3624-7010

Multi Purpose Controller

CONTROLLER RE3624
Transmitter/controller for conductivity, TDS,
resistance, standard signals and temperature

Brief description
The RE3624 controller is a compact, modular instrument. It is highly flexible (for example 3 slots Controller RE3624
for optional boards) and capable of performing a wide range of tasks. The main input of the type 202552/01... in panel case
RE3624 is used for sensors for measuring electrolytic conductivity, specific resistance, or the
TDS value. Both conductive two-electrode and four-electrode cells can be connected to the
instrument. The second analog input (compensation input) is designed for resistance
thermometers Pt100 and Pt1000, NTC/PTC or standard signals 0(4) to 20 mA or 0 to 10 V. The
two binary inputs can be used either as initiators for actions (e.g. HOLD, keyboard inhibit) or when
connecting pulse generators (for example impeller sensors) for flow-rate measurement. The
high-contrast graphic display allows for several options including display of input signal with
numbers or as bar graph. Parameters are displayed in plain text for easily comprehensible and
reliable operation.
The RE3624 can be used as a two-point or three-point controller, a three-point modulating
controller, or as a continuous controller. All controller outputs can be configured to P, PI, PD or
PID action. The software for the controllers includes parameter set selection, a math module and
more.
A setup program is available for convenient configuration via PC. The instrument can be
integrated into a data network by means of an RS422/485 or PROFIBUS-DP interface. Screw
terminals on the back are used for the electrical connection.
Some applications:
• Industrial and process water. Controller RE3624
• Drinking and well water. type 202552/05... in surface-mounted case
• Pure, ultra-pure and pharmaceutical water (e.g. as per USP, Ph. Eur., WFI).
• Cleaning processes in pharmaceutical applications (four-electrode cells in conjunction with
measuring range selection).

Block diagram Special features

• A choice of display visualizations: large
numbers, bar graph or tendency (trend)
display
• Integrated calibration routines:
Cell constant, temperature coefficient
• Math and logic module
• Calibration logbook
• Integrated washing timer to control the
cleaning equipment
• 13 operator languages integrated; see
order details
• Setup program provides: convenient
Optional boards
programming, system documentation
• Analog input
• Analog output • RS422/485 interface (optional)
• Relay • PROFIBUS-DP interface (optional)
• Double relay • Flush-mounted instrument -
• PROFIBUS-DP and RS422/485 just 96 mm × 48 mm × 95 mm
interface • Electrode monitoring can be activated
• Datalogger function with RS485
• Flow-rate measurement

CONTROL
SYSTEMS
 3624-7011

Multi Purpose Controller

Boards Functional description (7) Bottom display

a The instrument is of a modular designed Measured value and unit of the
b indicator/controller for use in both simple and variable set by parameter "Bottom
c
demanding control tasks. It can be integrated display".
into the PLC via interfaces (8) Operating mode
To make programming and operation easy, all
MEASURING: Standard measuring
parameters are clearly assigned to levels and
mode is active.
displayed in plain text. Operation is protected
by a code word. Operation can be adapted on
an individual basis because parameters can Display modes
2
be generally enabled or assigned to the The following display modes are available:
1
protected area.
Normal display
A setup program for the PC is available as a
(1) PSU board more convenient configuration option, rather
(2) Main board than using the instrument keypad.
(a) Optional board 1
(b) Optional board 2 User data In this display method the measurements
(c) Optional board 3 appear in numbers, as usual.
Large display
PSU board (1)
This board is always fitted in the instrument
and no variations are possible.
The board includes the following items: Up to 8 parameters that are frequently
• The voltage supply for the changed by the user can be combined in the
user level under "User data" (via setup This method uses the complete display
RE3624.
program only). height.
• The voltage supply for external 2-wire
transmitters. Tendency display
• 2 relays with changeover contacts. Displays and controls
Main board (2) (1) (2) (3) (4) (5)
This board can not be changed subsequently!
The main board (CR) has: (8
• The main input for connecting a two- or In this display a symbol is added to the
(6)
four-electrode conductivity cell. numerical value to indicate the direction and
(7) speed of change for the measurement value.
• The secondary input for connecting a
This can be very useful for optimizing the
temperature sensor Pt100, Pt1000, a (1) Binary outputs (relays) controller, for example.
resistance transmitter or a standard signal Output active if symbol is visible.
0(4) to 20 mA or 0 to 10 V.
(2) Binary input
• 2 binary inputs.
Input closed if symbol is visible.
• The setup interface (for PC interface From left to right:
(3) Keyboard inhibit
adapter). Fast, medium and slow rise, steady,
Keys locked if symbol is visible. slow, medium and fast fall.
Optional board (1), (2) or (3)
(4) Alarm message Bar graph
These boards are combinable and can be
ALARM (flashing): Broken sensor or
ordered in the following versions:
overrange, etc.
• 1 analog input
AL R1: Controller monitoring alarm
• 1 continuous output from controller channel 1.
• 1 relay (changeover) AL R1: Controller monitoring alarm
In this display mode, it only takes a glance to
• 2 relays (NO with common pin) from controller channel 2.
ascertain the range for the current
• 1 Triac (1 A) CALIB: Calibration mode active. measurement.
• 1 PhotoMOS® relay (0.2 A) CALIB (flashing): Calibration timer Any scale can be used for the bar graph.
elapsed.
The following boards can only be placed in slot Tendency curve (data monitor)
3, either: (5) Output mode
• Modbus/Jbus MAN.: Manual mode active.
• PROFIBUS-DP HOLD: Hold mode active.
• Datalogger (6) Top display
For versions with a wall-mounted case the Measured value and unit of the The ring buffer contains about 100 measuring
(re)placement of the optional boards by the variable set by parameter "Top points. The sampling and storage rates can be
customer is not possible. display". adjusted.
 3624-7012

Multi Purpose Controller

Flow rate quantity Function modes of the input Concentration measurement:

options, "Multi-channel mode" Caustic solution
If analog inputs have been fitted (optional NaOH 0 to 15 % by wt. 0 to 90 ° C
board), the device will have multi-channel NaOH 25 to 50 % by wt. 0 to 90 ° C
functions. The following signal types can be
Nitric acid
If an input has been configured for flow-rate processed:
• 0(4) to 20 mA HNO3 0 to 25 % by wt. 0 to 80 ° C
measurement, this display can be accessed.
• 0 to 10 V HNO3 36 to 82 % by wt. -20 to 80 ° C

Function modes of the main • Pt100/Pt1000 Sulfuric acid

board Sensors that return one of the output signals H2SO4 0 to 28 % by wt. 0 to 100 ° C
listed above can be connected to the H2SO4 36 to 85 % by wt. 0 to 115 ° C
Conductivity measurement instrument for the following measurement
H2SO4 92 to 99 % by wt. 0 to 115 ° C
variables, for example:
The measurement can be conducted either • free chlorine, chlorine dioxide, ozone, Hydrochloric acid
with standard two-electrode or with four- hydrogen peroxide and peracetic acid as HCl 0 to 18 % by wt. 0 to 65 ° C
electrodes cells. per data sheet 202630. Hal 22 to 44 % by wt. -20 to 65 ° C
Two-electrode cells can be connected in the • pH value or redox potential as per data
usual grid of cell constants (K = 0.01; 0.1; 1.0; sheet 202701.
• Liquid level measurements. Cust. specs. with table
3.0 and 10.0). The "relative cell constant“ can
be adjusted over wide ranges, which makes it • Flow rate measurements etc. Non-linear correlations between the input and
possible to connect sensors with different cell output variable can be processed in this mode.
The instrument provides the following
constants as well (for example K = 0.2). Typical applications include measuring the
calibration options in this function mode:
level of liquid in horizontal, cylindrical
• Zero point
Values K = 0.5 and 1.0 are predefined for four- containers or simply measuring the
electrode cells. In this case as well, the device • Limit value concentration.
can be adjusted to sensors with different cell • Zero point and limit value The input values are processed in a table
constants (for example K = 0.4). • Cell constant (max. 20 value pairs). Values can only be
• Temperature coefficient entered in the table using the optional setup
The instrument is able to perform an automatic
This allows optimum adaptation of the program.
temperature compensation.
instrument to the sensor. The units used for display and control are:
• µ S/cm
Resistance Linear scaling
Select this mode when the input signal will be • mS/cm
The instrument can be switched to resistance • Cust. specs. (5 characters)
displayed linearly.
measurement for applications in which display • Use the offset parameter to adjust the
One of the following units is used for display or
of the resistance value is preferred over the display.
control:
conductivity value.
• µ S/cm
Calibration
TDS • mS/cm
• % Calibration logbook
Display/control with the unit ppm. The last five successful calibrations can be
• mV
accessed from the calibration logbook. This
The specific TDS factor can also be entered in • pH makes it possible to evaluate the aging of the
this mode. • ppm connected sensor.
• Cust. specs. (5 characters) The logbook can be deleted if necessary
Temperature compensation
Electrolytic conductivity (useful when changing the sensor).
The conductivity or resistance of aqueous µ S/cm or mS/cm are the units used for display If a datalogger has been fitted (optional
solutions often depends greatly on the and control. board), additional information such as the
temperature. The instrument provides the date and time are documented.
Specific resistance (ultra-pure water)
following procedures for temperature Calibration timer
Display/control with the unit k × cm or M
compensation, depending on the display size: The calibration timer indicates (on request) a
× cm.
• Off (e.g. USP) required routine calibration. The calibration
TDS timer is activated by entering the number of
• Linear Display/control with the unit ppm. days that must expire before there is a
The specific TDS factor can also be entered in scheduled re-calibration (specified by the
• ASTM this mode. system or the operator).
• Natural waters (EN 27888/ISO 7888) Concentration
In this mode, the concentration of a liquid can
Analog input for main board be determined from its uncompensated
conductivity.
0(4) to 20 mA; 0 to 10 V and Pt100/Pt1000/ % or "Cust. specs." are the units used for
NTC/PTC (max. 30 k )/cust. specs. display and control.
Typical application: Compensation input for
temperature compensation of the main
measurement variable.
 3624-7013

Multi Purpose Controller

Additional functions of Wash timer Contact functions

Max. limit function
the RE3624 A software function can be used to trigger
cyclically recurring actions by controlling a Hysteresis
relay.
On
Min/max value memory
Control functions
This storage records the minimum and
maximum input quantities that have occurred. Functions can be assigned to the relays. The
This information can be used, for example, to functions can be configured in turn by
Off
assess whether the design of the connected parameters P, PI, PD and PID structures can
sensor is suitable for the values that actually be freely programmed as control functions. Limit pH
occur. Setpoint
Relay outputs
Binary input Min. limit function
Two relay changeover contacts are available
for the main measurement variable and/or the Hysteresis
The following functions can be accessed
through the binary input: temperature. On
The following functions can be programmed:
• Key lock activation
When this function is activated, operation • Switching direction
is no longer possible via the keypad. (min/max)
• Limit controller Off
• "HOLD" mode activation
(on-delay/delayed release, hysteresis) Limit pH
When this function is activated, the outputs
(analog and relay) adopt the states • Pulse length output Setpoint
previously defined. (see control functions)
Alarm window 1
• Alarm suppression (controller alarm only) • Pulse frequency output
This function is used to temporarily (see control functions) Hysteresis
deactivate alarm generation by means of • Modulating function On
the appropriately configured relay. (see control functions)
• Flow-rate measurement (counting input) • Pulse functions
Instantaneous value With this function, the output briefly
Partial quantity switches on when the switching point is Off
Total quantity reached and then switches off again pH
Distance
Limit
Bridging the corresponding connection • Wash timer elapsed Setpoint
terminals with a floating contact (for example a • Alarm
relay) activates a predefined function. Alarm window 2
• Sensor/range error
Hysteresis
Deposit detection • Behavior in the event of an alarm,
underrange or overrange measurement, On
Deposit detection can be activated for four- calibration and "HOLD"
electrode cells.
It may happen during normal operation that a Flow-rate measurement
Off
coating forms on the electrodes. Because of Flow rate transmitters can be connected
this, the conductivity that is displayed is lower pH
directly to the binary inputs. One input is Distance
than the actual conductivity. When the available for "slow speed" (up to about 300 Hz) Limit
"Deposit detection" function is activated, cell Setpoint
and one for "high speed" (up to about 10 kHz).
maintenance is required. The current flow rate, partial quantity and total Pulse contact
quantity can be displayed in different units (l/s, Triggering condition longer than pulse
Auto range l/min, l/h, m3/min, m3/h, GAL(US)/s, duration
GAL(US)/min, GAL(US)/h, or l, m3, GAL(US)).
In some processes it is advantageous to have Trigger On
two measurement ranges available, for condition
Datalogger
example in rinsing and regeneration Off
processes. Up to 43,500 data sets can be stored in the
Time
datalogger (ring buffer). Depending on the
Normally in these processes a low conductivity
resolution, that corresponds to a storage time Pulse On
must be recorded exactly. In the case of contact
ranging from about 10 hours to 150 days.
rinsing/regeneration, however, the
conductivity is significantly higher, which Data can be read by means of the setup Off
would result in measurement overrange program and then further processed with an Time
Pulse duration
(error). The Autorange function can be used to "Office" product.
define two measurement ranges between The datalogger makes it possible to record
which the instrument switches in a defined and document processes and supports
manner. analysis of the same processes.
 3624-7015

Multi Purpose Controller

Pulse contact Math and logic module Setup PC program

Triggering condition shorter than pulse duration (accessory)
The math module makes it possible to
Trigger On integrate measurement value of the analog The setup PC program is available in German,
condition inputs into a mathematical formula so that the English and French for configuring the
Off calculated process variable can be displayed. instrument. You can use it to create and edit
Time The logic module can be used, for example, to sets of data and transfer them to the
link binary inputs and limit comparators with instrument, as well as read them out from it.
Pulse On each other logically.
contact The data can be stored and printed.
Up to two math or logic formulas can be entered
Off with the optional setup program and the results
Time of calculations can be displayed or exported via
Pulse duration
outputs (via PC setup software only).

Pulse width controller

(output active with x > w and P control structure)
10%
100% 90%
90%
Output level y

Switching period

50% 50%
50%
tOn tOff
10% Setup interface
90% The setup interface is integrated into the
10% RE3624 by default. You can use it, together
0%
with the setup program (accessory) and a
Proportional band XP Process value X
setup interface (accessory), to configure the
0 X-W 1 instrument.
XP
RS232/RS485 interface
Setpoint W The serial interface is used for communication
with higher-level systems when the Modbus/
If actual value x exceeds setpoint w, the P controller will control in proportion to the control Jbus protocol is used.
deviation. When the proportional range is exceeded, the controller operates with an output level
of 100 % (100 % clock ratio). PROFIBUS-DP
The RE3624 can be integrated into a fieldbus
Pulse frequency controller system according to the PROFIBUS-DP
(output active with x > w and P control structure) standard via the PROFIBUS- DP interface.
This PROFIBUS-DP version is especially
100% designed for communication between
Output level y

Maximum pulse frequency automation systems and distributed peripheral

devices at the field level and is optimized for
speed.
50% Data is transferred serially based on the
50% of pulse frequency RS485 standard.
Using the project design tool that is included in
the delivery (GSD generator; GSD = device
0% master file), a standardized GSD file is created
Proportional band XP No pulses Process value X
by selecting characteristic device features of
0 X-W 1 the RE3624 This file is used to integrate the
XP controller into the fieldbus system.

Setpoint W

If actual value x exceeds setpoint w, the P controller will control in proportion to the control
deviation. When the proportional range is exceeded, the controller operates with an output level
of 100 % (maximum switching frequency).
 3624-7016

Multi Purpose Controller

Measurement ranges/cell constants

This modern instrument features a much higher dynamic range on the input side than
conductivity cells are able to control physically or chemically. The measurement range of the
instrument must therefore be coordinated with the operating range of the cell.

Sample measuring ranges for combinations with two-electrode cells

Cell constant (K) Recommended/practical measurement scope
(depending on the conductivity cell)
0.01 1/cm 0.05 µ S/cm to 20 µ s/cm 0.1
1/cm 1 µ S/cm to 1000 µ s/cm
1.0 1/cm 0.01 mS/cm to 100 ms/cm
3.0 1/cm 0.1 mS/cm to 30 ms/cm 10.0
1/cm 0.1 mS/cm to 200 ms/cm

Example
To conduct a measurement in the range from 10 µ S/cm to 500 µ S/cm,
select a conductivity cell with a cell constant K = 0.1 1/cm.
Configure the unit µ S/cm on the instrument without places after the decimal.

Combination with four-electrode cells and two-electrode cells with cell

constant differing from the grid above
This case requires a more in-depth use of the instrument technology. Both the uncompensated
and the temperature compensated measurement scope must be considered.
The uncompensated measurement scope of the instrument may be calculated according to the
following formula:
Measurement scope = 0.1µ s/cm × cell constant (K) to 2500 mS × cell constant (K).
After consideration of the temperature compensation range, approximately the following
compensated measurement scope remains:
Measurement scope = 0.1µ s/cm × cell constant (K) to 1250 mS × cell constant (K).
Cell constant (K) Measurement scope based on instrument
(temperature-compensated)
0.01 0.001 µ S/cm to 1.25 ms/cm
0.1 0.01 µ S/cm to 12.5 ms/cm
1.0 0.1 µ S/cm to 125 ms/cm 3.0
0.3 µ S/cm to 375 ms/cm 10.0
0.1 mS/cm to 1250 ms/cm

It may be assumed that the measurement scope of the instrument is always greater than the
recommended or practically usable range of the conductivity cell that is used.
The smaller range (instrument or conductivity cell) determines the maximum usable range.
Example
What measurement scope can the instrument cover with a specified cell constant?
The specified cell constant is K = 0.4
The measurement scope of the instrument = 0.1 µ S/cm × 0.4 1/cm to 1250 mS/cm × 0.4 1/cm
➝ 0.04 µ S/cm to 500 mS/cm
 3624-7017

Multi Purpose Controller

Technical data
Inputs (main board)
Main input Measuring range/control range Accuracy Effect of temperature
µ S/cm 0.000 to 9.999 0.6 % of range + 0.3 µ S × 0.2 %/10 K
00.00 to 99.99 cell constant (K)
000.0 to 999.9
0000 to 9999
mS/cm 0.000 to 9.999 0.6 % of range + 0.3 µ S × 0.2 %/10 K
00.00 to 99.99 cell constant (K)
000.0 to 999.9
0000 to 9999a
k × cm 0.000 to 9.999 0.6 % of range + 0.3 µ S × 0.2 %/10 K
00.00 to 99.99 cell constant (K)
000.0 to 999.9
0000 to 9999
M × cm 0.000 to 9.999 0.6 % of range + 0.3 µ S × 0.2 %/10 K
00.00 to 99.99 cell constant (K)
000.0 to 999.9
0000 to 9999
Secondary input
Temperature Pt100/1000 -50 to +250 ° Cb 0.25 % of range 0.2 %/10 K
Temperature NTC/PTC 0.1 to 30 k 1.5 % of range 0.2 %/10 K
Entry via table with 20 value pairs
Standard signal 0(4) to 20 mA or 0 to 10 V 0.25% of range 0.2 %/10 K
Resistance transmitter Minimum: 100 ±5 0.1 %/10 K
Maximum: 3 k
a
In the range between 1 to 10 S the accuracy is 1 % of the measuring range.
b Selectable in ° F

Resistance thermometer inputs (optional board)

Designation Connection type Measuring range Measuring accuracy Effect of ambient
3-wire/4-wire 2-wire temperature
Pt100 DIN EN 60751 2-wire/3-wire/ -200 to +850 ° C 0.05 % 0.4 % 50 ppm/K
(factory-set) 4-wire
Pt1000 DIN EN 60751 2-wire/3-wire/ -200 to +850 ° C 0.1 % 0.2 % 50 ppm/K
(factory-set) 4-wire
Sensor lead resistance Maximum 30 per line with 3- and 4-wire circuit
Measurement current Approx. 250 µ A
Lead compensation Not required for 3- and 4-wire circuit. With a 2-wire circuit, lead resistance can be compensated in
the software by correcting the process value.

Standard signals inputs (optional board)

Designation Measuring range Measuring accuracy Effect of ambient temperature
Voltage 0(2) to 10 V 0 0.05 % 100 ppm/K
to 1 V
Input resistanceE > 100 k
Electrical current 0(4) to 20 mA, 0.05 % 100 ppm/K
voltage drop 1.5 V
Resistance transmitter Minimum: 100 ±4 100 ppm/K
Maximum: 4 k
 3624-7018

Multi Purpose Controller

Temperature compensation
Type of compensation Rangea
Linear 0 to 8 %/K -10 to +160 ° C
ASTM D1125 - 95 (ultra-pure water) 0 to 100 ° C
Natural waters (ISO 7888) 0 to 36 ° C
Reference temperature
Adjustable from 15 to 30 ° C;
preset to 25 ° C (default)
a
Note the sensor operating temperature range!

Measuring circuit monitoring

Inputs Underrange/overrange Short circuit Broken lead
Conductivity Yes Depends on measuring range Depends on measuring range
Temperature Yes Yes Yes
Voltage 2 to 10 V Yes Ye Ye
0 to 10 V Yes s s
Current 4 to 20 mA Yes Ye Yes
0 to 20 mA Yes s No
Resistance transmitter No No Yes

Two-electrode systems
Cell constant Setting range Resulting usable range
[1/cm] of the relative cell constant [1/cm]
0.01 0.002 to 0.05
0.1 0.02 to 0.5 1.0
20 to 500 % 0.2 to 5
3.0 0.6 to 15 10.0
2.0 to 50

Four-electrode systems
Cell constant Setting range Resulting usable range
[1/cm] of the relative cell constant [1/cm]
0.5 0.1 to 0.75
20 to 150 %
1.0 0.2 to 1.5

Binary input
Activation Floating contact is open: function is not active
Floating contact is closed: function is active
Function Key lock, manual mode, HOLD, HOLD inverse, alarm suppression, freeze measured value,
level lock, reset day counter, reset total counter, parameter set changeover, flow-rate
measurement
Pulse input for flow measurement Binary input 1: approx. 3 to 2000 Hz, resolution 2 Hz
Binary input 2: approx. 4 to 300 Hz, resolution 0,5 Hz
At the device only one binary input for flow measurement can be used.

Controller
Controller type Limit comparators, limit controllers, pulse length controllers, pulse frequency
controllers, modulating controllers, continuous controllers
Controller structure P/PI/PD/PID
 3624-7019

Multi Purpose Controller

Outputs
Relay (changeover) PSU board
Contact rating 5 A at AC 240 V resistive load
Contact service life 350,000 operations at nominal load/750,000 operations at 1 A
Voltage supply for PSU board Electrically isolated, non-controlled
2-wire transmitter DC 17 V at 20 mA, open-circuit voltage approx. DC 25 V
Voltage supply for Optional board DC 12 V; 10 mA
inductive proximity switch
Relay (changeover) Optional board
Contact rating 8 A at AC 240 V resistive load
Contact service life 100,000 operations at nominal load/350,000 operations at 3 A
Relay SPST (normally open) Optional board
Contact rating 3 A at AC 240 V resistive load
Contact service life 350,000 operations at nominal load/900,000 operations at 1 A
Semiconductor relay Optional board
Contact rating 1 A at 240 V
Protective circuit Varistor
PhotoMOS® relay Optional board U AC/DC 50 V
I 200 mA
Voltage Optional board
Output signals 0 to 10 V or 2 to 10 V
Load resistance Rload 500
Accuracy 0.5 %
Electrical current Optional board
Output signals 0 to 20 mA or 4 to 20 mA
Load resistance Rload 500
Accuracy 0.5 %

Display
Type LC graphic display, blue with background lighting, 122 × 32 pixels

Electrical data
Voltage supply (switch-mode PSU) AC 110 to 240 V +10/-15 %; 48 to 63 Hz or
AC/DC 20to 30 V; 48 to 63 Hz
Electrical safety To DIN EN 61010, Part 1
overvoltage category II, pollution degree 2
Power consumption Max. 14 VA (20 A fuse max.)
Data backup EEPROM
Electrical connection On the back via screw terminals,
conductor cross-section up to max. 2.5 mm2
Electromagnetic Compatibility (EMC) DIN EN 61326-1
Interference emission Class A
Interference immunity To industrial requirements
 3624-7020

Multi Purpose Controller

Case
Enclosure type Plastic case for panel mounting to DIN IEC 61554 (indoor use)
Depth behind panel 90 mm
Ambient temperature -5 to +55 ° C
Storage temperature -30 to +70 ° C
Climatic rating Rel. humidity 90 % annual mean, no condensation
Site altitude Up to 2000 m above sea level
Operating position Horizontal
Enclosure protection To DIN EN 60529
In panel case Front IP65, rear IP20
In surface-mounted case IP65
Weight (fully fitted) Approx. 380 g

Interface
Modbus
Interface type RS422/RS485
Protocol Modbus, Modbus Integer
Baud rate 9600, 19200, 38400 Device
address 0 to 255
Max. number of nodes 32
PROFIBUS-DP
Device address 0 to 255

Approvals/approval marks
Mark of Testing laboratory Certificates/certification Test basis valid for
conformity numbers
c UL us Underwriters Laboratories E 201387 UL 61010-1 Type 202552/01...
CAN/CSA-C22.2 No. 61010-1
 3624-7021

Multi Purpose Controller

Electrical connection
(c) (b) (a) Mounting information for conductor cross-sections and ferrules
Ferrule Conductor cross- Minimum
section ferrule length
12
11
10

(1)
9

8
7
6
5

4
3
2
1
Minimum Maximum or stripping
Without ferrule 0.34 mm2 2.5 mm2 10 mm (stripping)
Without collar 0.25 mm2 2.5 mm2 10 mm
(2)
15
14
13
12
11

9
8
7
6

4
3
2
1

2 2
With collar up to 0.25 mm 1.5 mm 10 mm
1.5 mm2
Twin, with collar 0.25 mm2 1.5 mm2 12 mm
N(L-)
L1(L+)

(3)
17
16
15

13
12
11

9
8

6
5
4

(1) Row 1 (a) Option 1 (b) Option 2 (c) Option 3

(2) Row 2 Main board (conductivity/resistance/temperature/standard signal)
(3) Row 3 PSU board (voltage supply/2× relays)

Optional board (row 1, slot a, b or c)

Function Symbol Terminal Terminal Terminal
for slot (a) for slot (b) for slot (c)
Analog input
Temperature sensor in a 2-wire circuit 2 6 10
Pt100 or Pt1000 4 8 12

Temperature sensor in a 3-wire circuit 2 6 10

Pt100 or Pt1000 3 7 11
4 8 12

Resistance transmitter 2 6 10
E 3 7 11
4 8 12
S

A
Electrical current + 3 7 11
4 8 12
-
Voltage + 1 5 9
0(2) to 10 V 2 6 10
-
Voltage + 2 6 10
0 to 1 V 3 7 11
-
Continuous output
Current or voltage + 2 6 10
3 7 11
-
Modbus interface
RS422 RxD+ - - 9
10
RxD- 11
12
TxD+

TxD-
RS485 RxD/TxD+ - - 11
12
RxD/TxD-
 3624-7022

Multi Purpose Controller

Function Symbol Terminal Terminal Terminal

for slot (a) for slot (b) for slot (c)
PROFIBUS-DP interface
VP(+5V) - - 9
10
RxD/TxD-P(B) 11
RxD/TxD-N(A) 12

DGND

Datalogger interface
RS485 RxD/TxD+ - - 10
11
RxD/TxD-

Relay (1× changeover)

O K3 1 K4 5 K5 9
2 6 10
P 3 7 11

S
Relay (2× NO, common
K3 1 - K5 9
2 10
K6 3 K8 11

Triac (1 A)
K3 2 K4 6 K5 10
3 7 11

PhotoMOS® relay (0.2

K3 1 K4 5 K5 9
2 6 10

K6 3 K7 7 K8 11
4 8 12

Main board (row 2)

Function Symbol Terminal
Standard signal input for electrical current + 3
0(4) to 20 mA 4
-
Standard signal input for voltage + 1
0(2) to 10 V or 10 to 0(2) V 4
-
Temperature sensor in a 2-wire circuit 2
Pt100 or Pt1000 3
4

Temperature sensor in a 3-wire circuit 2

Pt100 or Pt1000 3
4

Resistance transmitter 4
E
3
S 2

A
 3624-7023

Multi Purpose Controller

Function Symbol Terminal

Conductivity cell
Conductivity cell (2-electrode system) Terminals 6
6+7 and 8+9 can be bridged on the instrument; 7
2-wire cable routing up to the head of the conductivity 8
cell. 9
For concentric cells, terminal 6 must be connected with
the outer electrode.

Conductivity cell (2-electrode system) 6

Wiring for highest accuracy; 7
4-wire cable routing to the head of the conductivity cell. 8
For concentric cells, terminal 6 must be connected with 9
the outer electrode.

Conductivity cell (4-electrode system) 6

6 - Outer electrode 1 7
7 - Inner electrode 1 8
8 - Inner electrode 2 9
9 - Outer electrode 2

Shield connection
Conductivity cell 10 GND

Binary inputs
Binary input 1 12+
14

Binary input 2 13+

14

PSU board (row 3)

Function Symbol Terminal
Voltage supply for JUMO dTRANS 02
Voltage supply: AC 110 to 240 V 1 L1 (L+)
Voltage supply: AC/DC 20 to 30 V 2 N (L-)

n.c. 4
5
6

Voltage supply for external 2-wire transmitter

DC 24 V (+20/-15 %) 8L+
9L

Relay 1
Switching output K1 O 11
(floating) 12
P 13

S
Relay 2
Switching output K2 O 15
(floating) 16
P 17

S
 3624-7024

Multi Purpose Controller

Dimensions
Panel case
Close mounting
Minimum spacing of Horizontal Vertical
panel cutouts
(1 Without setup 30 mm 11 mm
connector
With setup connector 65 mm 11 mm
(see arrow)

(1

(2

(1) PC interface socket

(2) Panel cutout to DIN IEC 61554: 2002-08

Surface-mounted case

(2)
(1)

(1) Cable gland M16

(2) Cable gland M20

RTK Control Systems

(Trading name of STL Power & Process Controls Ltd) Tel: +44 (0)1462 480121
Unit 25, Business Centre West, Fax: +44 (0)1462 480195
Avenue One, Letchworth Garden City, Website: http://www.rtk.co.uk
Herts. SG6 2HB. United Kingdom e-mail: [email protected]
CONTROL
SYSTEMS