Wireless Temperature Transmitter (Quick Start Guide)
Wireless Temperature Transmitter (Quick Start Guide)
00825-0200-4648, Rev EK
September 2023
NOTICE
This guide provides basic information for the Rosemount 648 Wireless. It does not provide
instructions for detailed configuration, diagnostics, maintenance, service, troubleshooting, or
installations. Refer to the Rosemount 648 Wireless Reference Manual for more instruction.
The manual and this guide are also available electronically on Emerson.com/Rosemount.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
Explosions could result in death or serious injury.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting
your system. Restrict physical access by unauthorized personnel to protect end users’ assets.
This is true for all systems used within the facility.
NOTICE
Shipping considerations for wireless products: (Lithium battery: Black Power Module, model
number 701PBKKF). The unit was shipped to you without the Black Power Module installed.
Remove the Black Power Module prior to shipping the unit. Each Black Power Module
contains two “C” size primary lithium batteries. Primary lithium batteries are regulated in
transportation by the U. S. Department of Transportation, and are also covered by
International Air Transport Association (IATA), International Civil Aviation Organization
(ICAO), and European Ground Transportation of Dangerous Goods (ADR).
It is the responsibility of the shipper to ensure compliance with these or any other local
requirements. Before shipping, consult current regulations and requirements.
Contents
Wireless considerations.............................................................................................................. 5
Physical installation..................................................................................................................... 8
Verify operation..........................................................................................................................15
Reference Information.............................................................................................................. 18
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September 2023 Quick Start Guide
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1 Wireless considerations
1.1 Power up sequence
The Rosemount 648 Wireless and all other wireless devices should
be installed only after the Wireless Gateway (“Gateway”) has been
installed and is functioning properly. Wireless devices should also
be powered up in order of proximity from the Gateway, beginning
with the closest. This will result in a simpler and faster network
installation. Enable active advertising on the Gateway to ensure
new devices join the network faster. For more information, see the
Wireless Gateway Reference Manual.
Note
The conduit entries are threaded ½–14 NPT.
A A
A. Conduit entry
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P/N 00753-9200-0020
3
4 COMM
2 Physical installation
Procedure
1. Install sensor according to standard installation practices
using approved thread sealant on all connections.
2. Attach transmitter housing to the sensor using the threaded
conduit entry.
3. Attach sensor wiring to the terminals as indicated on the
wiring diagram.
4. Connect Black Power Module.
Note
Wireless devices should be powered up in order of proximity
from the Wireless Gateway, beginning with the closest device
to the gateway. This will result in a simpler and faster network
installation.
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Procedure
1. Direct mounting of transmitter on pipe clamp sensor is
required for Rosemount X-well Technology to properly
function.
2. Transmitter head shall be placed away from dynamic external
temperature sources, such as a boiler.
3. Insulation (½-in. thick minimum) is required over the sensor
clamp assembly and sensor extension up to transmitter head
to prevent heat loss. Apply a minimum of 6 inches of insulation
on each side of the pipe clamp sensor. Care should be taken to
minimize air gaps between insulation and pipe. See Figure 2-5.
Note
DO NOT apply insulation over transmitter head.
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Procedure
1. Remove the LCD display cover. Do not remove the instrument
covers in explosive environments when the circuit is live.
2. Put the 4-pin connector into the LCD display, rotate to the
desired position and snap into place.
3. Replace the transmitter cover.
The following LCD display temperature limits:
• Operating:–4 to 175 °F (–20 to 80 °C)
• Storage:–40 to 185 °F (–40 to 85 °C)
Note
Only use Rosemount Wireless LCD Display part number:
00753-9004-0002.
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3 Verify operation
LCD display
During normal operation, the LCD display will show the PV value
at the confirmed update rate. Refer to the Rosemount 648 Wireless
Reference Manual for error codes and other LCD display messages.
Select the Diagnostic button to display the TAG, Device ID, Network
ID, Network Join Status, and Device Status screens.
Field Communicator
For HART® Wireless transmitter communication via a Field
Communicator, a Rosemount 648 Wireless Device Dashboard (DD)
is required. Rosemount 648 Wireless transmitters equipped with
Rosemount X-well Technology requires DD revision 648 Dev. 4 Rev.
1 or higher to view Rosemount X-well functionality. To obtain the
latest DD, visit the Field Communicator System Software and Device
Description site at: Emerson.com/Field-Communicator.
Wireless Gateway
If the Rosemount 648 Wireless was configured with the Network
ID and Join Key and sufficient time for network polling has passed,
the transmitter will be connected to the network. To verify device
operation and connectivity using the Wireless Gateway's web based
user interface, navigate to the Devices page. This page will also
display the transmitter's tag, PV, SV, TV, QV, and Last Update time.
Refer to Wireless Gateway User Interface Manual Supplement for
terms, user fields, and parameters used in the Wireless Gateway web
based user interface.
Note
The time to join the new device(s) to the network is dependent upon
the number of devices being joined and the number of devices in
the current network. For one device joining an existing network with
multiple devices, it may take up to five minutes. It may take up to 60
minutes for multiple new devices to join the existing network.
Note
If the device joins the network and immediately has an alarm
present, it is likely due to sensor configuration. Check the sensor
wiring (see Figure 4-1) and the sensor configuration (see Table 4-1).
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Troubleshooting
If the device is not joined to the network after power up, verify the
correct configuration of the network ID and join key, and verify that
Active Advertising has been enabled on the Wireless Gateway. The
network ID and join key in the device must match the network ID and
join key of the Gateway.
The network ID and join key may be obtained from the Wireless
Gateway on the Setup > Network > Settings page on the web server
(see Figure 3-1). The network ID and join key may be changed in the
wireless device by using the following Fast Key sequence.
Table 3-2: Wireless Configuration Fast Key Sequence
4 Reference Information
The Rosemount 648 Wireless is compatible with a number of RTD
and thermocouple sensor types. Figure 4-1 shows the correct input
connections to the sensor terminals on the transmitter. Figure 4-2,
Figure 4-3, and Figure 4-4 show the lead wire configurations for
Rosemount sensors. To ensure proper sensor connection, anchor the
sensor lead wires into the appropriate compression terminals and
tighten the screws.
12 34 12 34 12 34 1234
Emerson provides 4-wire sensors for all single element RTDs. Use
these RTDs in 3-wire configurations by leaving the unneeded leads
disconnected and insulated with electrical tape.
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Note
In order to communicate with a Field Communicator, the device must
be powered by connecting the black power module.
Figure 4-2: Single Element Rosemount 65, 68, 78 Series, and 58C
Lead Wire Configurations
White (1)
White (2)
Red (3)
Red (4)
Type J Type E
Type K Type T
Note
The wiring diagrams shown above apply only to Rosemount sensors.
Table 4-1 lists the Fast Key sequences for common transmitter
functions.
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(1) Reference conditions are 70 °F (21° C), transmit rate of once per minute, and
routing data for three additional network devices.
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6 Product certifications
Rev 3.11
6.6 USA
6.6.1 I5 U.S. Intrinsic Safety (IS), Nonincendive (NI), and Dust
Ignition-Proof (DIP)
Certificate FM 18US0009X
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 23.8 μF
Lo = 50 mH
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6.7 Canada
6.7.1 I6 Canada Intrinsically Safe
Certificate CSA 1143113
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 23.8 μF
Lo = 50 mH
6.8 Europe
6.8.1 I1 ATEX Intrinsic Safety
Certificate: Baseefa07ATEX0011X
Standards: EN IEC 60079-0:2018, EN 60079-11: 2012
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
Lo = 25 mH
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
Lo = 25 mH
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6.9 International
6.9.1 I7 IECEx Intrinsic Safety
Certificate IECEx BAS 07.0007X
Standards IEC 60079-0: 2017, IEC 60079-11: 2011
Markings Ex ia IIC T4 Ga, T4 (–60 °C ≤ Ta ≤ +70 °C)
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
Lo = 25 mH
6.10 Brazil
6.10.1 I2 Brazil Intrinsic Safety
Certificate UL-BR 15.0140X
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co= 11 μF
Lo = 25 mH
6.11 China
6.11.1 I3 China Intrinsic Safety
Certificate GYJ21.3298X
Standards GB3836.1-2010, GB3836.4-2010, GB3836.20-2010
Markings Ex ia IIC T4 Ga
T code Ambient
temperature
T4 -60 °C ≤ Ta ≤ +70 °C
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
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Sensor terminal
parameters
Lo = 25 mH
6.12 Japan
6.12.1 I4 Japan Intrinsic Safety
Certificate CML 18JPN2105X
Markings Ex ia IIC T4 Ga
See certificate for ambient temperature ranges.
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
Lo = 25 mH
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 11 μF
Sensor terminal
parameters
Lo = 25 mH
Sensor terminal
parameters
Uo = 6.6 V
Io = 26.2 mA
Po = 42.6 mW
Co = 10.9 μF
Lo = 25 mH
6.15 Combination
KQ Combination of I1, I5, and I6
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7 Declaration of Conformity
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8 China RoHS
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