Product Development Process 101 _ Smartsheet
Product Development Process 101 _ Smartsheet
In This Article
The future of your company is dependent upon it staying relevant. In this day and age, that means that new,
innovative products must keep pace with the marketplace. Product development lifecycle times are becoming
shorter and shorter to keep up with customer’s expectations and needs. While perhaps daunting, a short
lifecycle can optimize your company’s strengths by tightening processes and cutting out extra steps. The
following guide is a comprehensive lesson on product development for both new products and those undergoing
a revamp. We explain what new product development is, as well as the history and pioneers of product
development. Next, we delve into all of the different process models, including product development lifecycles,
and discuss the best practices for developing your own processes along with some tips from our experts.
Finally, we’ll take a closer look at new product development in marketing.
Figuring out what your customers think about this goal. People will buy a product or
service that solves a problem for them, but the problem itself must be present. Products
that customers don’t need, didn’t ask for, or degrade your brand loyalty are unsuccessful.
For example, in 1985 Coca-Cola Company released New Coke, a revamp of their classic
Coca-Cola beverage formula. This reformulation changed a 100-year old recipe based
upon market taste research. However, once New Coke was launched, consumer outcry
was overwhelming. Within 79 days, the company replaced New Coke with the original
Coca-Cola formula repackaged as “Classic Coca-Cola.” New Coke is now widely
considered the biggest commercial marketing blunder of all time.
Reviewing other market segments for possible connections or technology to get ideas.
When thinking about new products, it’s important to collect data on how people are using
the product, how much they will pay, and whether the price for the benefit is reasonable.
During your market research phase, you should also review the market size and conduct
a segmentation analysis.
Planning how to funnel these potential products into your product development process.
Planning is the initial stage of deciding how to develop, mass produce, and market the
new prototype. This is your opportunity to conduct a technical assessment, and also your
source-of-supply assessment.
Regardless of how your company performs FFE, there are some deliverables you should
expect to create for each product that moves beyond FFE. These include:
A mission statement
A business plan
An economic analysis
Regardless of how innovative they are, all new product ideas must meet certain criteria for
your company. They must:
Fit your company skill sets.
Be scaleable.
Use these criteria to whittle down your ideas into manageable new products for your company
and keep innovation in check. Not every “great idea” is appropriate for every company to
develop.
Further, when you are defining your product, there are several questions that you should ask
as early in the process as possible. You can disperse these questions into your FFE process
or put them into a checklist before moving to development. The intent is to ensure that all of
your bases are covered prior to moving forward, and to ensure that your stakeholders do not
surprise you with questions that you can’t answer. These include:
2. Design: Once a product is more than just a notion, the next step in the product development
process is the product design. Some of these activities may have been started in FFE, but in
this step, all of the planning goes into high gear so that you capture both the high-level design
processes and detail-level requirements. This step is mostly about validating the
manufacturing feasibility of the product, and how you’ll integrate the internal components of
the design.
3. Implementation: During this phase of development, you will determine whether your
prototype meets your design and requirements specifications from the previous steps, and
you will also figure out how to deliver the product and provide support for your customers. At
this point, you prepare your facilities that will manufacture, provide the supplies for, transport,
and distribute the product.
4. Fuzzy Back-End (FBE): This stage is sometimes called the “messy” back-end of innovation.
This process is not considered as fun as the innovation process because in FBE, fun meets
the execution processes and you must be disciplined about the release. This is the true
commercialization phase where production and product launch happen in a structured way. In
other words, the FBE is where the product truly comes to life in the marketplace, executing a
company’s strategic vision.
What IsInnovation
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Innovation refers to any time you introduce new products, or even make changes to old
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products. From your customer’s perspective, ideas that become solutions to their problems
are innovative. There are many different ways that you can categorize the different types of
new products. Depending on how you break them down, these may include products that are
only new to your company. However, there are four universally agreed-upon categories for
innovation:
1. Breakthrough Products: The type of product that most people immediately think about
when they think about innovation. The product may be new to the company or the world
and may offer a huge improvement in performance, a great reduction in cost, or a leap in
technology. Sometimes these products converge technology so that several different
products come together to create something new. These products come on strong in the
market, then quickly drop to a lower level of performance as other manufacturers catch
up. Many of Apple’s products in Steve Jobs’ era were considered breakthrough products,
such as the iPhone.
2. Incremental Products: Also known as sustaining products, they often reduce costs,
improve existing product lines, reposition existing products in new markets, or are an
addition to an existing platform. They generally improve the current product with new
generations. Sustaining products are critical in the market because they usually perform
pretty well and extend the life cycle of the breakthrough product before they taper off.
Profitability is maximized in the incremental product because it generates revenue for
future development without incurring huge development costs.
3. Platform Products: These products set the basic architecture for a next-generation
product. They are larger in scope than incremental products. You may use the basic
design of platform products for several products in a family and can satisfy a variety of
markets.
4. Disruptive Products: These products have a longer initial gestation period upon release,
but then have enormous growth. Disruptive innovations are those that offer simple, low-
cost solutions to your customers’ problems. They disrupt market-leading products by
offering low-quality products, then improving the quality until they capture the mainstream
market. For example, when Netflix came out it wasn’t a disruptor because customers
didn't get the immediate gratification of getting their movies like they could by going to the
Blockbuster store. However, as Netflix’s service improved, shortening the time to deliver
movies and eventually streaming them online, they put Blockbuster stores out of business.
3. Improving processes by decreasing variation and waste allows for more creativity and
better development.
Further, once companies learned that they should take and plan all of their development
projects collectively, they could develop according to strategic priorities and stop falling behind
in deadlines. Innovation for Everyone: Everything You Need to Know About New
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From the development of the formalized processes, several membership groups emerged to
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share ideas and concepts, and to stay on top of industry research and trends. Some of the
organizations certify professionals and sponsor conferences, seminars, and coursework.
These include:
Product Development and Management Association (PDMA): This organization is the
certifying body for the New Product Development Professional (NPDP) certification. As of
2017, they have about 3,000 members in 50 countries, but only have chapters in the U.S.
and Canada. They have been around since 1976, and focus on the whole set of
development activities, from conception to the sunset of products. They also focus on
current research in new product development and partner with many commercial
organizations. Membership costs about $200.
The following are the most commonly used models, with varying levels of utility and success
for different companies.
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the probability of something happening in the future. The Markov model is especially helpful in
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scenarios where there are transitions from one state to another. In this model, you develop a
matrix that represents the transition states and how likely they are to go from one to another,
and apply it to the Scorecard-Markov model to make new product screening decisions.
Developed to act as a scorecard for new product ideas, the matrix includes your customers’
needs, the strength of your marketing, your company’s competency, the compatibility of your
manufacturing, and your distribution channels. In other words, this model is used to whittle
down all of your ideas from FFE to ones that make mathematical sense for your company. It is
a formal, evidenced-based process for the people you report to who want “real data” on why
some ideas make it out of FFE and some do not.
The IDEO Process: This model comes from a design and consulting firm of the same name,
and is set apart because it is the “human-centered design process,” designing from the
perspective of the user. IDEO’s designers make a point to observe real people in real
situations, looking for the Form-Fit-Function (FFF) of their designs. FFF specifies the
interchangeability of parts in a system and describes the characteristics of parts. Further, if a
part is not needed for the fit, form, or function, it should not be added. This process targets the
FFE of innovation and includes the following steps:
1. Observation
2. Ideation
3. Prototype quickly
5. Refine
6. Implement
The Booz, Allen, and Hamilton (BAH) model: This is one of the earliest and most well-known
models for new product development. It is considered foundational for all other models
developed to the present day in any industry and is meant to be sequential. Booz, Allen, and
Hamilton (https://www.boozallen.com/s/insight/thought-leadership/innovation-blueprint.html) state that, “For
every seven new product ideas, only one succeeds.” This model does not take into account
the need for speed and flexibility in today’s marketplace product development. The seven
steps of the BAH model are:
1. New product strategy
2. Idea generation
4. Business analysis
5. Development
6. Testing
7. Commercialization
The Stage-Gate model: Also known as the Phase-Gate model, this is a project management
approach that divides up the process of developing new products into a funnel system. Once
each stage of product development is complete, it passes through a management-approved
gate prior to moving onto the next stage. Sometimes stages are processed simultaneously. In
this model, companies save money by filtering out the bad concepts and ideas through a
funnel by the time the process is complete. In a study in 2010 by the American Productivity &
Quality Center (https://www.amazon.com/PDMA-Handbook-New-Product-Development/dp/0470648201)
(APQC), the Stage-Gate model was the most popular system for new product development in
the United States - 88 percent of businesses use it. Originally, Robert G. Cooper developed
this eight-step model in the 1980s, boasting a 30 percent cycle reduction time. Dr. Cooper
developed the Stage-Gate model using benchmarking research, on the premise of
determining why some products succeed and some fail. Benchmarking in the Stage-Gate
model is evaluating your process against other processes or standards of product innovation
Innovation for Everyone: Everything You Need to Know About New
in the industry.
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The following eight stages were developed to improve the new product’s marketability and
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your team’s productivity once you have a product idea. After each stage is complete, you must
decide whether or not to continue.
Stage 1: Generating
Your company has a product idea. The first step counts on your performance of a SWOT
analysis (https://www.smartsheet.com/14-free-swot-analysis-templates). In a SWOT analysis, also known
as a SWOT matrix, you perform a basic scan of your organization’s Strengths, Weaknesses,
Opportunities, and Threats. Strengths and Weaknesses are internal to your company,
whereas the Opportunities and Threats are external. Things to consider during your SWOT
analysis are the current marketing trends, return on investment (ROI), and any notable costs
such as distribution. This step is where you develop the roadmap for the product. Many
experts advise developing more than one road map scaled to fit different risk levels.
Stage 2: Screen the Idea
In this step, an objective group or committee reviews criteria that you developed and decides
to either continue or drop a project. This step is done quickly so that you drop any ideas that
do not make the cut. Market potential, competition, ROI, and realistic production costs should
be part of the criteria.
Stage 3: Test the Concept
In this step, you are testing the concept with your customers. This is after the internal
screening step, so the picture itself is more firm. The customers should be able to display their
understanding of the product, and say whether they want or need it. Their feedback gives your
company some marketing ideas and potential tweaks to the product itself.
Stage 4: Business Case Analysis
In this step, you have a fully formed product; the concept has been reviewed internally and
externally. At this time, you can develop a set of metrics and a business case. The metrics
should include the development time, the value of any launched products, the sales figures,
and other data that shows the utility of your process. The business case should paint a
complete picture of the product, from the marketing strategy to the expected revenue.
Stage 5: Product Development
This is the step where your product takes flight. You are getting ready for consumer testing, so
the technical team must complete your design. During this step, you should complete beta
versions, settle on manufacturing methods, and address packaging.
Stage 6: Test Market
In this step, the whole concept is together and pitched to your consumer test group as the
beta test. In this way, you validate your concept. At this time, you should work out any
technical issues with the product.
Stage 7: Commercialization
This is the step that finally takes your product to launch in the marketplace. Complete final
marketing and prices, and give the finalized details to rest of your company - especially the
sales and distribution teams. Set up technical support to monitor customer’ needs.
Stage 8: Launch!
The launch plan should be comprehensive for maximum impact. At a minimum, include these
seven things in your launch plan:
1. Market research including who will buy your product
2. A competitive analysis outlining how your product is different and similar to the
competition, why customers may buy elsewhere, and how you will lure them to your
product
3. A marketing strategy and the test of the strategy with your focus group
5. A complete product
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7. A trained and ready sales team /
It is important to understand this model, as many firms still adhere to the traditional eight-step
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process. The APQC revamped this eight-step model and consolidated into a five-step, five-
gate model. This also aligns with traditional process mapping. Stage zero of this consolidated
process is your innovation process with all of your company’s great ideas. Stages one and two
could ideally be categorized under the same screening step. Also, after you launch the
product, you should perform a review of your process. The steps in this consolidated and
slightly reworked model are:
Stage 1: Discover new product ideas
Stage 2: Build your business case
Stage 3: Development
Stage 4: Test
Stage 5: Launch
The following picture illustrates where the stages are in the new model. Decreasing the
number of steps also decreases the number of decision points, which streamlines your
process.
You can also look at PDLC in a quite detailed way, such as the following cycle:
There are many methodologies that have been incorporated into product development. Many
of these are familiar to business professionals, as they have roots in Business Process
Management (https://www.smartsheet.com/all-about-business-process-management-expert-insights) concepts.
These include:
Lean Product Development (LPD): Lean product development uses the lean principles of
innovation, shortening development time, and redevelopment cycles, and employs low
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principles increase innovation by a factor of ten, and increase the introduction of new
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products by 400 to 500 percent. Lean divides new product development into what
customers wish for, want, and need.
Design for Six Sigma (DFSS): DFSS is a process management technique that is related to
the traditional Six Sigma (SS) methodology. However, it differs from the traditional
methodology in that DFSS does not focus on improvement of an existing process or
processes, but on preventing process problems at the beginning. DFSS, like SS, focuses
on measurement. Implement DFSS by performing these steps: define, measure, analyze,
design, verify (DMADV). By contrast, the steps in SS are define, measure, analyze,
improve, control (DMAIC).
Design for Manufacturing (DFM) and Design for Assembly (DFA): The manufacturing
industry uses both DFM and DFA, and are examples of concurrent engineering design.
DFM designs with the idea that manufacturing is easier to achieve, while DFA designs
intentionally for the ease of assembly. Both have specified rules to accomplish them.
Be readily manufacturable.
Integrate new product development within your company, not as a separate entity.
Develop databases for your projects, including notes and the processes used.
Some additional best practices for those companies dispersed in different countries:
Involve your overseas subsidiaries in your development process.
Many decisions are made and practices are built at the highest levels. Sometimes we do not
realize that our carefully crafted practices can lead to bad decisions in the future, or down the
hierarchy of our company. The following are ways to head off bad decisions in product
development:
When possible, standardize your decision-making criteria.
For many companies, decision-making is based on experience and may be difficult when you
are creating a new development process. However, you should still give your teams the
benefit of knowing what information management needs to make a decision, and give
management the “real” picture that includes risks and problems without the fear of punitive
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Make your timelines realistic.
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Are your timelines already based upon a launch date? It’s tough when there is already a
deadline before your team understands the customer needs or the product’s technical
challenges. If your timelines are too aggressive, your team may be forced to put out ideas that
are half as good or that don’t really meet your customer’s needs.
Be willing to take a stand.
Decisiveness is a trait of a good leader. It is absolutely appropriate to want as much
information as possible before you make a decision, but in short development cycles, it is
critical to weed out the additional options quickly so your team can focus.
Pull down any functional silos.
A cross-functional development team has the advantage of having the perspective of your full
company. It would be frustrating and time wasting if you didn’t consider downstream
stakeholders or missed significant opportunities simply because a representative from
manufacturing or sales was not on your team. Further, with a cross-functional team, you
ensure that your company objectives are cohesive.
Ensure that your product is the best it can be.
Some companies struggle with the idea of pushing back a launch. Remember: launching a
product that is inferior to what you first projected is not better than pushing your launch back
or even cancelling it. Should you find yourself in the unfortunate position where you have to
decide to either push your launch back, cancel your launch completely, or launch what you
have, run a cost-benefit analysis (CBA) (https://www.smartsheet.com/free-cost-benefit-analysis-templates).
Your CBA should especially take into account those items you noted on your risk register as
possible if you skimp on quality or any step. It is true that sometimes rushing to market is
necessary, even critical to securing your product’s rightful place. But at the end of the day, you
must ask yourself: Is it worth alienating your customers with a sub-par product?
Targeted advertising
Reactive customer-service
Customer need
Capital
If you have all of these things, the time it takes to get to market is only dependent upon
whether your products satisfy your company’s strategic goals. Your core products will maintain
a competitive edge regardless of their quality.
Another way to keep your development cycles short is to work in a parallel approach, which
can work in two ways. In the first option, you have multifunctional teams working in parallel. In
the second, those teams can complete as many tasks as possible in parallel. This is where
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Some other aspects of fast parallel product development are:
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Teams that are empowered to make good decisions
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Tasks assigned in parallel
Defined products
Pre-production testing
“I have been the Project Manager for R&D for three and a half years. I consider myself a bit
like a midwife, helping the development team bring new products into the world. The newer or
how unique a new product is as compared to your current offerings, the more risks associated
with it. Often small improvements over time can be the safer option. Emerging technologies
and emerging markets can open up opportunities where it is worthwhile to build a new product
farther outside the wheelhouse. Development of something truly new can offer a greater
reward, but also more room for error!
“The world of software is quickly moving and iterative. The world of products cannot adapt as
quickly. That being said, 3D printing and other quick prototyping innovations have allowed for
quicker turnaround times in product development. With less time needed, more innovation is
taking place. However, patent law is no small boundary and many upstart inventors can find
themselves in legal trouble because of unintentional infringement, or with other companies
quickly copying their ideas before patents are securely in place.
“As development processes improve, I see product development happening quicker and at a
lower cost point for entry. At the same time, I am encouraged by the collaborative efforts made
by development teams, often on open source products which are created purely for the joy of
creation.
“Newbies would be well served by spending time learning about product development
methodologies. It is also important to remember that product development is a journey of
discovery. There is no point at which you will know less about your final product than at the
outset of development; be flexible in your approach.”
Our expert Dean Geraci, with more than 25 years of product development is the General
Manager at ProMation Engineering, (https://www.promationei.com/) Inc.
He tells us, “The most important aspect of new product development for newcomers it to
follow the steps needed for any new product in a development pipeline. While called different
things, each level needs to be completed before the next. First is Concept – What is the
product and can it be made? Here customer requirements meet technical details. One might
not have all the answers at this stage, but the essence is that can the product be made that
meets market or customer needs.
“The next stage (they are also called gates – because you need to pass through to get to the
next) is Feasibility. This is probably the most important and takes considerable thought. Can
and how do I make the product at the price point I need? Market research, component
identification, capital requirements, initial business plan (including marketing) as well as many
other aspects need to be fleshed out in this phase. Development/Qualification is the next
phase. Sometimes these two aspects are combined, but many times are separated, especially
if there is a regulatory need or extensive field testing of the product after making the initial run
of products or first articles.
“The Development phase defines the processes and operating procedures to make the
product efficiently. Qualification is the testing required to ensure that the developed product
meets the market or customer needs. The last phase is Launch where all the elements come
together – business plan, go to market strategy, pricing, customer/market segmentation,
promotion/advertising to name just a few – to bring the product to market. Skipping any of
these steps can lead to failure of the product or worse: recalls, lost opportunity, retreating from
the market. The key is to fail early and fix the issues at hand before the product is in the
customer's hands.”
Use Social Media: Your should build your product’s landing page as soon as it is out of
development and vetted by your consumer test groups. Use your site’s available features
to collect even more consumer information for your launch. Continue to keep your product
momentum going by building a Facebook page and opening a Twitter account for your
product. Innovation for Everyone: Everything You Need to Know About New
Product Development
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Get Internal Buy-in: Everyone in your company should be a cheerleader for the newest
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product. Further, anyone in your company can have an idea about its promotion, so listen
to all of them - gems can turn up in the most unexpected places.
Designate Your Goals and Budget: As your product is making its way, you will want to
designate a team responsible for its launch. Your team can put together a comprehensive
marketing project and budget.
Develop Your Marketing Materials: It's time to put together your product marketing
support with content, and your advertisement package. Internally, you will need to
determine the product needs for customer support, warranty, and repairs.