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2 views

Test-2

Uploaded by

orbitalspector
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BIRLA INSTITU TE OF TECHN OLO GY AND SCIEN CE, PILAN I - HYD ERABA D CA MPUS

SECOND SEMESTER 2016-2017


C O M P U T E R A I D E D D E S I G N (ME F342)
Date: 03.04.2017 Test - 2 (Closed Book) Weightage: 15%
Duration: 60 Min Max. Marks: 30
Notes:
 Write the answers to the point. Lengthy answers attract penalty.
 All parts of a question should be answered together failing which such answers shall not be considered for evaluation.

1 0 0 0
0 1 0 0 
1. (i)  what is the effect of this transformation matrix on a unit cube?
0 0 1 0
 
0 0 0 0.5
(ii) What is the difference between 21/2 axis and 3-axis CNC machines?
(iii) Show the axis system for CNC lathe and milling machine?
(iv) What is meant by orientable surface?
(v) Write the transformation matrix for orthographic projection on to an auxiliary plane.
(vi) Define solid model properties (a) Homogeneous 3-dimensionality (b) Finiteness and finite describability?
(vii) Is it possible to machine the part shown in Fig.1 on 21/2 axis CNC milling machine?
(viii) How can a Bezier curve, B-spline curve, Hermite bi-cubic surface, Bezier surface and B-Spline surface be
scaled uniformly?
(ix) Two 2D solids are shown in Fig.2. Sketch A-B, A-*B, B-A and B-*A?
(x) Reflect the point A (5,6) about the point C(3,4)? [10 X 1 = 10M]
2. Draw the CSG tree for the solid model shown in Fig.3. Show the shape of the model after each Boolean operation.
[5M]
3. Draw the final part geometry with dimensions after machining 5 inch diameter rod on CNC lathe using the part
program in Table 1? [5M]
4. Given a point P (2,4,8) and using homogeneous representation
(a) Calculate the transformed point P* if P is rotated about X, Y, Z axes by 300, 600 and 900 respectively.
(b) If P * obtained in part (a) is to be rotated back to its original position, find the corresponding rotation matrix.
(c) Find the P*, if P is translated along 3i-4j-5k and scaled uniformly by S=1.5
(d) Calculate the orthographic projection of P on to XZ plane.
(e) Find the perspective projection of P if observer is at 10 units distance from origin on positive Z-axis. [5M]
5. Verify Euler equation for the solids shown in Fig. 4. [5M]

Fig. 4

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[Billet X5 Z5 M05;
G20 G98 ; M06 T2 ; [Drill bit of 0.5” diameter]
G28 U0 W0 ; M03 S1000 ;
M06 T1 ; [Turning tool] G00 X0 Z0.1 ;
M03 S1000 ; G74 R0.1 ;
G00 X5.2 Z0.2 ; G74 X0 Z-1.0 Q500 F40 ;
G71 U0.1 R0.2 ; G28 U0 W0 ;
N30G71P35Q65U.04W.005F40 M05
N35G00X1.5 M06 T3; [Grooving tool 0.1” width]
N40G01Z-.5 M03 S1000 ;
N45X3.5 G00 X3.6 Z-1.0;
N50Z-1.5 G75 R0.1;
N55X4.8 G75 X2.5 Z-1.1 P500 F30;
N60X5.0Z-1.6 G28 U0 W0;
N65X5.0Z-2.5 M05;
G70 P35 Q65 S1300; M30;
G28 U0 W0;
Table. 1

Fig. 3

Fig. 1
Fig. 2

******** The End ********


MULTIPLE TURNING (USING G71 & G70)
G71 U R [U – Rough depth of cut, R – Retract amount]
G71 P Q U W F [P – Start line, Q – End line]
DRILLING CYCLE (USING G74)
G74 R R – Retract amount
G74 X Z Q F Z – Drill Depth, Q – Peck increment in microns
GROOVING CYCLE
G75 R [R – Retract amount in mm]
G75 X Z P Q F [X – Required throat dia, Z – Groove length, P – Peck increment in x – axis in microns,Q – Tool
movement in z – axis in microns]

G20: Input in Inch; G28: Return to reference position; M03: Spindle start (CW); M05: Spindle stop; M06 – Tool
change; M30 _ End of program and rewind.

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