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FMEA

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Devyani Malap
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0% found this document useful (0 votes)
76 views4 pages

FMEA

Uploaded by

Devyani Malap
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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FMEA

DATE
MEMBER
PROCESS UNDER
FUNCTION POTENTIAL FAILURE CAUSES IMPACT ON COUSTOMER
INVESTIGATION
Shorting Not Working lights in FG
DC Wire Breakage Market return
Not Working
Dry Solder Loss in customer confidence

PCB cutting issue

Housing dimension incorrect


PCB Slot Loose PCB will be there
V-Grooving issue or dimesion not
proper of PCB
Assembly Department

Handling not Proper


Aesthetic problems
HSG Damage From Extruder side
Black Dot on Housing Light obstruction in that area
Ball in Housing PCB insertion difficult

Material not BOM not verified Loss in customer confidence


according to
requirement of cust. Wrong Delivery by sub department Repairing would increase

Labour cost for trimming would


Side Cap dimension Problem
be there
Side Cap Fittment
Issue Housing Dimension not Proper
Productivity will be affected
Wrong punching housing used

Damage by workers during insertion Loss in customer confidence


PCB Damage
PCB cutting issue Burrs on PCB

Damage LED Loss in customer confidence


PCB Damaged During insertion Rework will increase
Half Glow
Housing Collar Small Life decrement
Dry Solder of LED Rework will increase

High Wattage Market failure


Wattage issue
Low Wattage Market failure
FMEA (Failure Mode and Effect Analysis)

S O D RPN ACTION RECOMMENDED PIC


9 7 5 315 Training to workers Vatsal
Tinning and cutting in driver section
10 9 8 720 Dhruval
should be improved

9 7 8 504 Training to workers Ronak

8 9 9 648 Proper setting of machine Parameters Mehul

8 8 5 320 Feedback to ext. Milan

9 8 8 576 Inform IQC regarding the same Milap

7 5 6 210
Improve Material Handling Milan
6 7 7 294
9 6 8 432
Feedback to ext. Milan
9 6 5 270

9 8 9 648 Verify BOM before Assembly Minesh

9 6 7 378 Verify BOM before Assembly Pradeep

8 8 8 512 Inform IQC and at Jarod Milap

9 8 8 576
Inform Ext. Milan
9 8 4 288

8 8 7 448 Training to workers Vatsal


8 8 9 576 Inform IQC Vatsal

8 8 9 576 Proper insertion training Ronak


8 8 7 448 Training to workers Mehul
8 6 9 432 Inform to ext. Milan
9 7 8 504 Inform SMT Jay

9 4 9 324 100% ageing survey Pritesh


9 4 9 324 100% ageing survey Pritesh
lysis)
Dept. Assembly

ACTION SEVERITY OCCUREANCE DETECTION REVISED


TARGET DATE STATUS
TAKEN AFTER AFTER AFTER RPN
Not Done
In Process

In Process

In Process

Not Done

In Process

Not Done

Not Done
Not Done
Not Done

In Process

Not Done

Not Done

Not Done
Not Done

In Process
In Process

Not Done
Not Done
Not Done
Not Done

Done
Done
Remarks

Twisting of the wires are not done Component


pending

Due to Solder Bit Issue

Proper Checking of machine

Talked to Saini Sir regarding this matter

Wide Matter : what is incurring more is been


studied and analysis in day to day rejection and
repairing is been monitored

Checking currently According to workorder and


before assembly, product file will be
implemented soon

Informed to Dhrupad and Milan

Would Come under acceptable limit once the


PCB Slot Problem is solved

Currently Investigation is going on

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