL

LOCKING SCREW
C054_0201DCA
C054_0201DA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 69

Finisher

17. Remove the:

– SCREW from the SHIPPING BRACKET
– SHIPPING BRACKET.
18. Install the SCREW into the SHIPPING BRACKET again for storage.

LEFT CHANNEL

SHIPPING
BRACKET

SCREW

C054_1442HCA
PLATFORM AY
C054_1442HA

70 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

19. Check the style of SHIPPING BRACKET used in the FINISHER.

20. For FINISHERS using the single SHIPPING BRACKET, move the SHIPPING
BRACKET to the left in the WIRE LOAD AY.
a. Remove the LOCKING SCREW.
b. Loosen the 2 SCREWS in the SLOTS.
c. Move the SHIPPING BRACKET to the left.
d. Tighten the 2 SCREWS to hold the SHIPPING BRACKET in this position.
e. Keep the LOCKING SCREW by installing it into the hole and tightening.

WIRE LOAD AY

SHIPPING
BRACKET

LOCKING SCREW

SLOTS
SCREW
2 SCREWS (RIGHT SIDE SHOWN ONLY)
C054_0203HCA
C054_0203HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 71

Finisher

21. For the FINISHERS using 2 SHIPPING BRACKETS, do the following:

a. Remove the 2 SCREWS.
b. Move the 2 SHIPPING BRACKETS to the lowered position.
c. Install and tighten the 2 SCREWS into their original locations.
2 SHIPPING BRACKETS

WIRELOAD AY

2 SCREWS

C054_0215HCA
2 SHIPPING BRACKETS C054_0215HC

22. Pull the WIRELOAD AY open.

23. Remove the SCREWS on both sides of the WIRE LOAD AY.

72 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

24. Keep the SCREWS and label them for future use.

25. Remove and discard the black plastic TUBES from the STAPLE WIRE SPOOLS.
26. Remove the SHIPPING MATERIAL from the 2 STAPLE WIRE SPOOLS.
a. Use the Instructions on the LEFT PANEL.

STAPLE WIRE AY

STAPLE WIRE SPOOL

C054_1421HCA
C054_1421HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 73

Finisher

27. Rotate the HAND CRANK to load the WIRE to the end of its travel.
28. Push the STAPLE WIRE AY into the FINISHER.

STAPLER

WIRE

LAMP

STAPLE
WIRE
WIRE AY
PRESENT
WIRE PRESENT NO. 2
NO. 1 SENSOR SENSOR

WIRE PLUG

REAR STAPLE HEAD

WIRE SPOOL

C054_1234HCA
HAND CRANK C054_1234HA

29. Install the GROUND STRAP to the MARKING ENGINE.

a. Use the existing SCREW in the FRAME of the MARKING ENGINE.

SCREW

MARKING ENGINE

GROUND STRAP

FINISHER

C054_0210HCA
C054_0210HC

74 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

30. Align the FINISHER with the MARKING ENGINE.

a. Rotate the LOCK NUT to loosen it on the CASTOR STEM.
b. Use a SOCKET and RATCHET WRENCH or other appropriate tool to rotate
the CASTOR STEM and provide the correct alignment of the FINISHER with
the MARKING ENGINE.
c. Check that the alignment is correct.
31. Lock the INTERFACE HOOKS in position to hold the FINISHER against the
MARKING ENGINE.
a. Remove the SCREW from the FRAME.
b. Open the INTERFACE HOOKS.
c. Move the FINISHER against the MARKING ENGINE.
d. Close the INTERFACE HOOKS to hold the FINISHER in position against the
MARKING ENGINE.
e. Install and tighten the SCREW into the FRAME to lock the FINISHER in
position.
MARKING ENGINE
FINISHER

NOT
CORRECT
WIRE DOOR

CORRECT

CASTORS
INTERFACE
HOOKS

FRAME

SCREW

C054_2003HCA
C054_2003HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 75

Finisher

32. Install the:

a. Arcnet CABLE onto the MAIN BOARD/CPU
b. Arcnet TERMINATOR PLUG onto the Arcnet JACK ADAPTER
c. POWER CORD

F5100 MAIN BOARD/CPU

F5145 ARCNET
CABLE

F7500 POWER
CORD

F5144 ARCNET
JACK ADAPTER

F5143 ARCNET
TERMINATOR PLUG C054_0205HCA
C054_0205HA

33. Check that the correct PULLEY is installed for the power being used:
a. Use the SMALL PULLEY for 60 Hz
b. Use the LARGE PULLEY for 50 Hz.
34. Release the tension from the TENSIONER and move the PULLEY into the correct
location, as necessary.

50/60 Hz
PULLEY
F1140

50 Hz

C054_0204BCA
60 Hz C054_0204BA

76 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

Possible damage to the TERMINATOR PLUG. Use care when installing

the REAR COVER.

35. Install the REAR COVER.

REAR
COVER

C053_0505HCA
C053_0505HA TERMINATOR PLUG

If you are installing a STACKER and/or a BOOKLET MAKER, you must

also install a FINISHER BYPASS AY. Use the following procedure to install
the BYPASS AY onto the FINISHER.
If you are not installing a STACKER and/or a BOOKLET MAKER, continue
with the procedure for installing the OPERATOR ATTENTION LIGHT on
page 85.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 77

Finisher

Bypass Ay

If additional ACCESSSORIES such as the STACKER or the BOOKLET

MAKER are being installed, do the following to install the BYPASS AY:
Use the following Table to check the compatibility of the BYPASS AY with
the FINISHER Serial Number before installing the BYPASS AY:

Bypass Ay Description Serial Number Compatibility

Bypass Ay Without the Comparator Board 11236260 to 11237284
Bypass Ay With the Comparator Board 11237295 and above
1. Transfer this Arcnet TERMINATOR PLUG onto the Arcnet JACK ADAPTER on
that accessory.

F5100 MAIN BOARD/CPU

F5145 ARCNET
CABLE

F7500 POWER
CORD

F5144 ARCNET
JACK ADAPTER

F5143 ARCNET
TERMINATOR PLUG C054_0205HCA
C054_0205HA

2. Raise the TOP COVER up into the service position.

78 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

3. Use LOCK PLATE 2 to hold it in this position.

TOP COVER

LOCK PLATE 1

C054_2018GCA
C054_2018GA
LOCK PLATE 2

4. Remove and discard:

– 2 SCREWS
– COVER.
5. Disconnect the following:
– CONNECTOR F7120P01
– CONNECTOR F7131P01.
CONNECTOR F7120P01 CONNECTOR F7131P01

COVER

2 SCREWS

C054_1044HCA
C054_1044HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 79

Finisher

6. Remove the SCREW and the RIGHT-SIDE COVER from the FINISHER.

SCREW
RIGHT-SIDE
COVER
C054_2015GCA FINISHER
C054_2015GA

7. To install the BYPASS AY, insert the SCREWDRIVER HANDLE TL-4505 into
the hole in the HINGE of the BYPASS AY and rotate the HINGE to the
perpendicular position.

80 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

8. Hold TL-4505 vertically and install the BYPASS AY into the FRAME.
9. Install 6 of the 7 SCREWS into the HINGE.

Do not tighten the SCREWS at this time.

10. Remove the SCREWDRIVER HANDLE TL-4505.

11. Install the MIDDLE SCREW, the 7th SCREW.
12. Connect the 2 CONNECTORS F7120P01and F7131P01.
13. Insert the CABLE CLAMP over the ‘F7120P01’ CABLE HARNESS AY.
14. Install the CABLE CLAMP and the SCREW onto the HINGE.
15. Perform the Bypass Drive Coupling: Alignment F1A07 and do the following:
– Loosen the 7 SCREWS.
– Lower the BYPASS AY.
– Align the BYPASS AY with the NOTCH and with the CATCH MAGNET.
– From the inside of the FINISHER, tighten the 7 SCREWS with the BYPASS
AY in the lowered position.
CABLE CLAMP

SCREW
HINGE 2 CONNECTORS
TL-4505
BYPASS AY
MIDDLE SCREW
ENTRANCE AY
SPRINGS

NOTCH

7 SCREWS

TL-4505

TOP COVER
CABLE
WASHER
C054_1024HCA
C054_1024HC E-RING CATCH MAGNET

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 81

Finisher

16. From the TOP COVER, remove the BYPASS STOP BRACKET.

PUSH PLATE

BYPASS
STOP
BRACKET

2 SCREWS

PUSH PLATE
BYPASS
STOP
BRACKET

BYPASS AY REMOVED BYPASS AY

INSTALLED
C054_2016GCA
C054_2016GA

17. Re-install the PUSH PLATE into its original location.

18. Tighten all 7 SCREWS on the HINGE.
19. Use the SCREW to install the BOLT into the FRAME.
20. Align the BOLT with the BYPASS AY.
BYPASS AY

BOLT

FRAME
SCREW
C054_1043ACA
C054_1043AA

82 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Finisher

21. Install the following:

– TOP COVER STANDOFF
– BRACKET
– SCREW
– TOP COVER CABLE
– WASHER
– E-RING
– PUSH PLATE.
Reverse View

PUSH
PLATE

TOP COVER
STANDOFFS

WASHER
2 SCREWS

BRACKET

TOP COVER
CABLE
E-RING

C054_0219HCA
C054_0219HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 83

Finisher

22. Connect the TOP COVER CABLE F6105 between the BYPASS AY and the TOP
COVER.
a. Install the WASHER.
b. Install the E-RING.

TOP COVER

BYPASS AY

SCREW
WASHER

E-RING

BRACKET

C054_0217GCA
C054_0217GC TOP COVER CABLE

23. In Eos, use Service Software Routine F5SS03, Finisher Configuration, to set the
SOFTWARE SWITCH to indicate:
BYPASS PRESENT.
a. In Eos, select:
Service Software
F - Finisher
F5 - LOGIC and CONTROL / PD&C
Finisher Configuration.

84 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Stacker/Rotator

24. Remove the COVER.

a. Loosen the 3 SCREWS.
b. Pull the COVER down to disengage the COVER from the SCREWS, and away
from the FINISHER slowly.
c. Tighten the 3 SCREWS.
FINISHER

1
3 SCREWS

COVER
C054_2014GCA
C054_2014GC

Stacker/Rotator
1. Remove the PACKING CARTON MATERIALS.
2. See the C. P. Bourg Installation Manual.

Booklet Maker (CP Bourg)

1. Remove the packing materials.
2. See the C.P. Bourg Installation Manual.

Operator Attention Light

Use the Installation Instructions II9531-2 included the OPERATOR ATTENTION
LIGHT.

Scanner
Use the Installation Instructions supplied with the SCANNER.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 85

Paper Supply Module

Paper Supply Module

Upon completion of the Installation of the PAPER SUPPLY MODULE, it is
important that you perform the following Checkout Steps:

• Perform the PAPER CROSSTRACK POTENTIOMETER: Adjustment J2A02 for

PAPER SUPPLIES 4, 5, and 6.
• Perform the PAPER INTRACK POTENTIOMETER: Adjustment J2A03 for
PAPER SUPPLIES 4, 5, and 6.
• Perform the AIRKNIFE: Pressure Adjustment J2A08 for the PAPER SUPPLY
MODULE. Check that the air pressure is within specification.
• Perform the Automatic Paper Supply 4-6: Timing Adjustment J2A12.

1. Remove the LEFT SIDE COVER from the MARKING ENGINE.

2. Remove and discard the 2 SCREWS and the RETAINER, if present.

RETAINER
(inside of frame)

2 SCREWS

C053_0266HCA MARKING ENGINE

C053_0266HC

3. Remove the following from the MARKING ENGINE and install onto the PAPER
SUPPLY MODULE in this same location:
– COVER (From the PAPER SUPPLY CONTROL BD)
– CLIP to the right of the COVER to lock the COVER in the closed position

86 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Paper Supply Module

4. From the PAPER SUPPLY MODULE, remove:

– SCREW
– GROUND STRAP
5. Install the GROUND STRAP onto the PAPER SUPPLY MODULE.

GROUND STRAP
GROUND STRAP
(Stored Position)

SCREW

MARKING
ENGINE

2 SCREWS

C053_0293HCA
C053_0293HC PAPER SUPPLY MODULE

6. Move the PAPER SUPPLY MODULE next to the MARKING ENGINE.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 87

Paper Supply Module

7. Remove the REAR COVER from the PAPER SUPPLY MODULE.

8. Route the CABLES into the PAPER SUPPLY MODULE.
a. Use the white plastic CABLE TIES.
b. Connect the PAPER SUPPLY MODULE POWER CONNECTOR D5119P1 to
the MARKING ENGINE CONNECTOR H2103P22.
9. Install the 7 CONNECTORS.
– MIP EXTENSION POWER CABLE
– MONITOR EXTENSION POWER CABLE
– 4 CONNECTORS to the PAPER SUPPLY CONTROL BD
– CONNECTOR J2136J9 to CONNECTOR H1101P4.

MARKING ENGINE
PAPER
MONITOR SUPPLY
POWER CABLE CONTROL BD

MIP EXTENSION
POWER CABLE

CABLE TIES CONNECTOR

H2103P22
PAPER SUPPLY
MODULE MONITOR
EXTENSION
POWER CABLE
CABLES

COVER

H1101P4 J2134P4
J2134P5
J2134P6
J2136J9 J2134P7

J2136J1

J2136
CONNECTOR
D5119P1

J2136J2
C053_0240DCA J2136J3 J2136J7
C053_0240DC

88 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Paper Supply Module

10. Install the VERTICAL TRANSPORT DOOR by:

a. Loosening the SCREWS.
b. Inserting the HINGE of the DOOR under the SCREWS.
c. Closing the DOOR. This provides the correct alignment.
d. Tightening the SCREWS.
e. Connecting the CABLE to the VERTICAL TRANSPORT DOOR.

SCREWS
CABLE

VERTICAL
TRANSPORT DOOR C053_0201HCA
C053_0201HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 89

Paper Supply Module

11. Move the PAPER SUPPLY MODULE near the MARKING ENGINE.

Check the INTERFACE CABLE CONNECTIONS are installed correctly as

you move the PAPER SUPPLY MODULE into its final position.

12. Install the SCREW and the GROUND STRAP to the MARKING ENGINE

GROUND STRAP
GROUND STRAP
(Stored Position)

SCREW

MARKING
ENGINE

2 SCREWS

C053_0293HCA
C053_0293HC PAPER SUPPLY MODULE

90 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Paper Supply Module

13. Adjust the 3 CASTORS to align the PAPER SUPPLY MODULE with the
MARKING ENGINE.
a. Remove the 2 LARGE BOLTS from the 2 BOLT BLOCKS.
b. Check that the 2 PINS align with the holes.
c. Check that the BOLT HOLES align with the BOLT BLOCKS.
14. Install the 2 LARGE BOLTS through the holes in the MARKING ENGINE into
the PAPER SUPPLY MODULE.
15. Install the 1 JACK AY under the left-front corner of the PAPER SUPPLY
MODULE.
a. Adjust it to the correct height.
2 LARGE
2 BOLT BLOCKS BOLTS

2 PINS
PAPER SUPPLY
MODULE

MARKING
ENGINE

1 JACK AY

3 CASTORS
C053_0242HCA
C053_0242HA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 91

Paper Supply Module

16. Remove the TAPE, the 3 FOAM BLOCKS, and the 6 CABLE TIES from the 3
PAPER SUPPLIES (2 in each PAPER SUPPLY).
FOAM
BLOCK
CABLE
TIES TAPE

LARGE
INSERTER SUPPLY

CABLE TIES

C053_2577HCA VERTICAL
C053_2577HA PAPER SUPPLY LATCH TRANSPORT

17. Press down on the PAPER SUPPLY PLATFORM and remove the BUBBLE
PACK from between each PAPER SUPPLY PLATFORM and FEED HEAD.

BUBBLE PACK

FEED HEAD

PAPER SUPPLY PLATFORM

C053_2578BCA
C053_2578BA

92 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Paper Supply Module

18. Install the following:

a. 2 CHANNELS using the existing SCREWS
b. POWER STRIP using the existing SCREWS
c. MONITOR EXTENSION POWER CABLE into the POWER STRIP

PAPER SUPPLY MODULE

SCREWS

MIP EXTENSION
POWER CABLE

3 CHANNELS

MONITOR POWER
EXTENSION STRIP
POWER CABLE

SCREWS MODEM POWER

SUPPLY (Optional)
C053_0239HCA
C053_0239HC

19. Install the:

– CABLES
– 2 CHANNEL COVERS.

3 CHANNEL
COVERS

3 CHANNELS

CABLES

C053_0267HCA
C053_0267HC

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 93

Paper Supply Module

20. Remove the Mylar STRIP from the SHELF in the PAPER SUPPLY MODULE,
and install it onto the TOP COVER of the PAPER SUPPLY MODULE:
a. Remove the PAPER BACKING from the Mylar STRIP.
b. Attach the Mylar STRIP onto the side edge of the TOP COVER.

PAPER
MYLAR STRIP
SUPPLY
MYLAR MODULE
STRIP

SHELF

PAPER
SUPPLY
MODULE

C053_0295HCA
C053_0295HC

94 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Paper Supply Module

21. Install the PAPER SUPPLY COVERS.

a. Use the 4 SCREWS.
b. If necessary, install the LABELS onto the PAPER SUPPLY COVERS:
4 - Top
5 - Middle
6 - Bottom
c. Connect the CONNECTOR.

3 6

2 5

1
1 4 2

LABELS

4 SCREWS

CONNECTOR
PAPER SUPPLY
COVER
C053_2576DCA
C053_2576DA

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 95

Paper Supply Module

22. Install the UPPER LEFT FRONT COVER.

a. Tighten the 2 SCREWS holding the UPPER LEFT FRONT COVER.

TOP LEFT COVER

TOP COVER INTERLOCK

2 SCREWS SWITCH
2 SCREWS

PLATE
UPPER LEFT
FRONT COVER

C053_2750BCA
C053_2750BC

23. Remove the PACKING MATERIAL from the TRANSPORT AREA of the PAPER
SUPPLY MODULE.
24. Go to the procedure for Removing the Packing Material from the PAPER PATH on
page 20.

96 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Software Loading, Checkout, and Operating Procedures

Software Loading, Checkout, and Operating Procedures

Loading the Software for the Marking Engine and RIP

You have completed the hardware installation. You will be using other
documents as indicated in the following procedures to load the software.

1. Use the SCS Workstation Installation Tool Guide, Publication No.W836 W818-
1, to load the software.
2. Calibrate the TOUCHSCREEN MONITOR.
a. Use the instructions on the screen.
b. If the System is not accepting the calibration, cycle the power to the
MONITOR and repeat the procedure.

Loading the Software for the Scanner

1. Use the Scanner Workstation Installation Tool Guide, Publication No. W818-2.
a. For a new WORKSTATION, follow the instructions for the new hardware.
b. To reconfigure an existing computer for use as a SCANNER
WORKSTATION, follow the instructions for using existing equipment.

Loading the Printing System Server Software

Follow the instructions in the User Guide for the Printing System Server Software
Publication No. W817

Loading the Print Client Software

Follow the instructions in the User Guide for the Print Client Software Publication
No. W816.

Loading the Print File Downloader Software

Follow the instructions in the User Guide for the Print File Downloader Software
Publication No. W822.

Connecting the Laptop to the Marking Engine

1. On the initial Home Page Screen of Eos, see:
• Install Instructions
– Connecting the Laptop to the Marking Engine.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 97

Checkout of the Marking Engine

Installing the Modem

Before installing the MODEM, you MUST complete the following

procedures:

1. Load the software completely.

2. Re-boot the system before installing the MODEM.

Setting the Configuration of the Printer

1. Set the default configuration for the MARKING ENGINE for the following:
– Service Software
– C3 - Type 3 SCS
– RIP Configuration Utility.
2. Reset the Consumables Table of the MSS NVM Section Management. Select:
– Service Software
L Logic and Control
L1 Logic and Control
MSS NVM Section Management
Select:
0 - Error Table
3 - Consumable Table.

Checkout of the Marking Engine

Power-Up Sequence
1. Apply power to the equipment in the following sequence:
a. SCANNER
b. SCANNER NT WORKSTATION
c. BOOKLET MAKER
d. STACKER
e. MARKING ENGINE
f. SCS
g. MIP.

98 INSTALLATION INSTRUCTIONS For Models 1 and 1E 4/18/05

 Checkout of the Marking Engine

Direction of the Air Flow

Possible damage from overheating.

1. Check that the air flows through the ECS as indicated:

AIRFLOW

SIDE VIEW
PROCESS ECS FAN
C053_1030HCA PAPER SUPPLY ECS
C053_1030HA

Air Enters The Top Air Exits the Bottom

In through the TOP FILTERS Out through the LOWER FILTERS

Operation of the Marking Engine

Image Quality
1. Do the following to check for correct operation of the MARKING ENGINE:
a. Use Eos to perform Adjustment P4A05, Setup and Checkout Procedures at
Installation.
b. Use the Eos Service Software Routine P4SS08 to perform the EP Process Auto
Setup.

Operation of the Paper Supply Module

1. If a PAPER SUPPLY MODULE is installed.
a. Perform the PAPER CROSSTRACK POTENTIOMETER: Adjustment J2A02
for PAPER SUPPLIES 4, 5, and 6.

4/18/05 INSTALLATION INSTRUCTIONS For Models 1 and 1E 99

 b. Perform the PAPER INTRACK POTENTIOMETER: Adjustment J2A03 for
PAPER SUPPLIES 4, 5, and 6.
c. Perform the AIRKNIFE: Pressure Adjustment J2A08 for the PAPER SUPPLY
MODULE. Check that the air pressure is within specification.

Perform the Automatic Paper Supply 4-6: Timing Adjustment J2A12.

Finisher Bypass Configuration Changes in Eos

1. If you installled a FINISHER BYPASS, in Eos, use Service Software Routine
F5SS03, Finisher Configuration, to set the SOFTWARE SWITCH to indicate the
following:
a. In Eos, select: Service Software → F - Finisher
→ F5 - LOGIC and CONTROL / PD&C → Finisher Configuration
Finisher Bypass Hardware - Enabled
Finisher Flap Belt - Enabled

Overall Operation of the Printer

1. Operate the PRINTER.
2. Check that all ACCESSORIES operate correctly.
3. Check each print for artifacts.
4. Use Service Software Routine W1SS01 to inhibit the WRITER and provide a
white copy. Check for artifacts.
a. Service Software
W MIP (Marking Image Path) / WRITER)
W1 WRITER
Inhibits
 Printing Safety-Relevant and Customer Documentation

Printing Safety-Relevant and Customer Documentation

IMPORTANT: It is a safety regulation that all safety-relevant documents be
printed in both English and the appropriate local language for the customer.

Print the following documentation and leave it with the customer:

• Safety Information Sheet, KC.A00379
• Digital production system User Guide (W821)

4/18/05 101
Eastman Kodak Company
2600 Manitou Road
Rochester, New York 14653
USA

© Kodak 2008. All rights reserved.

TM: Kodak, NexPress, and NexPert

To learn more about solutions from Kodak, visit graphics.kodak.com

Subject to technical change without notice.