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TECHNICAL FEATURES OF LARGE VERTICAL CONCRETE VOLUTE PUMPS
by
Richard Canavelis,
Head Hydraulics Department
Jean Pierre Daux
Head Drawing and Meckanics Department
Francois d’Inca
Head Erection Department
and
Jean-Louis E. Bloch
Commercial Manager
Bergeron S.A.
Paris, France
Richard Canavelis received his engi
neering diploma in 1962 from Ecole
Centrale de Paris. From 1962 to 1967,
he was a Research Engineer in the
Turbomachinery Department of Elec-
tricte de France. Direction des Etudes et
Recherches.
In 1967, Dr. Canavels completed his
Science Doctorate thesis on Cavitation
Erosion in Turbomachinery. Since 1968,
hhe has been an engineer at Bergeron,
SA. and is presently Head of the Hydraulles Department.
Jean-Louis E, Bloch is Commercial
‘Manager with Bergeron S.A. Fle received
his BS. and MS. degrees in Elec
tromechanical Engineering from the EBP,
Paris, He is responsible for Marketing
‘and Sales throughout the world. In the
past, he has also held Marketing and
Commercial positions with subsidiaries of
French Thomson-CSF group in the field
fof vacuum pumps and vacuum tech
niques, and with SNECMA foundries for
sircraft construction
Jean-Pierre Daux graduated from
Ecole Nationale Superieure Diarts et
‘Matiers in 1975. He has been an engi
nneer at Bergeron SA. and is presently
‘Head of the Mechanical Department.
Francois d'Inca is Head of the Erection
Department at Bergeron, S.A. in Pars,
France. He was formerly Chief Super
visor of @ large conerete volute pump,
and started with Bergeron in 1960 os
Superisor of Constriction for a large
concrete volute pump.
Mr dlnca recelved a diploma from La
Floride Technical School in Marseile, in
fe 1952, afer traning in precision asserm-
bly. He was a Mechanical Fiter ino ship
‘ard from 1953 t0 1959,
ABSTRACT
A summary of the current technique of concrete volute
pumps, a technique which is widely used in several countries,
(Germany, Great Britain, lly, Netherlands, Portugal, South
Arica, the Soviet Union ‘and, more particularly in France) is
presented. The hydaullc performance obtained and the wide
range of possible applications are mentioned. The main compo-
nents of this type of pump and materials employed are de.
scribed and the fundamental simplicity of this technology is
highlighted. The advantages of concrete volute pumps are
‘examined, including high relabilty, maximum availability, low
maintenance costs, excellent corosion sistance, very ile
rmicro- or mactofouling and vibration free behavior
‘The strong poinis of concrete volute pumps versus conven,
tonal vertical wet pit pumps are presented in a comparative
fable. A quick look at the many possible areas of application
‘gives the assurance that the use of such pumps will continue to
gow.
INTRODUCTION
Conerete volute pumps may be used in any place where
pumping relaively high flowrates of fresh or saline water is
required. The fist concrete volute pump in the world was
installed in 1917, for ralsing sea-water in harbor basins in Saint
Nazaire (France) This pump was designed for a flowrate of 6
1m°'s (95,000 gpm) and a total head of 3.3 m (10 ft). Its stl
‘operating in salisactory condition.106
PROCEEDINGS OF THE SECOND INTERNATIONAL PUMP SYMPOSIUM.
‘This frst concrete volute pump was designed because of
the lack of steel during the First World War Its very satisfactory
behavior, especially with sea water, promoted usage ofthe same
type of pump for thermal power stations, ports and ship
building sites and sea water pumping stations, built in France
before 1970 [1.2], These installations proved the very high
reliability of this type of pump. From this period, flowrates
required by power stations and big industrial complexes be:
‘came lager and larger. The concrete volute pump was an
Interesting alternative to large steel casings which could no
longer be made in a foundry and would have led to high
transport costs, The concrete volute may be easly constructed
bby any local civil engineering company, anywhere in the world
8.
Its ability to pump very high fowrates with @ very high
reliability resulted in this type of pump being chosen for cooling,
Water circuits of recent French 900 MW and 1300 MW nuclear
clectric power generation plants, Approximately 120 concrete
volute pumps have been recently constructed in these nuclear
plants, with @ unit flowrate greater than 20 m'is (300,000 gpm)
per pump, In these plants, only two 50 percent duty pumps are
installed without stand-by units due to the high availabilty of
these pumps. Their average availabilty coefcient calculated
‘over a'10 year period has been 99,95 percent [4]. During these
{years of development, the concrete volute pump has been
Continuously improved to obtain higher hydraulic performance
‘a well as lower investment and maintenance costs. The main,
technical features and many practical advantages of this type of
pump are presented herein,
‘THE PRINCIPLE OF CONCRETE VOLUTE
‘The layout in Figure 1 shows how the concrete volute
casing may be integrated within civ engineering construction of,
the pumping station. Compared with conventional axial or
‘mixed flow sump pumps, the concrete volute pumps present
the following advantages:
* muuch lower weight and cost of metal parts for the same
cconerete volume (cost reduction soften more than 30 percent)
Moreover, the number and dimensions of qrouted parts have
bbeen reduced as much as possible.
Tower cranage height and lifting capacity requirements.
+ high corrosion and erosion resistance ofthe pump casing,
‘more particularly in saline water.
"no vibration, no noise, no external fouling, no mainte:
nance ofthe casing
* full accessibility —easy internal inspection without dis
mantling the pump. For pumps with a capacity higher than
ALTERNATIVE.
‘Two FLOOR
TyPE——
ALTERNATIVE gb
Figure 1. General Layout of a Concrete Volute Pump Com.
pared to-a Vertical Wet Pt Pump,
‘approximately 10 mls (150,000 gpm), the impeller may be
‘examined ftom the suction elbow. For practically ll pumps the
rotor may be observed by entering the concrete volute through
‘a manhole.
* the rotor (impeller and. shaft) can be removed quickly
atter dismanting the pump cover.
«the volute may be constructed by alocal civil engineering
company, anywhere inthe world.
HYDRAULIC FEATURES
Performance Curves,
Concrete volute pumps are designed for specific speeds
from 3550 t0 6500 (ftom 70 to 125 in metric system),
Specific speed=n Q” Ho
where
1 = rotational speed in spm
Q = flowrate in gpm (ms in metric system)
H = ‘oval headin ft fm in metric sytem)
As shown in Fgute 2, usual production comesponds to a
fourate range kom 3 1930 ms (50,000 to 500,000 gpm) and
to'a head range fom 5 to 30 m (15 to 100) It can be seen
thatthe outlet diameter ofthe impeller may vary from 1 to 4m
{3013 In this range of duties, the concrete volute has been
proven to be an exonomially advantageous solution.
‘When flowrates higher than 10 ms (160,000 gpm) are
required, the concrete volute is always less costly solution than
the conventional versal wet pit pump or than a welded metal
volute: These high flowrates are mostly used in high power
thermal and nuclear plans
‘When flowrates Smaller than 10 m'is (160,000 gpm) are
required, the conerete volute is stil economically advantageous
compared to vertcal wet pit pumps or to cast metal volute
pumps. Moreover, it becomes very altactive when sea or
Sewage water is pumped, due to the absence of corosion and
macroouting ofthe casing. For these reasons. concrete volute
pumps fing between 3 and 5 ms (50,000 to 80,000 apr)
tre used fr dry-dock exhaust, draining and ballast pumps. ond
for sea water cooing cicuts in industal complexes (chemical,
petochemical, refinery, and steel industries) Many low flowrate
Eonette volute pumps have also been installed for pumping
fain or sewage Water for inigation and for drainage and food
HEAD Op impeller oxtlet diameter
ho
39 m/s
Figure 2. Usual Operating Range of Concrete Volute Pups.107
‘TECHNICAL FEATURES OF LARGE VERTICAL CONCRETE VOLUTE PUMPS
protection, When very low flowrates are required, between 2
and 3 m''s (30,000 to 50,000 gpm), the concrete volute may
Sill be used through the use of special formwork.
‘When total heads higher than 30 to 40 m (100 to 130 it)
are required, the concrete volute may sil be convenient, due 10
provisions for avoiding flow velocities higher than 10 mis (30,
{3} on conerete, Total heads up to 100 m (300 ft) or even more
may be considered for high flowrate storage pumps. In this,
case, a diferent technology, such as special coatings for the
concrete or a grouted metal diffuser, may be used
‘The impeller is of the centrifugal or mixed flow type,
according to installation conditions. Lower specific speeds from,
3650 to 5200 (70 to 100 in the mettle system) are achieved
‘with a centrifugal impeller Higher specific speeds from 5200 10,
{6500 (100 to 125 in the metric system) are achieved with a
mixed flow impeller
Performance curves are shown in Figure 3, The main
advantages shown by these curves are:
+ a shutoff head no higher than approximately 15 times
the nominal head
+ a continuously negative slope for the head-fow curve
+a shut-off input power no higher than the nominal power
+ a maximum overall efficiency higher than 90 percent in
‘most cases.
‘CONCRETE VOLUTE PUMPS
TYPICAL PERFORMANCE CURVES
i
Total Head H z 00 Input
mat [So mes
too
50: hoo Eticency 77
1 NP neo
460 nominal?
80 100
Flow rate @ in % of nominal
Vo: inlet mean velocity
inlet peripheral velocity
po = Vo/Uo
0.6 yo = 2gNPSHe/ Us?
os
04 MIXED FLOW
IMPELLER
CENTRIFUGAL
IMPELLER
04 fo
Figure 4. Suction Performance Curves.
prefered, When a simplified formwork is desived, a polygonal
section may be adopted as shown in Figures S{B) and SIC).
Such simplified shapes lead to a lower formwork cost and to
‘easiex preparation of veinforced concrete, A consequence of this,
simplification may be a sight drop of hydraulic efficiency. For
Inwer specific speeds from 3650 to 5200 (70 to 100 in the
metric system), the efficiency drop is never more than one
petcent. For higher specitic speeds from 5200 to 6500 (100 to
125 in the metric system), the efficiency drop may be quite
imperceptible
Figure 3. Typical Performance Curves.
Suction performance is shown in Figure 4. These curves
conespond to a suction specific speed S= 13,000 (S=250 in
the metic system) at the nominal duty point.
S=nQ" NPSH,*
where
= rotational speed in rpm
Q flowrate in gpm (‘Vs in metric system)
NPSH, = required NPSH corresponding to 3 percent
head drop
Suction performance is such that in most cases the re
aquired suction level does not need to be higher than the top of,
the impeller This means in most installations thatthe available
PSH is equal to or slightly higher than atmospheric pressure.
“The shape and submergence of the suction elbow is such
thatthe formation of vortices andl air entrainment may be more
easily avolded than ina large sump where streamlines are not so
well straightened.
The shape of the volute may be adapted to the available
formwork technology. When an optimization of hydraulle eft
ciency is required, the rounded section shown in Figure 5{A) is,
Figure 5. Different Volute Shapes.
‘The maximum admissible flow velocity on concrete to
svoid erosion is about 10 m’s (30 fs). This condition is always,
‘et with total heads lower than 30 m (100 ft) In cases where a
higher head leads to higher flow velocties, a special coating
may be used on some parts ofthe internal volute area
Internal macrofouling of the concrete volute is always:
avoided since the flow velocity on concrete is always higher
than 3 mis
Adaptation to Circuit Variations
In some installations, the circuit resistance may vary to a
rather large extent during normal operation. The impeller de:
sign allows continuous operation from 60 percent to 130 per:
ent of the optimum flowrate
In some installations, the actual circuit rsstance encoun-
tered differs from specications, and flowrate variations are not
convenient for the utiles. In such conditions, it 1s important
that the pump be adapted to the new operating point. Studies
‘on pump models and on-site experience have shown an ap-
‘tude to adaptation as presented on Figutes 6 and 7.108
PROCEEDINGS OF THE SECOND INTERNATIONAL PUMP SYMPOSIUM.
ADJUSTED _wwELiER wih curreD
H/tn} QUIET —ouMETES
a7
Fico _einouir
+ 0760
H/Hin f aovusteo_impeuer with swanpening oF
—O7an
Figure 6. Examples of Adjustment of the Centrifugal Impeller of,
‘@ Conerete Volute Pump for Adaptation to Circuit Resistance
Variations.
H/Ha
A cesin mein
“ADJUSTED _inPeWLER with
Curie OUTLET awe ren
H/Ho aoJusteo_iMpeLueR with SHARPENING oF
BLADES OUTLED EDGES ON SUCTION
DESIGN IMPELLER
To
Figure 7. Examples of Adjustment of the Centrijugal Impeller of,
4 Concrete Volute Pump to Change the Flourate in a Given
Circuit.
Hydraulic Tests: Head, Input Power Efficiency Measurements
Hydraulic performance tests are always required to check
the guaranteed requirements, Three diferent procedures have
‘been developed
‘Model Tests: Model tests may be easly performed in the
laboratory, with respect to the intake structure, by reproducing
the shape of the suction elbow: Performance curves obtained
fon a 360 mm (14 in) diameter model are shown on Figure 8
The model impeller was made of sand casting bronze, A,
‘movable front shroud for a better sharpening and surfacing of
the blades was provided. The final blade roughness mean value
Is not higher than 3.2 ym (125 yin).
‘The model volute casing was made of cast iron with an
intemal surface roughness mean value of approximately 6.3,
lum (250 yin). Tests have shown that for the speciic speeds
being considered, the volute roughness has litle effect on the
hydraulic efficiency
Plw
Hm
P 80
30 aS io
40
20
a
20 eo
EW
Zi
é
10
0
200 350-00 1s
Figure 8. Model Pump Performance Curves.
Laboratory measurements allow for the accounting of the
downstream pressure recovery It has been shown that the
delivery head at the volute discharge end must be calculated
with a velocity head coefficient of 1.15. This means that the
total outlet head may be expressed as:
Hy=Z2+Paipg + 115 V229
where
Zy = elevation of outlet measuring section above a refer
ence plane
Po = gauge pressure in outlet measuring section at eleva:
lion Ze
‘mean velocity in outlet measuring section
liquid density
acceleration due to gravity
1 must also be noted that laboratory tests allow optimiza
tion of performance by fiting the impeller to the required duty,
Such an operation may lead to an adequate sharpening of
cutting of impeller blades as shown in Figures 6 and 7109
TECHNICAL FEATURES OF LARGE VERTICAL CONCRETE VOLUTE PUMPS
Acceptance model testing may be done according 0
the IEC P 497 international test code, using the proposed
ACKERET step-up formula for efficiency (5):
An=K (1=ny) (1 = (ReyRep}®?]
where
n= difference in hydraulic efficiency between model
and prototype.
‘ay. = hydraulic efciency of the model pump.
Reynolds number on model pump.
Reynolds number on prototype pump.
Reynolds number is calculated as follows:
Re = D, ¥2gHv
D,_ = pump inlet diameter (m)
H_ = pump total head (m)
1g = acceleration due to gravity (mils?)
v= kinematic viscosity (rms)
This formula is to be applied when Rey is higher than
5(10"). The code states that a value of K between 0.4 and 0.6
can be expected from experience. Table I gives some examples
Of results from site measurements compared to model test
results In several cases the value of K=0.6 seems to sill be too
low to find the efciency measured on-site, For the lst test of
the table, the value K=0.5 appears to be corec.
Site Tests. Site tests are made when sufcient staight pipe
lengths are availabe to allow a satisfactory measurement of the
flowrate. In such tests, flowrate measurement is the major
problem. Tuo methods are commonly used: the velocity area
method (with current meters) and the tracer method (with
radioactive trace.
‘The velocity area method is generally applied by means of
2 battery of current meters installed in a Section ofthe pipe, as
shown in Figure 9. This method employs a numberof individual
propellers properly placed in the conduit to register the flow
‘The number and location of the flow meters is such as to give
records at a sufcient number of individual points to permit a
precise determination of the average flow in the test section,
‘The local low velocities are deduced from the measurement of
the rotational speed of the current meters which have been
previously calibrated with the same type of mounting as that
Used during the test. The main difficulties encountered ar:
* fairly long tvaight lengths are required to ensute a regular
velocity distribution. The gauging section must le in a straight
stretch at least 20 pipe diameters downstream and at leas five
pipe diameters upstream from the nearest bend
+ itisather dificult to put current metersinto operation. As
+ in the most favorable of measuring conditions, the uncer-
tainty ofthe measurement ofthe flowrate one to two percent.
TYPES OF
CURRENT-METERS
DETAL OF A
Figure 9. Battery of Stationary Current Meters on Fixed Cross-
Ears in a Closed Conduit
‘The tracer method is applied by measuring the transit time
fa radioactive tracer injected at one point of the citcuit [6]. OF
‘course, this method is only used by specialized staff and is,
subject to certain safety constraints. The measurement uncer-
tainty Is approximately the same as for the current meter
method (one to two percent)
‘Statistical Method. Test results of numerous homologous
pumps have been plotted in nondimensonal charts. These
Charts give experimental curves representing the relationships
W (oh, II (g) and y (II), where , and Il are the non:
‘dimensional flowrate, head and power, respectively. The caleu
Jetion of and II from the measured head and power for a new
‘pump allows the determination of @ from the charts without
rneasurements of the flowrate (Figure 10).
= Qin Up Dp by
W=2aH / Us
P Imp Uz Dp by
here
Q = flowrate (ms)
H_ = total head (m)
input power (W)
impeller outlet diameter (rn)
impeller outlet width (en)
impeller outlet peripheral velocity (rms)
2 result the installation may not be available for several days. p= density (kgim®)
Table 1. Comparison of Model and Test Ste Results
Efficiency
Calculated
Geometric Scale Measured Values From Model
Rated Values Measured Values Between Model and On Site at the Test With
On Industrial Pump fon Model Industrial Pump Rated Total Head _Ackeret Formula
A HQ n HQ on Q 1 Ks05 K=06
(mpm) (on) mis) rpm) tem) mis) (ms)
260 263 164 1480-2189 0384 0.89 624 164 0907 = 0.908
260 223 165 14801856 0.386 0.885 624 172 0902 - — 0.899
260 2325 (17.25 1480 19.35 0.404 0.885 6.24 172 0905 == 0.899
260 266 164 1480-2214 0.384 0.89 624 162 0910 - 0.03
13096 204 1250-1240 0324087, 846 206 0891 0892 =0
PROCEEDINGS OF THE SECOND INTERNATIONAL PUMP SYMPOSIUM
@. ~ acceleration due to gravity fis)
= pi(S1416)
rs
009 A.
owl Ay
Figure 10, Non-Dimensional Charts from Site Test Results
Cavitation Tests
It must be noted that laboratory tess allow visualization of
the cavitation development at the Impeller inlet (Figure 11)
Cavitation tests have led to the determination of the best blade
Inlet edge shape in order to optimize the “no bubble” required
[NPSH Cavitation tess on the model are made using the same
value of the Thoma coefficient =NPSHIH as the industrial
‘pump wil produce. This means approximately the same value
‘of available NPSH wil be produced, since model tests are made
‘with @ total head not much diferent from the fullsize pump.
Figure 11. Cavitation at the Impeller Inlet.
MECHANICAL FEATURES
‘The very simple mechanical design isthe major advantage
‘of concrete volute pumps. Some of the features that give the
concrete volute pump the highest reliability are shown in Figures
12 and 13, and include short shafts, a conventional beating and
2 simple seal
‘The shait is usually very short, which means no vibration
problems and no sensitive axial length variations. The shaft is
never in contact with water, since the shorter part located under
the casing cover is protected by a shait sleeve and the longer
‘upper partisin the ait. This explains why no corrosion problems
have been encountered. When fresh water is pumped. the shaft
is made of AF 50 S forged carbon steel (similar to AiSI 1045)
and the protective sleove is made of cast iron. When saline
‘water is pumped, the shaft is made of 220 C13 forged stainless
steel (AISI 420)'and the protection sleeve is constructed of
stainless stel or aluminum brass alloy.
‘The bearing is an oil lubricated journal bearing, which
means no wear, easy inspection and simplified maintenance.
Lubrication is assured by the rotation of an oil box, driven by
the shaft. This independent lubrication system allows start-up
‘and running of the pump without any external device. The
‘design ofthe bearing has many times even proved to be reliable
‘enough to operate in water during occasional flooding of the
pumping house.
‘The thrust bearing isa very conventional tilting pad type. It
may be equally located above the pump cover. in the motor or
in the gear box, ifany:Itis designed for a maximum axial thrust
‘of about 100,000 daN,
‘The shaft seal is usually a gland packing. The cooling liquid
may be delivered from a tap on the discharge pipe even in the
case of sea water If solid particles in the pumped water are not
too large, the packing may operate satisfactorily even in the
case of a cooling liquid shortage. When large solid particles are
present in water (> 100 jm), the cooling liquid may have to be
Grculated through a eyelone. Normal operating conditions have
proved to lead to no excessive or damageable wear of the shaft
Sleeve after several years of operation,
1 5-SEALNG RING |
Figure 12, Concrete Volute Pump Cross-Section.
MAINTENANCE
‘The principle ofthe concrete volute leads to low operation:
al costs because of reduced maintenance and easy inspection
‘The only operating instructions are in the remote control ofthe
beating oll level and temperature
The main inspections for maintenance are as follows:
+ a yearly preventive maintenance to check the quality of
lubrication ol! (no stopping of the pump is required) and the
land packing. The packing may be replaced without dewater-m
TECHNICAL FEATURES OF LARGE VERTICAL CONCRETE VOLUTE PUMPS
L
Figure 13. Conerete Volute Pump: Main Mechanical Parts
ing the pump. When high resistance packing is used, the
replacement may be required only alter several years of service,
* every five years its recommended that the bearing
clearance be checked. The bearing cap may be removed
without other dismantling
* the wear ring clearances may be checked by dewatering
the pump. No dismantling is necessary
“most pumps of this type can stay in operation for ive to
seven years (50,000 houts) with no replacement of major parts
(bearing, shaft sleeve, wear rings). When these parts have to be
replaced. they can be removed very quickly because ofthe pull
‘ut construction of this pump.
ECONOMICAL EVALUATION
‘The economical advantage of the concrete volute pump is
made clear with the following examples:
+ The general layout of two different solutions correspond
ing toa flowrate of 14 m''s (220,000 gpm) and a total head of
20 m (65,6 f) with a rotational speed of 200 rpm is shown in
Figure 1, The study of this installation has led to the following
conclusions: 1) The civil wotk, in the case of the vertical wet pit
pump, is bout 20 percent more expensive, because the walls
and the bases have to be strongly reinforced to hold up the
‘much greater weight of the vertical pump in vibration free
conditions. 2) The weight of mechanical parts in the case of the
vertical wet pit pump is more than twice the weight of the
Table 2. Cost Comparison of Civil Works
‘mechanical parts in the concrete volute pump (70 tons com:
pared to 30 tons}
* The general layout of two different solutions to the
installaion of cooling water pumps in a power plant is given in,
Figure 14, The power plant consisted of eght units of 300 MW
tach, with a cooling water flowrate per unit of 11.7 m'ls
(184,000 gpm) and a total head of 17 m (564). n one solution,
‘wo 50 peteent capacity vertical pumps per unit are installed, for,
2 total of 16 vertical pumps. In the other solution, one 100,
yercent capacity concrete volute pump is installed for each of
the eight units. This last solution corresponds to the current
practice in Europe, due to the high reliably of the concrete
solute pump.
_
Figure 14, Comparison of Two Different Solutions for a Cooling
Water Pump Project.
A very precise study of civil work and mechanical equip
ment has led tothe data presented in Tables 2 and 3. The higher
ost of cil work inthe case ofthe vertical wet pit pumps is due
+ stronger walls and bases to hold up a higher mass in
vibration free conditions
+ the need of a valve chamber
+a wider and longer pumping station (10.75 m x 73 m as
‘opposed to 8 m> 51m)
Solutior 1
Two Vertical Pumps
Solution 2
‘One Conerete Volute Pump
‘Type of Solution 5.85 m''s (92,000 gpm} 11.7 ms (184,000 gpm) Diterence
Unit
Description Unit Price Quantity Amounts Quantity __Amounts
us$ us$ uss
Surfacing concrete cy 63 92 5976 72 4,536
Reinforced concrete cy, 70 5620 393,400 4.250 297,500
Reinforcement T 704 242. 170,368 152 107,008
Vertical formwork sft 2 96,460 192,920 28,290 56,580
Horizontal formworks St 3 12,185 36555 2.920 8,760
Cieular and
conic formworks SF 5 : 6,300 31,500
Volute formworks St 10 a 3,390 33,900
Estimation US $ 799,089 539,784 259,255m2
PROCEEDINGS OF THE SECOND INTERNATIONAL PUMP SYMPOSIUM:
‘Table 3. Cost Comparison of Pumping Systems
Solution 1 Solution 2
2 Vertical 1 Concrete
‘Type of Solution "Pumps _Volute Pump _Difleence
uss uss uss
Chil works | 799,039 539,784 259,255
Pumping Equipment 1,148,890 753,039 395,851
‘Tol (US $) 1,947,929 1,292,823 — 655,106
% 100 66 -34
+ larger mass of formwork (109,000 sft against 31,000 5
)
‘The higher cost of mechanical equipment is due to the
‘much greater weight of mechanical parts in the case of vertical
Wet pit pumps. Therefore, for this particular project, the overall
cost of pumping systems was found to be 34 percent lower for
conerete volute pumps.
CONCLUSION
The main technical features presented here may explain
Why concrete volute pumps have been used extensively, for
‘many years, in several countries. Their high reliability. make
them most convenient for many fields, such as power plants,
dry docks, drainage, inigation, etc.
‘Their easy design and maintenance make concrete volute
pumps particularly convenient to be installed in countries where
maximum local fabrication and minimum maintenance are
required. The principal technical advantages are indicated in
Table 4.
Moreover, the use of concrete volute pumps may lead to
‘very Important savings by lowering the investment cost of the
pumping system,
CONCRETE VOLUTE) VERTICAL
PUMP METAL CASING PUMP
Type _WET-PIT
Table 4. Technical Comparison of Conerete Volute Pump and
Conventional Vertical Wet Pit Pump.
REFERENCES
1
Guiton, P, “Transient Conditions in Circulating Water Cir
«atts of Stgam Power” IAHR Braunschweig Congress (Sep-
tember 1966)
Le Grand, A., “Comparison of Fast Centrifugal, Mixed Flow
and Axial lows Pumps fr the Circulating Water of Conden-
sets, IAHR Braunschweig Congress (September 1965)
Le Grand, A, “Vertical Concrete Volute Pumps,” IAHR
Baden Baden Congress (August 1977),
Deplangue, M., Garnier, M., Mech, M, and Preel, M,,“Expé-
rience 4’ Exploitation des Tranches Nucleaires Frangaises en
Palier 900 MWE 8 Eau Sous Pression,” Manifestation,
'SFEN, Paris (June 1984)
International Electotechnical Commission, “International
Code for Model Acceptance Test of Storage Pumps.” Pub-
lication 497
Mesure Du Debit D'eau En Conduite De Grand Diamette
Par La Methode Du Temps De Transit D'un Traceur Radioae-
tl, Elecrcte De France, Fascicule 10.36 (Janvier 1984),