Employer Doc. No.

FIREFIGHTING
TRAINING Contractor Doc. No.
GROUND Nghi Son Refinery and Petrochemical S-200-1673-0001TS
PROJECT Limited Liability Company Rev. B Page 1 of 21

Employer Contract No.: 112/2024/NSRP.CPSP – Thanh Son & WE Date: 26-Dec-24

INSPECTION & TEST PLAN (ITP)

FOR STEEL STRUCTURE WORK
(FABRICATION & ERECTION)

Unit No.: 200

Unit Abbreviation.: Not Applicable

Document Class: Z

Issue Purpose For Approval

Rev. Date Page Description Prep'd Chk'd App'd

Revised as
B 26-Dec-2024 2; all D.T.L N.D.L N.V
comments
A 15-Nov-2024 Issue for Review D.T.L N.D.L N.V
Operation Centre JOB Code: Operation Centre Doc. No.:
Responsible Company Prepared by Checked by Approved by
Thanh Son & WE B.D.Tu N.D.Tuan T.H.Tuan
CONTENTS
INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

1. ITP
Title: Inspection and Test Plan for Piping Work (Pre-fabrication & Installation)
1.1 Abbreviation:
H: Contractor is not allowed to proceed with the test/inspection unless a written release is issued
by the Employer. Contractor shall submit inspection notification to Employer.
W: Contractor can proceed with the test/inspection when Employer’s inspector is not present at
the notified time. Contractor shall submit inspection notification to Employer.
IW: Contractor is requested to notify Employer of the initial inspection date/time. Contractor
can proceed with the test/inspection when Employer’s inspector is not present at the notified time.
Subsequent test/inspection will not be witnessed unless any deficiencies are found at the initial
inspection.
S: Contractor is not requested to notify Employer. Employer’s inspector will monitor
manufacturing conditions, workmanship and test/inspection during his visit or periodical
inspection.
R: Contractor is not requested to notify Employer. Contractor shall perform the required
test/inspection and provide relevant documents such as certificate, report and Quality Control
record. This document shall be submitted to Employer’s inspector for review.
I: Contractor/3rd parties shall be responsible for undertaking the inspection or test and generating
the appropriate report and record.
1.2 Definition:
3rd: For Welder Performance Qualification Test, witness by an Independent third party is
required. For NDE services, inspection of welds (NDE) is carried out by an independent third
party.
Note: Contractor shall submit notification for inspection to NSRP five (05) days in advance for
activities at witness, hold point.
2. ATTACHMENT
2.1 Quality Control Report/Record
Form QCR No.: 2000-006: Grouting inspection report
Form QCR No.: 3000-001: Foundation & Levelness inspection report
Form QCR No.: 3000-002: Column plumpness report
Form QCR No.: 3000-003: Bolts tightening test report
Form QCR No.: 3000-004: Final inspection report
Form QCR No.: 3000-005: Receiving inspection report
Form QCR No.: 3000-006: Material inspection report
Form QCR No.: 3000-007: Anchor bolts & Base plate checking report
Form QCR No.: 3000-008: Welding inspection report
Form QCR No.: 3000-009: Painting inspection report
Form QCR No.: 3000-010: Anchor bolts tightening report
Form QCR No.: 3000-011: Grating fastener installation report

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

Item Activities Reference Acceptance Criteria Verifying Document Inspection Mode Remark
No. Documents (QCR Form No.) Contractor 3rd Party Employer
1 Documents
1.1 Design/Shop drawing S-000-1330-1001V S-000-1330-1001V Design/Shop drawing I R
Para. 2.3 Para. 3.2.2
1.2 Fabrication method/procedure S-000-1330-1001V S-000-1330-1001V Method / Procedure I R
Para. 2.5.4 Para. 4
1.3 Welding Procedure Specification S-000-1330-1001V AWS D1.1, WPS & PQR I R
and Procedure Qualification Para. 2.5.4 Or EN ISO 15609
Record (WPS & PQR)
1.4 Welder Performance Qualification S-000-1330-1001V AWS D1.1, Welder Certificates I W W
Para. 2.5.4 Or EN ISO 15609
1.5 NDE Procedures (MT, PT, UT, ..) S-000-1330-1001V AWS D1.1 NDE Procedures R I R
Para. 5.7
1.6 NDT Personnel Qualification S-000-1330-1001V List of NDE Personnel R I R
Para. 5.7 and Certificates
3 Shop Fabrication
3.1 Material Inspection
3.1.1 Steel material inspection S-000-1330-1001V Design drawing Material Certificates I R
Para. 3.2 Material Specification
3.1.2 Welding Electrode Control S-000-1330-1001V AWS D1.1 Section 3.3 Material Certificate I R
Para. 3.3 Table 3.1

3.2 Dimension inspection S-000-1330-1001V Drawing Vendor form I W (*) (*) 10% Witness,
Para. 5.5 S-000-1330-1001V (DIM-001) Refer: S-000-1330-
1001V, Appendix 2,
Para. 4.2.8 note 3
3.3 Welding Visual Inspection S-000-1330-1001V AWS D 1.1, S-000-1673-0001V I W (*)
Para. 5.6 Or EN ISO 15609-1 Form No.: 3000-008

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

Item Activities Reference Acceptance Criteria Verifying Document Inspection Mode Remark
No. Documents (QCR Form No.) Contractor 3rd Party Employer
3.4 Non-Destructive testing S-000-1330-1001V AWS D 1.1 NDE Report W I S CJP: 100% UT;
Para. 5.7 100% MT
PJP: 10% MT

4 Painting Inspection
4.1 Surface Preparation S-000-1330-1001V S-000-13A0-0001V S-000-1673-0001V I R
Para. 5.8 Form No.: 3000-009
4.2 Dry film thickness S-000-1330-1001V S-000-13A0-0001V S-000-1673-0001V I R
Para. 5.8 Form No.: 3000-009
5. Galvanized Coating S-000-1330-1001V BS ISO 1461, GB/T Galvanizing Certificate W R
Para. 5.8 13912, ASTM
A123/A123M or
equivalent
6. Identification Marks S-000-1330-1001V Shop drawing Member list with I R
Para. 5.9 identification no.
7. Packing inspection S-000-1450-0001V Packing list I W
8. Erection work
8.1 Advance Inspection
8.1.1 Receiving Material Check S-000-1330-1002V Drawing 3000-005/006 I W
Para. 4 / 9.1 (1) Material Certificate
8.1.2 Foundation Check S-000-1330-1002V +2mm 3000-001/007 I S
Para. 5.3/7.1/9.1(2)
8.1.3 Embedded Plate Check S-000-1330-1002V Drawing 3000-007 I S
Para. 5.3
8.1.4 High Strength Bolts/M. Bolts S-000-1330-1002V Drawing 3000-006 I R
Para. 3.4 and 3.5 Material Certificate

8.2 Inspection for Bolt Connection

8.2.1 Contact Surface Check S-000-1330-1002V Free from scale, burrs, 3000-003 I S
Para. 7.1 / 9.2 (3) dirt, oil, grease, loose
rust and other

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

Item Activities Reference Acceptance Criteria Verifying Document Inspection Mode Remark
No. Documents (QCR Form No.) Contractor 3rd Party Employer
8.2.2 Alignment of holes and bolt size, S-000-1330-1002V As per DWG I S
filler plate check Para. 7.2 & 9.2

8.2.3 Bolt tighteness Inspection S-000-1330-1002V Snug tightened 3000-10 I S

Para. 7.2 & 9.2(3) condition
8.3 Erection Inspection
8.3.1 Overall Dimensional Inspection
a) Column Base Plate Alignment & S-000-1330-1002V E<=5mm 3000-007 I S
Positioning APPENDIX-1 Drawing
b) Colum Base Plate Elevation S-000-1330-1002V Drawing 3000-001 I S
APPENDIX-1
c) Plumbness S-000-1330-1002V D<=5mm or 3000-002 I S
APPENDIX-1 D<=H/600
d) Grouting S-000-1320-1001V Drawing 2000-006 I S
Para.18
S-000-1330-1002V
Para. 4.3, 5.3(6)
8.4 Grating Fasteners Installation
8.4.1 Material Inspection Manufacturer’s Visual no damage 3000-011 I S
Standard Drawing
8.4.2 Numbers of X-BT and X-FCM-M Installation Manual, > 4pcs per 1m2 grating 3000-011 I S
are enough for the relevant grating Drawing
8.4.3 Location of X-BT Installation Installation Manual, > 6mm from the edge, 3000-011 I S
Drawing > 15mm between two
X-BTs
8.4.4 Condition of X-BT Installation Installation Manual Check by the Gauge 3000-01 I S
supplied by HILTI
(min & max height of
the threaded part)

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

Item Activities Reference Documents Acceptance Verifying Document Inspection Mode Remark
No. Criteria (QCR Form No.) Contractor 3rd Party Employer
8.4.5 Condition of X-FCM-M Installation Manual Visual no loosening 3000-011 I S
Installation
9 Final Visual Check S-000-13A0-0001V Drawing 3000-004 /009 I W
(W/Touch-up Painting)

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR NO.: 2000-006

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR:3000-001

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-001

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-002

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-003

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-004

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR:3000-005

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-006

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-007

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-008

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-009

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-010

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: 3000-011

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK
QCR No.: DIM-001

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INSPECTION AND TEST PLAN FOR STEEL STRUCTURE WORK

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