TATA Engineering, Pune

PROCESS AT A GLANCE
TAKT TIME : min
PART DESCRIPTION : Under Body Line
ONE PIECE FLOW
100 90 80 70 60 50 40 30 20 10 Sequence

Sketch

Remove
Material Process
Lowert the lift Loose bolting Pull the lift engine
table and of engine Engine table (With mounting c/s Flow
push to clear mounting front stuffing and engine) members(Fro
the and rear cross aligning below the nt & Rear)
underbody member (# 16 manually vehicle and and carry to Description
area bolts) lift it. Eng. Sub
assy table

6 6 6 6 6 Station no.
Front and
Engine Engine Engine Parts Getting
rear c/s
assmebly assembly assembly Fitted
members

Manual Manual Manual Manual Manual Work Method

Alignment Alignment
Quality
Requirement

Visual Visual
Measuring
Gauge
Pneumatic Pneumatic
nut runner nut runner Tools
Lift table with Lift table with
fixture fixture Jig or Fixture
10 10,11 10,11 10,11 10,11 Operators

480
Cycle Time in
sec..

K - 246: 3P Cub project TCF KAIZEN Dept

TATA Engineering, Pune

Total Cycle time

K - 246: 3P Cub project TCF KAIZEN Dept

 TATA Engineering, Pune
TAKT
ROCESS PART
AT A GLANCE TIME :
ONE
Under min
DESCRIPT PIECE
Body Line
ION : FLOW
100 90 80 70 60 50 40 30 20 10 Sequence

Material Process
Sketch
Flow

Slide one
end of Torque
Connections
Porpshaft in tighten the
of hoses -
Gear box and engine
Engine to
bolt the other mounting
fuel filter Description
end to RA bolts
flange

7 7 7 Station no.
Propeller
Banjo bolts
Bolts
Parts Getting
Shaft
and washers Fitted
Bolts

Manual Manual Manual Work Method

Visual
Torque 4 Kgm torque
Quality
inspection for
gaps Requirement

Torque Torque Measuring

wrench wrench Gauge
Torque
Open end Open end
spanner spanner
controlled nut Tools
runner
Hook for
suspending
the prop Jig or Fixture
shaft
13 13 12 Operators

60 360 420
Cycle Time in
sec..

K - 246: 3P Cub project TCF KAIZEN Dept

TATA Engineering, Pune
Total Cycle time

K - 246: 3P Cub project TCF KAIZEN Dept

 PROCESS AT A GLANCE
TAKT TIME :
PART DESCRIPTION : min
ONE PIECE
FLOW
100 90 80 70 60 50 40 30 20 10 Sequence

Sketch

Material Process
Flow

Description

Station no.

Parts Getting
Fitted

Material Storage
Transport System

Work Method

Quality
Requirement

Measuring Gauge
/ Tools

Machine
Hand Tools

Jig or Fixture

Operators

Cycle Time in sec..

Total Cycle time

PROCESS AT A GLANCE
PART Under Body
DESCRIPTION : Line
100 90 80 70 60
 TAKT TIME :
min
ONE PIECE
FLOW
50 40 30 20 10
 Sequence

Sketch

Material Process
Flow

Description

Station no.
Parts Getting
Fitted

Work Method

Quality
Requirement
Measuring
Gauge
Tools

Jig or Fixture

Operators
Cycle Time in
sec..

Total Cycle time