Grinding Wheel: Definition, Types, Grain, Grade,

Structure, Bond, Specifications, and Selection (With

PDF)
learnmechanical.com/grinding-wheel/

Amrit Kumar

As my previous article of Grinding Machine,

I told, grinding is an important
operation in manufacturing industry
to get a final product, so for that, we
need to know about the grinding wheel
and its properties so that we easily
choose a right wheel for the right material.

I assumed that you already have a brief idea

about Grinding Machine. Don’t worry! if
you not learned yet you can check my
complete guide on grinding machine where
I mentioned the parts, types, and
operations of a grinding machine.

So hello viewers in today’s article you learn about the definition, types, grain, grade,
structure, bond, specifications, and selection of a Grinding wheel. Also at the
end of the article, I give you PDF downloadable link. So let’s begin…

Page Contents

Grinding Wheel Definition:

Abrasive:
Superabrasives:
Types of Grinding Wheels:
Grit or Grain of Grinding wheel:
Grade of Grinding wheel:
Structure of Grinding wheel:
Specification or Nomenclature of Grinding wheel:
Applications of Grinding wheel:
Grinding wheel bond types:
Factors affecting the selection of Grinding wheels:
Difference between cutting wheel and Grinding Wheel?
Detailed video lecture on Grinding wheels:
Conclusion:

Grinding Wheel Definition:

Grinding wheels are expendable wheels composing of an abrasive compound.

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A Grinding wheel having multiple cutting edges made up of many hard a particle called as
abrasives.

The abrasives are crushed to have sharp edges for cutting operations.

The abrasive grains are properly mixed with is a suitable bond, which acts as a holder
when the wheel in use.

The grinding wheel may be manufactured in one piece or of segments of oppressive blocks
build up into a solid wheel.

These wheels are available in different shapes mounted on a different form of Machines
for a particular type of work.

Grinding wheels are manufactured with higher geometrical accuracy results in a more
uniform and consistent wheel.

Grinding Wheel (By Johan – Own work, CC BY-SA 3.0,

https://commons.wikimedia.org/w/index.php?curid=1039239)

Abrasive:
Abrasive is material that helps to provide a shiny look on a surface.

Abrasives are two types:

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 Natural Abrasives (Diamond, Quartz, Sand)
Artificial Abrasive (Synthetic diamond, Tin oxide, Aluminum oxide, Silicon Carbide)

Superabrasives:
Superabrasives make up a special category of bonded abrasives designed for grinding the
hardest, most challenging work materials.

Because carbides, high-speed steels, PCD, PCBN, ceramics and some other materials used
to make cutting tools can be nearly as hard as conventional abrasives, the job of
sharpening them falls to a special class of abrasives-diamond and the CBN, the super-
abrasives.

These materials offer extreme hardness, but they are more expensive than conventional
abrasives (silicon carbide and aluminum oxide). Therefore, super-abrasive grinding
wheels have different construction than conventional abrasive wheels.

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 A man doing the Grinding operation

Types of Grinding Wheels:

In general, there are 10-types of grinding wheel available in the market and those
are:

1. Straight Grinding wheels

2. Cylinder or wheel ring
3. Tapered Grinding wheels
4. Straight cup
5. Dish cup
6. Saucer Grinding Wheels
7. Diamond Grinding Wheels
8. Segmented wheel
9. Flaring cup wheel
10. Mounted point wheel

Straight Grinding wheels:

The straight wheel is the most common mode of a wheel that is found on pedestal or
bench grinders.

This is the one widely used for centreless & cylindrical surface grinding operations.

As it is used only on the periphery, it forms a little concave surface on the piece.

This is used to gain on several tools like chisels.

The size of these wheels differs to a great extent, width & diameter of its face obviously
depends on the category of its work, machines grinding power.

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Cylinder or wheel ring Grinding wheels:
A cylinder wheel has no center mounting support but has a long & wide surface.

Their width is up to 12″ and is used purely in horizontal or vertical spindle grinders.

This is used to produce a flat surface, here we do grinding with the ending face of the
wheel.

Tapered Grinding wheels:

A tapered Grinding wheel is a straight wheel that tapers externally towards the midpoint
of the wheel.

As this pact is stronger than straight wheels, it accepts advanced lateral loads.

The straight wheel with a tapered face is chiefly used for gear teeth, grinding threads, etc.

Straight cup Grinding wheels:

This Straight cup wheel forms an option for cup wheels in cutter and tool grinders, having
an extra radial surface of grinding is favorable.

Dish cup grinding wheels:

In fact, this is used primarily in jig grinding and cutter grinding.

It is a very thin cup-style grinding wheel which permits grinding in crevices and slot.

Saucer Grinding wheels:

Saucer Grinding Wheel is an exceptional grinding profile used for grinding twist drills and
milling cutters.

This finds wide usage in non-machining areas, as these saw filers are used by saucer
wheels to maintain saw blades.

Diamond Grinding wheels:

In diamond wheels, industrial diamonds remain bonded to the edge.

This is used to grind hard materials like concrete, gemstones & carbide tips. A slitting saw
is designed for slicing gemstones like hard materials.

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Diamond grinding wheel (CC BY-SA 2.0, https://commons.wikimedia.org/w/index.php?
curid=90186)

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 Diagram of all types of grinding wheel

Grit or Grain of Grinding wheel:

The grit or grain is used to indicate a general size of abrasive for making a grinding
wheel.

Grits or Grain size is denoted by a number indicates the number of meshes per linear inch
of the screen through which the grain pass when they are graded after crushing.

Generally, the coarse wheel is used for fast removal of the material and the finely graded
wheel should be used to grind Hard, Brittle materials.

The different Grits or Grain of the grinding wheel as follows:

Types of Grit Grit or Grain Size

Coarse 10, 12, 14, 16, 20, 24

Medium 30, 36, 46, 54, 60

Fine 80, 100, 120, 150, 180

Very Fine 220, 240, 280, 320, 400, 500, 600

Grade of Grinding wheel:

The grade refers to the harness or strength with which the bond holds the abrasive grains
of a grinding wheel in a place.

The Grade is indicated by the English alphabet A to Z.

A denotes Sofest and Z denotes Hardest Grade.

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The different grade of the grinding wheel as follows:

Soft A, B, C, D, E, F, G, H

Medium I, J, K, L, M, N, O, P

Hard Q, R, S, T, U, V, W, X, Y, Z

Structure of Grinding wheel:

The structure refers to the spacing between the abrasive grains in the grinding wheel.

It is denoted by the number of cutting edges per unit area of wheel face and size of void
spaces between grains.

If there is a large number of cutting edges per unit area, the structure is called Dense
structure otherwise it is called an open structure.

The different structure of the grinding wheel as follows:

Dense 1, 2, 3, 4, 5, 6, 7, 8

Open 9, 10, 11, 12, 13, 14, 15

Specification or Nomenclature of Grinding wheel:

The Indian standard marking system ( IS: SS1-1954 ) has been used to indicate the
various characteristics of a grinding wheel.

Each marking consists of 6 symbols, denoting the following characteristics:

1. Abrasive
2. Grain Size
3. Grade
4. Structure
5. Bond type
6. Manufactures record

W A 30 I 4 V 17

Here,

W (Prefix) = Manufacture abrasive type symbols.

A (Abrasive) = [ A = Aluminium Oxide ], [ C = Silicon Carbide ], [ D = Diamond ]

30 (Grain Size) = 4 Types of grain Size.

Coarse= 10,12,14,16,20,24
Medium=30,36,46,54,60

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 Fine=80,100,120,150,180
Very fine=220,240,280,320,400,500,600

I (Grade) = Grade categories in to 3 parts.

Soft= A,B,C,D,E,F,G,H
Medium=I,J,K,L,M,N,O,P
Hard=Q,R,S,T,U,V,W,X,Y,Z

4 (Structure) = Structure categories in 2 parts.

Dense= 1,2,3,4,5,6,7,8
Open= 9,10,11,12,13,14,15

V (Bond Type) = Vertified Bond

V= vertified
B= Resionid
R= Rubber
E= Shellac
S= Silicon
O= Oxychloride

17 (Suffix) = Manufacturing abrasive type symbol

Applications of Grinding wheel:

The main application of grinding wheel is to remove the material in the form of tiny
chips and make the surafce smooth as much as possible.
The Grinding machine is a surface finishing Machine in which Grinding wheels are
fixed(This is our tool) for surface finish.

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 Even the grinding wheel are different type as discussed above and there uses for the
different workpiece.

Grinding wheel bond types:

A bond is an abrasive material used to held abrasive particles together. The bonding
material does not cut during the grinding operations.

Its main function is to hold the grains together with varying degrees of strength.

The different standard grinding wheel bonds are vitrified, resinoid, silicate, shellac,
rubber, and metallic.

Factors affecting the selection of Grinding wheels:

Proper grinding wheel selection is essential to ensure that the required

Part quality,
Production rate, and
The overall cost per part is achieved.

It is normally depends upon several terms like:

The type of grinding operation we performed

Grinding machine condition
Requirement of surface finishing
Shape and size of a workpiece
Work piece material.

Difference between cutting wheel and Grinding Wheel?

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In the grinding wheel, there is term Abrasive which we studied, it provides surface
finishing helps to get good surface finish of the workpiece and also provides good luster.

Grinding Wheel Cutting Wheel

The grinding wheel has good The normal cutting tool doesn’t have abrasive. So
strength which avoids cutting it will not provide better finishing accuracy as
improper shape and size. grinding wheel provides.

The chances of wear and tear are A grinding wheel having low chances of wear and
high in cutting wheel tear.

Price of a grinding wheel is more The price of the cutting wheel is less than grinding
wheel.

Detailed video lecture on Grinding wheels:

(Source: NPTEL BY Prof. D K Dwivedi, IIT Roorkee)

Let’s see how a grinding wheel is made?

(Source: Ian Collier)

And now let’s see an experiment

(Source: Project Farm)

Conclusion:
Hola! now you are pro on selection of a grinding wheel, right? I hope you understand the
definition, types, grain, grade, structure, bond, specifications, and selection
of a Grinding wheel well and never forget in the future.

In case you wanna read this type of article on the Shaper machine and Lathe machine you
can check these articles “Shaper Machine: Definition, Parts, Types, and Operations“ and
“Lathe: Operation, Parts, and Types“

If you have any queries or doubts about the lathe machine tool, you can ask me in the
comment section and also you can join our facebook group. I will love to hear from
you and glad to help you. Till then enjoy rest your day. Cheers

We have several articles on Manufacture Technology, read all the

articles here.

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