ENGINEERING MATERIAL SPECIFICATION

PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSS-M99P2222 – B1

MATERIAL / COMPONENT REQUIREMENTS

PERFORMANCE, VEHICLE INTERIOR ENVIROMENT QUALITY WSS-M99P2222 -- B2

ALLERGY TESTING AND DIRECT SKIN CONTACT REQUIREMENTS

PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSS-M99P2222 – B3

HVAC REQUIREMENTS

PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSS-M99P2222 – B4

COMPLETE VEHICLE REQUIREMENTS

NOT TO BE USED FOR NEW DESIGN

1. SCOPE

The purpose of this document is to harmonize VIEQ requirements within Ford Motor Company, and to
document guidelines pertaining to certain materials with regards to Odour, Fogging and the emission of
Formaldehyde and Volatile Organic Carbon Compounds (VOC's). In addition are listed the requirements
for allergy testing of materials which have direct skin contact with the vehicle occupants and
requirements for exterior air filtration.

2 APPLICATION

Section B1 and B2 is applicable to materials and components ONLY.

Section B2 is applicable to allergy testing and direct skin contact requirements ONLY
Section B3 is applicable HVAC performance ONLY.
Section B4 is applicable to complete vehicle interior requirements ONLY.

The requirements established by this Standard apply to all products supplied to Ford and assembled
into the cabin space and or air conditioning system. They apply equally to Full Service Suppliers,
Proprietary (black box), and Ford specified items.

References to "Ford" within this document shall be understood to include any Ford designated vehicle
platforms.

3. REQUIREMENTS

The primary intent of this Standard is to control emissions from materials and formed articles used in the
passenger cabin, load space and air filtration system. Conformance to these requirements must be
completed prior to supply of product to Ford. Details of any brand-specific direction and this process can
be obtained by contacting the appropriate regional Materials Engineering office (see Appendix 4).

3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS

Materials suppliers and part producers must conform to Company's Standard Requirements for
Production Materials (WSS-M99P1111-A).

Date Action Revisions

2011 06 21 TO BE N-STATUS Replaced by WSS-M99P2222-C1/C2/C3/C4 L. Sinclair, NA

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2009 03 04 Activated S. Riewer, J.W.Williams

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

REQUIREMENT MATRIX
Table 1
Trustmark Toxproof Vehicle Program X
requirement Certification Example
B1
3.2 Material/Component Clause Clause 1,2,3,5, 6 Clause 1,2,3,4
Requirements 1,2,3
B2
3.3 Allergy Testing Clauses 6, 7, 8,9,10,11
Requirements
3.4 Direct Skin Contact Clause 12
Requirements
B3
3.5 Filtration requirements Clause 13 Clause, 13 or 14.1 or 14,2
or 14.3
B4
3.6 Complete vehicle Clause 15 Clause 15
requirement
Where a clause number is not indicated, there is no requirement.

Specific Part Example WSS-M99P2222-*

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B2
B1 B2
Part Name
Clause 12
Clauses Clauses Skin Patch Test
1-5 6-11

Instrument Panel X
Steering Wheel (Leather)
X X X
Centre Console
X
Sound/Heat Control. & Floor Trim
X X
Headliner
X
Door trim
X
Seat Belt Webbing
X X X
Gearshift (Leather)
X X X
Package Tray
X
Load space
X
Seats (front. & rear-leather, fabric and
vinyl) X X X
See also appendix 6.
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WSS-M99P2222 – B1/B2/B3/B4

SECTION B1- Performance requirements, Materials and components

3.2 Odour, formaldehyde, fogging and volatile organic carbon compound and hazardous
substances emission requirements

Table 2 – Limits for various materials and components

CLAUSE 1 2 3 4 5
Odour Formaldehyde Fogging Hazardous Total-C
substances (1) µg C/g mat
Rating 1-6 mg/kg dry mat. mg µg C/g mat

Polymer / Material FLTM BZ 156-01 FLTM BZ 157-01

FLTM BZ 157-
01
FLTM BO131-03 VDA 275 SAE J1756
VDA 277
VDA 277
Polypropylene (PP) 3 not expected 2,5 70
< 0,1
Painted 3 10 2,5
80
Polyethylene (PE) 3 not expected 2,5 < 0,1 70
ABS 3 not expected 2,5 90
< 0,1
Painted 10 2,5
110
Polyamides (PA) 3 not expected 2,5 < 0,1 40
Polyvinyl chloride (PVC) 3 not expected 2,5 < 0,1 30
Polyoxymethylene (POM) 3 10 2,5 < 0,1 30

Polymethylmethacrylate 3 not expected 2,5 < 0,1 40

(PMMA)

Polycarbonate (PC) 3 10 2,5 < 0,1 30

Polyethyleneterephthalates 3 not expected 2,5 < 0,1 30

(PET)
Polybutyleneterephthalates 3 not expected 2,5 < 0,1 30
(PBT)
Polystyrene (PS) 3 not expected 2,5 < 0,1 50
Polyurethane (PU) (Foam 3 not expected 2,5
and foil)
< 0,1 50
EPDM (rubber) 3 not expected 2,5 < 0,1 30
PC/ABS 3 not expected 2,5 40
< 0,1
Painted 3 10 2,5 70

PP/EPDM 3 not expected 2,5 < 0,1 70

PA/ABS 3 not expected 2,5 50
< 0,1
Painted 3 2,5 90
PET/PBT 3 not expected 2,5 < 0,1 30

Elastomers 3 not expected 2,5 20

< 0,1
Painted 3 10 2,5 70

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

TESTING FOR HARMFUL SUBSTANCES REF: TOXPROOF

Table 5 – Requirements for Organic Materials, Adhesives and Binders.

CLAUSE 9 10
Parameters Components made Adhesives/binders Methods/standards applied
of fiberboard, paper, (latex)
wood, wood veneer,
cellulose fiber Limit values
Limit values

Odour Minimum Rating 3 Minimum Rating 3 FLTM BO131-03

Colour fastness at least 3 – 4 DIN EN ISO 11640 (leather)

Fastness to rubbing with perspiration DIN EN ISO 105 X12 (textile)
solution
acidic/alkaline DIN EN ISO 105 E04 (solution)

pH of aqueous extract 4,5 – 7,5 textile: ISO 3071

leather: DIN EN ISO 4045
Formaldehyde (releasable under test 150 mg/kg 150 mg/kg textile: DIN EN ISO 14184-1
conditions)
leather: prEN ISO 17226-2
Pentachlorophenol (PCP) 0,5 mg/kg 0,5 mg/kg DIN EN ISO 17070
[2]
Chlorinated phenols , Sum (except 1 mg/kg 1 mg/kg DIN EN ISO 17070
PCP)
[3]
Pesticides / wood 1 mg/kg DIN EN 12393
[4]
preservatives

Tributyltin (TBT) compounds < detection limit < detection limit DIN EN ISO 17353

Forbidden azo dyes < detection limit textiles: DIN EN 14362-1;-2

leather: DIN ISO/TS 17234
Allergising disperse dyes DIN 54231

Chromium VI, soluble < detection limit DIN EN ISO 17075

Other heavy metals

(soluble):
Antimony 2,0 mg/kg 2,0 mg/kg extraction with acidic sweat solution in
accordance with
Arsenic 0,2 mg/kg 0,2 mg/kg DIN EN ISO 105 E04, determination by
Cadmium 0,1 mg/kg 0,1 mg/kg means of ICP-OES, AAS

Chromium, total content 2,0 mg/kg

Cobalt 4,0 mg/kg 4,0 mg/kg
Copper 60,0 mg/kg 60,0 mg/kg
Lead 0,8 mg/kg 0,8 mg/kg
Mercury 0,02 mg/kg 0,02 mg/kg
Nickel 4,0 mg/kg 4,0 mg/kg

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WSS-M99P2222 – B1/B2/B3/B4

TESTING FOR HARMFUL SUBSTANCES REF: TOXPROOF

Table 6 – Requirements for Plastics and Rubbers

CLAUSE 11
Parameters Components made of Methods/ standards applied
plastics, rubber, artificial
leather
Limit values:

Odour Minimum Rating 3 FLTM BO131-03

Colour fastness
perspiration (alkaline) at least 4 DIN EN ISO 105 X12
perspiration (acidic) at least 4 DIN EN ISO 105 E04 (Solution)
Global migration 10 mg/dm² EN 1186

HCFC and CFC according to the German Ordinance < detection limit US EPA 8260 using GC/ECD or GC/MS
“Halonverbotsverordnung”

Primary aromatic amines (in PU) as aniline < detection limit (O:V = 1:1) § 35 LMBG L 6 (EG) 00.00 (BG: 2 µg/l) or
hydrochloride evaluation

Monomers e.g. acrylonitrile in NR < detection limit § 35 LMBGL 4 (EG) 00.00 or equivalent

Primary aromatic amines, (in rubber, latex) as aniline 20 µg/l (O:V = 1:1) § 35 LMBG L6 (EG) 00.00 or equivalent
hydrochloride

N-alkyl aryl amines (in rubber, latex) as N- 1 mg/ml (O:V = 1:1) Recommendation XXI
ethylphenylamine item 2.5.2.2.3 Committee on Plastics of the
Federal Health Office at BgW

Nitrosamines 1,0 µg/dm² Bundesgesundheitsblatt 53 (5/1994)

(in rubber, latex)
Forbidden azo dyes < detection limit textiles: DIN EN 14362-1;-2
leather: DIN ISO/TS 17234
Cadmium 50 mg/kg DIN ENV 1122

Tributyltin compounds (TBT) < detection limit in accordance with DIN 38407 Part 13, (BG
in general 0,005 mg/kg)
Further material-specific tests on harmful substances According to recommendations of the
“Committee on Plastics” of the Federal
Health Office at BgVV or EG 90/128
respectively

Phthalates in flexible plastics - / 0,05 % extraction GC/MS

(1) Chamois Leather

(2) Tetrachlorophenol, trichlorophenol
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(3) DDT, lindane, aldrin, dieldrin, methoxychlor, DDD, DDE, heptachlor, heptachlorepoxide, HCH,
malathion,
mirex, parathion (-ethyl), permethrin in furs and wool
(4) Lindane, diclofluanid, pentachloranisole, endosulfan, permethrin, chlorathalonil, tolyfluanid

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WSS-M99P2222 – B1/B2/B3/B4

3.4 DIRECT SKIN CONTACT – ALLERGY TESTING REQUIREMENTS

Epicutaneous Patch Tests – CLAUSE 12.

Test procedure:
The test procedure is described in detail in the proDERM standard protocol V06 (05-ECT). The
test materials are to be applied for 24 hours to the skin on the back of the test persons with the
help of the Transpore® Carrier Mask and the occlusive plaster/band aid. The carrier mask
remains on the skin up until the end of the study. The first visual assessment takes place 15
minutes after removal of the test material. The second and/or third evaluations were carried out
48 and 72 hours after the application. The visual assessment is to be undertaken by means of a
standard assessment scale. This evaluation procedure stands in accordance with the COLIPA
guidelines (Cosmetic Product Test Guidelines for the Assessment of Human Skin Compatibility,
COLIPA, 1995).
www.colipa.com Guidelines for the Assessment of Skin Tolerance of Potentially Irritant Cosmetic
Ingredients

SECTION B3- Performance Requirements, HVAC ONLY

3.5 HVAC PERFORMANCE

The target with the basic level of cabin air quality is to prevent the occupants from high
concentrations of particles. This can be solved by using for instance a Particle filter.

3.5.1 FILTRATION PERFORMANCE FOR TOXPROOF CERTIFICATION: MINIMUM

REQUIREMENT (CLAUSE 13)
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Fractional Collection Efficiency:

The fractional collection efficiency of the full size filter shall be measured isokinetically

The filter is tested in a test duct according DIN 71460 part 1 at a flow rate of 300 m³/h.
Air containing a standardized test dust concentration is drawn through the filter. The
particle concentration in the filter outlet is measured by a particle counter. The following
collection efficiency shall be fulfilled:

Aerodynamic Particle size in µm 0.49 0.81 1.62 4.86 16.2

Requirements (%) > 65 > 70 > 80 > 90 >95

By an additional test the filter system has to proof the same collection efficiency in a
measurement using real pollen.

3.5.2 OPTIONAL FILTRATION PERFORMANCE (CLAUSE 14)

The target can be solved by using, for instance, a Combined Gas and Particle filter. To
prevent the occupants from high concentrations of particles and gases. Exterior smell is
also to be minimised.

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3.5.2.1 Filtering Performance: Clause 14.1

Testing is performed according to DIN 71460 part 1 and 2 (particles and

gases)

Initial efficiency, Particles at 80 l/s (22 °C / 50% RH / dust conc. 70 mg/m3):

Geometric diameter: Requirement:

0,1–0,3 µm >20% NaCl
0,3-0,5 µm >75% SAE coarse
0,5-1,0 µm >80% SAE coarse
1,0-5,0 µm >85% SAE coarse
> -5,0 µm >95% SAE coarse

Efficiency, Gases at 50 l/s (22 °C / 50% RH):

Gas component Requirement
(0 / 5 minutes)
n-Butane 80 ppm 90% / 50%
Toluene 80 ppm 90% / 85%
NO2 30 ppm 95% / 90%

Capacity, (22°C / 50% RH):

n-butane 80 ppm >5g

Toluene 80 ppm > 30 g

3.5.2.2 Filtering Performance: Clause 14.2 (Advanced filter requirements)

Testing is performed according to DIN 71460 part 1 and 2 (particles and

gases).

For testing with Sodium Chloride: The NaCl concentration used in the
atomizer (range: 1-10%) shall be provided. The efficiency is calculated as
arithmetic mean of the efficiency at particle mobility diameters 0.03, 0.1 and
0.4 µm. The particle fractional efficiency curve (measured by SMPS, for
example) shall be provided.

Initial efficiency, Particles at 80 l/s (22°C / 50% RH):

Optical/Aerodynamic Diameter Requirement

0.03 - 0.4 µm > 70% Sodium Chloride (mobility
diameter)
>0.3/0.49 µm > 90% test dust A2 (ISO 12103-1)
>0.5/0.81 µm > 92%
>1/1.62 µm > 95%
>3/4.86 µm > 97%
>10/16.2 µm > 98%

Particle Fractional Filtration Efficiency at 80 l/s over filter lifetime 30000km / 1 year EU markets.

An acceptable procedure is ageing with ambient air for a minimum of 25 days / 24 h at

80 l/s with an outdoor filter test stand located at a roadside/industrial area in central Europe.
The location should be communicated and agreed.
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WSS-M99P2222 – B1/B2/B3/B4

The efficiency must be equal or better during the whole service interval:

Optical/Aerodynamic diameter: Requirement:

0.03 - 0.4 µm > 40% Sodium Chloride (mobility diameter)
>0.3/0.49 µm >70% test dust A2 (ISO 12103-1)
>0.5/0.81 µm >80%
>1/1.62 µm >85%
>3/4.86 µm >ca.95%
>10/16.2 µm >ca. 95%

Efficiency, Gases at 50 l/s (22°C ± 1°C / 50% RH ± 2%) and concentration 80 ppm. NO2 Test condition:
According to DIN 72460 part 2, conc. 30 ppm.
New filter Requirement:
n-Butane >=90%
Toluene >=90%
NO2 >=95% (30 ppm)

Filter loaded 300 sec. at conditions above

Toluene >=85%
n-Butane >=50%
Nitrogen dioxide >=90%
Filter loaded 60 min. at conditions above (NO2 gas holding capacity):
NO2 >=80%, conc. 30 ppm

Gas holding capacity at conditions above

Requirement:
Toluene >= 50 g
n-Butane >= 8 g

Odour:

Requirement:

Odour from ambient air must not be perceived as annoying for the customer.
Risk of odour from HVAC system must be addressed when designing the Air Quality System.
Recirculated air should be filtered.
The maximum allowable value of the air coming from the HVAC is ≤ 3 according to FLTM BO131-03..
The filter may not produce any odours. All materials used in the filter cassette must have a rating ≤ 2
according to FLTM BO131-03.

Test Method:
• After operating the HVAC with the filter installed for 5 hours the system must be free of
unpleasant odours as rated in FLTM BO131-03.
• Test of filter/materials according to FLTM BO131-03.

Filter Lifetime:

Requirement: 30 000 km / 1 year on European Markets.

Airflow reduction:

Max 20% airflow reduction in VENT mode, max blower, Tempset: MIN.
This requirement is to be fulfilled at end of lifetime.
The airflow reduction shall be demonstrated with the filter loaded with 15g SAE fine / A2 (ISO 12103-1).
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WSS-M99P2222 – B1/B2/B3/B4

Test Method:
The filter shall be loaded according to DIN 71460 part 1 at 80 l/s with test dust SAE fine / A2 (ISO
12103-1). For the air flow reduction the filter needs to be mounted in the HVAC including air ducts.

3.5.2.3 Filtering Performance (Clause 14.3):

Base level

The target is to fulfil the level of good air quality defined by EU, WHO and AAF during the whole lifetime
of the filter. This can be solved by using for instance a Gas- and Particle filter system (14.1)

The air quality levels listed below are to be fulfilled during 15 minutes (average) driving in all normal
conditions, which is city driving, highway driving, traffic jam, and rural driving in normal climate
conditions.

WHO Air quality Guideline (Base level In-cabin Air quality guideline) (to be fulfilled in cabin):

NO2 max.200 µg/m3 0,105 ppm

3
PM10 max 50 µg/m ,
CO max 10000 µg/m3, 8,6 ppm
3
BENZENE max. 5 µg/m , 0,0015 ppm
3
OZONE max.100 µg/m 0,05 ppm
SO2 max.250 µg/m3 0,094 ppm
CO2 max 1500 ppm / 15min/ 5 passengers

Advanced level

The target is to outperform the level of good air quality defined by EU, WHO and AAF during the whole
lifetime of the filter. This can be solved by using for instance an advanced Gas- and Particle filter system
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(14.2).
The air quality levels listed below are to be fulfilled during 15 minutes (average) driving in all normal
conditions, which is city driving, highway, driving, traffic jam, and rural driving in normal climate
conditions.

WHO Air quality Guideline (Advanced level In-cabin Air quality guideline) (to be fulfilled in cabin):
3
NO2 max.100 µg/m 0,052 ppm
3
PM10 max 50 µg/m ,
UF PM reduction by 70%
CO max 10000 µg/m3, 8,6 ppm
3
BENZENE max. 5 µg/m , 0,0015 ppm
3
OZONE max.100 µg/m 0,05 ppm
SO2 max.250 µg/m3 0,094 ppm
CO2 max 1500 ppm / 15min/ 5 passengers

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WSS-M99P2222 – B1/B2/B3/B4

SECTION B4-Performance Requirements, Complete Vehicle

3.6 Complete Vehicle Requirements

The complete interior of the vehicle may be required to be tested to the following requirements,
dependant upon the intended market or the brand specific requirements.

Emission Requirements for the Complete Vehicle Interior.

CLAUSE 15
Substance / class Limit Value
without air exchange
Maximum µg/m³
VOC (C6-C16) 1) 3000
2)
Formaldehyde 60
BTEX (except benzene) 1) 200
Benzene 5
Styrene 30

Σ or Sum of Halogenated hydrocarbons 1,4) 10

Σ or Sum of Esters of Mono alcohols1,4) 200

Σ or Sum of Aldehydes (except Formaldehyde)1,2,3,4) 120

Individual levels must not exceed 50 µg/m³

Σ or Sum of Alcohols1,4) 50

Σ or Sum of Glycol-ethers and Glycolesters1,4) 100

Σ or Sum of N-Nitrosamines5) 1

Σ or Sum of Amines1,4) 50

Σ or Sum of Phenols1) 20

Σ or Sum of Phthalates1,4) 30

Σ or Sum of Isocyanates6) 10

Σ or Sum of Ketones1,2,4) 100

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WSS-M99P2222 – B1/B2/B3/B4

1) sampling XAD4/charcoal (liquid desorption) or TENAX according to DIN ISO 16000-6

2) Sampling an DNPH-Silica gel-cartridges, desorption with acetonitrile according to DIN ISO 16000-3
3) VOC: Sum of all compounds eluted between C6-C16 according to DIN ISO 16000-6
4) In the sum of each group only unambigiuosly identified substances are considered which are
measured above the limit of determination. Non-detected components are not considered for the
generation of the sum
5) Sampling on Thermosorb-N-cartridges, extraction from solid phase with organic solvents,
determination by GC/CFS
6) Sampling on Dräger isocyanate- set or equivalent

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APPENDIX 1
Hazardous Substances List
Substance Dangerous Requirements
Properties µg/g material

Benzene May cause cancer <0,1

CAS 71-43-2

Carbon disulphide Reproduction <0,1

CAS 75-15-0 disturbing

Dimethyl formamide Reproduction <0,1

CAS 75-15-0 disturbing

2-ethoxyethanol Reproduction <0,1

CAS 110-80-5 disturbing

2-ethoxyethylacetate Reproduction <0,1

CAS 111-15-9 disturbing

2-methoxyethanol Reproduction <0,1

CAS 109-86-4 disturbing

2-methoxyethylacetate Reproduction <0,1

CAS 110-49-6 disturbing

Phenol Toxic <0,1

CAS 108-95-2

Chlorinated hydro-carbons May cause cancer <0,1

Tetrahydrofuran Toxic <0,1

CAS 109-99-9

Triethanolamine Sensitising <0,1

CAS 102-71-6

Triethylamine Sensitising <0,1

CAS 121-44-8

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WSS-M99P2222 – B1/B2/B3/B4

APPENDIX 2

Requirements for Interior Space:

The interior air testing is conducted in a new car with an age, which is representative for the time between
manufacturing and sales, max. 4 weeks (28 days +/- 5). Because of the known VOC emission behaviour of
materials these measurements lead to maximum concentrations which decay with increasing time after the
production date. The objective is to determine the indoor air concentration of volatile organic compounds under
the typical conditions of use. The typical temperature in a car is assumed to be 21°C. In order to maintain this
temperature at higher outdoor temperatures an integrated air conditioning is recommended
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Before the measurement the car is conditioned in a climatic chamber at 21 ± 2°C for at least 8 h. A sampling
tube is installed at the driver's nose position and all windows and doors are closed. During the interior air
sampling a temperature of 21 ± 2°C is maintained. The sampling time is 30 minutes. The measurement takes
place without any air exchange.

By this procedure the mean VOC concentration is determined a passenger is exposed to in a closed car during
the first 30 min after entering the car. According to practical observations after 30 min passengers would at least
partly open the windows or switch on the fan in order to breathe fresh air and to reduce the carbon dioxide
concentration in the interior air

The conditioning and sampling temperatures against time are monitored by a data logger.

The air in the test chamber outside the car is measured simultaneously in order to determine the blank values of
VOC components.
A second measurement is done after driving the car for 30 min in order to detect volatile organic compounds
which might be released by the warm motor and contaminate the interior air through leaks in gaskets and seals.
In connection with both measurements the odour of the interior air is documented. Only a weak product typical
odour is tolerated.
All concentrations of compounds in the interior air corrected by the blank values must keep the limits of
Clause 3.6.

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

APPENDIX 3
PROOF DOCUMENT
VEHICLE INTERIOR PART/MATERIAL
FORD ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-B1/B2
Date:_____________
Vehicle Line: Resp. Ford Component Engineer:
SUPPLIER
Name
Address
Contact
Name / mail to
Phone/ Fax
PRODUCT - ID
Material (acc. Ford doc.)
Production Process
Plant / Production Date
Part Name
Part No. (pre/base/suffix/colour)
Skin Contact (long/short/no)
FOR ALL VEHICLE INTERIOR PARTS (B1: clauses 1, 2, 3 & 5)
Date Part delivered: Test Period:
Laboratory (for all: EN 17025)
Place of Testing
Project No.
Test Specification (valid version)
Test Method
Test Results (copy to Ford) Odor Formaldehyde Fogging Total-C
Value
Summary:
(pass /fail ) Photograph (lab. attachment) to identify

--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---
sample area
Condition on delivery
FOR PARTS WITH DIRECT SKIN CONTACT ONLY (B2: clauses 6-11)
Laboratory (Chemical Analysis.) / Date
Parameter / Value (Attachment possible)
Total Result (pass/pre.fail/fail)
FOR PARTS WITH LONG DIRECT SKIN CONTACT ONLY (B2: clause 12)
Laboratory (Skin Patch Tests)
Test Laboratory / Date
Project No.
Test Specification
Test Method
Patch Test Results
after 24 / 48 / 72 hours
Number of panellists'
Results (file added)
Mean Scores incl. Tolerance
Distribution: Body …………………………..
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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

APPENDIX 4
Contact Details

MATERIALS ENGINEERING

Materials Engineering and Testing Global Materials & Fastener

Materials Technology Centre GB-15/GM Standards
Ford Motor Company Ltd. Ford Motor Company
Research & Engineering Centre 2000 Rotunda Drive
Laindon, Basildon Building #3, MD 3033
Essex SS15 6EE Dearborn, MI 48121
U.K. U.S.A.
Telephone: +44 1268 404128 Telephone: +1 313 337 3396
Fax: +1 313 390 5555

Materials Engineering and Testing

D-NU/O14
Ford-Werke AG
Henry-Ford-Strasse 1
D-50725 Koeln (Niehl)
Germany
Telephone +49 221 901 3429
Fax: +49 221 901 2995
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Copyright Ford Motor Company

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

APPENDIX 5
CERTIFIED LABORATORIES
(Examples - to make no claim to be complete)

General requirement: Laboratories must be certified to EN ISO 17O25

Germany:

TÜV Nord,
Postfach 540220,
22502 Hamburg
Germany
Contact Person: Dr. Wensing
Approved for formaldehyde emission acc. to VDA 275 FLTM BZ 156-01, organic emission (TVOC) acc. to
VDA 277 (FLTM BZ 157-01).

Last review:-

TÜV Produkt und Umwelt GmbH

General Manager Product and Environment
Am Grauen Stein
51105 Cologne
Germany
Phone: +49 (221) -806-2958
Fax: +49 (221) -806-2882
Contact Person: Dr. Karl Sander

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(mailto:[email protected])
Approved for TOXPROOF CERTIFICATION, formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01),
organic emission (TVOC) acc. to VDA 277(FLTM BZ 157-01).
Last review: - May 2004

Fresenius
Hauert 9,
44227 Dortmund
Germany
Contact Person: Dr. Krüger
Approved for formaldehyde emission acc. to VDA 275 FLTM BZ 156-01, organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01)..
Imat-Uve GmbH
Krefelder Str. 679 - 689
D-41066 Mönchengladbach
Germany
Tel. 0049-2161-4951980
Fax. 0049-2161-4951981
Contact person: Hans Peter Schlegelmilch
(mailto:[email protected])
Approved for formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01), organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01)., odor acc.to VDA 270 (FLTM BO 131 – 03)

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

United Kingdom:
SATRA Quality Assurance
Wyndham Way
Telford Way Ind Est
Kettering NN16 8SD
United Kingdom
Tel: + 44 (0) 1536 410000
Fax: +44 (0) 1536 410626
Contact Person: John Hubbard
(mailto:[email protected] )
Approved for formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01), organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01).

North America:
Reliable Analysis Llc

1310 Garlington Road

Greenville, SC 29615-5484
USA
Contact Person: M. Holden
[email protected]
Tel: + 01 864-627-9331
Fax:+ 01 864-627-9395
Approved for formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01), organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01).

China:

RA - Reliable Analysis (Shanghai) Inc.

No.12A, Lane 1356, Kang Qiao Road East, Shanghai 201319
Contact Person: Lang Shuren [email protected]
Tel: +86 (0)21 68183293
Approved for formaldehyde emission acc. to VDA 275(FLTM BZ 156-01), organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01)., odor acc.to VDA 270 (FLTM BO 131 – 03)

SGS-CSTC Standards Technical Services Co., Ltd

Automotive Services
rd
3 Building No.889, Yishan Road, Xuhui District,
Shanghai, 200233
Tel: +86-(0)21-61152351
Fax: +86-(0)21-64955334
www.cn.sgs.com
Approved for formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01), organic emission (TVOC) acc. to
VDA 277(FLTM BZ 157-01).

Center Testing International Corporation

4F Building 15-3, 999 Ningqiao Road, Jinqiao, Pudong,
Shanghai, 201206
Phone: +86-(0)21-51921200
Fax: +86-(0)21-51903969
Approved for formaldehyde emission acc. to VDA 275 (FLTM BZ 156-01), organic emission (TVOC) acc. to
--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---

VDA 277(FLTM BZ 157-01).

Copyright Ford Motor Company
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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

Appendix 6
List of parts to be tested. For reference, not claimed to be exhaustive.

B1 B2
Part Name
Part-No. clauses clauses clause 12
Instrument Panel 1-5 6-11 patch test
All versions of IP Upper Molding X
PVC Foil X
IP Foam X
IP Upper Molding non slush area X
Lower IP X
Lower IP Stowage Pocket Rubber
Mat X
Upper Stowage Box X
Stowage Lid X
Stowage Lid X
Stowage Area Mat X
Air Vents X
Air Register Vanes X
Air Register Thumb Wheel
(Rubberised) X
Air Register Bezel Inner X
Headlamp Switch X
Headlamp Switch Knob X
Headlamp Switch Bezel X
Lower Driver Panel X
Hazard Warning Switch X
Radio Bezel X
Switch Bezel X
Switches X
Ash Tray X
Glove Box Bin X
Glove box Outer X

--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---

Copyright Ford Motor Company

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Instrument Panel 1-5 6-11 patch test
Glove Box Inner X
Glove Box Handle X
Horizontal Deco Strip Glove box
Handle X
Glove Box Inner door DVD X
Glove Box Door X
Glove Box Latch X
Glove Box Latch X
Centre Stack Bezel X
End Cap X
Shroud Upper X
Steering Column Shroud Upper X
Steering Column Shroud Lower X
Gap Hider X
Shroud Lower X
Defrost Grille X
Side Window Demist Grille X
Radio Unit X
Radio Bezel X

B1 B2
Part Name
Part-No. clauses clauses clause 12
Steering Wheel 1-5 6-11 patch test
Airbag Cover ¾ spoke X X
Steering Wheel 4 spoke NON
LEATHER X X
Steering Wheel 3 spoke LEATHER X X X
Steering Wheel 4 spoke LEATHER X X X
Chrome Bezels X X
Cruise Control Switch X X
Steering Column Radio Controls X X
Steering Column Stalks X X
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Steering Column Adjustment Lever X X
Copyright Ford Motor Company
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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Centre Console 1-5 6-11 patch test
Panel Assembly Console X
Panel Assembly Console Rear X
Ext Asy Cnsl Pnl Frt (LHD RHS) X
Console Storage Box X
Armrest X X
Handbrake Grip leather X X X
Handbrake Grip plastic X X

B1 B2
Part Name
Part-No. clauses clauses clause 12
Sound/Heat Crtl. & Floor Trim 1-5 6-11 patch test
Interior Carpet - black LHD X X
Interior Carpet - black RHD X X
Heel pad X
Insulation - Front Floor X
Throw in Mat X
Throw in Mat Bracket X
Filler piece -front floor X
Insul Dash Pnl Sound + heavy layer X
Insulators X
Pad Instrument Panel Lower X
--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---

Insul Body Snd Cowl Side Lower X

Vent Air Duct X

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Doortrim 1-5 6-11 patch test
Panel Assy. Frt. Dr. Trim Comp. X
Door Capping Front 3 Dr X
- Top Roll X
- Main carrier X
- Map pocket X
- Upper armrest X X
- Switch bezels X
- lower armrest X X
- insert foil X
- insert fabric X
Panel Assy. RR. Dr. Trim Comp. X
Door Capping Rear X
- Top Roll X
- Main carrier X
- grab handle X
- grab handle cover X
- cushion X
- insert foil X X
- insert fabric X X
- Map pocket X
- Lid X
Sunblind X
Sunblind Surround X
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Quarter trim panel 3dr RR X

- Top Roll X
- Main carrier X
- Map pocket X
- Lid X
Door Handle X X

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WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Doortrim 1-5 6-11 patch test
W/S Assembly Front Door X
Door Capping Triangle X
Inner Release Lever Bezel X X
Speaker Grill Tweeter X
Glass Run Seal Front LHS X
Inner Waist Line Seal X
Panel Qtr Trim Lower 3dr X
Front Scuff Plate 3dr X
A Pillar Garnish Trim X
B Pillar Upper X
Moulding Roof Side Trim RR X
C Pillar Upper 5 dr X
D Pillar Upper 5dr X
Rear Scuff Plate 5dr X
B Pillar Lower X
Panel Body Side RR Corner Trim X

B1 B2
Part Name
Part-No. clauses clauses clause 12
Headliner 1-5 6-11 patch test
All variants of Headlining X
Sun visor Cover, Mirror, X X
Handle Passenger Assist X X
Fill Roof Headlining RR X
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B1 B2
Part Name
Part-No. clauses clauses clause 12
Seat Belt 1-5 6-11 patch test
All Seat Belt Webbings X X X
Seat Belt Buckles X X
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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Package Tray 1-5 6-11 patch test
Package Tray X
Package Tray Side Support 5dr X
Tonneau Cover (Wagon)

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X

B1 B2
Part Name
Part-No. clauses clauses clause 12
Gearshift 1-5 6-11 patch test
Gear Knob Manual X X
Gear Knob Manual Leather X X X
Gearshift Gaiter Manual X X
Gearshift Gaiter Bezel Manual X X
PRNDL Plate X X
PRNDL Plate X X
PRNDL Plate main slider X X
PRNDL Plate cross slider X X
PRNDL Plate collar X X
Gear Knob Automatic X X
Gear Knob Automatic Leather X X X
Gear Lever Extension X X
Gear Knob Release Button X X

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 ENGINEERING MATERIAL SPECIFICATION

WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Seats (front. & rear) 1-5 6-11 patch test
All fabrics X X X
All leathers X X X
Front Seat Cushion X
Front Seat Back X
100% Rear Seat Cushion X
40% Rear Seat Cushion X

60% Rear Seat Cushion X

40% Rear Seat Back X

60% Rear Seat Back X
33% Rear Seat Back X
--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---

Side Valance X
Front Valance X
Levers and Gaiters X

B1 B2
Part Name
Part-No. clauses clauses clause 12
Loadspace 1-5 6-11 patch test
Pnl Body Side Trim Rear 3/5dr RHS X
Pnl Body Side Trim Rear WAGON X
Cover Asy Wheel House Trim X
Load floor Carpet - Wagon X
Insulator - Luggage Comp Floor X
Insulation - Quarter W/H Snd X
Insulation Asy RR CNR Plr Snd X
Panel Asy Bdy SD RR X
Cargo Net X
Pad Spare Wheel insulator X
Carpet Asy-Aux Floor Rear X
Fiberboard X
Insulation Quarter Trim Panel RHS X
Chromed Hook: Cargo Net X X
Plate Asy Spare Wheel Attachment X

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WSS-M99P2222 – B1/B2/B3/B4

B1 B2
Part Name
Part-No. clauses clauses clause 12
Loadspace 1-5 6-11 patch test
Spacer Spare Wheel Carrier X
Lift Gate Upper Top X
Panel Asy Lift Gate Inside X
Panel Asy Lift Gate Inside Lower X
Lift Gate Insulator X
Panel Back Trim Lower X
Lift Gate Lower X
Lift Gate Upper Side X
Lift Gate Seal X

--`,,,,`,,,``````,,,`,,`,,`,,```-`-`,,`,,`,`,,`---

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