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RL-Relays-Overview

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RL-Relays-Overview

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What are Relays? Types of Relays


Relays are fundamental devices used for
switching electrical circuits on or off. They Electromechanical Relays
function like toggle or limit switches but Electromechanical relays receive an electrical input range of industrial applications and are available in
use electrical control signals, instead of that magnetizes an internal coil, causing the relay’s a variety of styles to fit specific applications.
human hands or physical contact, for contacts to open or close. These relays serve a wide
operation. They are typically used to
provide electrical isolation and to allow
low power circuits to operate higher
power circuits.

Slim interface relays are highly


How do relays work? compact and lightweight relays,
especially useful where cabinet
Common relays are electromechanical space is a consideration.
devices that have an electric solenoid
coil on the “control” side of the circuit
that, when energized, moves mechanical
contacts on the “load” side.

Electrical Ratings Slim card relays are space-saving relay


Relay coils are rated to operate at specific voltage and terminal modules containing multiple
current levels when energized. The minimum voltage Power relays are highly reliable and relays with one contact each, ideal
required to energize a relay is the “pickup voltage” and durable, can be used for applications for use as interposing relays between
is usually about 80% of the rated voltage. The relay will requiring a maximum contact voltage control and power circuits.
de-energize when the voltage falls below the “dropout of 600 VAC, and are capable of
voltage.” Relays frequently require a higher initial “inrush” switching load currents up to 40A.
current to energize them, but a lower holding current is
acceptable to keep them energized.
The output contacts, rated for various voltages and
currents, control the high-power side of the load. When
Electro-mechanical relays use a small electrical control the contacts are isolated from the coils energized by
signal to shift contacts operating a separate circuit. The the input, which is usually the case, they are called dry
spring opposes the electro-mechanical action and returns contacts. The external voltage connected to a dry contact Hazardous location relays are hermetically
the contact to its rest state when the coil is de-energized. is often called the wetting voltage. sealed units for installations in hazardous
locations. These relays are vibration/shock
resistant and can be used in washdown
Relay Contacts applications.
The relay contact wiring terminations are designated as normally open
(N.O.), normally closed (N.C.), and common (C). Also, three relay forms
define the contact action at the terminals:
• Form A - normally open (N.O.) contacts pass power between
the Common and N.O. terminals when the coil is energized
• Form B - normally closed (N.C.) contacts interrupt power between
the Common and N.C. terminals when the coil is energized
Force guided relays provide fail-safe
• Form C - N.O./N.C., changeover, or transfer contacts pass power between Ice cube relays are designed for high operation by mechanically linking the
the Common and N.O. terminals and interrupt power between the Common power control applications in machines N.O. and the associated N.C. contact.
and N.C. terminals simultaneously when the coil is energized
and control panels. This ensures that one contact is closed
Relays can have many different contact arrangements and configurations. while the other is open, preventing
The number of “poles” refers to the number of isolated output contacts damage to equipment.
a relay has. The most common configurations are single-pole (SP) and
double-pole (DP). The term “throw” refers to the contact action. A Form
A or B contact would be single-throw (ST), and a Form C contact would be
double-throw (DT).

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Solid State Relays


Solid state relays (SSR) are similar to electromechanical from the diode is beamed into a light-sensitive Electro-Mechanical Relays Lineup
relays because both use a control circuit and a separate semiconductor which signals the control circuit to turn
circuit for switching the load. Solid state relays use on the output of the solid state switch. With no moving
electronic components to switch the circuit on or off. parts, these relays are ideal for applications requiring
When voltage is applied to the input of the SSR, the many contact closures and extended life.
relay is energized by a light-emitting diode. The light
Slim Interface Relays
Klemsan slim interface relays are highly compact, featuring a slim 6.2mm design in a
Solid state relays energize in one of two ways: self-extinguishing housing. These high quality, long life relays are ideal for space-limited
Zero-crossing relays wait for the AC signal to cross zero before energizing, applications.
ideally suited for most commercial and industrial loads such as resistive
heating elements, lamps and ballasts, and any other load with low initial • 12 to 230 VAC/VDC coil voltages • SPDT contact configuration
Simple SSR Circuit Structure • 6A contact rating • Built-in coil surge suppression
impedance or capacitive characteristics. They are preferred in applications Starting at
with some level of capacitance as they can minimize surge currents during $9.00
the first conduction cycle. (KPR-SCF-230VAC-1)

Random turn-on (asynchronous) relays do not wait for the AC signal to


cross zero before energizing and are commonly used with inductive loads
(motors, contactor coils, transformers), where the phase shift between
voltage and current would be an issue with zero-crossing relays.
Slim Interface Relays
Solid state relays are available in panel and DIN rail mounting styles. Murrelektronik slim interface relays are incredibly small with a width of only 6.2mm.
These highly compact and lightweight relays are especially useful where cabinet space is
a consideration.
• 24 to 230 VAC/VDC coil voltages • SPST, SPDT, and DPDT contact configurations
• Up to 8A contact rating • Integrated coil suppression Starting at
$11.00
(52000)

Panel mount relays feature a Force Guided Relays


high load rating in a finger-safe DIN rail mount solid state relays Dold force guided relays provide fail-safe operation via mechanically linked contacts
“hockey puck” housing. offer energy-efficient current switching to ensure all contacts move at the same time and prevent movement if any contact is
in a slim housing ideal for space-saving immobilized.
applications.
• 24 VDC coil voltage • 4PST and 6PST contact configurations
Starting at • 5A contact rating • Polarity protection diode
$16.50
(OA5611-48-24)

78 Series
General Purpose Square Relays
AutomationDirect 78 series ice cube style relays feature a small package design with
long life and high vibration and shock resistance. These relays are ideal for electrical
control panels requiring stable and reliable relays.
• 12 VAC/VDC to 240 VAC coil voltage options • SPDT to 4PDT contact configurations Starting at
• 15A contact rating • Relay status flag indicator
$5.00
(781-1C-24D)

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Electro-Mechanical Relays Continued Optocoupler Relays

750R Series
General Purpose Octal Relays Optocoupler Relays
AutomationDirect 750R series cube relays with a standard octal base are general purpose Murrelektronik optocoupler relays are used to convert different signal levels or to
relays designed for a wide range of applications, from power to sequence controls in various isolate one signal from another. They provide an optoelectronic signal transfer
factory machines and control panels. between the input and output and have a long life span because they don’t have
Starting at any mechanical components that can wear out.
• 12 VAC/VDC to 240 VAC coil voltage options • DPDT and 3PDT contact configurations
$9.00 • 10A contact rating • Relay status flag indicator • Available in a range of AC and DC voltage ratings • Galvanic separation between the input and output
(750R-2C-24D) Starting at
• Up to 10A contact rating • Up to 20kHz switching frequency (on select models)
$18.50
(52501)

Hazardous Location Relays


AutomationDirect H750/H782 series hermetically sealed, ice cube style relays are designed
for applications requiring hermetically sealed units for hazardous factory locations. Solid State Relays
• 12 VAC/VDC to 240 VAC coil voltage options • DPDT , 3PDT, and 4PDT contact configurations
• Up to 12A contact rating • Class 1, Div. 2 Groups A, B, C, D Starting at
$41.00
(H782-4C3-24D) GQ Series Panel Mount
Gefran GQ series “hockey puck” style, panel mount solid state relays offer contact ratings
up to 90A. With no moving parts, these rugged solid state relays will provide millions of
switching cycles with no mechanical wear.
Power Relays • 3-32 VDC or 20-260 VAC input voltage ranges • Overload protection
• Up to 90A contact rating • Thermal pad included with each panel mount
AutomationDirect AD-PR40 series power relays feature an open, riveted construction designed • 24-230 VAC or 48-600 VAC output voltage ranges solid state relay
to reliably switch high power contacts. • Zero cross switching • IP20 finger-safe protection rating Starting at

• 12 VDC to 240 VAC coil voltage options • SPDT, DPST, and DPDT contact configurations $21.75
(GQ-15-24-D-1-3)
Starting at • 40A contact rating • Up to 600 VAC contact voltage rating
$17.00
(AD-PR40-1C-12D)

GRSH Series DIN Rail Mount


Gefran GRSH series DIN rail mount solid state relays are ideal for industrial heating
Card Relays applications. These single-phase relays feature a compact design, integrated heatsinks, and
Fuji Electric RS series relays are compact, space-saving relay terminal modules containing zero cross switching. Select models offer built-in diagnostic features.
four or six relays with one N.O. contact each. These relay-and-terminal modules are ideal • 6-32 VDC or 20-260 VAC input • Thermal alarm option with LED and
for interfacing electronic control devices with output devices. voltage ranges alarm output
• Up to 120A contact rating • Interrupted load option with LED and
• 24 VDC coil voltage • SPST contact configuration • 24-480 VAC or 48-600 VAC output alarm output
• 5A contact rating • Built-in suppression diodes Starting at voltage ranges • Integrated cooling fans on 90 and 120A models
Starting at
$41.00 • Zero cross switching • IP20 finger-safe protection rating
(RS4N-DE) $45.00 • Overload protection
(GRSH-15-48-D-0-0)

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Phase Monitoring Relays Voltage Monitoring Relays

PMRU-TL Series VMR Series

ProSense PMRU-TL series phase monitor relays utilize a microprocessor based design to ProSense VMR series voltage monitoring relays monitor AC single-phase (50 to 60 Hz)
provide protection against phase loss, phase reversal, phase unbalance, undervoltage, or DC voltages to protect equipment from fault conditions.
and overvoltage. These universal voltage relays work on three-phase Wye or Delta • Over/under voltage relays with • Voltage band relays protect equipment
systems. fixed or adjustable time-delay required to operate within an upper and
drop-out will protect equipment from lower voltage limit; the relay will remain
M A DE I N
• Universal voltage range of 190 to 500VAC • Automatic or Manual Reset over- or under-voltage conditions. energized as long as the monitored voltage M A DE I N
U S A stays within the adjustable range.
• 10A SPDT output contacts • User-selectable and adjustable settings U S A

Starting at
Features
$80.00 Starting at
(PMRU-1C-480A-TL) • Monitors AC single-phase (from 90 to 600 VAC)
and DC voltages (from 9 to 138 VDC)
• True RMS voltage measurement supports
non-sinusoidal waveforms and ensures
$68.00
(VMR-2C-F-120A)
• 10A contact rating more accurate sensing
• Wide range of user-adjustable pick-up voltages

PMRR-TL Series
M A DE I N ProSense PMRR-TL series phase monitor relays provide protection against phase

Alternating Relays
U S A reversal in a compact, low-cost design. These relays are designed to be compatible
with typical three-phase Wye or Delta systems.
• Universal voltage range of 190 to 500VAC • LED indicates both normal and fault conditions
Starting at • 10A SPDT output contacts
$47.50
(PMRR-1C-480A-TL)
AR-TL Series
ProSense AR-TL series alternating relays increase equipment life by equalizing the
PMRRL-TL Series run time of two loads using a duty/standby system arrangement.
M A DE I N

U S A • 10A contact rating • The alternating relay swaps the duty and
ProSense PMRRL-TL series phase monitor relays provide protection against phase • Only one load runs at a time standby loads to ensure even wear and
• The standby device is a backup in case prolong system life
loss, phase reversal, and undervoltage. They are compatible with typical Wye or M A DE I N
• A three-position selector switch allows the
Starting at the first unit fails
Delta systems. Phase monitor relays protect against single phasing regardless of any U S A unit to alternate the two loads normally or
regenerative voltages. $29.50 lock the relay to one load or the other
(AR-1C-120A-TL)
• 208, 240, and 480 VAC input voltage • LED indicates both normal and fault conditions
Starting at
• 10A SPDT output contacts
$55.00
(PMRRL-1C-208A-TL)

PMRU-2C Series
M A DE I N ProSense PMRU-2C series true RMS three-phase monitor relays provide protection
U S A against phase loss, phase reversal, phase unbalance, undervoltage, and overvoltage in
most generator and other applications with non-sinusoidal waveforms.
• 190 to 600 VAC input voltage • Manual reset
Starting at • 10A SPDT output contacts • True RMS voltage measurement
$83.00
(PMRU-2C-500A)

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Alternating Relays Continued Intrinsically Safe Relays Continued

ARX-TL Series ISE Series


ProSense ARX-TL series alternating relays provide cost savings by equalizing the run time
Macromatic ISE series intrinsically safe barrier relays control a single load
of two loads using a duty/assist (lead/lag) system arrangement:
with a single input device located in a hazardous area. Choose standard
• 10A contact rating • The alternating relay switches the lead and or inverse logic.
• The lead pump runs by itself and is designed lag pumps to ensure even wear and prolong M A DE I N
to handle the entire system load the majority system life • 5A relay output • Approved for use in Class I Groups
of the time • A three-position selector switch allows the U S A • Universal input voltage, 10 to 125 VDC A, B, C, D, Class II Groups E, F, G, and
unit to alternate the two loads normally or Starting at Starting at and 102 to 132 VAC, 50/60 Hz Class III Hazardous Locations
• If the demand on the system is too great,
the lag pump is also started to meet the lock the relay to always operate the same
load first each time
$31.50 $87.00 (Zones 0 & 1 in Canada)
increased demand (ARX-2C-120A-TL) (ISEUR1)

Pump Seal Failure Relays Timer Relays


Timer relays provide simple, cost-effective control of process and machine tools. They are configured
PSFR Series via a mechanical dial or an LED digital display. Operation modes may include:
• On-delay: the output turns ON after a preset time • One-shot (on-interval): on the rising edge of the start signal,
ProSense PSFR series pump seal failure relays are designed to monitor the shaft is reached (timing example below) the output turns ON for the duration of the preset time
seals of submersible pumps. If the seal leaks, contaminating fluid will enter • Fleeting (flicker): the output cycles between • Off-delay: the output remains high for a preset duration
M A DE I N the seal cavity and lower the resistance between the internal probe and the ON and OFF for the duration set by the preset time after the input goes low
U S A common connection. When the resistance drops below the user-adjustable
setpoint, the output energizes, which can be used to alert personnel of the leaking
seal. The relay will automatically reset when the fault condition clears.
Starting at
$57.00 • In contact ratings up to 10A at 240 VAC • Single- and dual-pump monitoring options
(PSFR-1C-120A-TL) • 120 VAC coil voltage • Adjustable sensitivity ranges (4.7K Ω to 100K Ω)

Intrinsically Safe Relays


ISD Series Multi-Mode Timer Relay
Macromatic ISD series intrinsically safe barrier relays provide a safe and reliable method Murrelektronik multi-mode timer relays are used for various industrial control functions,
to control up to four loads with up to four input devices located in a hazardous area. M A DE I N
including engineering, automation, signal, and industrial installations. These timer relays
U S A feature a slim form factor and are ideal for space-limited applications.
• Isolated 5A relay outputs • Approved for use in Class I Groups A,
B, C, D, Class II Groups E, F, G, and Class • 6A contact rating • 24 VDC coil voltage
• Isolated input terminals
III Hazardous Locations (Zones 0 & 1 in • SPST contact configuration • 0.1 to 300 seconds timing ranges
• Universal input voltage, 10 to 125 VDC Starting at Starting at
and 102 to 132 VAC, 50/60 Hz Canada) • Slim 6.2mm design • On-delay, off-delay, one-shot, and cyclic
$302.00 timing modes $30.50
(ISDUR4) (52350)

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Timer Relays Continued Timer Relays Continued

RK Series Relay Timers


Starting at ST7P Series Miniature Dold RK series single- and multi-function timer relays feature an economical, compact
$49.00 Fuji Electric ST7P series miniature DIN super timers are space-saving timer relays design suitable for a variety of time- dependent control functions in industrial and
(ST7P-2DE1N-ADC)
that provide a highly accurate timer operation. These on-delay timer relays provide building automation systems.
a single adjustable timing range.
• Up to 4A contact ratings • Up to 300 hours selectable timing ranges
• 3A contact rating • 0.4 seconds to 60 minutes timing ranges • One changeover contact • On-delay, single-shot, and flasher models
• DPDT contact configuration • Large dial for easy timer setting Starting at • 24 VAC/VDC and 110-127 VAC • Multi-mode models offer eight selectable
• 24 VDC or 120 VAC coil voltage options $34.00 coil voltages timing functions
(RK7815-71-61)

MS4S Series 1/16 DIN


Fuji Electric MS4S series 1/16 DIN style timer relays are plug-in 8-pin or 11-pin
panel / DIN rail mountable relays. Basic units offer on-delay functionality, and
multi-mode models offer four selectable timing functions. TRM Series Multi-Mode Relay Timers
• Up to 5A contact rating • 0.05 seconds to 60 hours timing ranges ProSense TRM series 11-pin socket mount, multi-mode relay timers feature
• SPDT or DPDT contact configurations • Large dial for easy timer setting Starting at extremely wide timing ranges and a variety of selectable timing functions.
• 24 VAC/VDC or 100-240 VAC coil • Multi-mode models offer on-delay, flicker, $60.00 • 10A contact rating • P otentiometer, DIP switch,
M A DE I N

voltage options one-shot, and off-delay timing modes (MS4SC-CE-ADC) U S A


• DPDT contact configuration thumbwheel, or rotary switch
•W ide range of AC and DC coil programming options
voltage options (depending on model) Starting at
•M  odels offer up to 16 selectable
•U p to 10,230 hours selectable
timing functions $64.00
timing ranges (TRM-8-D-240AD)

MK Series Relay Timers


Dold MK series DIN rail mountable timer relays feature a wide timing range and
are designed for a variety of industrial applications, such as process, machine
tool, and safety control.
• Up to 5A contact rating • On-delay, off-delay, and cyclic T2R Series Relay Timers
• Two changeover contacts timing models
Starting at • Multi-mode models offer up to ProSense T2R series timer relays feature a microprocessor- based design for
• 12-240 VAC/VDC coil voltage
$60.00 • 0.05 seconds to 300 hours 8 selectable timing functions reliable performance and maximum flexibility. Their relay output can handle most
(MK9906N-82-61) timing ranges pilot duty and fractional horsepower loads, and all models are encapsulated for
robust protection of internal components.
• 10A contact rating • Multi-mode, on-delay, off-delay,
• SPDT contact configuration and fleeting mode options
M A DE I N
• Wide range of AC and DC coil • Multi-mode models offer 4 selectable
U S A voltage options timing functions in one unit
Starting at
• 0.1 seconds to 100 minutes selectable
$40.50 timing ranges (T2R-M3-ADJ-240U goes
(T2R-ND-30-24AD) up to 1000 minutes)

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Timer Relays Continued Multi-Function Digital


Counter / Timer / Tachometer
T2L-ND Series Inline Relay Timers
ProSense T2L-ND series inline on-delay relay timers connect in series with the load
and only require two connections. These relay timers feature a universal input AutomationDirect CTT Series Multi-Function
voltage and are ideal for high duty cycle and long-life applications. Their enclosure Digital Counter / Timer / Tachometer
M A DE I N
is encapsulated for robust protection.
U S A Versatile digital multi-function relay units are easily configured as a digital
• 1A continuous / 10A inrush pilot • 0.1 to 10.230 seconds selectable
duty contact rating timing ranges Starting at
counter, timer, combination timer-counter, or tachometer. The two-color
LCD shows values, settings, and setup parameters, easily set using the exter-
• N.O. solid state relay output
• 12-24 VDC and 24-240 VAC coil voltage
• DIP switch or potentiometer adjustment
options (depending on model) $24.00 nally accessible DIP switches and the lockable keypad.
(T2L-ND-30-240U)
• Two-line, 6-digit, two-color LCD • 100-240 VAC and 24 VDC operating voltage
• LED indicators for inputs, outputs, • Output 1 includes an SPST relay and
and functions concurrent NPN transistor
• Parameters are easily set using • SPDT or NPN transistor options for output 2
DIP switches or the lockable keypad • Standard 1/16 DIN size with included
• Accepts inputs from a wide variety of panel mounting clip and gasket. Starting at
NPN, PNP, or dry contact sensors • IP66 protection rating $94.00
• Selectable counting speeds from (with proper enclosure installation) (CTT-AN-D24)
1 to 10,000 cycles per second
T2S Series Relay Timers
ProSense T2S series relay timers offer a cost-effective design and compact size.
This series utilizes a microprocessor-based design for reliable performance and
maximum flexibility. All models are encapsulated to protect their internal components.
M A DE I N
• 1A continuous / 10A inrush pilot • 0.1 seconds to 100 minutes selectable
duty contact rating timing ranges
U S A • N.O. solid state relay output • On-delay, off-delay, fleeting, and
• 12-125VDC and 24-240VAC coil on-interval options
Starting at
voltage options
$33.50
(T2S-ND-30-240A)

T30R Series Relay Timers


ProSense T30R series relay timers feature a high contact rating that can control loads
without a separate contactor. These compact relays offer a microprocessor-based
design for reliable performance and maximum flexibility. All models are encapsulated
to protect their internal components.
• 30A contact rating • 0.1 seconds to 10 hours selectable Starting at
• SPDT contact configuration timing ranges $49.00 M A DE I N

• 24 VAC/VDC and 120 VAC/VDC • On-delay, off-delay, fleeting, and (T30R-ND-30-24AD) U S A
coil voltage options cyclic mode options

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