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Manual 988H

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29 views

Manual 988H

Uploaded by

Angelo Solorzano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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292-8121: VALVE GP-MAIN CONTROL

(Bloque de Válvula de Implementos 988H


1.8W-2966[1] - COVER
2.4T-1860 Y[1] - VALVE GP-SHUTTLE (BALL RESOLVER)
3.6E-1291[1] VALVE-CONTROL
4.6E-2140[1] - RETAINER AS
5.6E-4286 J[1] - VALVE GP-PRESSURE REDUCING (LOWERING CONTROL)
6.6V-0852[2] - CAP-DUST
7.7D-8508[1] - NUT-FULL (7/8-14-THD)
8.7X-2459[1] - TEE-O-RING
9.9G-4733[1] - TUBE
10.9L-9188[2] - SPRING-VALVE
11.9R-5008[19] - SPACER (11X20X6-MM THK)
12.9R-7996 I[1] - HOSE AS
13.100-6731[1] - STEM
14.102-4156[2] - VALVE-CONTROL
15.102-4158[2] - PLUG AS

(EACH INCLUDES)
15A.3G-5003[1] - BUSHING
102-4157[1] - PLUG
16.112-8244[1] - HOUSING
17.113-8263[2] - PISTON
18.117-0159 Y[1] - VALVE GP-RELIEF (MAIN)
19.117-0160 Y[1] - VALVE GP-RELIEF (LINE, TILT)
20.117-9341[1] - BODY
21.125-9349 Y[1] - VALVE GP-RELIEF (LINE, LIFT)
24.185-5626[1] - SPRING
25.203-8482[1] - MANIFOLD
26.217-6719 Y[2] - ACTUATOR GP-PILOT CONTROL (REGENERATION VALVE)
27.217-6720 Y[2] - ACTUATOR GP-PILOT CONTROL (HOIST CONTROL
VALVE)
28.222-4737[1] - PLUG AS
4J-7533[1] - SEAL-O-RING
9S-4180[1] - PLUG
31.095-9804 M[4] - BOLT-SOCKET HEAD (M12X1.75X110-MM)
32.117-0161 Y[1] - VALVE GP-RELIEF (LINE, LIFT)
32A.117-0161 Y[1] - VALVE GP-RELIEF (LINE, TILT)
33.148-8406[3] - PLUG AS

(EACH INCLUDES)
7M-8485[1] - SEAL-O-RING
9S-9334[1] - PLUG-O-RING
34.148-8407[6] - PLUG AS

(EACH INCLUDES)
3J-1907[1] -SEAL-O-RING
9S-4191[1] PLUG-O-RING
35.155-3624[7] - PLUG AS

(EACH INCLUDES)
3J-7354[1] - SEAL-O-RING
9S-4182[1] - PLUG-O-RING
36.162-0177[5] - PLUG AS

(EACH INCLUDES)
3J-1907[1] - SEAL-O-RING
9S-8004[1] - PLUG-O-RING
37.183-7263[4] - PLUG AS

(EACH INCLUDES)
3J-7354[1] - SEAL-O-RING
9S-8002[1] - PLUG-O-RING
38.1H-5728[6] - SEAL-O-RING
39.1P-3705[1] - SEAL-RECTANGULAR
40.2J-6274[4] - SEAL-O-RING
41.2M-9780[1] - SEAL-O-RING
42.2S-4078[2] - SEAL-O-RING
43.3J-1907[4] - SEAL-O-RING
44.3J-7354[2] - SEAL-O-RING
45.4J-0523[1] - SEAL-O-RING
46.4J-0525[1] - SEAL-O-RING
47.4J-5309[1] - SEAL-O-RING
48.6V-3668 M[2] - BOLT (M12X1.75X30-MM)
49.6V-3965[2] - FITTING (QUICK DISCONNECT)
50.6V-5759[2] - SEAL-O-RING
51.6V-8397[2] - SEAL-O-RING
52.7J-7852[1] - SPRING
53.7X-2546 M[4] - BOLT (M10X1.5X180-MM)
54.7X-2549 M[2] - BOLT (M12X1.75X100-MM)
55.8L-6565[4] - PIN-SPRING
56.8T-0075[1] - CONNECTOR
57.8T-2353[2] - ADAPTER
58.8T-4139 M[4] - BOLT (M12X1.75X30-MM)
59.8T-4205[1] - WASHER-HARD (7.2X14.5X2-MM THK)
60.8T-4223[4] - WASHER-HARD (13.5X25.5X3-MM THK)
61.8T-5436 M[4] - BOLT (M10X1.5X130-MM)
62.8T-6466 M[3] - BOLT (M10X1.5X60-MM)

AVAILABLE REPAIR KIT(S):


6E-4287 J[1] -
KIT-SEAL (PRESSURE REDUCING VALVE)

(INCLUDES SEALS & RINGS)


I
REFER TO HYDRAULIC INFORMATION SYSTEM
J
KIT MARKED J SERVICES PARTS MARKED J
M
METRIC PART
Y
SEPARATE ILLUSTRATION

- 217-6719: ACTUATOR GP-PILOT CONTROL

1.118-5083[1] -HOUSING
2.118-5085[1] - RETAINER
3.118-5086[1] - SPRING
4.118-5087[1] - SPRING
5.148-2350[1] - COIL AS
6.154-4133[1] - CARTRIDGE AS
7.155-2251[1] - PLATE
8.6V-3965[1] - FITTING (QUICK DISCONNECT)
9.162-0177[2] - PLUG AS

(EACH INCLUDES)
3J-1907[1] - SEAL-O-RING
9S-8004[1] - PLUG-O-RING
10.030-4605[1] - SEAL-O-RING
11.146-3728[1] - WASHER-SPRING
12.121-2051[1] - SPRING
13.177-1405[1] - SPRING
14.1P-3709[1] - SEAL-RECTANGULAR
15.2D-6648[1] -RING-RETAINING
16.3C-8388[2] - PIN-ROLL
17.6K-0806[1] - STRAP-CABLE
18.5H-6005[2] - SEAL-O-RING
19.8T-3998 M[4] - BOLT (M4X0.7X12-MM)
20.6V-0852[1] - CAP-DUST
M
METRIC PART
217-6720: ACTUATOR GP-PILOT CONTROL

1.118-5083[1] -HOUSING
2.118-5085[1] - RETAINER
3.118-5086[1] -SPRING
4.118-5087[1] -SPRING
5.326-5212[1] -COIL AS
6.316-1438[1] CARTRIDGE AS
214-7568[2] -SEAL-O-RING
7.155-2251[1] - PLATE
8.164-5567[1] - COUPLER AS-QUICK DISCONNECT (MALE)
6V-3965[1] - FITTING (QUICK DISCONNECT)
214-7568[1] -SEAL-O-RING
9.162-0177[2] -PLUG AS
(EACH INCLUDES)
9S-8004[1] - PLUG-O-RING
3J-1907[1] - SEAL-O-RING
10.030-4605[1] -SEAL-O-RING
11.191-9247[1] -WASHER (19.15X31.65X2.36-MM THK)
12.121-2051[1] -SPRING
13.177-1405[1] -SPRING
14.1P-3709[1] -SEAL-RECTANGULAR
15.2D-6648[1] -RING-RETAINING
16.3C-8388[2] -PIN-ROLL
18.5H-6005[2] -SEAL-O-RING
19.8T-3998 M[4] -BOLT (M4X0.7X12-MM)
20.6V-0852[1] - CAP-DUST
21.6K-0806[1] STRAP-CABLE
22.198-2914[1] -NUT (3/4-32-THD)

1H-5728 F[1] - SEAL-O-RING

PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED


SEPARATELY
F
NOT SHOWN
M
METRIC PART
4T-1860: VALVE GP-SHUTTLE

1.4T-0925[1] -SEAT
2.1M-6718[1] - BALL
3.4T-0928[1] - VALVE
4.6V-5324[1] - SEAL-O-RING
5.147-6603[1] - SEAL-O-RING
6.3J-1907[1] - SEAL-O-RING
7.147-6604[2] - RING-BACKUP
8.147-6605[2] - RING-BACKUP
117-0159: VALVE GP-RELIEF (MAIN)

CAT SIS INDIVIDUAL PARTS:


1. 7M-8485 [2] - SEAL-O-RING
2. 4J-0522 [1] - SEAL-O-RING
3. 4T-2770 [1] - SPRING
4. 3K-0360 [1] - SEAL-O-RING
5. 4Y-5812 [1] - PLATE
6. 6E-5510 [1] - RETAINER AS
7. 9X-6395 [1] - NUT (3/4-16-THD)
8. 6E-1127 [1] - CAP
9. 8J-0331 [1] - VALVE
10. 6E-6138 [1] - VALVE GP-RELIEF (MAIN)
8H-3532 [1] - SPRING-VALVE
11. 185-7876 [1] - DOWEL
117-0160: VALVE GP-RELIEF ] - VALVE GP-RELIEF (LINE, TILT)

1. 9T-9992 [1] - RING-BACKUP


2. 032-9313 [1] - SEAL-O-RING
3. 2S-4078 [2] - SEAL-O-RING
4. 3P-1155 [1] - SEAL-O-RING
5. 117-0775 [1] - RING-BACKUP
6. 2P-2975 [1] - SEAL-O-RING
125-9349: VALVE GP-RELIEF VALVE GP-RELIEF (LINE, LIFT)

1. 9T-9992 [1] - RING-BACKUP


2. 032-9313 [1] - SEAL-O-RING
3. 2S-4078 [2] - SEAL-O-RING
4. 3P-1155 [1] - SEAL-O-RING
5. 117-0775 [1] - RING-BACKUP
6. 2P-2975 [1] - SEAL-O-RING
117-0161: VALVE GP-RELIEF VALVE GP-RELIEF (LINE, LIFT)- VALVE GP-RELIEF
(LINE, TILT)

1. 9T-9992 [1] - RING-BACKUP


2. 032-9313 [1] - SEAL-O-RING
3. 2S-4078 [2] - SEAL-O-RING
4. 3P-1155 [1] - SEAL-O-RING
5. 117-0775 [1] - RING-BACKUP
6. 2P-2975 [1] - SEAL-O-RING

Table 1

Required Parts

Item Qty New Part Number Description Former Part Number

1 1 423-7704 Relief Valve Gp 117-0160

2 1 423-7705 Relief Valve Gp 172-5481


3 1 423-7706 Relief Valve Gp 352-2907

4 1 423-7707 Relief Valve Gp 117-0161

5 1 423-7708 Relief Valve Gp 125-9349

6 1 423-7709 Relief Valve Gp 144-0221

7 1 423-7710 Relief Valve Gp 352-2906

8 1 423-7711 Relief Valve Gp 129-8293

9 1 423-7712 Relief Valve Gp 262-4157

10 1 423-7713 Relief Valve Gp 334-0895

The improved Hydraulic Line Relief Valves are adaptable to the following machines:

 988G (S/N: 2TW1-UP)


 988G (S/N: BNH1-UP)
 988H (S/N: A7A1-265)
 988H (S/N: BXY1-UP)
 988K (S/N: LWX1-500)
 988K (S/N: TWX1-200)
 992G (S/N: 7HR1-UP)
 992G (S/N: ADZ1-UP)
 992G (S/N: AZX1-UP)
 992K (S/N: 8801-433)
 992K (S/N: H4C1-UP)
 992K 2 (S/N: ZMX1-493)
 993K (S/N: LWA1-UP)
 993K (S/N: Z4D1-287)
 993K (S/N: Z9K1-UP)
 993K 2 (S/N: Z4Z1-389)
 994H (S/N: DWC1-386)
The improved Hydraulic Line Relief Valves are effective in production in the following
machines:

 988H (S/N: A7A266-UP)


 988K (S/N: LWX501-UP)
 988K (S/N: TWX201-UP)
 992K (S/N: 880434-UP)
 992K (S/N: ZMX494-UP)
 993K (S/N: Z4D288-UP)
 993K 2 (S/N: Z4Z390-UP)
 994H (S/N: DWC387-UP)

Table 1

Line Relief Specification

Part Pressure
Relief Valve Flow Rate Illustration
Number Setting

Lift Cylinder (head end) 125-9349 38000 ± 350 kPa 38 L/min (10 2
(5500 ± 50 psi) US gpm)

Lift Cylinder (rod end) 117-0161 34500 ± 350 kPa 38 L/min (10 1
(5000 ± 50 psi) US gpm)

Tilt Cylinder (head end) 117-0160 15500 ± 350 kPa 38 L/min (10 1
(2250 ± 50 psi) US gpm)

Tilt Cylinder (rod end) 117-0161 34500 ± 350 kPa 38 L/min (10 1
(5000 ± 50 psi) US gpm)

Auxiliary Cylinder (rod and


172-5481 21000 ± 350 kPa 38 L/min (10 1
head end)
(3050 ± 50 psi) US gpm)

All values with oil temperature at


43 ± 6 °C (109 ± 43 °F)

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