0% found this document useful (0 votes)
595 views488 pages

TO 1C-130H-2-32JG-20-1: Technical Manual Job Guide Organizational Maintenance

Uploaded by

Hitham Almigdady
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
595 views488 pages

TO 1C-130H-2-32JG-20-1: Technical Manual Job Guide Organizational Maintenance

Uploaded by

Hitham Almigdady
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 488

TO 1C-130H-2-32JG-20-1

TECHNICAL MANUAL
JOB GUIDE
ORGANIZATIONAL MAINTENANCE

LANDING GEAR SYSTEM


NOSE GEAR
USAF SERIES
ALL C-130
AIRCRAFT
ATOS/DLDSS
BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION
DISCLOSURE NOTICE - This information is furnished upon the condition
that it will not be released to another nation without the specific authority of
the Department of the Air Force of the United States, that it will be used for
military purposes only, that individual or corporate rights originating in the
information, whether patented or not, will be respected, that the recipient
will report promptly to the United States, any known or suspected compro-
mise, and that the information will be provided substantially the same
degree of security afforded it by the Department of Defense of the United
States. Also, regardless of any other markings on the document, it will not
be downgraded or declassified without written approval of the originating
United States agency.

DISTRIBUTION STATEMENT D - Distribution authorized to the Depart-


ment of Defense and U.S. DoD contractors only (Administrative or Opera-
tional Use) (30 September 1997). Other requests for this document shall be
referred to 580 ACSG/GFEAH, Robins AFB, GA 31098.

WARNING - This document contains technical data whose export is


restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.)
or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App.
2401 et seq. Violations of these export laws are subject to severe criminal
penalties. Disseminate in accordance with provisions of DoD Directive
5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution


statement and destroy by any method that will prevent disclosure of the
contents or reconstruction of the document.

Published under authority of the Secretary of the Air Force

18 SEPTEMBER 1992
CHANGE 34 - 15 SEPTEMBER 2009
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES


NOTE: The portion of the text
affected by the changes is indicated by a vertical line in the outer margins of the page.
Changes to illustrations are indicated by miniature pointing hands.

Dates of issue for original and changed pages are:


Original............................. 0.........18 September 1992
Change.............................. 1..............13 October 1993
Change.............................. 2.................. 26 April 1994
Change.............................. 3................... 27 July 1995
Change.............................. 4.............24 January 1996
Change.............................. 5.................... 6 June 1996
Change.............................. 6................... 24 July 1996
Change.............................. 7................31 March 1997
Change.............................. 8.........30 September 1997
Change.............................. 9.........30 September 1998
Change.............................10................... 31 July 1999
Change.............................11................1 October 2000
Change.............................12..................... 1 July 2001
Change.............................13...........1 September 2002
Change.............................14.................1 August 2003
Change .............................15............1 November 2003
Change.............................16..................1 March 2004
Change.............................17.................. 15 April 2004
Change.............................18.................. 15 June 2004
Change.............................19.................1 August 2004
Change .............................20..........15 November 2004
Change.............................21................... 15 May 2005
Change.............................22.................1 August 2005
Change.............................23................1 October 2005
Change.............................24............ 1 December 2005
Change.............................25...............1 January 2006
Change.............................26..................... 1 May 2006
Change .............................27............1 November 2006
Change.............................28.................. 15 April 2007
Change.............................29.................. 15 June 2007
Change.............................30.................1 August 2007
Change .............................31..........15 November 2007
Change.............................32.................. 15 June 2008
Change.............................33.................. 15 April 2009
Change.............................34.........15 September 2009

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 490, CON-


SISTING OF THE FOLLOWING:

*Zero in this column indicates an original page

A Change 34 USAF
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES (CONT)

Page *Change Page *Change


No. No. No. No.

Title...............................34 2-22 ...............................21


A - F ..............................34 2-23 .................................7
G Blank Added.............22 2-24 .................................9
i......................................30 2-25 Blank ......................0
ii - iii .............................34 2-26 .................................9
iv Blank ........................21 2-27 - 2-45.......................0
iv.1.................................25 2-46 .................................7
iv.2 Blank Added .........21 2-47 .................................0
v.......................................1 2-48 .................................3
vi......................................0 2-49 .................................0
vii - viii .........................30 2-50 - 2-52.......................8
1-1 ...................................3 2-53 - 2-54.....................25
1-2 ...................................8 2-55 Blank ......................4
1-3 Blank ........................3 2-56 ...............................19
1-4 ...................................8 2-57 .................................0
1-5 - 1-6...........................3 2-58 ...............................32
1-7 ...................................8 2-59 ...............................10
1-8 - 1-9...........................3 2-60 ...............................30
1-10 .................................8 2-60.1 - 2-60.2...............30
2-1 .................................21 2-60.3 Added.................30
2-2 .................................28 2-60.4 Blank Added .....30
2-3 Blank ........................0 2-61 ...............................29
2-4 .................................28 2-62 - 2-63.....................30
2-5 ...................................0 2-64 ...............................29
2-6 .................................28 2-65 ...............................16
2-7 - 2-9...........................0 2-66 ...............................33
2-10 - 2-11.......................5 2-66.1 Added.................30
2-12 ...............................32 2-66.2 Blank Added .....30
2-13 .................................5 2-67 ...............................29
2-14 ...............................14 2-68 - 2-71.......................0
2-15 ...............................27 2-72 - 2-74.......................8
2-16 - 2-17.....................21 2-74.1 Blank Added .......8
2-18 ...............................28 2-74.2 Added...................8
2-19 .................................0 2-75 .................................8
2-20 - 2-21.......................2 2-76 .................................9

*Zero in this column indicates an original page

Change 34 B
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES (CONT)

Page *Change Page *Change


No. No. No. No.

2-77 .................................0 2-125 Added....................8


2-78 - 2-82.......................8 2-126 .............................14
2-83 .................................5 2-127 Added....................8
2-84 Blank ......................5 2-128 - 2-129.................12
2-85 - 2-86.......................8 2-130 .............................28
2-86.1 Blank Added .......8 2-131 .............................22
2-86.2 Added...................8 2-132 .............................12
2-87 .................................8 2-133 - 2-134.................20
2-88 ...............................20 2-135 Blank Added ........9
2-89 .................................0 2-136 - 2-141 Added.......9
2-90 .................................3 2-142 .............................32
2-91 - 2-93.......................0 2-143 .............................27
2-94 - 2-99.....................24 2-144 - 2-145 Added.......9
2-100 Blank ....................5 2-146 .............................20
2-101 - 2-102.................17 2-147 Added....................9
2-102.1 Blank Added ...17 2-148 Blank Added ........9
2-102.2 Added...............17 2-149 - 2-154 Added.....34
2-103 ...............................0 3-1 .................................26
2-104 - 2-105...................8 3-2 ...................................8
2-106 - 2-107.................17 3-3 Blank ........................0
2-108 .............................28 3-4 ...................................9
2-109 ...............................8 3-4.1 ................................5
2-110 .............................20 3-4.2 Blank .....................5
2-111 ...............................0 3-5 Blank ........................5
2-112 .............................17 3-6 ...................................5
2-113 ...............................8 3-7 ...................................0
2-114 .............................17 3-8 ...................................5
2-115 ...............................0 3-9 ...................................0
2-116 - 2-117.................17 3-10 ...............................10
2-118 Blank ..................17 3-11 - 3-12.......................0
2-119 .............................20 3-13 - 3-15.......................8
2-120 - 2-121 Added.......5 3-16 .................................9
2-122 .............................29 3-17 - 3-19.......................0
2-123 Added....................5 3-20 .................................3
2-124 Blank Added ........5 3-21 .................................8

*Zero in this column indicates an original page

C Change 34
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES (CONT)

Page *Change Page *Change


No. No. No. No.

3-22 - 3-23.......................0 3-71 .................................0


3-24 .................................3 3-72 ...............................28
3-25 .................................8 3-73 ...............................14
3-26 .................................3 3-74 ...............................28
3-27 - 3-28.......................8 3-75 .................................0
3-29 .................................0 3-76 - 3-79.......................8
3-30 - 3-31.......................8 3-80 .................................9
3-32 .................................3 3-81 .................................0
3-33 .................................8 3-82 .................................3
3-34 .................................3 3-83 .................................8
3-35 .................................8 3-84 - 3-85.......................0
3-36 .................................3 3-86 .................................3
3-37 .................................8 3-87 .................................8
3-38 .................................3 3-88 ...............................18
3-39 .................................8 3-89 .................................8
3-40 ...............................18 3-90 .................................3
3-41 .................................8 3-91 .................................8
3-42 ...............................33 3-92 - 3-93.......................0
3-42.1 Added.................11 3-94 .................................3
3-42.2 ............................18 3-95 .................................8
3-43 - 3-44.....................11 3-96 .................................3
3-45 - 3-47.......................8 3-97 .................................8
3-48 Blank ......................0 3-98 - 3-99.......................0
3-49 - 3-50.......................9 3-100 ...............................3
3-50.1 Blank ...................8 3-101 ...............................8
3-50.2 ..............................9 3-102 - 3-103...................0
3-51 - 3-52.......................9 3-104 ...............................3
3-53 - 3-61.......................0 3-105 ...............................8
3-62 .................................8 3-106 ...............................3
3-63 - 3-65.......................0 3-107 ...............................8
3-66 - 3-67.......................8 3-108 .............................18
3-68 Blank ......................0 3-109 ...............................8
3-69 - 3-70.......................8 3-110 ...............................3
3-70.1 Blank Added .......8 3-111 ...............................8
3-70.2 Added...................8 3-112 ...............................3

*Zero in this column indicates an original page

Change 34 D
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES (CONT)

Page *Change Page *Change


No. No. No. No.

3-113 ...............................8 3-160 ...............................3


3-114 .............................11 3-161 - 3-163...................8
3-114.1 ..........................11 3-164 Blank ....................0
3-114.2 Added.................9 3-165 Added....................5
3-115 ...............................9 3-166 ...............................9
3-116 ...............................3 3-167 Added....................5
3-117 ...............................8 3-168 - 3-170.................11
3-118 ...............................5 3-171 Added..................11
3-119 ...............................8 3-172 Blank Added ......11
3-120 ...............................3 4-1 - 4-2.........................30
3-121 ...............................8 4-3 - 4-4...........................9
3-122 ...............................3 4-5 ...................................0
3-123 ...............................8 4-6 - 4-7...........................8
3-124 ...............................0 4-8 - 4-9...........................0
3-125 ...............................8 4-10 - 4-13.......................8
3-126 .............................15 4-14 ...............................32
3-127 ...............................8 4-14.1 - 4-14.2 Added...32
3-128 Blank ....................0 4-15 ...............................32
3-129 - 3-130...................8 4-16 .................................8
3-130.1 Blank Added .....8 4-16.1 - 4-16.2 Added...30
3-130.2 Added.................8 4-17 ...............................30
3-131 - 3-133...................8 4-18 .................................8
3-134 - 3-139...................0 4-18.1 - 4-18.2 Added...30
3-140 - 3-141...................8 4-19 ...............................30
3-142 .............................13 4-20 - 4-22.......................8
3-143 - 3-144...................0 4-23 .................................3
3-145 - 3-147...................8 4-24 Blank ......................3
3-148 Blank ....................0 5-1 ...................................5
3-149 - 3-150...................8 5-2 - 5-3...........................0
3-150.1 Blank Added .....8 5-4 .................................10
3-150.2 Added.................8 5-5 ...................................0
3-151 - 3-153...................8 5-6 Blank ........................0
3-154 - 3-155...................0 5-7 ...................................5
3-156 - 3-157...................8 5-8 - 5-13.........................0
3-158 - 3-159...................0 5-14 .................................9

*Zero in this column indicates an original page

E Change 34
TO 1C-130H-2-32JG-20-1
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES (CONT)

Page *Change Page *Change


No. No. No. No.

5-15 - 5-23.......................0 6-7 ...................................0


5-24 Blank ......................0 6-8 .................................26
5-25 - 5-33.......................0 6-9 - 6-11.........................0
5-34 Blank ......................0 6-12 .................................9
5-35 .................................8 6-13 .................................8
5-36 .................................9 6-14 Blank ......................3
5-36.1 Blank Added .......8
5-36.2 ............................10
5-37 .................................8
5-38 ...............................10
5-39 .................................8
5-40 Blank ......................0
5-41 ...............................14
5-42 ...............................31
5-42.1 Blank Added .....10
5-42.2 ............................33
5-43 - 5-45.....................33
5-46 - 5-47.....................31
5-48 ...............................13
5-48.1 Added.................11
5-48.2 ............................32
5-49 - 5-50.....................21
5-51 Blank ....................21
5-52 ...............................21
5-53 ...............................11
5-54 - 5-55.....................34
5-56 ...............................21
5-57 Deleted .................21
5-58 Blank Deleted ......21
6-1 - 6-2...........................9
6-2.1 Blank Added .........9
6-2.2 Added.....................9
6-3 ...................................8
6-4 - 6-5...........................0
6-6 ...................................9

*Zero in this column indicates an original page

Change 34 F/(G blank)


TO 1C-130H-2-32JG-20-1

TABLE OF CONTENTS

Function/Task Title S/S/SN

SAFETY SUMMARY
INTRODUCTION
Scope
Use
Arrangement
Input Conditions
Illustrations
Safety and Health Hazards
In-Process Inspections **IPI**
Installation of Caps and Plugs
Removal and Installation of Hydraulic Lines
and Tubing
Conditions Not Covered By This Manual
Improvement Reports
Glossary
Record of Applicable Time Compliance
Technical Orders
SECTION 1. NOSE LANDING GEAR OPERATIONAL
CHECKOUT PROCEDURES
Operational Checkout of Nose Landing Gear .........32-21-01
SECTION 2. NOSE LANDING GEAR SYSTEM
Nose Landing Gear Shock Strut Assembly
Removal and Installation......................................32-21-02
Nose Landing Gear Shock Strut Packing
Removal and Installation......................................32-21-03
Nose Landing Gear Wheel and Tire Assembly
Removal and Installation......................................32-21-04
Nose Landing Gear Lower Torque Arm
Assembly Removal and Installation.....................32-21-05
Nose Landing Gear Upper Torque Arm
Assembly Removal and Installation.....................32-21-06
Nose Landing Gear Drag Brace Assembly
Removal and Installation......................................32-21-07

Change 30 i
TO 1C-130H-2-32JG-20-1

TABLE OF CONTENTS - Continued

Function/Task Title S/S/SN

Nose Landing Gear Actuator Assembly


Removal and Installation......................................32-21-08
Nose Landing Gear Hydraulic Bleed
Procedures ..............................................................32-21-09
Nose Landing Gear Actuator Shuttle Valve
Removal and Installation......................................32-21-10
Nose Landing Gear Tow Fitting Assembly
Removal and Installation......................................32-21-11
Nose Landing Gear Trunnion Assembly
Removal and Installation......................................32-21-12
Nose Landing Gear Hydraulic Up Line Flow
Regulator Removal and Installation ....................32-21-13
SECTION 3. NOSE LANDING GEAR DOORS SYSTEM
Nose Landing Gear Forward Door Removal,
Installation and Rigging .......................................32-22-01
Nose Landing Gear Forward and Aft Door
Actuating Arms Removal and Installation..........32-22-02
Nose Landing Gear Aft Door Removal,
Installation and Rigging .......................................32-22-03
Nose Landing Gear Aft Door Front Arm
Removal and Installation......................................32-22-04
Nose Landing Gear Aft Door Rear Arm
Removal and Installation......................................32-22-05
Open and Close Forward Nose Landing Gear
Door for Maintenance Access................................32-22-06
SECTION 4. NLG EMERGENCY EXTENSION SYSTEM
Operational Checkout NLG Emergency
Extension System ..................................................32-23-01

ii Change 34
TO 1C-130H-2-32JG-20-1

TABLE OF CONTENTS - Continued

Function/Task Title S/S/SN

SECTION 5. REPLACEMENT OF NLG EMERGENCY


EXTENSION COMPONENTS
Removal, Installation, and Adjustment of NLG
Emergency Extension Release Handle and
Cable Assembly......................................................32-23-10
Removal, Installation, and Adjustment of NLG
Manual Release Mechanical Block Assembly .....32-23-11
Removal and Installation of NLG Emergency
Extension Handpump (Airplanes prior to
AF62-1784) .............................................................32-23-12
Removal and Installation of NLG Emergency
Extension Handpump Reservoir and Control
Valve (Airplanes prior to AF62-1784)..................32-23-13
Removal and Installation of NLG Emergency
Extension Valve .....................................................32-23-14
Removal, Installation and Adjustment of Nose
Landing Gear Uplock Assembly ...........................32-23-15
Removal and Installation of Nose Landing
Gear Uplock Link Assembly .................................32-23-16
SECTION 6. REPLACEMENT OF NLG ELECTRICAL
COMPONENTS
Removal, Installation, and Adjustment of NLG
Uplock and Downlock Switches............................32-24-20

Change 34 iii/(iv blank)


TO 1C-130H-2-32JG-20-1

SAFETY SUMMARY

The following are general safety precautions and instruc-


tions that must be understood and applied during many
phases of operation and maintenance to ensure personnel
safety and health and the protection of Air Force property.
Portions may be repeated elsewhere in this publication for
emphasis.
HYDRAULIC FLUID
Hydraulic fluid is toxic to skin, eyes, and respiratory tract.
Avoid skin and eye contact. Good general ventilation is nor-
mally adequate.

APPLICATION OF HYDRAULIC POWER


Ensure areas around all control surfaces and landing gear
wheel well areas are clear of personnel and equipment prior
to applying hydraulic power to airplane. Failure to comply
could cause damage to equipment or injury to personnel if
components are accidently actuated during application of
hydraulic power.

DRY CLEANING SOLVENTS, LUBRICATING OIL, SEAL-


ANT, RTV, ALIPHATIC NAPHTHA, GREASE
Dry cleaning solvents, lubricating oil, sealant, aliphatic
naptha, grease and RTV are toxic to skin, eyes, and respira-
tory tract. Avoid skin and eye contact. Good general venti-
lation is normally adequate.

PETROLATUM
Petrolatum is flammable and toxic. Good general ventila-
tion is normally adequate. Skin and eye protection is
required. Avoid all sources of ignition.

NOISE HAZARD
A Noise Hazard exists when the AN/APN-59 Search/Weather
System Receiver-Transmitter is operating. Hearing protec-
tion is required when maintenance is being performed in the
nose landing gear area when the radar is on.

Change 25 iv.1/(iv.2 blank)


TO 1C-130H-2-32JG-20-1

INTRODUCTION

NOTE It is very important that the following information be


read carefully before using this job guide manual.
This introduction describes the use and arrangement
of the manual.

SCOPE.
This manual provides illustrated, step-by-step, organizational
level maintenance procedures for the Landing Gear System
Nose Gear.

USE.
This manual has been developed for use by both experienced
and less experienced maintenance mechanics. Key words in
each task are presented in boldface type. Experienced
mechanics may use these key words to avoid the necessity of
reading the complete detailed instructions. Less experienced
mechanics should read the entire procedure.

ARRANGEMENT.
Instructions in this manual are arranged in a function/task
format with procedural steps on a left-hand page, supported
by an illustration on a right-hand page. Index numbers on an
illustration identify components requiring action. These
index numbers follow the component names in the procedural
steps. Placarding differences between airplane models are
separated in the text by a slash.
A function is made up of a task or series of tasks and
illustrations which support maintenance of a system or com-
ponent. Typical tasks are removal, installation, adjustment,
rigging, operational checkout, etc. All steps within a task
must be accomplished to complete the task. All tasks within a
function must be accomplished to complete the function.
All steps listed under follow on maintenance must be accom-
plished when a function has been completed.

Change 1 v
TO 1C-130H-2-32JG-20-1

INPUT CONDITIONS.
The input conditions page at the start of each function con-
tains information required to prepare the airplane for mainte-
nance and lists the recommended number of people to com-
plete the function. Each mechanic is given a mechanic
identification letter and is assigned a primary work station.
Consumable supplies, special tools and test equipment, and
additional manuals are also listed.
All coordination with the mechanics in the
WARNING flight station, cargo compartment,
underdeck, wings, and wheel well areas
requires a positive response that these
mechanics have properly understood the
action to be taken, and confirmation that
the action has been completed. Failure to
comply could cause injury to personnel and
damage to the airplane.
At the start of each task, it is the responsibility of mechanic A
to brief all other mechanics on their individual assignments
and responsibilities. Mech A shall be in control of the entire
task. No step within the task shall be performed until a
specific request is made by Mech A.

ILLUSTRATIONS.
Illustrations include a location view of equipment and index
numbers for each component part on which maintenance is
being performed. When a function/task requires more than
one set of pages, the index number sequence starts with
number 1 on each illustration page.
Switch positions, control settings, and indication displays
shown on illustrations may not match those called out in the
related instructions.

SAFETY AND HEALTH HAZARDS.


Maintenance activities are written in a sequence which mini-
mizes the time and effort to perform them. The procedures
are also written in a sequence to emphasize safety. Operating
the bleed air system and related systems can easily injure a
mechanic. It is important that the airplane system configura-
tions be such that they present no hazard to the mechanic

vi
TO 1C-130H-2-32JG-20-1

while performing the maintenance activity. A safety sum-


mary is included in this manual listing precautions that
need to be observed while performing landing gear system
nose ski maintenance. These precautions are contained only
in the safety summary and are not repeated elsewhere in
the manual.
IN-PROCESS INSPECTIONS **IPI**
In this job guide instructions are included for the minimum
In-Process Inspections (IPI) required to be performed during
accomplishment of certain tasks. These In-Process inspec-
tion requirements are noted throughout the job guide by a
standard character **IPI** indicating that this inspection
item must be completed before moving on to the next step in
the task. Completion of these IPIs will be documented in
accordance with AFI 21-101 and TO 00-20-1.
INSTALLATION OF CAPS AND PLUGS.
This manual does not contain specific steps to install caps or
plugs. The standard practice of covering open hoses, lines,
and fittings shall be followed when a component is removed
and is not replaced during the same maintenance activity.
If a component is removed and then immediately replaced, it
is not necessary to use caps or plugs. Specific conditions of
each maintenance activity will dictate when covers are to be
used.
REMOVAL AND INSTALLATION OF HYDRAULIC LINES
AND TUBING.
This manual does not contain specific instructions for the
removal and installation of hydraulic lines and tubing.
These procedures are considered general in nature. General
information on removal and installation of hydraulic lines
and tubing is contained in TO 1C-130H-2-00GE-00-1.
CONDITIONS NOT COVERED BY THIS MANUAL.
The instructions in this manual represent planned action for
conditions normally encountered during maintenance. It is
almost impossible to account for maintenance difficulties
that may be only occasionally encountered. Therefore, the
use of local decisions for general repair practices, not involv-
ing safety of flight, is encouraged to avoid unnecessary delay

Change 30 vii
TO 1C-130H-2-32JG-20-1

when coverage in the manual is incomplete. Any variation


from procedures shall be consistent with standard shop prac-
tices and shall not detract from overall efficiency and opera-
tion of the equipment.
IMPROVEMENT REPORTS.
Recommendations for improvements to this technical order
shall be submitted on AFTO Form 22, Technical Manual
(TM) Change Recommendation and Reply. Complete AFTO
Form 22 in accordance with TO 00-5-1.
GLOSSARY.
Non-standard abbreviations and symbols are described
below.

FLIR Foward Looking Infrared Radar


NVIS Night Vision Imaging System
S/S/SN System/Subsystem/Subject Number

RECORD OF APPLICABLE TIME COMPLIANCE TECHNICAL


ORDERS.
The record of applicable time compliance technical orders is
a list of all Time Compliance Technical Orders (TCTO)
which affect the technical content (text or illustration) of
this manual.
Only current TCTO are listed. A TCTO is deleted from the
list when any of the following occurs:
a. The equipment configuration to which the TCTO is
applicable is no longer covered in the manual.
b. The TCTO is rescinded.
c. The TCTO is superseded or replaced.

TCTO No. Title TCTO Date

1C-130(A)U-644 Modification of 15 February 2007


the Main Landing
Gear Hydraulic
System on
AC-130U Aircraft

viii Change 30
TO 1C-130H-2-32JG-20-1

SECTION 1
NOSE LANDING GEAR OPERATIONAL CHECKOUT
PROCEDURES

1-1. OPERATIONAL CHECKOUT OF NOSE LANDING


GEAR.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
1 Airplanes AF92-0547 through AF92-2104 and
AF92-3281 and up
2 Airplanes prior to AF92-0547 and AF92-3021
through AF92-3024
2. Supplies.
Danger tags
NOTE Mech C, hydraulic test stand and stop watch are not
required if using auxiliary hydraulic system for
hydraulic pressure.
3. Personnel Required.

Mechanic (Mech) Location

A Ground and Cargo Compart-


ment
B Flight Station
C Hydraulic Test Stand

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)
Part No. Name Use

A/M32A-86 Generator set Electrical pow-


er source
MJ-2A or Hydraulic sys- Hydraulic pow-
MK-3A tem test stand er source

32-21-01
Change 3 1-1
TO 1C-130H-2-32JG-20-1

Part No. Name Use

8TAA-982000 Stop watch Record landing


Type A-8 gear operating
times
5. Additional TO’s Required.
TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-00-1
6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Electrical power applied to airplane in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Landing gear system prepared for pressurization in
accordance with TO 1C-130H-2-32JG-00-1, 32-00-09
but do not pressurize utility or auxiliary hydraulic
system.
. Utility hydraulic system pressurized to 2700 PSI at a
flow rate of approximately 17.2 GPM (29.0 GPM for
AC-130U) in accordance with TO
1C-130H-2-05JG-00-1, 05-00-11; or TO
1C-130(M)H-2-05JG-00-1, 05-00-11 if external
hydraulic pressure is being used.
. Auxiliary and utility hydraulic systems pressurized
through ground checkout valve in accordance with TO
1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13 if auxiliary system
hydraulic pressure is being used.
. Communications established.

32-21-01
1-2 Change 8
TO 1C-130H-2-32JG-20-1

1-1-1. CHECK OUT NOSE LANDING GEAR.


Clear area around nose landing gear
WARNING and observe retraction from a safe dis-
tance. Failure to comply may result in
injury or loss of life.

CAUTION Do not retract the nose landing gear with


the forward door disconnected at the
quick disconnect points. Failure to com-
ply may cause damage to nose landing
gear components.
Mech

NOTE Landing gear control handle LOCK RELEASE latch


must be pulled down before control handle can be
moved to UP position.

NOTE If auxiliary hydraulic system is being used as a


pressure source, time checks of NLG operation can-
not be made due to small volume of fluid flow from
auxiliary system motor-pump.
A 1. Remove NLG down lock pin (4).
B 2. Move throttles (1 ) to TAKEOFF position.
B 3. Open WING FLAP CONTROL circuit breaker (2).
B 4. Place flap control lever (3) to DN position.
B 5. 1 Place MSTR switch (5) to NORM.

32-21-01
(1-3 blank)/1-4 Change 8
TO 1C-130H-2-32JG-20-1

32-21-01
Change 3 1-5
TO 1C-130H-2-32JG-20-1

1-1-1. (Continued)

NOTE 1 The warning light in the landing gear control


handle is disabled when Night Vision Imaging Sys-
tem (NVIS) is selected. The LDG GEAR indicator
lights on the pilot and copilot mode panels are turned
on by the same input conditions as the warning light
(excluding press to test feature). It is only necessary
to check the mode panels one time.
Mech
B 6. Place landing gear control handle (4) to UP position:

RESULT: a. NLG position indicator (6) indicates


stripes during travel, then UP when
gear is up and locked (MLG indica-
tors indicate down).
b. The NLG retracts to up and locked
position within 9 to 15 seconds
from time landing gear control
handle (4) is moved to UP position.
c. Retraction is smooth and steady.
d. NLG doors (1) are closed and faired
to fuselage.
e. Landing gear control handle light (3)
and LDG GEAR lights (2) remain on
when NLG is retracted and MLG is
down and locked.
B 7. Open LANDING GEAR CONTROL circuit breaker (7).

RESULT: Nose gear remains up and locked.


B 8. Close LANDING GEAR CONTROL circuit breaker (7).

RESULT: Nose gear remains up and locked with


no evidence of cycling.

32-21-01
1-6 Change 3
TO 1C-130H-2-32JG-20-1

32-21-01
Change 8 1-7
TO 1C-130H-2-32JG-20-1

1-1-1. (Continued)

NOTE If auxiliary hydraulic system is being used as a pres-


sure source, time checks of NLG operation cannot be
made due to small volume of fluid flow from auxiliary
system motor-pump.
Mech
B 9. Place landing gear control handle (3) to DN position.

RESULT: a. NLG position indicator (1) indicates


stripes during travel, then down
symbol (wheel) when gear is down
and locked.
b. The NLG should extend and lock
between 9 and 19 seconds from
time landing gear control handle (3)
is moved to DN position.
c. Extension is smooth and steady.
d. Nose gear forward door (6) opens as
gear extends, then closes and is
faired to fuselage contour. Nose
gear aft door (7) extends below
fuselage and aft of nose gear wheel
well.
e. Landing gear control handle warn-
ing light (2) goes off when all gears
are down and locked.
B 10. Place flap control lever (5) to same position as flaps.
B 11. Close WING FLAP CONTROL circuit breaker (4).

32-21-01
1-8 Change 3
TO 1C-130H-2-32JG-20-1

32-21-01
Change 3 1-9
TO 1C-130H-2-32JG-20-1

END OF TASK

FOLLOW ON MAINTENANCE
1. Install NLG down lock pin.
2. Depressurize hydraulic system(s) in accordance with TO
1C-130H-2-05JG-00-1, 05-00-14; or TO
1C-130(M)H-2-05JG-00-1, 05-00-14.
3. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-01
1-10 Change 8
TO 1C-130H-2-32JG-20-1

SECTION 2
NOSE LANDING GEAR SYSTEM

2-1. NOSE LANDING GEAR SHOCK STRUT


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
2. Supplies.
Aliphatic Naptha, TT-N-95
Grease, MIL-G-81322
Sealant, MIL-PRF-81733
Sealant, PR 1403G-B2
Washers, 756064-1, as required
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Ground

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

Strut support Support strut


(as required) during removal
Torque wrench, Tighten trun-
0-3000 in-lbs nion bolts
Drawing Socket Remove ful-
08929847 crum nuts
Drawing Nose gear jack Remove strut
8619454

32-21-02
Change 21 2-1
TO 1C-130H-2-32JG-20-1

Part No. Name Use

Loc Man NLG drive arm Removal of


nut tool NLG drive arm
nut
340714 Thread protec- Protect axle
tor threads during
wheel and tire
removal and
installation

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130A-6
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-12JG-20-1
TO 1C-130H-2-32JG-00-1
TO 1C-130H-2-32JG-50-1
TO 4S2-23-3
6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Deactivate utility and auxiliary hydraulic systems in
accordance with TO 1C-130H-2-05JG-00-1, 05-00-16;
or TO 1C-130(M)H-2-05JG-00-1, 05-00-16. On
AC-130H, deactivate emergency hydraulic system in
accordance with TO 1C-130(A)H-2-05JG-00-1,
05-00-18.
. Communications established.

32-21-02
2-2 Change 28
TO 1C-130H-2-32JG-20-1

2-1-1. NOSE LANDING GEAR SHOCK STRUT


ASSEMBLY REMOVAL.

CAUTION Ensure that leading edge of forward door


does not damage radome and pushrods
do not strike the ground.

NOTE FWD and AFT door actuating arms with signs of


elongation on lower attaching holes can be evaluated
for enlargement and installation of bushings in
accordance with TO 1C-130A-3, 32-20-00. If
installed, bushings should be inspected for wear and
replaced if necessary. Increasing bushing size
beyond limits specified in TO 1C-130A-3 is not
authorized.
Mech
A,B 1. Remove forward door as follows:
a. Remove locknuts (2), washers (3) and bolts (5)
connecting both forward door pushrods (4) to
forward door actuating arms (1) and allow for-
ward door to swing clear.

NOTE Washers should be both on the left, or both on the


right or one on each side of hinge bearing and both
hinges should have washers installed identically.
b. Make a record of location of washers (7) for use
during installation.
c. Remove door hinge locknuts (6), washers (7) and
bolts (8) and detach forward door.

NOTE Step 2 requiring the removal of the NLG tires and


wheels is optional prior to removing the strut from
the wheel well.
2. Remove NLG tires and wheels in accordance with
32-21-04. Install axle thread protectors.

32-21-02
(2-3 blank)/2-4 Change 28
TO 1C-130H-2-32JG-20-1

32-21-02
2-5
TO 1C-130H-2-32JG-20-1

2-1-1. (Continued)

Aft door must be supported when


WARNING pushrods are removed or door will fall
down and forward and may cause injury
to personnel or damage to door.
Mech
A,B 3. Support door in full open position, then remove
locknuts (2), washers (3) and bolts (4) to disconnect
both aft door pushrods (9) from aft door actuating
arms (1) and support aft door in full open position.

NOTE Mark position of the arms to the fulcrum so they can


be installed in the same relationship on new strut.

NOTE On some model aircraft due to the position of the


hydraulic steering lines, a standard socket may not fit
on the drive arm nut. In these applications a locally
manufactured tool may be used to remove and install
the drive arm nut.
A,B 4. Loosen left and right forward and aft door actuat-
ing drive arms as follows:
a. Remove cotter pins (5) and nuts (6).
b. Pull right drive arms (7) off spline (8).

32-21-02
2-6 Change 28
TO 1C-130H-2-32JG-20-1

32-21-02
2-7
TO 1C-130H-2-32JG-20-1

2-1-1. (Continued)

Mech
5. Disconnect steering control cables (9) at turnbuckles
(8) and free cables all the way back to strut in
accordance with TO 1C-130H-2-32JG-50-1, 32-51-05.
Coil and secure cables to the strut.
A,B 6. Secure chain assembly to prevent inadvertent
removal from sprocket.
A,B 7. Remove upper drag brace pin assembly (5) from top of
strut (6) as follows:
a. Remove nuts (1), washers (2) and braces (3) from
pin (5).
b. Remove pin (5) and bushings (4) from top of
strut.
A,B 8. Remove cable guide from steering collar by removing
screw (13), spacer (12), washer (17) and nut (18).
A,B 9. Disconnect actuator (16) by removing nut (15), wash-
ers (14), washer (11) and bolt (10), and secure actua-
tor assembly and both drag braces in nose wheel
well.
A,B 10. Disconnect hydraulic lines (7) at swivels.

32-21-02
2-8
TO 1C-130H-2-32JG-20-1

32-21-02
2-9
TO 1C-130H-2-32JG-20-1

2-1-1. (Continued)

Nose landing gear strut must be supported


CAUTION when trunnion caps are removed.

NOTE Perform step 11 if strut support is not used, perform


step 12 if using strut support.
Mech
A,B 11. Remove nose landing gear fulcrum (1) from trunnions
(4) as follows:
a. Place a hydraulic jack (9) under the strut.
b. Jack strut (10) until there is no load on trunnion
caps (5).
c. Remove bolts (2,8), washers (3), and nuts (7)
securing trunnion caps (5) to trunnions (4).
Remove trunnion caps and mark for
reinstallation.
d. While supporting strut assembly (10), lower the
hydraulic jack (9) until fulcrum (1) is free of
trunnions (4).
A,B 12. Remove nose landing gear fulcrum (1) from trunnions
(4) as follows:
a. Remove lower torque arm in accordance with TO
1C-130H-2-32JG-20-1, 32-21-05.
b. Attach strut support to NLG cylinder below
steering collar. Raise support to relieve load on
trunnion caps.
c. Remove bolts (2,8), washers (3) and nuts (7)
securing trunnion caps (5) to trunnions (4).
Remove trunnion caps and mark for installation.
d. Lower strut and support until fulcrum (1) is free
of trunnions (4).
A,B 13. Remove strut assembly (10) from wheel well.
A,B 14. Remove left drive arms (6) from spline.

32-21-02
2-10 Change 5
TO 1C-130H-2-32JG-20-1

32-21-02
Change 5 2-11
TO 1C-130H-2-32JG-20-1

2-1-2. NOSE LANDING GEAR SHOCK STRUT


ASSEMBLY INSTALLATION.
NOTE If a replacement strut assembly is being installed,
transfer all gear assembly parts from removed strut
to replacement strut in accordance with TO
4S2-23-3.

NOTE Aircraft in transient locations without NDI capabil-


ity can perform a visual inspection of the trunnion
fittings and perform the NDI inspection when facili-
ties are available.
Mech
1. Perform NDI inspection of trunnion fittings in
accordance with TO 1C-130A-36, Sec VII, Inspec-
tion L-3.
A,B 1.1. Prepare for installation of nose landing gear ful-
crum (1) to trunnions (3) as follows:
a. Scrape away any old sealant on mating surfaces
(7) of trunnions (3) and trunnion caps (4).
b. Thoroughly clean bolts (2,6), mating surfaces of
trunnions and trunnion caps with a clean cloth
moistened in aliphatic naphtha until surfaces
are free from grease, oil and other foreign
matter.
c. Deleted.
A,B 2. Place left drive arms (5) on spline positioned as
marked during removal.

32-21-02
2-12 Change 32
TO 1C-130H-2-32JG-20-1

32-21-02
Change 5 2-13
TO 1C-130H-2-32JG-20-1

2-1-2. (Continued)

NOTE Spacer should be properly installed between


anti-friction bearing and shoulder of fulcrum on left
side only. Installation of spacer is necessary to
obtain clearance between the inboard side of the
right trunnion and the shoulder of the fulcrum and
clearance on the outboard side of the trunnion. No
other adjustment is necessary.

NOTE If available, strut support may be used for transport


and positioning of strut.
Mech
A,B 3. Install nose landing gear fulcrum (1) to trunnions
(6) as follows:
a. Place nose landing gear strut assembly in wheel
well and align fulcrum (1) in position to be
bolted to trunnions (6).

CAUTION Raise landing gear strut carefully. Align


bearing edges with trunnion edges.
b. If strut support is not being used, place hydrau-
lic jack (3) under strut (2) and raise strut until
fulcrum is seated in trunnions.
c. Apply corrosion inhibitive sealant wet to trun-
nion cap parting surfaces (7) and trunnion cap
bolt shanks (4,9) prior to installation. Install
trunnion caps (7) wet on the same trunnion fit-
tings from which they were removed and secure
with bolts (4,9) wet, washers (5), and locknuts
(8).
d. Torque bolts to a value of 800 to 1000
inch-pounds.
e. Lower and remove hydraulic jack.

32-21-02
2-14 Change 14
TO 1C-130H-2-32JG-20-1

32-21-02
Change 27 2-15
TO 1C-130H-2-32JG-20-1

2-1-2. (Continued)

Mech
A,B 4. Install drag braces to top of strut assembly as
follows:
a. Insert pin (5) through top of strut (6) and install
bushings (4).
b. Install brace (3), spacer (2), and nut (1) on end
of pin having longer threads and tighten nut
against shoulder of pin.
c. Install brace (3), spacer (2), and nut (1) on oppo-
site end of pin and tighten nut against shoulder
of pin.
d. Torque nuts (1) between 1000 and 1500
inch-pounds.

NOTE A special washer with two flats must be installed


under head of bolt.

NOTE If excessive lateral movement is present between the


actuator rod end and the strut assembly, one
washer, part No. 756064-1, may be added to each
side of the rod end. If both washers cannot be
added, no extra washers are permitted. Rod end of
actuator must have bearing installed prior to
installation.
A,B 5. Place forward end of actuator (13) into strut
bracket. Install washer (16), bolt (8), washer (7)
part No. MS20002C-12 with chamfer facing toward
strut bracket, washer (11) part No. MS20002-12,
and nut (12) to secure actuator to strut.
A,B 6. Install guide pin screw (10), spacer (9), washer (14)
and nut (15).

32-21-02
2-16 Change 21
TO 1C-130H-2-32JG-20-1

32-21-02
Change 21 2-17
TO 1C-130H-2-32JG-20-1

2-1-2. (Continued)

CAUTION Improper routing of steering cable during


installation will cause hazardous opera-
tion of the nose landing gear steering.
Mech
7. Install steering cables in accordance with TO
1C-130H-2-32JG-50-1, 32-51-05 and rig tension in
accordance with TO 1C-130H-2-32JG-50-1,
32-51-02.

CAUTION When reconnecting hydraulic lines dis-


connected during strut removal, ensure
swivel elbow fittings remain 90 degrees to
support bracket and are not cocked after
tightening of B-nut. Failure to comply will
cause hydraulic line to break during nose
landing gear retraction.
A,B 8. Connect steering hydraulic lines (1).

NOTE On some model aircraft due to the position of the


hydraulic steering lines, a standard socket may not
fit on the drive arm nut. In these applications a
locally manufactured tool may be used to remove
and install the drive arm nut.
A,B 9. Install right drive arms (2) and nut (3) in same
position noted during removal. Torque nuts on left
and right drive arms between 2000 and 3000
inch-pounds and back off to nearest lock. Secure
nuts with cotter pins (4).

32-21-02
2-18 Change 28
TO 1C-130H-2-32JG-20-1

32-21-02
2-19
TO 1C-130H-2-32JG-20-1

2-1-2. (Continued)

NOTE It may be necessary to temporarily adjust preload on


aft door bumper stops. Note bumper stop positions
prior to adjusting for return to original position.
Mech
A,B 10. Install bolts (8), washers (7) and locknuts (6) connect-
ing both aft door pushrods (9) to aft door actuating
arms (10).
11. Install wheel and tire assemblies in accordance with
32-21-04.

NOTE Ensure hinge washers are installed in the same posi-


tion from which they were removed.
A,B 12. Install forward door as follows:

NOTE Washers should be both on the left, or both on the


right or one on each side of hinge bearing and both
hinges should have washers installed identically.
a. Position forward door hinges in place and install
bolts (13), washers (11) and locknuts (12).
b. Install bolts (5), washers (3) and locknuts (2)
connecting both forward door pushrods (4) to
forward door actuating arms (1).
c. Apply a light coat of MIL-G-81322 grease to
quick-disconnect threads (15).
d. Connect and torque quick-disconnects (14) to
450-500 inch-pounds and safety-wire.

END OF TASK

32-21-02
2-20 Change 2
TO 1C-130H-2-32JG-20-1

32-21-02
Change 2 2-21
TO 1C-130H-2-32JG-20-1

FOLLOW ON MAINTENANCE
1. Service NLG in accordance with TO
1C-130H-2-12JG-10-2, 12-13-01.
2. Lubricate NLG in accordance with TO
1C-130H-2-12JG-20-1, 12-20-08, task 1-8-1.
3. Perform NLG operational checkout in accordance with
TO 1C-130H-2-32JG-20-1, 32-21-01.
4. Check forward and aft nose landing doors for proper rig-
ging in accordance with task 32-22-01 and 32-22-03.
5. Perform operational checkout of NLG emergency exten-
sion system in acccordance with TO
1C-130H-2-32JG-20-1, 32-23-01.
6. Depressurize utility and auxiliary hydraulic systems in
accordance with TO 1C-130H-2-05JG-00-1, 05-00-14; or
TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
7. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
8. Perform operational checkout of NLG steering system in
accordance with TO 1C-130H-2-32JG-50-1, 32-51-01.

32-21-02
2-22 Change 21
TO 1C-130H-2-32JG-20-1

2-2. NOSE LANDING GEAR SHOCK STRUT PACKING


REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All C-130 airplanes.
2. Supplies.
Cotter pin, MS24665-151, 6 required
Felt strip, MS28932-1
Grease, MIL-G-81322
Grease, MIL-L-4343
Hydraulic Fluid, MIL-H-83282 or MIL-H-5606
O ring, 2-15PSI30-5
Petrolatum Lubricant, VV-P-236
Ring, MS28774-232 (two required)
Seal Assembly, 734B5FT-987-4780
Seal Assembly, 734F8MT-987-N
Sealant, MIL-S-81733
3. Personnel Required.
Mechanic (Mech) Location

A ground
B ground

32-21-03
Change 7 2-23
TO 1C-130H-2-32JG-20-1

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

Jack Support strut


during gland
nut removal
Pump Apply pressure
to actuating
cylinder
Wrench Remove and
tighten shock
strut gland nut
Torque wrench Torque shock
(0 to 210 strut gland nut
foot-pounds)
Torque wrench Torque quick-
(0 to 500 disconnects
inch-pounds)

5. Additional TO’s Required.


TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-30JG-00-1
TO 1C-130H-2-32JG-00-1
TO 1C-130H-2-32JG-80-1 (LC-130H)
6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. NLG ground safety pin installed.
. Communications established.

32-21-03
2-24 Change 9
TO 1C-130H-2-32JG-20-1

2-2-1. NOSE LANDING GEAR SHOCK STRUT


PACKING REMOVAL.

CAUTION Ensure that leading edge of forward door


does not damage radome nor strike the
ground.
Mech
A,B 1. On all airplanes except LC-130H, remove NLG for-
ward door as follows:
a. Loosen, but do not completely disconnect,
quick-disconnects (6) on both forward door
pushrods (1).

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation. If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
b. Remove locknuts (3), washers (4) and bolts (5)
securing aft end of forward door pushrods (1) to
actuating arms (2).

NOTE Washers should be both on the left, both on the


right or one on each side of hinge bearing and both
hinges should have washers installed identically.
c. Make a record of location of washers (7) for use
during re-installation
d. Remove door hinge locknuts (8), washers (7) and
bolts (9) and detach forward door.
2. On LC-130H airplanes, remove NLG ski in accor-
dance with TO 1C-130H-2-32JG-80-1, 32-81-03 and
rigger strut in accordance with 32-81-07.

32-21-03
(2-25 blank)/2-26 Change 9
TO 1C-130H-2-32JG-20-1

32-21-03
2-27
TO 1C-130H-2-32JG-20-1

2-2-1. (Continued)

The nut at the base of the filler valve shall


WARNING not be loosened. The nut is part of the
valve body and is used to secure the valve.
Failure to comply can cause valve to
explode from the fitting and injure
personnel.
Mech
A,B 3. Relieve pressure in strut (6) by opening schraeder
valve (5) slowly.
A,B 4. Remove schraeder valve (5) and discard O-ring
packing.
A,B 5. Disconnect upper and lower torque arms (4, 10) as
follows:
a. Pull disconnect handle (2) forward to disengage
from lug hole (3).
b. Rotate handle counterclockwise to remove bolt
holding torque arms (4, 10) together.
6. Remove wheel and tire assemblies in accordance with
32-21-04.
A,B 7. On LC-130H airplanes, remove tang bar (14) as
follows:
a. Remove lower torque arm (10) in accordance with
TO 1C-130H-2-32JG-20-1, 32-21-05.
b. Remove nuts (15), bolts (11), washers (12), saddle
caps (13) and tang bar (14).

Ensure jack is placed under strut piston when


CAUTION removing gland nut to prevent damage to
cylinder threads.
A,B 8. Place jack (16) under strut piston (8) and raise jack
until tension is off strut gland nut (7).

32-21-03
2-28
TO 1C-130H-2-32JG-20-1

32-21-03
2-29
TO 1C-130H-2-32JG-20-1

2-2-1. (Continued)

Mech
A,B 9. Remove gland nut locking screw (4).
A,B 10. Loosen gland nut (2) and allow it to slide down over
piston (3).

It may be necessary to use some force to


CAUTION overcome the friction of the seals and rings
when removing piston. Be careful not to
damage the piston assembly by dropping it on
the ground when it becomes free of the
cylinder.
A,B 11. Lower jack (1) until piston is almost out of strut.
A,B 12. Manually support piston (3) and remove jack.
A,B 13. Place container below strut assembly to catch fluid.
A,B 14. Carefully lower piston (3) out of strut assembly.
A,B 15. Support piston (3) to facilitate removal of
components.

32-21-03
2-30
TO 1C-130H-2-32JG-20-1

32-21-03
2-31
TO 1C-130H-2-32JG-20-1

2-2-1. (Continued)

Mech
A,B 16. Remove upper bearing (5) as follows:
a. On upper bearing retainer (2), remove cotter
pins (3) securing flat head pins (1) in place.
b. Remove flat head pins (1) securing bearing
retainer (2) to piston (4).
c. Remove bearing retainer (2).
d. Remove upper bearing (5) by sliding it off upper
end of piston.

32-21-03
2-32
TO 1C-130H-2-32JG-20-1

32-21-03
2-33
TO 1C-130H-2-32JG-20-1

2-2-1. (Continued)

Mech
A,B 17. Remove upper and lower cams (11,9) as follows:
a. Remove upper cam pin retainer (12).
b. Remove pins (10) securing upper cam (11) to
piston.
c. Slide upper cam (11) over end of piston and off.
d. Slide lower cam (9) over end of piston and off.
A,B 18. Remove lower bearing (5) as follows:
a. Remove washer (8) from above lower bearing (5).
b. Remove lower bearing (5) by sliding it off upper
end of piston.
c. Remove felt packing (4) from lower inside groove
of bearing and discard.
d. Remove seal assembly (7) from upper inside
groove of bearing and discard.
e. Remove seal assembly (6) from upper outside
groove of bearing and discard.
A,B 19. Remove scraper (3) and gland nut (2) from piston.

32-21-03
2-34
TO 1C-130H-2-32JG-20-1

32-21-03
2-35
TO 1C-130H-2-32JG-20-1

2-2-1. (Continued)

Mech
A,B 20. Remove piston bulkhead (1) as follows:
a. Remove bolts (5) and washers (6) securing jack
plug (10) to bottom of piston (4).
b. Remove jack plug.
c. Remove nut (9) and washer (8) securing bulk-
head retainer (7) and remove bulkhead retainer.
d. Remove bulkhead (1) through top of piston.
e. Remove two backup rings (2) and packing ring
(3) from groove in bulkhead and discard.

32-21-03
2-36
TO 1C-130H-2-32JG-20-1

32-21-03
2-37
TO 1C-130H-2-32JG-20-1

2-2-2. NOSE LANDING GEAR SHOCK STRUT PACKING


INSTALLATION.
Mech
A,B 1. Visually inspect the polished area of the piston (5) for
cracks and scratches. Replace if damage is beyond
repair.

NOTE Do not clean teflon surfaces of bearings. Teflon


debris is beneficial to the low friction characteristics
of the bearings.
A,B 2. Clean and inspect all parts, including strut cylinder,
for corrosion and obvious damage.
A,B 3. Install piston bulkhead (1) as follows:
a. Install new packing ring (3) and backup rings (2)
on piston bulkhead (1) with packing ring
between backup rings.
b. Install piston bulkhead through top opening of
piston (5), threaded end (4) first.
c. From bottom of piston, slide bulkhead retainer
(8) over threads.
d. Install bulkhead retainer washer (9) and nut
(10).
e. Install jack plug (11) and align bolt holes.
f. Secure jack plug to piston with bolts (6) and
washers (7).
g. Safety wire bolt heads together.
A,B 4. Apply a coat of hydraulic fluid to polished surface of
piston (5).

32-21-03
2-38
TO 1C-130H-2-32JG-20-1

32-21-03
2-39
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 5. Install gland nut (2) and scraper (3) as follows:
a. Apply a coat of MIL-L-4343 grease to gland nut
(2) threads.
b. Slide gland nut over end of piston (1), with
threaded portion up, all the way down to axle.
c. Slide scraper (3) over end of piston, wide edge up,
and down to gland nut.
d. Seat scraper in gland nut.

32-21-03
2-40
TO 1C-130H-2-32JG-20-1

32-21-03
2-41
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 6. Install lower bearing (7) with new felt packing (6),
new outer seal assembly (4) and new inner seal
assembly (2) as follows:
a. Soak felt packing (6) with hydraulic fluid and
install in lower inside groove of bearing (7).
b. Lubricate rubber ‘T‘ shaped outer seal (4) with
petrolatum.
c. Install in uppermost groove on outside of bear-
ing with base of ‘T‘ pointing out of groove.
d. Slide backup rings (3) over end of bearing and
install in groove on either side of seal (4).
e. Lubricate rubber ‘T‘ shaped inner seal (2) with
petrolatum.
f. Install in uppermost groove on inside of bearing
with base of ‘T‘ pointing out of groove.
g. Slide backup rings (1) inside bearing and install
in groove on either side of seal (2).
h. Liberally coat outside of bearing below seal with
petrolatum being sure to fill lightning grooves
(5).
i. Lightly coat inside of bearing below seal with
petrolatum.
j. Slide lower bearing over top of piston (8) and into
place at bottom of piston.

32-21-03
2-42
TO 1C-130H-2-32JG-20-1

32-21-03
2-43
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 7. Install cams (10,12) as follows:
a. Install washer (9) over top of piston (6) and slide
down to top of lower bearing (8).

NOTE Ensure keys are in place and staked on lower cam.


b. Install lower cam (10) on top of washer with
curved side up.
c. Install upper cam (12) over top of piston with
curved side down.
d. Align upper cam pin holes with holes (7) in
piston.
e. Install 14 cam pins (11).
f. Hold cam pins in place and slide cam pin
retainer (13) over top of upper cam.
A,B 8. Install upper bearing (14) as follows:
a. Lubricate pressure points and exterior mating
surfaces with grease, MIL-G-81322.
b. Slide upper bearing (14) over top of piston (6)
and down to cam pin retainer (13).
c. Install bearing retainer (3) on top of upper
bearing.
d. Align six pin holes (2) in retainer with holes (5)
around upper edge of piston.
e. Install six pins (4) and secure with six new cotter
pins (1).

32-21-03
2-44
TO 1C-130H-2-32JG-20-1

32-21-03
2-45
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 9. Install piston (10) as follows:
a. Lubricate strut cylinder threads (6) with
MIL-L-4343 grease.
b. Insert piston (10) into strut cylinder (5) until
keys (7) in lower cam (8) are up to cylinder.
c. Rotate piston as necessary to align keys in
lower cam with slots in cylinder.
d. Insert piston further into cylinder while mov-
ing base of piston back to beneath the strut
cylinder.
e. Raise gland nut (4), with scraper (11) seated
within, up to cylinder and screw it on.
f. On all except LC-130H airplanes, torque gland
nut 90 to 110 foot-pounds.
g. On LC-130H airplanes, torque gland nut 190 to
210 foot-pounds.
h. Back gland nut off until a locking screw hole
(2) in gland nut aligns with a nearest screw slot
in cylinder.
i. Install gland nut locking screw (1).
j. Safety wire locking screw (1) to hole (3) in
gland nut.
k. Seal lower gland nut and any exposed locking
holes with MIL-S-81733 sealant.

32-21-03
2-46 Change 7
TO 1C-130H-2-32JG-20-1

32-21-03
2-47
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 10. On LC-130H airplanes, install tang bar (9), saddle caps
(8) and bolts (6), washers (7) and nuts (10).
11. Install lower torque arm (5) in accordance with
32-21-05.
A,B 12. Connect upper and lower torque arms (4, 5) as follows:
a. Align forward ends of upper torque arm (4) and
lower torque arm (5) such that bolt (11) may be
installed.
b. Insert bolt (11) and tighten until bolthead con-
tacts arm bushing, then reclock handle (12) 45o
behind upper torque arm (4). Tighten bolt until
handle aligns with lug (13) and snap handle end
in lug hole.
A,B 13. Install new O-ring (2) on air valve (1) and install air
valve on strut (3).
14. Service shock strut in accordance with TO 1C-
130H-2-12JG-10-2, 12-13-01.
15. Install wheel and tire assemblies in accordance with
32-21-04.
15.1. On LC-130H airplanes, install NLG ski and rigger
strut in accordance with TO 1C-130H-2-32JG-80-1,
32-81-03 and 32-81-07.

32-21-03
2-48 Change 3
TO 1C-130H-2-32JG-20-1

32-21-03
2-49
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

Mech
A,B 16. On all airplanes except LC-130H, install forward
door as follows:
a. Separate quick-disconnects (2) and apply a light
coat of MIL-G-81322 grease to quick-disconnect
threads (7).
b. Rejoin quick-disconnects but do not tighten.

NOTE Ensure hinge washers are installed in the same


position from which they were removed.

NOTE Washers should be both on the left or both on the


right or one on each side of hinge bearings and both
hinges should have washers installed identically.
c. Position forward door hinges in place and install
bolts (10), washers (8) and locknuts (9).
d. Install bolts (6), washers (5) and locknuts (4)
connecting both forward door pushrods (1) to
forward door actuating arms (3).
e. Torque quick-disconnects (2) to 450 to 500
inch-pounds and safety-wire.

END OF TASK

32-21-03
2-50 Change 8
TO 1C-130H-2-32JG-20-1

32-21-03
Change 8 2-51
TO 1C-130H-2-32JG-20-1

2-2-2. (Continued)

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance with
TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform operational checkout of nose landing gear
in accordance with 32-21-01 (non LC-130H) or TO
1C-130H-2-32JG-80-1, 32-81-01 (LC-130H).
3. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05 and check for
leaks.

32-21-03
2-52 Change 8
TO 1C-130H-2-32JG-20-1

2-3. NOSE LANDING GEAR WHEEL AND TIRE


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All C-130 airplanes
2. Supplies.
Grease, MIL-G-81322
Inner Bearing, 34300/9235611-55
Nut, MS21042-3
Outer Bearing, 39250/9235611-57
Screw, NAS1403-7
Washer, AN960-10
3. Personnel Required.
Mechanic (Mech) Location

A Ground
B Ground
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Snap Ring Remove and in-


Pliers stall hub cap
retainer ring
Torque wrench, Torque axle
0-50 nut lock screw
inch-pounds
Torque wrench, Torque axle
0-100 ft-lbs nut

32-21-04
Change 25 2-53
TO 1C-130H-2-32JG-20-1

Part No. Name Use

340714 Thread protec- Protect axle


tor threads during
wheel and tire
removal and
installation
968RB Tire deflating Deflate tires
tool
5. Additional TO’s Required.
TO 1C-130H-2-00GE-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-32JG-00-1
TO 1C-130H-2-32JG-80-1
TO 44B-1-3
TO 4W3-4-363
6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-01 or 07-00-05.
. NLG ground safety pin installed.
. Communications established.

32-21-04
2-54 Change 25
TO 1C-130H-2-32JG-20-1

2-3-1. NOSE LANDING GEAR WHEEL AND TIRE


ASSEMBLY REMOVAL.
Mech
A,B 1. On LC-130H airplanes, remove nose ski assembly
in accordance with TO 1C-130H-2-32JG-80-1,
32-81-03.
If loose or broken tie bolts or nuts are
WARNING noted or there is known damage or
suspected damage to wheel or tire,
affected tire must be deflated and the
valve core removed.

NOTE If serviceable wheel and tire assembly will be rein-


stalled and is removed only to facilitate other air-
plane maintenance, tire deflation is not required
before wheel retaining nuts are removed.
A,B 2. Deflate tire if required.

NOTE On all airplanes except LC-130H, perform steps 3, 5,


6 then proceed to 7. On LC-130H airplanes perform
step 4.
A,B 3. Remove retainer ring (8) and hubcap (7).
A,B 4. On LC-130H airplanes, remove set screw (11), axle
nut (10), snap ring (12), grease seal (13) and bear-
ing (14).
A,B 5. Remove and discard axle nut lock screw (9),
washer and nut.
A,B 6. Remove axle nut (6), washer (5) and outboard
wheel bearing assembly (4).
A,B 7. Install thread protector over axle threads (1).
A,B 8. Slide wheel and tire assembly (3) off over end of
axle (1).
A,B 9. Remove inboard wheel bearing (2) and secure
both bearings in the removed wheel.

32-21-04
(2-55 blank)/2-56 Change 19
TO 1C-130H-2-32JG-20-1

32-21-04
2-57
TO 1C-130H-2-32JG-20-1

2-3-2. NOSE LANDING GEAR WHEEL AND TIRE


ASSEMBLY INSTALLATION.
NOTE NLG tires on the same axle require matching for
size. The outside diameter of fully inflated tires
shall be the same diameter within limits specified in
Figure 2-1 of TO 4T-1-3. Nose tires should be of the
same tread design when available.

NOTE Prior to installation of wheel, ensure that next


required inspection due date is marked on the time
inspection counter.
Mech
A 1. Inspect tires (3) in accordance with TO 1C-130H-
2-00GE-00-1.
A,B 2. Remove axle collar (2) and inspect for condition.
A,B 3. Clean wheel hub and axle (1) and inspect for cor-
rosion, cracks, pits, scoring, and distortion.
A,B 3.1. Inspect NLG strut axle (1) journals for chrome
damage in accordance with TO 1C-130H-2-
32JG-00-1, 32-00-02.
A,B 4. Lubricate axle and hub (1) with bearing grease.
A,B 5. Install axle collar (2) on axle (1).
A,B 6. Remove axle thread protector.
A,B 7. Ensure axle and nut threads are free of burrs.
Apply a light coat of bearing grease to threads (1)
and reinstall thread protector.

32-21-04
2-58 Change 32
TO 1C-130H-2-32JG-20-1

32-21-04
Change 10 2-59
TO 1C-130H-2-32JG-20-1

2-3-2. (Continued)

Installation of incorrect wheel bearings


WARNING may result in personnel injury due to
wheel damage or separation. Correct
bearing part No. must be in accordance
with TO 4W3-4-363.
Mech
A,B 8. If prepacked bearings are not supplied, clean,
inspect, and repack bearings (5,7) in accordance
with TO 44B-1-3.
A,B 9. Place the inboard bearing (5) in wheel and
assemble grease seal (4), retainers (3), and
retaining ring (2).
9.1. **IPI** Ensure the inboard bearing (5), grease
seal (4), retainers (3), and retaining ring (2) are
correctly installed. Ensure all mating surfaces
and all unpainted surfaces of the axle are
lubricated.
A,B 10. Slide wheel and tire assembly (6) over end of
axle (1) and remove thread protector.
A,B 11. Install outboard wheel bearing (7) and on all air-
planes except LC-130H, washer (8). On LC-130H
airplanes install grease seal (10) and snap ring
(11).
A,B 12. Install axle nut (9).
A,B 13. Tighten axle nut (9) to a torque value of 100
foot-pounds while manually rotating wheel.
Back off nut to 0 foot-pounds of torque, keeping
the bearing (7), retainer washer (8), and axle nut
(9) in contact. Tighten axle nut to 50
foot-pounds of torque while manually rotating
wheel.

32-21-04
2-60 Change 30
TO 1C-130H-2-32JG-20-1

32-21-04
Change 30 2-60.1
TO 1C-130H-2-32JG-20-1

2-3-2. (Continued)

Mech
A,B 14. On all airplanes except LC-130H, align axle nut
(1) with nearest castellation and secure with new
lock screw (6), new washer (2), and new nut (3).
Torque nut (3) to 25 inch-pounds.
A,B 15. On LC-130H airplanes, align axle nut (7) with slot
at front of axle nut and secure with set screw (8).
A,B 16. On all airplanes except LC-130H, install hub cap
(4) and retainer ring (5).

END OF TASK

FOLLOW ON MAINTENANCE
1. On LC-130H airplanes, install nose ski assembly
in accordance with TO 1C-130H-2-32JG-80-1,
32-81-03.
2. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
3. Service tires in accordance with TO
1C-130H-2-12JG-10-2, 12-13-03.

32-21-04
2-60.2 Change 30
TO 1C-130H-2-32JG-20-1

32-21-04
Change 30 2-60.3/(2-60.4 blank)
TO 1C-130H-2-32JG-20-1

2-4. NOSE LANDING GEAR LOWER TORQUE ARM


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All C-130 airplanes.
2. Supplies.
Grease, MIL-G-81322
3. Personnel Required.
Mechanic (Mech) Location

A ground
B ground
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Spring scale Check lower


(1-15 lbs) torque arm
resistance
5. Additional TO Required.
TO 1C-130H-2-07JG-00-1
6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. NLG ground safety pin installed.
. Communications established.

32-21-05
Change 29 2-61
TO 1C-130H-2-32JG-20-1

2-4-1. NOSE LANDING GEAR LOWER TORQUE ARM


ASSEMBLY REMOVAL.
Mech
1. Remove both wheel and tire assemblies in accor-
dance with 32-21-04.
A 2. Place axle jack (7) under strut to support lower
strut before disconnecting lower torque arm assem-
bly from upper torque arm.
A,B 3. Disconnect lower torque arm (6) from upper
torque arm (4) as follows:
a. Slide disconnect handle (1) forward to disengage
from lug hole (2).
b. Rotate handle counterclockwise to remove bolt
(3) holding upper and lower torque arms (4,6)
together.
4. On LC-130H airplanes, remove rigger strut in
accordance with TO 1C-130H-2-32JG-80-1,
32-81-07.

NOTE It may be necessary to loosen aft tow fitting bolt


first to relieve tension.
A,B 5. Remove cotter pin (9), nut (10), washers (11) and
bolt (12) securing lower end of lower torque arm (6)
to piston assembly (5) and remove torque arm.
A,B 6. If lower torque arm was removed from LC-130H
airplane and will not be installed on an LC-130H
airplane, remove nuts, washers, plate and hydrau-
lic line support bracket (8).

32-21-05
2-62 Change 30
TO 1C-130H-2-32JG-20-1

32-21-05
Change 30 2-63
TO 1C-130H-2-32JG-20-1

2-4-2. NOSE LANDING GEAR LOWER TORQUE ARM


ASSEMBLY INSTALLATION.
Mech
A,B 1. If lower torque arm is being installed on an
LC-130H airplane, install rigger strut hydraulic line
support bracket (7).
A,B 2. Install lower end of torque arm (6) to piston
assembly (5) as follows:
a. Position lower end of torque arm (6) in piston
assembly bracket (13) with grease fittings (12)
down and/or forward.

NOTE On all airplanes except LC-130H, flat side of bolt


head must be installed facing upward.
b. Install bolt (11), bushings (14), washers (10) and
nut (9) securing lower end of torque arm to pis-
ton assembly bracket (13).
c. Tighten nut (9) until a slight resistance is
required to move torque arm (6) (1 to 15 pounds
at upper end of arm).
d. Align nearest castellation in nut with hole in
bolt and install a new cotter pin (8).

NOTE If the aft tow fitting bolt was loosened during


removal of the lower torque arm, tighten and install
cotter pin in accordance with 32-21-11.
A,B 3. Connect lower torque arm (6) to upper torque arm
(4) as follows:
a. Align forward ends of upper torque arm (4) and
lower torque arm (6) such that bolt (1) may be
installed.
b. Install bolt (1) and tighten until handle (2) can
be inserted into lug hole (3) and stow handle.

32-21-05
2-64 Change 29
TO 1C-130H-2-32JG-20-1

32-21-05
Change 16 2-65
TO 1C-130H-2-32JG-20-1

2-4-2. (Continued)

Mech
A,B 4. On LC-130H airplanes, install rigger strut in accor-
dance with TO 1C-130H-2-32JG-80-1, 32-81-14.
4.1. Remove axle jack (1) from strut.
A,B 5. Install NLG tire and wheel assemblies in accor-
dance with 32-21-04.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance with
TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-05
2-66 Change 33
TO 1C-130H-2-32JG-20-1

32-21-05
Change 30 2-66.1/(2-66.2 blank)
TO 1C-130H-2-32JG-20-1

2-5. NOSE LANDING GEAR UPPER TORQUE ARM


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All C-130 airplanes.
2. Supplies.
Grease, MIL-G-81322
3. Personnel Required.
Mechanic (Mech) Location

A ground
B ground
4. Special Tools and Test Equipment.
None
5. Additional TO Required.
None
6. Equipment Condition.
. Forward nose landing gear door opened in accordance
with 32-22-06.
. NLG ground safety pin installed.

32-21-06
Change 29 2-67
TO 1C-130H-2-32JG-20-1

2-5-1. NOSE LANDING GEAR UPPER TORQUE ARM


ASSEMBLY REMOVAL.
Mech
A,B 1. Disconnect upper torque arm (6) from lower torque arm
(7) as follows:
a. Slide disconnect handle (17) forward to disen-
gage from lug hole (18).
b. Rotate handle (17) counterclockwise to remove
bolt (16) holding upper and lower torque arms (6,
7) together.
A,B 2. On LC-130H airplanes, remove rigger strut hydraulic
hose bracket (11) on left side by removing bolt nut
(12), bolts (13, 15), washer (14) and spacer (15).
Collapse left steering cylinder (8).
A,B 3. On airplanes except LC-130H, it will be necessary to
remove grease fitting (10) on left steering cylinder
rod end and position steering collar full right.
A,B 4. Remove cotter pin (1), nut (2), washer (3), and bolt
(5) securing upper torque arm (6) to steering collar
bracket (4) and remove torque arm.

32-21-06
2-68
TO 1C-130H-2-32JG-20-1

32-21-06
2-69
TO 1C-130H-2-32JG-20-1

2-5-2. NOSE LANDING GEAR UPPER TORQUE ARM


ASSEMBLY INSTALLATION.
Mech
A,B 1. Attach upper torque arm (7) to steering collar assem-
bly brackets (4) as follows:
a. Place upper end of upper torque arm (7), with
lug hole (23) on right side, in place between
brackets (4) on steering collar assembly.
NOTE Ensure flat side of bolt head is installed facing
upward and bolt head on left side of collar.
b. Install bolt (5), washer (3) and nut (1) securing
upper torque arm to steering collar assembly
brackets (4).
c. Tighten nut (1) sufficiently to remove bolt end
play. Tighten nut further only if required to
align cotter pin holes.
d. Align nearest castellation in nut with hole (6) in
bolt and install a new cotter pin (2)
A,B 2. On all airplanes except LC-130H, install grease fitting
(13) in left steering cylinder rod end (12).
A,B 3. On LC-130H airplanes, connect left steering cylinder
(10) as follows:
a. Install bracket (15), barrel nut (14), washer (19)
and bolt (18).
b. Insert spacer (11) through steering cylinder rod
end (12), align with holes in bracket (15) and
install bolt (20), washer (16), and nut (17).
A,B 4. Connect upper torque arm (7) to lower torque arm (9)
as follows:
a. Align forward ends of upper torque arm (7) and
lower torque arm (9) such that bolt (21) may be
installed.
b. Install bolt (21) and tighten until handle (22)
contacts arm bushing. If required, back off bolt
(21) until end of handle can be inserted into lug
hole (23) and stow handle.

32-21-06
2-70
TO 1C-130H-2-32JG-20-1

32-21-06
2-71
TO 1C-130H-2-32JG-20-1

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance with TO
1C-130H-2-12JG-20-1, 12-20-08.
2. Close forward nose landing gear door in accordance with
32-22-06.

32-21-06
2-72 Change 8
TO 1C-130H-2-32JG-20-1

2-6. NOSE LANDING GEAR DRAG BRACE


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
1 All airplanes excluding LC-130H
2 LC-130H airplanes
3 MC-130H airplanes
2. Supplies.
None
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Ground and flight station

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

Snap ring pli- Remove and in-


ers stall drag brace
snap rings.
Torque wrench, Tighten drag
(0 to 1500 brace nuts.
inch-pounds)

5. Additional TO’s Required.


TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-80-1 (LC-130H)

32-21-07
Change 8 2-73
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Communications established.

32-21-07
2-74 Change 8
TO 1C-130H-2-32JG-20-1

2-6-1. PREPARATION FOR NOSE LANDING GEAR


DRAG BRACE ASSEMBLY REMOVAL AND
INSTALLATION.
Mech
B 1. Close following circuit breakers:
HYD PUMP AUX SYS PHASE A (1)
HYD PUMP AUX SYS PHASE B (2)
HYD PUMP AUX SYS PHASE C (3)
3 HYDRAULIC PUMP AUX SYS (11)
LANDING GEAR POSITION/POSN IND (4)
1 LANDING GEAR WARN LIGHT (5)
RAMP HYD PUMP CONTROL/CONT (6)
1 LANDING GEAR CONTROL (7)
2 LANDING GEAR SKI CONT NORMAL (8)
TOUCHDOWN RELAY (9)
2 LG & SKI WARNING (10)

32-21-07
(2-74.1 blank)/2-74.2 Change 8
TO 1C-130H-2-32JG-20-1

32-21-07
Change 8 2-75
TO 1C-130H-2-32JG-20-1

2-6-1. (Continued)

Mech
2. Remove NLG tire and wheel assemblies in accor-
dance with 32-21-04.
B 3. Prepare utility and auxiliary hydraulic systems for
pressurization in accordance with TO
1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13; but do not turn
on auxiliary pump.
B 4. Place landing gear handle (1) up.
B 5. Place auxiliary pump switch (2) to ON until NLG
downlock releases.
B 6. Deactivate utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-16 or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
A 7. 1 Open NLG forward door (4) by disconnecting
both quick disconnects (3) in accordance with
32-22-06.

32-21-07
2-76 Change 9
TO 1C-130H-2-32JG-20-1

32-21-07
2-77
TO 1C-130H-2-32JG-20-1

2-6-2. NOSE LANDING GEAR DRAG BRACE


ASSEMBLY REMOVAL.
Mech
A,B 1. Remove nuts (1) and spacers (2) to disconnect for-
ward end of drag braces (4) from strut assembly
(3).
A,B 2. Remove snap rings (5) securing aft end of drag
braces (4) to actuator (7).
A,B 2.1. Disconnect NLG downlock limit switch ground
wire (12) on the left side of the drag brace support
structure.
A,B 3. Remove nuts (8), bolts (11) and washers (9) to dis-
connect aft end of both drag braces (4) from struc-
ture brackets (10).
A,B 4. Raise aft end of actuator (7), with drag braces (4)
attached, out of structure brackets (10) and sup-
port it for removal of drag brace from actuator.

NOTE Right side drag brace will have a spacer between it


and actuator.
A,B 5. Remove drag brace (4) and spacer (6), if installed.

32-21-07
2-78 Change 8
TO 1C-130H-2-32JG-20-1

32-21-07
Change 8 2-79
TO 1C-130H-2-32JG-20-1

2-6-3. NOSE LANDING GEAR DRAG BRACE


ASSEMBLY INSTALLATION.
Mech
A,B 1. If right side drag brace (4) is being replaced,
install spacer (6) with chamfer facing inward.
A,B 2. Raise aft end of actuator (7) and install drag
braces (4) on actuator (7) and pin in strut (3).
A,B 3. Lower aft end of drag braces (4) into position on
structural bracket (10) and secure to actuator (7)
with snap rings (5).
A,B 4. Install bolts (11), washers (9) and nuts (8) securing
aft end of drag braces (4) to structure brackets
(10).
A,B 5. Secure drag braces (4) to top of strut (3) as
follows:
a. Install spacer (2) and nut (1) on end of pin hav-
ing longer threads and tighten nut against
shoulder of pin.
b. Install spacer (2) and nut (1) on opposite end of
pin and tighten nut against shoulder of pin.
c. Torque nuts (1) between 1000 and 1500
inch-pounds.
d. Reconnect NLG downlock limit switch ground
wire (12) on the left side of the drag brace sup-
port structure.

32-21-07
2-80 Change 8
TO 1C-130H-2-32JG-20-1

32-21-07
Change 8 2-81
TO 1C-130H-2-32JG-20-1

2-6-3. (Continued)

Mech
6. Install NLG tire and wheel assemblies (1) in accor-
dance with 32-21-04.
A,B 7. Close NLG forward door (2) quick disconnects (3)
in accordance with 32-22-06.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance with
TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational checkout in accordance
with 32-21-01 (non LC-130H) or TO
1C-130H-2-32JG-80-1, 32-81-01 (LC-130H).
3. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
4. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-07
2-82 Change 8
TO 1C-130H-2-32JG-20-1

32-21-07
Change 5 2-83/(2-84 blank)
TO 1C-130H-2-32JG-20-1

2-7. NOSE LANDING GEAR ACTUATOR ASSEMBLY


REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
1 All airplanes excluding LC-130H
2 LC-130H airplanes
3 MC-130H airplanes
2. Supplies.
None
3. Personnel Required.
Mechanic (Mech) Location

A Ground
B Ground
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Snap ring Remove and in-


pliers stall drag brace
snap rings
5. Additional TO’s Required.
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-80-1 (LC-130H)

32-21-08
Change 8 2-85
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Communications established.

32-21-08
2-86 Change 8
TO 1C-130H-2-32JG-20-1

2-7-1. PREPARATION FOR NOSE LANDING GEAR


ACTUATOR ASSEMBLY REMOVAL AND
INSTALLATION.
Mech
B 1. Close following circuit breakers:
HYD PUMP AUX SYS PHASE A (1)
HYD PUMP AUX SYS PHASE B (2)
HYD PUMP AUX SYS PHASE C (3)
3 HYDRAULIC PUMP AUX SYS (11)
LANDING GEAR POSITION/POSN IND (4)
1 LANDING GEAR WARN LIGHT (5)
RAMP HYD PUMP CONTROL/CONT (6)
1 LANDING GEAR CONTROL (7)
2 LANDING GEAR SKI CONT NORMAL (8)
TOUCHDOWN RELAY (9)
2 LG & SKI WARNING (10)

32-21-08
(2-86.1 blank)/2-86.2 Change 8
TO 1C-130H-2-32JG-20-1

32-21-08
Change 8 2-87
TO 1C-130H-2-32JG-20-1

2-7-1. (Continued)

Mech
B 2. Prepare utility and auxiliary hydraulic systems for
pressurization in accordance with TO
1C-130H-2-05JG-00-1, 05-00-13, but do not turn on
auxiliary pump.
B 3. Place landing gear handle (1) up.
B 4. Place auxiliary pump switch (2) to ON until NLG
down lock releases.
B 5. Deactivate utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-16, or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
A 6. 1 Open NLG forward door (4) by disconnecting
both quick disconnects (3) in accordance with
32-22-06.

32-21-08
2-88 Change 20
TO 1C-130H-2-32JG-20-1

32-21-08
2-89
TO 1C-130H-2-32JG-20-1

2-7-2. REMOVE NOSE LANDING GEAR ACTUATOR


ASSEMBLY.
Mech
A,B 1. Remove downlock limit switch forward jamnut (7),
washer (6), and switch (5) and position out of way.
Remove screws and switch bracket if required.

Exercise care not to contaminate LC-130H NLG


CAUTION strut heater blanket with hydraulic fluid.
A,B 2. Disconnect and cap three high-pressure hydraulic
flexible hoses (2) at aft end of actuator (3).
A,B 3. Remove cable guide bolt (15), spacer (14), washer
(19) and nut (20).
A,B 4. Remove snap rings (4) retaining aft end of drag
braces (1) to actuator cylinder (3).
A,B 5. Remove nuts (8), washers (9) and bolts (11) to discon-
nect aft end of both drag braces (1) to structure
brackets (10).
A,B 6. Remove nut (17), bolt (12), washers (16) and washer
(13) to disconnect forward end of actuator (3) to strut
bracket (18).
A,B 7. Raise aft end of actuator (3), with drag braces (1)
attached, out of structure brackets (10) and support
it for removal of drag braces from actuator.

32-21-08
2-90 Change 3
TO 1C-130H-2-32JG-20-1

32-21-08
2-91
TO 1C-130H-2-32JG-20-1

2-7-2. (Continued)

NOTE Right side drag brace will have a spacer between it


and actuator cylinder.
Mech
A,B 8. Remove drag braces (1) and spacer (2) from actuator
(3) and remove actuator.

32-21-08
2-92
TO 1C-130H-2-32JG-20-1

32-21-08
2-93
TO 1C-130H-2-32JG-20-1

2-7-3. NOSE LANDING GEAR ACTUATOR


ASSEMBLY INSTALLATION.

CAUTION Rod end of actuator assembly is not


designed to provide adjustment for over-
all cylinder length. If more than two
threads on actuator rod end are exposed,
malfunction of the ground safety lock
may occur.

NOTE If actuator assembly is to be replaced, make certain


all attaching hardware is transferred to new actua-
tor assembly prior to installation. Actuator assem-
bly grease fitting must be facing down when actua-
tor is installed.
Mech
1. Inspect the actuator assembly to insure that no
more then two threads of the rod end are exposed.
2. When more than two threads of the actuator rod
end are exposed, replace actuator assembly.
A,B 3. Attach drag braces (2) to aft end of actuator (1) as
follows:
a. Install spacer (3) with chamfer facing inward on
right side of actuator.
b. Install aft end of drag braces (2) on actuator (1).
Ensure actuator rod end drain slot is facing
down. To ensure rod end drain slot is not
obstructed, insert a pipe cleaner or equivalent
into drain hole.
c. Lower actuator and drag braces into position.

NOTE If excessive lateral movement is present between the


actuator rod end and the strut assembly, one
washer, part No. 756064-1, may be added to each
side of the rod end. If both washers cannot be
added, no extra washers are permitted. Rod end of
actuator bearing must be installed prior to
installation.

32-21-08
2-94 Change 24
TO 1C-130H-2-32JG-20-1

32-21-08
Change 24 2-95
TO 1C-130H-2-32JG-20-1

2-7-3. (Continued)

Mech
A,B 4. Place forward end of actuator (4) into strut bracket
(11). Install washer (8), bolt (7), washer (3) part
No. MS20002C12 with chamfer facing toward strut
bracket (11), washer (2) part No. MS20002-12, and
nut (1) to secure actuator to strut.
A,B 5. Install snap rings (12) to secure drag braces to
actuator.
A 6. Install cable guide bolt (10), spacer (9), washer (5)
and nut (6).
A,B 7. Connect drag braces (13) to structure brackets
(22) by installing bolts (23), washers (21), and nuts
(20) securing aft end of drag braces (13) to struc-
ture brackets (22).

CAUTION High pressure lines must be installed to


the same connector from which they were
removed. Exercise care not to contami-
nate LC-130H NLG strut heater blanket
with hydraulic fluid.
A,B 8. Remove caps and connect three high-pressure
hydraulic flexible hoses (14) at aft end of actuator
(15).
A,B 9. Align switch (16) with plunger of actuator then
tighten forward nut (18). Safety wire washer (17)
and nuts (18).
A 10. Ensure the aft positioning pin (19) is painted with
fluorescent paint.

32-21-08
2-96 Change 24
TO 1C-130H-2-32JG-20-1

32-21-08
Change 24 2-97
TO 1C-130H-2-32JG-20-1

2-7-3. (Continued)

Mech
A,B 11. Close NLG forward door (1) quick disconnects (2)
in accordance with 32-22-06.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance with
TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational checkout in accordance
with 32-21-01 (non LC-130H), or TO
1C-130H-2-32JG-80-1, 32-81-01 (LC-130H).
3. Perform operational checkout of NLG emergency
extension system in accordance with 32-23-01 (non
LC-130H), or TO 1C-130H-2-32JG-80-1, 32-81-02
(LC-130H).
4. Inspect NLG Drag Strut Actuating Cylinder for
leakage in accordance with TO
1C-130H-2-00GE-00-1, Section V.
5. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
6. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-08
2-98 Change 24
TO 1C-130H-2-32JG-20-1

32-21-08
Change 24 2-99/(2-100 blank)
TO 1C-130H-2-32JG-20-1

2-8. NOSE LANDING GEAR HYDRAULIC BLEED


PROCEDURES.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
1 AC-130H airplanes
2 MC-130H airplanes
2. Supplies.
None
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Flight station

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator set Electrical pow-


er source
MJ-2A or Hydraulic sys- Hydraulic pow-
MK-3A tem test stand er source

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1

32-21-09
Change 17 2-101
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Airplane jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. External power connected in accordance with TO
1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Nose landing gear ground safety pin installed.
. Main landing gear ground safety locks installed.

32-21-09
2-102 Change 17
TO 1C-130H-2-32JG-20-1

2-8-1. PREPARATION FOR NLG HYDRAULIC BLEED


PROCEDURE.
Mech
A 1. Place the following flight station controls to speci-
fied position:
a. Landing gear control handle (1) to DN position.
b. Engine throttles (2) to TAKE OFF position.
B 2. Ensure utility hydraulic system accumulator is
properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-05.
B 3. Ensure utility hydraulic system reservoir is prop-
erly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-02.

NOTE Omit step 4 and 5 if using external hydraulic test


stand as power source and go to step 6.
B 4. Ensure auxiliary hydraulic system reservoir is
properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-03.
B 5. If installed, ensure auxiliary system accumulator
is properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-05.

32-21-09
(2-102.1 blank)/2-102.2 Change 17
TO 1C-130H-2-32JG-20-1

32-21-09
2-103
TO 1C-130H-2-32JG-20-1

2-8-1. (Continued)

Mech
A 6. Close the following circuit breakers:
LANDING GEAR POSITION IND (4)
LANDING GEAR WARN LIGHT (5)
LANDING GEAR CONTROL (7)
TOUCHDOWN RELAY (8)

NOTE Omit step 7 if using external hydraulic test stand as


power source and go to step 8.
A 7. Close the following circuit breakers:
HYD PUMP AUX SYS PHASE A (1)
HYD PUMP AUX SYS PHASE B (2)
HYD PUMP AUX SYS PHASE C (3)
2 HYDRAULIC PUMP AUX SYS (9)
RAMP HYD PUMP CONTROL/CONT (6)

32-21-09
2-104 Change 8
TO 1C-130H-2-32JG-20-1

32-21-09
Change 8 2-105
TO 1C-130H-2-32JG-20-1

2-8-1. (Continued)

Mech
C 8. Deleted.
C 9. Ensure NLG forward door actuating pushrod
quick disconnects (1) are properly connected.
C 10. Ensure NLG scissors (3) are properly connected
and nose wheel tires (2) are aligned with airplane
center line prior to gear retraction.

32-21-09
2-106 Change 17
TO 1C-130H-2-32JG-20-1

32-21-09
Change 17 2-107
TO 1C-130H-2-32JG-20-1

2-8-1. (Continued)

Mech
B 11. If airplane is prior to AF62-1784, ensure forward
cargo door control valve (4) is in neutral position.
12. Deleted

NOTE If using external hydraulic test stand as power


source, accomplish step 13, omit step 14 and go to
step 15. If using auxiliary system as power source,
omit step 13 and go to step 14.
A 13. Pressurize utility hydraulic system to 2700 PSI at
a flow rate of approximately 17.2 GPM (29.0 GPM
for AC-130U) in accordance with TO
1C-130H-2-05JG-00-1, 05-00-11; or TO
1C-130(M)H-2-05JG-00-1, 05-00-11.
B 14. Pressurize utility and auxiliary hydraulic systems
through ground checkout valve in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13.
B 15. Monitor applicable utility (2), auxiliary (1), or for-
ward cargo door (5) system reservoir(s) for over-
flow during landing gear system operation. If res-
ervoir(s) overflow, depressurize hydraulic system
and correct operating procedures.
B 16. Cut and remove safetywire from NLG EMER EXT
VALVE handle (3).

32-21-09
2-108 Change 28
TO 1C-130H-2-32JG-20-1

32-21-09
Change 8 2-109
TO 1C-130H-2-32JG-20-1

2-8-2. BLEED NOSE LANDING GEAR HYDRAULIC


SYSTEM.
Mech
A 1. Place ground test checkout handle (2) in down
position.
A 2. Verify NLG ground safety pin (4) installed.
B 3. Place AUX PUMP switch (3) to ON position.
A 4. Bleed NLG normal down line (1) until bubble free.

32-21-09
2-110 Change 20
TO 1C-130H-2-32JG-20-1

32-21-09
2-111
TO 1C-130H-2-32JG-20-1

2-8-2. (Continued)

Mech
B 5. Place landing gear control handle (2) up.
A 6. Bleed NLG lock line (3) until bubble free.
B 7. Pull LANDING GEAR CONTROL circuit breaker (1).
B 8. Place auxiliary hydraulic system pump switch (6)
to OFF position.
A 9. Rotate NLG emergency extension valve (5) to
emergency extension.
A 10. Place auxiliary hydraulic system pump switch (6)
to PUMP ON position.
A 11. Bleed NLG emergency unlock line (4) until bubble
free.
A 12. Place auxiliary hydraulic system pump switch (6)
to OFF position.
A 13. Place NLG emergency extension valve (5) to
normal.
B 14. Close LANDING GEAR CONTROL circuit breaker
(1).
A 15. Remove NLG ground safety pin (4).

32-21-09
2-112 Change 17
TO 1C-130H-2-32JG-20-1

32-21-09
Change 8 2-113
TO 1C-130H-2-32JG-20-1

2-8-2. (Continued)

Mech
A 16. Place AUX PUMP switch (1) to ON position.
B 17. Cycle nose landing gear to the full up and full
down positions five times. Place landing gear con-
trol handle (2) to DN position when cycling is
completed.
B 18. Place AUX PUMP switch (1) to OFF position.
A 19. Place ground test checkout handle (3) to up posi-
tion and secure door.

32-21-09
2-114 Change 17
TO 1C-130H-2-32JG-20-1

32-21-09
2-115
TO 1C-130H-2-32JG-20-1

2-8-3. RESTORE TO NORMAL.


Mech
B 1. Place all engine throttles (1) to GROUND IDLE/
GND IDLE position.
B 2. Safety wire NLG emergency extension valve han-
dle (2).

END OF TASK

FOLLOW ON MAINTENANCE
Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-09
2-116 Change 17
TO 1C-130H-2-32JG-20-1

32-21-09
Change 17 2-117/(2-118 blank)
TO 1C-130H-2-32JG-20-1

2-9. NOSE LANDING GEAR ACTUATOR SHUTTLE


VALVE REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Hydraulic fluid, MIL-H-83282
Packing, 3-906N168-80 (4 required)
Ring, MS28773-6 (2 required)
3. Personnel Required.

Mechanic (Mech) Location

A Ground

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

Container Catch hydrau-


lic fluid
5. Additional TO’s Required.
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
6. Equipment Condition.
. Auxiliary and utility hydraulic systems deactivated in
accordance with TO 1C-130H-2-05JG-00-1, 05-00-16,
or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
. If desired, C-130 NLG forward door opened for main-
tenance access in accordance with 32-22-06.

32-21-10
Change 20 2-119
TO 1C-130H-2-32JG-20-1

2-9-1. NOSE LANDING GEAR ACTUATOR SHUTTLE VALVE


REMOVAL.
Mech
A 1. Remove shuttle valve (6) from actuator (12) as
follows:
a. Disconnect hydraulic lines (1,9).
b. Remove union (8) and packing (7) from valve.
Discard packing.
c. Loosen jamnut (3) and remove elbow (2), packing
(4), and backup ring (5). Discard packing and
backup ring.
d. Loosen jamnut (14) and remove union (10) and
valve (6) from actuator (12).
e. Remove union (10), packings (11,15) and backup
ring (13) from valve (6). Discard packings and
backup ring.
A 2. Cap and plug all open hydraulic lines and fittings.

32-21-10
2-120 Change 5
TO 1C-130H-2-32JG-20-1

32-21-10
Change 5 2-121
TO 1C-130H-2-32JG-20-1

2-9-2. NOSE LANDING GEAR ACTUATOR SHUTTLE


VALVE INSTALLATION.
Mech
A 1. Remove caps and plugs as necessary.
A 2. Install shuttle valve (7) as follows:
a. Soak all packings and backup rings in system
hydraulic fluid.
b. Install union (9) and new packing (8) on valve
(7).
c. Install elbow (3), jamnut (4), new packing (5),
and new backup ring (6) on valve. Do not
tighten jamnut (4).
d. Install union (12), new packings (13,17) and new
backup ring (15) on valve.
e. Install valve (7) on actuator (14). Do not
tighten jamnut (16).
f. Connect hydraulic lines (1,11).
g. Tighten jamnuts (4,16) and B-nuts (2,10).

END OF TASK

FOLLOW ON MAINTENANCE
Perform NLG operational checkout and leak check
in accordance with 32-21-01 or 32-81-01.

32-21-10
2-122 Change 29
TO 1C-130H-2-32JG-20-1

32-21-10
Change 5 2-123/(2-124 blank)
TO 1C-130H-2-32JG-20-1

2-10. NOSE LANDING GEAR TOW FITTING


ASSEMBLY REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Alodine, MIL-C-5541
3. Personnel Required.
Mechanic (Mech) Location

A Ground
B Ground
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Torque wrench Tighten lower


0-500 torque arm
inch-pounds bolt. Tighten
tow fitting as-
sembly attach
bolts.
5. Additional TO Required.
TO 1C-130H-2-07JG-00-1
6. Equipment Condition.
Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-11
Change 8 2-125
TO 1C-130H-2-32JG-20-1

2-10-1. NOSE LANDING GEAR TOW FITTING


ASSEMBLY REMOVAL.
NOTE Jacking not required if only removing tow fitting
and crossbar skip. Accomplish steps 3 and 4 for
removal and steps 8, 9 and 10 for installation.
Mech
1. Remove both wheel and tire assemblies in accor-
dance with 32-21-04.
A,B 2. Disconnect lower torque arm (4) from upper
torque arm (5) as follows:
a. Slide disconnect handle (2) forward to disengage
from lug hole (3).
b. Rotate handle counterclockwise to remove bolt
(1) holding upper and lower torque arms (4,5)
together. Lower torque arm (4).
A,B 3. Remove tow fitting (18) by removing cotter pin
(16), nut (15) and bolt (14).
A,B 4. Remove crossbar (17) from arms (6,19) by remov-
ing four nuts (13) and four bolts (12).
A,B 5. Remove two arm assemblies (6,19) as follows:
a. Remove nut (8) and washer (7) from arm assem-
bly bolt (22). Remove bolt (22) and washer (23).
b. Remove cotter pin (10), nut (9), and washer (11)
from lower torque arm bolt (21). Slide bolt (21)
and bushing (20) from lower torque arm assem-
bly (19).

32-21-11
2-126 Change 14
TO 1C-130H-2-32JG-20-1

32-21-11
Change 8 2-127
TO 1C-130H-2-32JG-20-1

2-10-2. NOSE LANDING GEAR TOW FITTING


INSTALLATION.
Mech
A,B 1. Position lower torque arm (1) in place on strut,
ensuring grease fittings are facing forward.

NOTE During steps 2 and 3, bolt must be placed with the


flat portion of the head contacting the lug (securing
surface) in arm. This prevents the bolt from
rotating.
2. With bushing (9) and arm (8) installed on bolt (10),
slide bolt (10) through strut and lower torque arm
(1).
3. Install arm (2), washer (7), and nut (5) on bolt (10).
Do not tighten nut (5) at this time.

NOTE Perform steps 4 and 5 if new arms are being


installed.
A,B 4. Swing arm (8) in position. From the other side of
the strut, ream hole to 0.5000 to 0.5020 inch diam-
eter, using hole in the strut to locate the reamer.
Repeat step 3 for arm (2).
A,B 5. Clean all metal chips from strut and refinish using
brush alodine MIL-C-5541.
A,B 6. Secure arms (2,8) in position using bolt (11),
washer (12), (against bolthead), and washer (3).
Torque nut (4) to 290-410 inch-pounds.
A,B 7. Tighten nut (5) enough to provide a drag of 1 to 15
foot-pounds to move lower torque arm (1). Install
cotter pin (6).

32-21-11
2-128 Change 12
TO 1C-130H-2-32JG-20-1

32-21-11
Change 12 2-129
TO 1C-130H-2-32JG-20-1

2-10-2. (Continued)

Mech
8. Delete.
9. Install crossbar (10) into arms (13,14) using 4 bolts
(15), 2 laminated shims (16), 4 washers (12) and 4
nuts (11). One laminated shim should be peeled,
as required, and installed between the crossbar and
the arms on each side of the NLG so that the maxi-
mum gap is 0.005 inches. Torque nuts to 20-30
inch pounds.
Bolt, part No. AN6-12, is a safety link
WARNING for tow overload protection. Ensure
that bolt is properly stamped with the
‘‘X’’ marking on the head. Do not sub-
stitute, as injury to personnel or equip-
ment damage could occur.
A,B 10. Attach fitting (9) to crossbar (10) with AN6-12 bolt
(6), and nut (7). Torque nuts (7) to 95-110
inch-pounds and install cotter pin (8).
A,B 11. Connect lower torque arm (4) to upper torque arm
(5) as follows:
a. Align forward ends of upper torque arm (5) and
lower torque arm (4) to facilitate bolt (1)
installation.
b. Install bolt (1) and tighten until handle (2) can
be inserted into lug hole (3) and stow handle.
12. Install both nose landing gear tire assemblies in
accordance with 32-21-04.

END OF TASK

32-21-11
2-130 Change 28
TO 1C-130H-2-32JG-20-1

32-21-11
Change 22 2-131
TO 1C-130H-2-32JG-20-1

2-10-2. (Continued)

FOLLOW ON MAINTENANCE
Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-11
2-132 Change 12
TO 1C-130H-2-32JG-20-1

2-11. NOSE LANDING GEAR TRUNNION ASSEMBLY


REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All airplanes except LC-130H
2. Supplies.
Aliphatic Naptha TT-N-95
Sealant, MIL-PRF-81733
3. Personnel Required.
Mechanic (Mech) Location

A Ground
B Ground
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Torque wrench, Torque trun-


0-3000 nion bolts
inch-pounds
Axle jack Raise and low-
er strut
Goggles Eye protection
Rubber gloves Skin protection
5. Additional TO’s Required.
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-32JG-00-1
TO 1C-130H-2-32JG-50-1
TO 1C-130(M)H-2-05JG-00-1

32-21-12
Change 20 2-133
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Utility and auxiliary hydraulic systems deactivated in
accordance with TO 1C-130H-2-05JG-00-1, 05-00-16,
or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
. Lower forward nose landing gear door opened in
accordance with 32-22-06.
. Communications established.

32-21-12
2-134 Change 20
TO 1C-130H-2-32JG-20-1

2-11-1. PREPARATION FOR REMOVAL AND


INSTALLATION OF NOSE LANDING GEAR
TRUNNION ASSEMBLY.
Aft nose landing gear door must be
WARNING supported when pushrods are removed
or door will fall down and forward and
may cause injury to personnel or dam-
age to door.
Mech
A,B 1. Support aft door (1) in full open position under
fuselage.
A,B 2. Disconnect both aft door pushrods (5) from aft
door actuating arms (6) by removing locknuts (2),
washers (3), and bolts (4).

32-21-12
(2-135 blank)/2-136 Change 9
TO 1C-130H-2-32JG-20-1

32-21-12
Change 9 2-137
TO 1C-130H-2-32JG-20-1

2-11-1. (Continued)

Mech
A,B 3. Relieve tension on steering cable by removing two
pulleys (1) at FS156.
A,B 4. Disconnect hydraulic lines (2) at swivels.

32-21-12
2-138 Change 9
TO 1C-130H-2-32JG-20-1

32-21-12
Change 9 2-139
TO 1C-130H-2-32JG-20-1

2-11-2. NOSE LANDING GEAR TRUNNION


ASSEMBLY REMOVAL.
Nose landing gear strut must be sup-
CAUTION ported while trunnion caps are removed.
Mech
A,B 1. Remove nose landing gear fulcrum from trunnions
(8) as follow:
a. Place axle jack (7) under strut.
b. Jack strut (9) until there is no load on trunnion
caps (4).
c. Remove bolts (2,6), washers (3), and locknut (5)
securing trunnion caps (4).
d. While supporting strut (9) lower the axle jack
(7) until fulcrum (1) is free of trunnions (8).

32-21-12
2-140 Change 9
TO 1C-130H-2-32JG-20-1

32-21-12
Change 9 2-141
TO 1C-130H-2-32JG-20-1

2-11-3. NOSE LANDING GEAR TRUNNION


ASSEMBLY INSTALLATION.
Aliphatic naptha is flammable and
WARNING toxic. Good general ventilation is nor-
mally adequate. Skin and eye protec-
tion is required. All sources of ignition
must be avoided.

NOTE If trunnion fittings were removed for other mainte-


nance and the same fittings are to be reinstalled
perform step 1. Aircraft in transient locations with-
out NDI capability can perform a visual inspection
of the trunnion fittings and perform the NDI inspec-
tion when facilities are available.
Mech
1. Perform NDI inspection of trunnion fittings in
accordance with TO 1C-130A-36, Sec VII, Inspec-
tion L-3.
A,B 1.1. Thoroughly clean bolts (3,8) with clean cloth
moistened with aliphatic naptha until surfaces are
free from grease, oil, and other foreign matter.

Nose landing gear strut must be raised


CAUTION carefully. Bearing edges must be aligned
with trunnion edges.
A,B 2. Using axle jack (2) raise strut (1) until fulcrum (9)
is seated in trunnions (5).
A,B 3. Apply corrosion inhibitive sealant wet to trunnion
cap parting surfaces (6) and trunnion cap bolt
shanks (3,8) prior to installation. Install trunnion
caps (6) wet on the same trunnion fittings from
which they were removed and secure with bolts
(3,8) wet, washers (4), and locknut (7).
A,B 4. Torque the AFT (8) and the FWD locknut (7) 800
to 1000 inch-pounds.
A,B 5. Lower strut (1) and remove axle jack (2).

32-21-12
2-142 Change 32
TO 1C-130H-2-32JG-20-1

32-21-12
Change 27 2-143
TO 1C-130H-2-32JG-20-1

2-11-3. (Continued)

Mech
A,B 6. Install pulleys (1) at FS156 ensuring cables are
routed correctly.

When reconnecting hydraulic lines, swivel


CAUTION elbow fittings must remain 90 degrees to
support bracket and must not be cocked
after tightening of B-nut. Failure to com-
ply will cause hydraulic lines to break
during retraction of nose landing gear.
A,B 7. Reconnect hydraulic lines (2).

32-21-12
2-144 Change 9
TO 1C-130H-2-32JG-20-1

32-21-12
Change 9 2-145
TO 1C-130H-2-32JG-20-1

2-11-3. (Continued)

NOTE It may be necessary to temporarily adjust preload on


aft door bumper stops. Bumper stop positions must
be recorded prior to adjusting for return to original
position.
Mech
A,B 8. Connect both aft door (1), push rods (5) to aft
door actuating arms (6) with bolts (4), washers (3),
and locknuts (2).

END OF TASK

FOLLOW ON MAINTENANCE
1. Close forward NLG door in accordance with TO
1C-130H-2-32JG-20-1, 32-22-06.
2. Perform NLG operational checkout in accordance
with TO 1C-130H-2-32JG-20-1, 32-21-01.
3. Depressurize utility and auxiliary hydraulic system
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14, or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
4. Perform NLG rig check in accordance with TO
1C-130H-2-32JG-50-1, 32-51-02.
5. Perform NLG steering system operational checkout
in accordance with TO 1C-130H-2-32JG-50-1,
32-51-01.
6. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-21-12
2-146 Change 20
TO 1C-130H-2-32JG-20-1

32-21-12
Change 9 2-147/(2-148 blank)
TO 1C-130H-2-32JG-20-1

2-12. NOSE LANDING GEAR HYDRAULIC UP LINE


FLOW REGULATOR REMOVAL AND
INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Caps and plugs (as required)
Packing, M83248/2-906 (2 required)
3. Personnel Required.

Mechanic (Mech) Location

A Nose Wheel Well

4. Special Tools and Test Equipment.


None
5. Additional TO’s Required.
TO 1C-130(A)H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-32JG-80-1 (LC-130H)
6. Equipment Condition.
. NLG ground safety pin installed.
. Utility and auxiliary systems deactivated in accor-
dance with TO 1C-130H-2-05JG-00-1, 05-00-16 or TO
1C-130(M)H-2-05JG-00-1, 05-00-16. On AC-130H,
emergency hydraulic system deactivated in accor-
dance with TO 1C-130(A)H-2-05JG-00-1, 05-00-18.

32-21-13
Change 34 2-149
TO 1C-130H-2-32JG-20-1

2-12-1. REMOVAL OF NOSE LANDING GEAR


HYDRAULIC UP LINE FLOW REGULATOR.
NOTE Ensure the flow regulator is a two-way regulator
before installation.
Mech
A 1. Gain access and remove NLG UP line flow regula-
tor (6) as follows:
a. Disconnect hydraulic lines (8,2) at forward end
of regulator (6) and aft of bulkhead.
b. Loosen jamnut (3) and then, remove union (4)
and union (1) from flow regulator (6), then
remove packings (7,5). Discard packings (7,5).

32-21-13
2-150 Change 34
TO 1C-130H-2-32JG-20-1

32-21-13
Change 34 2-151
TO 1C-130H-2-32JG-20-1

2-12-2. INSTALLATION OF NOSE LANDING GEAR


HYDRAULIC UP LINE FLOW REGULATOR.
Mech
A 1. Install NLG UP line flow regulator (6) as follows:
a. Lubricate new packings (7,5) with hydraulic
fluid.
b. Install union (4), jamnut (3), and packings (7).
Tighten jamnut (3).
c. Install flow regulator (6) to union (4), install
packing (5), on union (1) and install in the
opposite end of flow regulator (6) and tighten
union (1).
d. Reconnect hydraulic lines (8,2) to bulkhead and
regulator.

32-21-13
2-152 Change 34
TO 1C-130H-2-32JG-20-1

32-21-13
Change 34 2-153
TO 1C-130H-2-32JG-20-1

2-12-3. RESTORE TO NORMAL.


Mech
A 1. Restore utility and auxiliary hydraulic systems to
normal in accordance with TO 1C-130H-2-05JG-
00-1, 05-00-16 or TO 1C-130(M)H-2-05JG-00-1,
05-00-16. On AC-130H, restore emergency hydrau-
lic systems to normal in accordance with TO
1C-130(A)H-2-05JG-00-1, 05-00-18.

END OF TASK

FOLLOW ON MAINTENANCE
1. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
2. Operationally check affected landing gear through
five complete cycles in accordance with TO
1C-130H-2-32JG-10-1, 32-11-01 (non LC-130H), or
TO 1C-130H-2-32JG-70-1, 32-71-01 (LC-130H).
3. Inspect NLG flow regulator and fittings for fluid
leakage. No leakage is permitted.

32-21-13
2-154 Change 34
TO 1C-130H-2-32JG-20-1

SECTION 3
NOSE LANDING GEAR DOORS SYSTEM

3-1. NOSE LANDING GEAR FORWARD DOOR


REMOVAL, INSTALLATION AND RIGGING.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
1 MC-130H airplanes
2. Supplies.
Warning tags
Washers, AN960D616L, as required
Washer, Tab, NAS1193-K6C, primary
Washer, Tab, NAS513-6, substitute
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Ground and flight station
C Flight station

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator Set Electrical Pow-


er Source
Spring scales, Check NLG
0 to 100 lbs forward door
tension

32-22-01
Change 26 3-1
TO 1C-130H-2-32JG-20-1

5. Additional TO’s Required.


TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
6. Equipment Condition.
NLG ground safety pin installed.

32-22-01
3-2 Change 8
TO 1C-130H-2-32JG-20-1

3-1-1. NOSE LANDING GEAR FORWARD DOOR


REMOVAL.

CAUTION Do not allow leading edge of door to dam-


age radome.
Mech
A,B 1. Remove NLG forward door as follows:
a. Disconnect forward door actuating pushrod (4)
at pushrod disconnects (11).

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation . If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
b. Remove locknuts (2), washers (3), and bolts (5)
connecting both forward door pushrods (4) to
forward door actuating arms (1) and allow for-
ward door to swing clear.
c. If door is being replaced, remove locknuts (15),
washers (16) and bolts (18) connecting pushrods
(17) to forward door.

NOTE Washers should be both on the left, both on the


right or one on each side of hinge bearing and both
hinges should have washers installed identically.
d. Make a record of location of washers (13) for use
during installation.
e. Remove door hinge locknuts (12), washers (13),
and bolts (14) and detach forward door.

32-22-01
(3-3 blank)/3-4 Change 9
TO 1C-130H-2-32JG-20-1

32-22-01
Change 5 3-4.1/(3-4.2 blank)
TO 1C-130H-2-32JG-20-1

3-1-2. NOSE LANDING GEAR FORWARD DOOR


INSTALLATION.
NOTE If a new door is being installed perform step 1. If
installing the same door that was removed, proceed to
step 2.
Mech
A,B 1. Hold door to wheel well cutout and scribe (2) door to
fit. Remove door and trim (1) 0.10 inch inside scribe
mark in accordance with paragraph 3-1-3.

32-22-01
(3-5 Blank)/3-6 Change 5
TO 1C-130H-2-32JG-20-1

32-22-01
3-7
TO 1C-130H-2-32JG-20-1

3-1-2. (Continued)

Do not allow leading edge of door to damage


CAUTION radome.

NOTE If original door is being re-installed, ensure that


washers are installed in the same position as they
were when the door was removed; otherwise install
one washer on each side of bearing. Refer to illustra-
tion for washer combinations.
Mech
A,B 2. Position door hinge (3) into door hinge brackets (5)
and install door hinge bolts (1), washers (2) and
locknuts (4).
2.1. Close NLG forward door in accordance with
32-22-06.

32-22-01
3-8 Change 5
TO 1C-130H-2-32JG-20-1

32-22-01
3-9
TO 1C-130H-2-32JG-20-1

3-1-2. (Continued)

CAUTION Ensure that key washers on pushrod for-


ward rod ends are positioned outboard.

NOTE Ensure bolts attaching pushrods to door are


installed with bolts pointing inboard.
Mech
A 3. If installing a different door than was removed,
insert forward end of push rods (3) into actuator
arm (5) brackets and install bolts (4), washers (2),
and locknuts (1).

NOTE If this is not a new installation and no adjustment


or other maintenance action has occurred which
would otherwise affect the door rigging, a rigging
and operational check of the door after
re-installation is not required.
4. If installing replacement door, rig forward door in
accordance with instructions in task 3-1-3. Omit
rigging if original door is being installed.

32-22-01
3-10 Change 10
TO 1C-130H-2-32JG-20-1

32-22-01
3-11
TO 1C-130H-2-32JG-20-1

3-1-3. NOSE LANDING GEAR FORWARD DOOR


RIGGING.
Mech
1. Jack nose of airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
C 2. Open LANDING GEAR WARN LIGHT circuit breaker
(1) and install warning tag.
A 3. Install MLG ground safety locks (2).
A 4. Ensure NLG ground safety pin (3) is removed.

32-22-01
3-12
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-13
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech C should ensure that landing


WARNING gear control and auxiliary hydraulic
pump are operated only upon instruc-
tion from Mech A. Mech A has the
responsibility to ensure that during
operation of NLG, no one is in a loca-
tion where they might be injured by the
NLG and doors.
Mech
C 5. Release NLG down lock as follows:
a. Pressurize utility and auxiliary hydraulic sys-
tem in accordance with TO
1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13.
b. Place ramp panel PUMP switch (3) and/or AUX
PUMP switch (2) to OFF position.
c. Open LANDING GEAR WARN LIGHT circuit
breaker (6).
d. Close LANDING GEAR CONTROL circuit
breaker (4).

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
e. Place landing gear control handle (1) to UP
position.
f. Momentarily place AUX PUMP switch to ON
position until NLG retracts out of downlock,
then place switch to OFF.
g. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(4,5).

32-22-01
3-14 Change 8
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-15
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 6. Support aft door in full open position under
fuselage.
A,B 7. Disconnect both aft door pushrods (4) from aft
door actuating arms (1) by removing nuts (2),
washers (3) and bolts (5).

CAUTION Do not allow leading edge of door to dam-


age radome.

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation. If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
A,B 8. Disconnect forward door pushrods (6) from for-
ward actuating arms (10) by removing nuts (7),
washers (8), and bolts (9).

32-22-01
3-16 Change 9
TO 1C-130H-2-32JG-20-1

32-22-01
3-17
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 9. Manually close forward door and check gap (3) toler-
ances. Gap between leading edge (4) of door and
fuselage should be 0.250 to 0.380 inch. Gap between
sides (1) of door and fuselage should be 0.120 to 0.270
inch.
A,B 10. Lower forward door and use most convenient means
available to trim door to gap requirements.
A,B 11. Manually close forward door and check step toler-
ance at center of leading edge of door. Center of
forward door leading edge (4) should be flush with
fuselage or have an inside step (2) of no more than
0.090 inch.
A,B 12. If door is not within tolerance, raise or lower door by
adjusting serrated hinge plates (6). If hinge plate
adjustment is required, accomplish the following:
a. Lower forward door and loosen six screws (5)
holding serrated hinge plates (6) together and
move plate attached to door up or down as
required.
b. Tighten six screws holding serrated hinge plates
together.
A,B 13. Repeat procedures in steps 11 and 12 until center of
door leading edge is within step tolerance and steps
at leading edge corners are approximately the same
even though they may not be within step tolerance
for the center leading edge of door.
A,B 14. If required, roll and/or hammer flexible sections of
door leading edge to within tolerance.

32-22-01
3-18
TO 1C-130H-2-32JG-20-1

32-22-01
3-19
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 15. Connect forward door pushrods (2) to forward door
actuating arms (1) by installing bolts (10), washers (9)
and nuts (8). Do not tighten nuts.
C 16. Extend NLG to down and locked position as follows:
a. Place landing gear control handle (3) in DN
position.
b. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6, 7).
c. Place AUX PUMP switch (4) to ON position
until NLG is down and locked, then place switch
to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6, 7).
A,B 17. Record step between aft corners (5) of door to
fuselage.
A,B 18. Release NLG down lock as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6, 7).
b. Place landing gear control handle (3) to UP
position.
c. Momentarily place AUX PUMP switch (4) to ON
position until NLG retracts out of down lock,
then place switch to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6, 7).

32-22-01
3-20 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-21
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 19. Adjust pushrods (3) for step of approximately 2
inches between each aft corner and fuselage and
within 0.250 inch of each other. Adjust pushrods as
follows:
a. Remove nuts (4), washers (5) and bolts (6) con-
necting pushrods (3) to actuating arms (2).
b. Loosen jamnut (8) and slide key washer (9) out of
slot.
c. Screw bearing end (7) in or out, as required, in
increments of one half turn. Each one half turn
(180 degrees) will adjust door step approximately
0.200 inch.
d. Slide key washer (9) into slot and tighten jamnut
(8).
e. Ensure pushrods are not longer than 52.0 inches
from bearing center to bearing center.
f. Install bolts (6), washers (5) and nuts (4) securing
pushrod to actuating arm. Do not tighten nuts.
A,B 20. Repeat steps 17 through 19 until step between aft
corners of door and fuselage is approximately 2
inches and within 0.250 inch of each other.

32-22-01
3-22
TO 1C-130H-2-32JG-20-1

32-22-01
3-23
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

During retraction, ensure that when forward


CAUTION door is in full open position, leading edge does
not make contact with radome.
Mech
C 21. Retract NLG to up and locked position as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position
until NLG is up and locked.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
A,B 22. If leading edge of forward door contacted radome,
increase door to radome clearance by lowering ser-
rated plate or trimming in accordance with steps 8
through 14. All steps and gaps must be
maintained.
A,B 23. Record step between aft corners (4) of door and
fuselage seal.

32-22-01
3-24 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-25
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
C 24. Lower NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to DN
position.
d. Place AUX PUMP switch (3) to OFF position.
C 25. Release NLG down lock as follows:
a. Place landing gear control handle (4) to UP
position.
b. Momentarily place AUX PUMP switch (3) to ON
position until NLG releases, then place switch to
OFF position.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-01
3-26 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-27
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech

NOTE Adding shimming washers between actuating arm


and driver closes the door in the uplock position and
opens the door in the downlock position. Removing
shimming washers opens the door in the uplock
position and closes the door in the downlock
position.

NOTE One AN960D616L shimming washer will change the


step approximately 0.70 inch when door is in
downlock position.
A,B 26. Adjust aft corners of door to be between 0.000
and 0.500 inch of seal and within 0.250 inch of
each other (when NLG is up and locked) by
adding or removing shimming washers (8)
between forward door actuating arms (2) and
drivers (3). Add or remove shimming washers as
follows:
a. Loosen, but do not remove, locknut (5) and bolt
(1) holding aft door actuating arm (4) and for-
ward door actuating arm (2) together.
b. Remove locknut (6) and washer (7) and par-
tially extract bolt (9) holding driver arm (3) to
forward door actuating arm (2), allowing shim-
ming washers (8) to remain in place.
c. Remove/add shimming washers or shift wash-
ers from one side of driver arm to the other, as
required.
d. Insert bolt (9), attach washer (7) and locknut
(6).
e. Tighten locknut (5) and bolt (1) holding aft
door actuating arm and forward door actuating
arm together.

32-22-01
3-28 Change 8
TO 1C-130H-2-32JG-20-1

32-22-01
3-29
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B,C 27. Repeat steps 21 through 26 until aft corners of
door are within 0.000 to 0.500 inch of fuselage
seal and 0.250 inch of each other with NLG up
and locked.
C 28. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).
b. Place landing gear control handle (3) to DN
position.
c. Place AUX PUMP switch (4) to ON position
until NLG is down and locked, then place
switch to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).
A,B 29. Record clearance between aft corners (5) of for-
ward door and fuselage seal.
C 30. Release NLG downlock as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).
b. Place landing gear control handle (3) to UP
position.
c. Momentarily place AUX PUMP switch (4) to
ON position until NLG retracts out of
downlock, then place switch to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).

32-22-01
3-30 Change 8
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-31
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
B 31. Shorten forward door pushrods (3) sufficiently to
allow door to contact seal (1) when NLG is down and
locked. Shorten pushrods as follows:
a. Remove nuts (4), washers (5), and bolts (6) con-
necting pushrods (3) to actuating arms (2).
b. Loosen jamnuts (11) and slide key washer (12)
out of slot.
c. Screw in bearing end (10) in increments of one
half turn. Each one half turn (180 degrees) will
reduce clearance approximately 0.200 inch.
d. Slide key washer (12) into slot and tighten
jamnut (11).
e. Install bolts (6), washers (5), and locknuts (4)
securing pushrods (3) to actuating arms (2). Do
not tighten locknuts.
C 32. Retract NLG to uplock as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(7, 8).
b. Place AUX PUMP switch (9) to ON position and
allow NLG to retract.
c. If airplane is prior to AF64-18241, place AUX
PUMP switch (9) to OFF position.

32-22-01
3-32 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-33
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 33. Check forward door preload as follows:
a. Attach spring scales or other measuring device
at center of aft edge (1) of forward door.
b. Aft edge of door should not move away from
stops (2) when 70 pounds of downward force is
applied.
C 34. Extend NLG to down and locked as follows:
a. If airplane is prior to AF64-18241, place AUX
PUMP switch (3) to ON position.
b. Place landing gear control handle (4) to DN
position to extend NLG.
c. Place AUX PUMP switch (3) to OFF position.
35. If NLG ‘‘UP’’ forward door preload exceeds 70 pounds
as measured in step 33, proceed to step 39.
C 36. Release NLG downlock as follows:
a. Place landing gear control handle (4) to UP
position.
b. Momentarily place AUX PUMP switch (3) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(5, 6).

32-22-01
3-34 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-35
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 37. Add one shimming washer (8) between each forward
door actuating arm (2) and driver arm (3) as follows:
a. Loosen, but do not remove, locknut (5) and bolt
(1) holding aft door actuating arm (4) and for-
ward door actuating arm (2) together.
b. Remove locknut (6) and washer (7) and partially
extract bolt (9) holding driver arm (3) to forward
door actuating arm (2) allowing shimming wash-
ers (8) to remain in place.
c. Add one shimming washer.
d. Insert bolt (9), attach washer (7) and locknut (6)
and tighten.
e. Tighten locknut (5) and bolt (1) holding aft door
actuating arm and forward door actuating arm
together.
f. Repeat steps 28 through 37 until forward door
preload, as measured in step 33, exceeds 70
pounds.
C 38. Retract NLG to up and locked position as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(11, 12).
b. Place AUX PUMP switch (10) to ON position
until NLG is up and locked.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(11, 12).

32-22-01
3-36 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-37
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 39. Check gap tolerances and record. Gap between
leading edge of door and fuselage should be 0.250 to
0.380 inch. Gap between sides of door and fuselage
should be 0.120 to 0.270 inch.
C 40. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to DN
position.
c. Place AUX PUMP switch (3) to ON position
until NLG is down and locked, then place switch
to OFF position.
C 41. Release NLG downlock as follows:
a. Place landing gear control handle (4) to UP
position.
b. Momentarily place AUX PUMP switch (3) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
A,B 42. If gap tolerances of step 39 were not met, repeat steps
8 through 15.

32-22-01
3-38 Change 3
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-39
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 43. Connect NLG aft door as follows:
a. Remove NLG aft door support and allow door
to move forward.
b. Install bolts (5), washers (4), and nuts (3) con-
necting aft door pushrods (1) to aft door actuat-
ing arms (2).
C 44. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(7,6).
b. Place landing gear control handle (9) to DN
position.
c. Place AUX PUMP switch (8) to ON position
until NLG is down and locked, then place
switch to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(7,6).
A,B,C 45. If aft corners of forward door do not contact
fuselage seal, perform step 29, 30 and 31.
A,B 46. Check NLG aft door bumper stop preload in
accordance with 32-22-03, and adjust as
necessary.
C 47. Retract NLG to up and locked as follows:
a. Close LANDING GEAR CONTROL and
RAMP HYD PUMP CONTROL/CONT circuit
breakers (7,6).
b. Place landing gear control handle (9) to UP
position.
c. Place AUX PUMP switch (8) to ON position.
d. Deleted.

32-22-01
3-40 Change 18
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-41
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
A,B 48. Check all steps (2,3) and gaps (1) for the following
tolerances;
FORWARD DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.25 to 0.38 0.00 to 0.09 inside (2)


fuselage
Side 0.12 to 0.27 0.12 inside (2) fuselage
to 0.12 outside (3) fuse-
lage
Trailing 0.06 to 0.38 see aft door

AFT DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.06 to 0.38 0.00 to 0.12 inside (2)


forward door and fuse-
lage
Side 0.15 to 0.26 0.00 to 0.12 inside (2)
fuselage
Trailing 0.12 to 0.40 0.18 to 0.30 outside (3)
fuselage
A,B 49. If any steps or gaps are not within tolerance, go to
appropriate rigging instructions (tasks 32-22-01
and 32-22-03) in this section.
50. In the event a NLG door cannot be rigged within
established limits:
a. Measure the hole diameter (4) in the fulcrum
shaft. Replace fulcrum shaft if the hole diam-
eter (4) exceeds 0.882 inches.

32-22-01
3-42 Change 33
TO 1C-130H-2-32JG-20-1

32-22-01
Change 11 3-42.1
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

b. Measure diameter of fulcrum bolt (1). Replace


if diameter is less than 0.873 inches. Part No.
68484-14A60 (new bolt will not be plated).
Torque to 700-800 inch-pounds.
c. Measure the diameter of the two holes (2) in
the strut cylinder (for the fulcrum bolt) (1). If
accomplishment of steps a. and b. do not elimi-
nate the rigging problem, Quality Deficiency
Report (QDR) the strut if the diameter of
either of these holes exceeds 0.882 inches.

NOTE As an interim measure to assist in NLG door rig-


ging, the fulcrum shaft and bolt may be removed
and re-installed wet with a general purpose sealant.
Allow to cure sufficiently prior to rigging NLG door
mechanism.

32-22-01
3-42.2 Change 18
TO 1C-130H-2-32JG-20-1

32-22-01
Change 11 3-43
TO 1C-130H-2-32JG-20-1

3-1-3. (Continued)

Mech
C 51. Extend NLG to down and locked as follows:
a. Place copilot’s AUX PUMP switch (1) to ON
position.
b. Place landing gear control handle (2) to DN
position.
c. Place copilot’s AUX PUMP switch (1) to OFF
position.
d. Open LANDING GEAR CONTROL circuit
breaker (3).
A,B 52. Ensure that all locknuts are tightened until they
are snug.
A,B 53. Safetywire (5) jamnuts (4) to keeper washer (7)
tabs on aft end of forward door pushrods (6).

32-22-01
3-44 Change 11
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-45
TO 1C-130H-2-32JG-20-1

3-1-4. RESTORE TO NORMAL.


Mech
A 1. Install NLG ground safety pin (1).
A 2. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
C 3. Close LANDING GEAR WARN LIGHT circuit
breaker (2).

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance
with TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational checkout in accor-
dance with 32-21-01.
3. Perform NLG emergency extension operational
checkout in accordance with 32-23-01.
4. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-22-01
3-46 Change 8
TO 1C-130H-2-32JG-20-1

32-22-01
Change 8 3-47/(3-48 blank)
TO 1C-130H-2-32JG-20-1

3-2. NOSE LANDING GEAR FORWARD AND AFT


DOOR ACTUATING ARMS REMOVAL AND
INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All but LC-130H
1 MC-130H airplanes
2. Supplies.
Cotter pins, MS24665-362, 2 each
Warning tags
3. Personnel Required.
Mechanic (Mech) Location

A Ground
B Ground and flight station
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

A/M32A-86 Generator Set Electrical Pow-


er Source
Torque wrench, Torque nut to
0 to 5000 end of fulcrum
inch-pounds

32-22-02
Change 9 3-49
TO 1C-130H-2-32JG-20-1

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-00-1
TO 1C-130H-2-32JG-50-1
6. Equipment Condition.
. Electrical power applied to airplane in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Communications established.

32-22-02
3-50 Change 9
TO 1C-130H-2-32JG-20-1

3-2-1. NOSE LANDING GEAR FORWARD AND AFT


DOOR ACTUATING ARMS REMOVAL.
Mech
B 1. Open LANDING GEAR WARN LIGHT circuit
breaker (1) and attach warning tag.
A 2. Remove NLG ground safety pin (2).
B 3. Pressurize auxiliary and utility hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-13; or TO 1C-130(M)H-2-05JG-00-1, 05-00-13.
B 4. Press LANDING GEAR SELECTOR VALVE UP
manual override (3) until NLG downlock is
unlocked and doors are far enough open to gain
access to forward and aft door actuating arms.

32-22-02
(3-50.1 blank)/3-50.2 Change 9
TO 1C-130H-2-32JG-20-1

32-22-02
Change 9 3-51
TO 1C-130H-2-32JG-20-1

3-2-1. (Continued)

Mech
B 5. Deactivate utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-16; or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
On AC-130H, deactivate emergency hydraulic sys-
tem in accordance with TO
1C-130(A)H-2-05JG-00-1, 05-00-18.
A 6. Mark a reference line across both fore and aft
door actuating arms and trunnion using a
non-corrosive airplane marking pencil.

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation. If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
A 7. Remove bolt (9), locknut (6) and washers (7) to dis-
connect forward door pushrod (8) from forward
door actuating arm (3).
A 8. Support aft door in full open position.
A 9. Remove bolt (12), locknut (10) and washers (11) to
disconnect aft door pushrod (13) from aft door
actuating arm (4).
A 10. Remove bolt (1), locknut (5) and washers (2) to dis-
connect forward and aft door actuating arms (3,4)
together.

32-22-02
3-52 Change 9
TO 1C-130H-2-32JG-20-1

32-22-02
3-53
TO 1C-130H-2-32JG-20-1

3-2-1. (Continued)

Mech
A,B 11. If actuating arm to be removed is at left end of fulcrum
(5), loosen hydraulic swivel (4) as follows:
a. Disconnect lines (1, 2).
b. Remove jamnut (3) and swivel (4).
c. Cap lines.
A 12. Remove cotter pin (7) and nut (6) from end of fulcrum
(5) on the side with actuating arm to be removed.

32-22-02
3-54
TO 1C-130H-2-32JG-20-1

32-22-02
3-55
TO 1C-130H-2-32JG-20-1

3-2-1. (Continued)

Mech
A,B 13. Count and record number of shimming washers (6)
installed between the aft door actuating arm (3) and
the driver arm (2) so that actuating arm may be
reinstalled with the same number of shimming
washers.
A 14. Remove locknut (7), bolt (4), washers (5) and shims
(6) to disconnect aft door actuating arm (3) from
driver arm (2) and slide aft door actuating arm off
end of fulcrum.

NOTE If aft door actuating arm is all that is being removed,


omit steps 15, 16 and 17.
A 15. Count and record number of shimming washers (10)
installed between forward door actuating arm (1) and
driver arm (2) so that replacement arm may be
installed with the same number of shimming
washers.
A 16. Remove locknut (8), bolt (11), washers (9) and shims
(10) to disconnect forward door actuating arm (1) to
driver arm (2) and slide driver arm off end of fulcrum.
A 17. Slide forward door actuating arm (1) off end of
fulcrum.

Do not cycle NLG until all arms have been


CAUTION installed and pushrods connected.

32-22-02
3-56
TO 1C-130H-2-32JG-20-1

32-22-02
3-57
TO 1C-130H-2-32JG-20-1

3-2-2. NOSE LANDING GEAR FORWARD AND AFT DOOR


ACTUATING ARMS INSTALLATION.
NOTE If aft door actuating arm is all that is being installed,
proceed to step 4.
Mech
A,B 1. Slide forward door actuating arm (4) over end of
fulcrum (1).
A,B 2. Install driver (5) at approximately 45 degrees for-
ward rotation of strut. Position as necessary to allow
alignment of index mark.
A,B 3. Install same number of shimming washers (14)
between driver (5) and forward door actuating arm (4)
as removed. Install bolt (15), washers (13) and
locknut (12) to attach forward door actuating arm (4)
to driver (5).
A,B 4. Slide aft door actuating arm (6) over end of fulcrum
(1).
A,B 5. Install same number of shimming washers (10)
between driver (5) and aft door actuating arm (6) as
removed. Install bolt (8), locknut (11) and washers
(9) to attach aft door actuating arm (6) to driver (5).
A,B 6. Install bolt (2), locknut (7) and washers (3) to secure
forward door actuating arm (4) to aft door actuating
arm (6).

32-22-02
3-58
TO 1C-130H-2-32JG-20-1

32-22-02
3-59
TO 1C-130H-2-32JG-20-1

3-2-2. (Continued)

NOTE If left side actuating arm is being replaced, proceed to


step 10.
Mech
A,B 7. If right side arm is being replaced, remove cotter pin
(12) and nut (11) on left end of fulcrum (13).
A,B 8. Install nut (11) on right end of fulcrum (13) and
torque to 2000-3000 inch pounds.
A,B 9. Install a new cotter pin (12).
A,B 10. Install nut (11) on left end of fulcrum (13) and torque
to 2000-3000 inch pounds.
A,B 11. Install new cotter pin (12).
A,B 12. Install bolt (10), washers (8) and locknut (7) to
attach aft door push rod (9) to aft door actuating arm
(1) and tighten.
A,B 13. Install bolt (6), washers (3) and locknut (4) to attach
forward door pushrod (5) to forward door actuating
arm (2) and tighten.

32-22-02
3-60
TO 1C-130H-2-32JG-20-1

32-22-02
3-61
TO 1C-130H-2-32JG-20-1

3-2-2. (Continued)

Mech
A,B 14. If left side actuating arm has been replaced, install
hydraulic swivel (3) as follows:
a. Unplug lines.
b. Insert swivel (3) through mounting plate (2) and
loosely install jamnut (4).

CAUTION If swivel is not properly positioned, dam-


age to hydraulic lines will result when
NLG is retracted.
c. Position swivel (3) such that rotation of swivel is
about the horizontal axis. Tighten jamnut (4).
d. Install lines (5,1).
B 15. Restore to normal and pressurize utility and auxil-
iary hydraulic systems in accordance with TO
1C-130H-2-05JG-00-1, 05-00-16 and 05-00-13; or
TO 1C-130(M)H-2-05JG-00-1, 05-00-16 and
05-00-13.

32-22-02
3-62 Change 8
TO 1C-130H-2-32JG-20-1

32-22-02
3-63
TO 1C-130H-2-32JG-20-1

3-2-2. (Continued)

If driver is improperly aligned during installa-


CAUTION tion in step 2, airplane structure could be
damaged when NLG is retracted.
Mech
B 16. Press LANDING GEAR SELECTOR VALVE UP manual
override (1) and very carefully retract NLG to up and
locked position.
A,B 17. Check all steps (3, 4) and gaps (2) for the following
tolerances;

FORWARD DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.25 to 0.38 0.00 to 0.09 inside (3) fu-


selage
Side 0.12 to 0.27 0.12 inside (3) fuselage
to 0.12 outside (4) fuse-
lage
Trailing 0.06 to 0.38 see aft door

AFT DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.06 to 0.38 0.00 to 0.09 inside (3)


forward door and fuse-
lage
Side 0.15 to 0.26 0.00 to 0.12 inside (3) fu-
selage
Trailing 0.12 to 0.40 0.12 to 0.30 outside (4)
fuselage
A,B 18. If any steps or gaps are not within tolerance, go to
appropriate rigging instructions (tasks 32-22-01 and
32-22-03) in this section.

32-22-02
3-64
TO 1C-130H-2-32JG-20-1

32-22-02
3-65
TO 1C-130H-2-32JG-20-1

3-2-3. RESTORE TO NORMAL.


Mech
A 1. Install NLG ground safety pin (1).
A 2. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
A 3. Close LANDING GEAR WARN LIGHT circuit
breaker (2) and remove warning tag.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance
with TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational checkout in accor-
dance with 32-21-01.
3. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
4. Perform operational checkout of NLG steering
system in accordance with TO
1C-130H-2-32JG-50-1, 32-51-01.

32-22-02
3-66 Change 8
TO 1C-130H-2-32JG-20-1

32-22-02
Change 8 3-67/(3-68 blank)
TO 1C-130H-2-32JG-20-1

3-3. NOSE LANDING GEAR AFT DOOR REMOVAL,


INSTALLATION AND RIGGING.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
1 MC-130H airplanes
2. Supplies.
Grease, MIL-G-81322
Shims, LS12379B010-048, as required
Warning tags
Washers, LS881-7, as required
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Ground and flight station
C Flight station

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator Set Electrical Pow-


er Source
Spring scales, Check NLG aft
0 to 100 lbs door loads

32-22-03
Change 8 3-69
TO 1C-130H-2-32JG-20-1

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
6. Equipment Condition.
. Communications established.

32-22-03
3-70 Change 8
TO 1C-130H-2-32JG-20-1

3-3-1. NOSE LANDING GEAR AFT DOOR REMOVAL.


Mech
A 1. Ensure NLG ground safety pin (1) installed.

32-22-03
(3-70.1 blank)/3-70.2 Change 8
TO 1C-130H-2-32JG-20-1

32-22-03
3-71
TO 1C-130H-2-32JG-20-1

3-3-1. (Continued)

Mech
A,B 2. Remove aft door as follows:
a. Apply light downward pressure to the rear edge
of the NLG fwd door (2).
b. Support aft door (3) to prevent binding during
installation.
c. Remove screws (9) attaching electrical bonding
straps (8) to door.
d. On MC-130E airplanes count and record the
threads on both aft bumper rod assemblies prior
to loosening jamnuts (1).
e. Loosen jamnuts (1) on both aft bumper rod
assemblies and screw bumper rods fully in.
f. Remove locknuts (13), washers (14), and bolts
(15) to disconnect front arms (11) from door
brackets (12).
g. Remove locknuts (10), washers (6), and bolts (5)
to disconnect rear arms (4) from door brackets
(7).
h. Carefully lower and remove door (3). Lay door
on protective padding or appropriate support to
prevent damage.

32-22-03
3-72 Change 28
TO 1C-130H-2-32JG-20-1

32-22-03
Change 14 3-73
TO 1C-130H-2-32JG-20-1

3-3-2. NOSE LANDING GEAR AFT DOOR


INSTALLATION.
Mech
B 1. If installing the same aft door that was previously
removed, jamnut (1) will already by loosened and
bumper rods fully in. If installing a new door,
loosen jamnut (1) on both aft door bumper rod
assemblies and screw bumper rods fully in.
A,B 2. Position aft door and install bolts (14), washers
(11) and locknuts (12) to connect front arms (15)
to door bracket (13) and tighten.
A,B 3. Raise aft door and install bolts (4), locknuts (9) and
washers (5) to connect rear arms (6) to door
brackets (8).
B 4. Install screw (10), bonding wire (7), washer (3) and
nut (2).

NOTE On MC-130E airplanes if the thread count recorded


in task 3-3-1 step 2d cannot be achieved, the aft
door must be rigged using task 3-3-3.
B 5. On MC-130E aircraft, lengthen (unscrew) bumper
rods until threads equal the thread count recorded
in previous steps. Tighten jamnuts (1) on both
bumper rods.
6. Rig aft door in accordance with instructions in task
3-3-3. Not required on NLG Aft Door Installation
(MC-130E airplanes) for AAQ-18 FLIR mainte-
nance only.

32-22-03
3-74 Change 28
TO 1C-130H-2-32JG-20-1

32-22-03
3-75
TO 1C-130H-2-32JG-20-1

3-3-3. NOSE LANDING GEAR AFT DOOR RIGGING.


Mech
A,B 1. Jack airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
A,B 2. Apply electrical power in accordance with TO
1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
A,B 3. Open LANDING GEAR WARN LIGHT circuit
breaker (1) and attach warning tag.
A,B 4. Remove NLG ground safety pin (3).
A,B 5. Install MLG ground safety locks (2).

32-22-03
3-76 Change 8
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-77
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech C should ensure that landing


WARNING gear control and auxiliary hydraulic
pump switch are operated only upon
instructions from Mech A. Mech A has
the responsibility to ensure that during
operation of NLG, no one is in a loca-
tion where they might be injured by the
NLG and doors.

NOTE It may be necessary to release the landing gear con-


trol manual lock before landing gear control handle
can be raised.
Mech
A,C 6. Release NLG down lock as follows:
a. Pressurize utility and auxiliary hydraulic sys-
tems in accordance with TO
1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13.
b. Place ramp panel PUMP switch (1) and/or AUX
PUMP switch (5) to OFF position.
c. Open LANDING GEAR WARN LIGHT circuit
breaker (4).
d. Close LANDING GEAR CONTROL circuit
breaker (2).
e. Place landing gear control handle (6) to UP
position.
f. Momentarily place AUX PUMP switch (5) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
g. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,3) and attach warning tags.

32-22-03
3-78 Change 8
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-79
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 7. Retract aft door bumper rod assemblies by loosen-
ing jamnuts (1) and completely screwing in bumper
rod assemblies.

CAUTION Ensure that leading edge of forward door


does not damage radome, pushrods do
not touch ground, and NLG does not
strike any disconnected part during
operation.

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation. If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
A,B 8. Disconnect forward door pushrods (7) from for-
ward door actuating arms (4) by removing nuts (6),
washers (5) and bolts (8).
A,B 9. On wheel well aft bulkhead, loosen wedge block
screws (2) and nuts (3). Raise wedge blocks all
the way up then tighten top screws to prevent
wedge blocks from falling.
A,B 10. If installing door which was removed for minor
repair or to facilitate other maintenance, proceed
to step 23.
A,B 11. Support aft door in full open position under
fuselage.
A,B 12. Disconnect both aft door pushrods (12) from aft
door actuating arms (13) by removing nuts (9),
washers (10) and bolts (11).

32-22-03
3-80 Change 9
TO 1C-130H-2-32JG-20-1

32-22-03
3-81
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 13. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to UP
position.
c. Place AUX PUMP switch (3) to ON position
until NLG is up and locked, then place switch to
OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-82 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-83
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 14. Hold aft door up to wheel well cutout and check for
centering at leading and trailing edge of door. Shim
wedge blocks (2) on side of wheel well cutout, as
required, with LS881-7 washers (1) to center aft door
laterally. Shim wedge blocks as follows:
a. Remove screws (3) holding wedge block (2) to
fuselage.
b. Remove or install equal number of washers (1)
behind each block attachment hole.
c. Install and tighten screws.
A,B 15. Record gaps (6) between aft door and fuselage. Gap
between sides of door and fuselage should be 0.150
to 0.260 inch. Gap between trailing edge of door
and fuselage should be 0.120 to 0.400 inch. Gap
between leading edge of door and fuselage should
be 0.060 to 0.380 inch.
A,B 16. If door requires trimming, support and center door in
wheel well cutout, and mark door to fit.
A,B 17. Lower door and trim to 0.100 inch inside (4) scribe
mark (5). Leading edge of door may have to be
trimmed right up to front arm bracket.
A,B 18. Close aft door and check for fit. Trim if needed.
A,B 19. Repeat steps 14 through 18 until minimum gaps are
attained.
A,B 20. Lower aft door and ensure that both doors and all
pushrods are positioned to permit NLG to extend
unobstructed.

32-22-03
3-84
TO 1C-130H-2-32JG-20-1

32-22-03
3-85
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 21. Extend NLG to down and locked position as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to DN
position.
c. Place AUX PUMP switch (3) to ON position
until NLG is down and locked, then place switch
to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-86 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-87
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 22. Install bolts (5), washers (4), and nuts (3) to con-
nect aft door pushrods (1) to aft door actuating
arms (2). Do not tighten.

CAUTION Monitor door operation to prevent struc-


tural damage to door of fuselage during
initial door operation.

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
C 23. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6,7).
b. Place landing gear control handle (9) to UP
position.
c. Place AUX PUMP switch (8) to ON position.
d. Deleted.
A,B 24. Record step between aft door trailing edge and
fuselage.
A,B 25. If door trailing edge is 0.120 inch or more outside
fuselage, proceed to step 30.

32-22-03
3-88 Change 18
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-89
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 26. Extend NLG to down and locked position as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to DN
position.
d. After NLG is down and locked, place AUX
PUMP switch (3) to OFF position.
e. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-90 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-91
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE If step cannot be achieved all the way across trailing


edge of door due to mismatch of door and fuselage
curvature, ensure step is within tolerance at wedge
blocks. The more flexible sections of the trailing edge
may be rolled and/or hammered into tolerance in a
later step.
Mech
A,B 27. Adjust rear arm (1) where attached to door to adjust
step (8) at trailing edge of door to 0.12 to 0.30 inch
outside of fuselage contour. Adjust rear arm as
follows:
a. Remove bolt (7), locknut (3) and washers (4)
holding bearing (6) to bracket (5).
b. Loosen bearing rod jamnut (2).
c. Unscrew bearing rod (6) from rear arm (1) to
increase step.
d. Tighten bearing rod jamnut.
e. Install bolt (7), locknut (3) and washers (4)
attaching bearing to bracket. Tighten right up
to bracket but do not over tighten and bend
bracket.

32-22-03
3-92
TO 1C-130H-2-32JG-20-1

32-22-03
3-93
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 28. Repeat steps 23 through 27 until steps at trailing edge
of door is greater than 0.120 inch outside of fuselage
contour.
C 29. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(4, 5).
b. Place AUX PUMP switch (2) to ON position.
c. Place landing gear control handle (1) to UP
position.
d. If airplane is prior to AF64-18241, place AUX
PUMP switch (2) to OFF position after NLG is
up and locked.
A,B 30. Check step (3) at leading edge of door where front
arm bracket is mounted for a step of 0.00 to 0.09 inch
inside fuselage.
A,B 31. If leading edge step is within limits, proceed to step
37.
C 32. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(4, 5).
b. Place AUX PUMP switch (2) to ON position.
c. Place landing gear control handle (1) to DN
position.
d. After NLG is down and locked, place AUX
PUMP switch (2) to OFF position.
e. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(4, 5).

32-22-03
3-94 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-95
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE It may be necessary to release landing gear control


handle lock before handle can be raised.
Mech
C 33. Release NLG downlock as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to UP
position.
c. Momentarily place AUX PUMP switch (3) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-96 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-97
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE If corner of door leading edge cannot be adjusted to


the step tolerance when the section nearest the front
arm bracket is within tolerance, the corner may be
rolled and/or hammered into tolerance.

NOTE Shortening aft door pushrods will have the following


result when NLG is retracted.
. Forward edge gap decreased
. Forward edge raised
Mech
A,B 34. If required, adjust step between leading edge of door
and fuselage, as follows;
a. Disconnect pushrod (7) from aft door actuating
arm (8).
b. Loosen jamnut (2).
c. Shorten or lengthen pushrod by screwing bear-
ing end (3) in or out in increments of one half
turn (180 degrees).
d. Tighten jamnut.
e. Install bolt (6), locknut (4) and washers (5)
attaching pushrod (7) to aft door actuating arm
(8).

32-22-03
3-98
TO 1C-130H-2-32JG-20-1

32-22-03
3-99
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 35. Repeat steps 29 through 34 until proper step is
obtained.
C 36. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to UP
position.
c. Place AUX PUMP switch (3) to ON position.
d. If airplane is prior to AF64-18241, place AUX
PUMP switch (3) to OFF position after NLG is
up and locked.
A,B 37. Record aft door trailing edge step (5).
A,B 38. If aft door trailing edge step (5) is within 0.120 to
0.300 inch outside of fuselage, proceed to step 42.
C 39. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to DN
position.
d. After NLG is down and locked, place AUX
PUMP switch (3) to OFF position.
e. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-100 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-101
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE If step cannot be achieved all the way across trailing


edge of door due to mismatch of door and fuselage
curvature, ensure step is within tolerance at wedge
blocks. The more flexible sections of the trailing edge
may be rolled and/or hammered into tolerance in a
later step.
Mech
A,B 40. Adjust rear arm (1) where attached to door to adjust
step (8) at trailing edge of door to 0.12 to 0.30 inch
outside of fuselage contour. Adjust rear arm as
follows:
a. Remove bolt (7), locknut (3) and washers (4)
holding bearing (6) to bracket (5).
b. Loosen bearing rod jamnut (2).
c. Screw bearing rod (6) into rear arm (1) to
decrease step and unscrew bearing rod to
increase step.
d. Tighten bearing rod jamnut (2).
e. Install bolt (7), locknut (3) and washers (4)
attaching bearing to bracket. Tighten right up
to bracket but do not over tighten and bend
bracket.
41. Repeat steps 36 through 40 until aft door trailing edge
step is between 0.120 and 0.300 inch outside of
fuselage.

32-22-03
3-102
TO 1C-130H-2-32JG-20-1

32-22-03
3-103
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 42. Extend NLG to down and locked position as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to DN
position.
d. After NLG is down and locked, place AUX
PUMP switch (3) to OFF position.
e. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
A,B 43. On wheel well bulkhead, loosen wedge block bolts
(6).
NOTE It may be necessary to release landing gear control
handle lock before the handle can be raised.
C 44. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to UP
position.
c. Place AUX PUMP switch (3) to ON position
until NLG is up and locked, then place switch to
OFF position.
d. Open LANDING GEAR CONTROL (2) and
RAMP HYD PUMP CONTROL/CONT (1) cir-
cuit breakers.
A,B 45. Move wedge blocks (5) down until they make contact
with wedge blocks on trailing edge of door.
C 46. Repeat step 42 to extend NLG.
A,B 47. Tighten wedge block bolts (6).

32-22-03
3-104 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-105
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Grease is toxic to skin, eyes and respiratory


WARNING tract. Skin and eye protection required.
Avoid repeated or prolonged contact.
Good general ventilation is normally ade-
quate. Failure to comply could result in
injury to personnel.
Mech
A,B 48. Apply grease to rubbing surface of aft door trailing
edge wedge blocks (6) and side wedge blocks (7).

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
C 49. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to UP
position.
d. If airplane is prior to AF64-18241, place AUX
PUMP switch (3) to OFF position after NLG is
up and locked.
A,B 50. Check sides of door for step (5) of 0.000 to 0.120 inch
inside fuselage. If step is within limits, proceed to step
56.

32-22-03
3-106 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-107
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 51. Extend NLG to down and locked position as
follows:
a. Place AUX PUMP switch (3) to ON position.
b. Place landing gear control handle (4) to DN
position.
c. After NLG is down and locked, place AUX
PUMP switch (3) to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).
A,B 52. Roll and/or hammer edges of door to within
tolerance.

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
C 53. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2,1).
b. Place AUX PUMP switch (3) to ON position.
c. Place landing gear control handle (4) to UP
position.
d. Deleted.
A,B 54. Repeat steps 50 through 53 until step on sides of
door is between 0.000 and 0.120 inch.

32-22-03
3-108 Change 18
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-109
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 55. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (3) to ON position.
c. If airplane is prior to AF64-18241, place AUX
PUMP switch (3) to OFF position after NLG is
up and locked.
A,B 56. Attach spring scales or other measuring device to
center of aft door trailing edge and measure force
required to break contact of wedge blocks (5).
A,B 57. If force required to break contact of wedge blocks was
between 10 and 20 pounds, proceed to step 62.
C 58. Extend NLG to down and locked as follows:
a. Place AUX PUMP switch (3) to ON position.
b. Place landing gear control handle (4) to DN
position.
c. After NLG is down and locked, place AUX
PUMP switch (3) to OFF position.
C 59. Release NLG downlock as follows:
a. Place landing gear control handle (4) to UP
position.
b. Momentarily place AUX PUMP switch (3) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
c. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-110 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-111
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE Shorten aft arm rod ends to increase load or lengthen


rod ends to decrease load.
Mech
A,B 60. Adjust left and right aft arm (4) rod ends equally as
follows:
a. Remove locknuts (1), washers (2) and bolts (5)
holding bearings (6) to brackets (7).
b. Loosen bearing rod jamnuts (3).
c. Screw both rod ends in or out equally.
d. Tighten bearing rod jamnuts (3).
e. Install bolts (5), washers (2) and nuts (1) attach-
ing bearings (6) to brackets (7). Do not over
tighten and bend brackets.
A,B 61. Repeat steps 55 through 60 until load required to
break contact of wedge blocks is between 10 and 20
pounds.
C 62. Extend NLG to down and locked as follows:
a. Place AUX PUMP switch (8) to ON position.
b. Place landing gear control handle (9) to DN
position.
c. After NLG is down and locked, place AUX
PUMP switch (8) to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(10, 11).

32-22-03
3-112 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-113
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

CAUTION Do not adjust bumper rod assembly


threads past witness hole.
Mech
A,B 63. Loosen jamnuts (2) on both aft door bumper rod
assemblies and lengthen (unscrew) bumper rods
(1) until bumpers contact fuselage.
A,B 64. Attach spring scales to center of aft door trailing
edge.
A,B 64.1. If witness holes are missing ensure that no more
than 2.75 inches of threaded rod (1) is exposed
above the top of the bumper stop fitting (6).
A,B 65. Continue to lengthen bumper rods equally until
15 to 25 pounds of downward force applied to
spring scales is required to just pull bumpers
away from fuselage.
A,B 66. If bumpers cannot be lengthened far enough to
measure 15 to 25 pounds without threads pass-
ing witness hole (3), perform the following:
a. Screw in (retract) both bumper rods (1) until
fully retracted.
b. On left and right aft door forward arm brack-
ets (4), loosen bolts (5) holding forward arm
serrated bracket to fuselage, move serrated
bracket down one serration and tighten bolts.
A,B 67. Repeat steps 63 to 66 until bumper rod preload
is 14 to 25 pounds.

32-22-03
3-114 Change 11
TO 1C-130H-2-32JG-20-1

32-22-03
Change 11 3-114.1
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE It may be necessary to add/remove shimming wash-


ers from aft door actuating arm if bumpers cannot
be lengthened far enough to measure 15 to 25
pounds without threads passing through the witness
hole. Removing shimming washers from aft door
actuating arm will increase travel of the aft door in
the extended position and decrease travel in the up
and locked position.
Mech
A,B 67.1. If bumpers cannot be lengthened far enough to
measure 15 to 25 pounds without threads pass-
ing witness hole after repeating steps 63 to 66,
add/remove shimming washers from aft door
actuating arm in accordance with 32-22-01, task
3-1-3, step 26.
A,B 67.2. Repeat steps 63 to 66 and step 67.1 as required
until bumper preload is 15 to 25 pounds and
bumper rods do not extend past witness holes.
A,B 68. If serrated plates required adjustment, repeat
steps 29 through 67 as required, until all gap and
step requirements are met.
A,B 69. Tighten jamnuts (2) on both bumper rods (1).

32-22-03
3-114.2 Change 9
TO 1C-130H-2-32JG-20-1

32-22-03
Change 9 3-115
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 70. Release NLG downlock as follows:
a. Close LANDING GEAR CONTROL (2) and
RAMP HYD PUMP CONTROL/CONT circuit
breakers (1).
b. Place landing gear control handle (4) to UP
position.
c. Momentarily place AUX PUMP switch (3) to ON
position until NLG retracts out of downlock,
then place switch to OFF position.
d. Open LANDING GEAR CONTROL (2) and
RAMP HYD PUMP CONTROL/CONT (1) cir-
cuit breakers.
A,B 71. Install bolts (9), washers (8), and locknuts (7) to
connect both forward door pushrods (6) to forward
door actuating arms (5).
C 72. Extend NLG to down and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place landing gear control handle (4) to DN
position.
c. Place AUX PUMP switch (3) to ON position
until NLG is down and locked, then place switch
to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).

32-22-03
3-116 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-117
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 73. Check for contact between each aft corner of the
forward door and the fuselage seal. If aft corners
contact the seal proceed to step 76. If contact is not
made proceed to step 74.
A,B 74. Adjust forward door pushrods (2) as follows:
a. Open NLG forward door using quick disconnects
(1) in accordance with 32-22-06.
b. Loosen pushrod rod end jamnuts (3).
c. Adjust pushrod(s) as necessary to lengthen or
shorten pushrods to allow forward door aft cor-
ners to contact seal.
d. Tighten rod end jamnuts (3).
e. Close NLG forward door using quick disconnects
(1) in accordance with 32-22-06.
A,B 75. Repeat steps 73 and 74 until aft corners of forward
door contact seal.

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
C 76. Retract NLG as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(6, 7).
b. Place AUX PUMP switch (4) to ON position.
c. Place landing gear control handle (5) to UP
position.
d. If airplane is prior to AF64-18241, place AUX
PUMP switch (4) to OFF position after NLG is
up and locked.

32-22-03
3-118 Change 5
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-119
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
A,B 77. Check leading edge of aft door for an inside step of
0.000 to 0.090 inch where front brackets are mounted.
A,B 78. If leading edge step is within limits, proceed to step
79. If leading edge step is out of limits, perform steps
32 through 36.
A,B 79. Attach spring scales or other measuring device to
center of aft door trailing edge and measure force
required to break contact of the wedge blocks (1).
A,B 80. If force required to break contact of wedge blocks was
between 10 and 20 pounds, proceed to step 81. If not
between 10 and 20 pounds, perform steps 56 through
61.
C 81. Extend NLG to down and locked as follows:
a. Place AUX PUMP switch (2) to ON position.
b. Place landing gear control handle (3) to DN
position.
c. After NLG is down and locked, place AUX
PUMP switch (2) to OFF position.
d. Open LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(4, 5).
A,B 82. Attach spring scale or other measuring device to
center of aft door trailing edge.
A,B 83. Measure load required to just pull bumper stops away
from fuselage. If load is between 15 and 25 pounds,
proceed to step 84. If load is not within limits perform
steps 63 through 69.

32-22-03
3-120 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-121
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
Mech
C 84. Retract NLG to up and locked as follows:
a. Close LANDING GEAR CONTROL and RAMP
HYD PUMP CONTROL/CONT circuit breakers
(2, 1).
b. Place AUX PUMP switch (7) to ON position.
c. Place landing gear control handle (3) to UP
position.
d. If airplane is prior to AF64-18241, place AUX
PUMP switch (7) to OFF position after NLG is
up and locked.
A,B 85. Check all aft door gaps (4) and steps (5, 6) for the
following tolerances;

Door Edge Gap (inches) Step (inches)

Leading 0.060 to 0.380 0.000 to 0.090 inside (5)


fuselage
Side 0.150 to 0.260 0.000 to 0.120 inside (5)
fuselage
Trailing 0.120 to 0.400 0.120 to 0.300 outside (6)
fuselage
A,B 86. If any of the measurements in the preceding step are
not within tolerance, repeat appropriate portions of
subtask 3-3-3 to adjust door.

32-22-03
3-122 Change 3
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-123
TO 1C-130H-2-32JG-20-1

3-3-3. (Continued)

Mech
C 87. Extend NLG to down and locked position as follows:
a. Place copilot’s AUX PUMP switch (2) to ON
position.
b. Place landing gear control handle (3) to DN
position.
c. After NLG is down and locked, place copilot’s
AUX PUMP switch (2) to OFF position.
d. Remove warning tag from LANDING GEAR
CONTROL circuit breaker (1).

32-22-03
3-124
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-125
TO 1C-130H-2-32JG-20-1

3-3-4. RESTORE TO NORMAL.


Mech
A,B 1. Check all nuts, bolts, screws, and other hardware
installed or loosened in this procedure and ensure
that they are properly tightened and, if required,
safety-wired.
A,B 2. Install NLG ground safety pin (1).
A,B 3. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
A,B 4. Close LANDING GEAR WARN LIGHT circuit
breaker (2) and remove warning tag.

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance
with TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational check in accordance
with 32-21-01. Not required on NLG AFT door
Removal/Installation (MC-130E) for AAQ-18
FLIR maintenance only.
3. Perform NLG emergency extension operational
check in accordance with 32-23-01. Not
required on NLG AFT door Removal/Installa-
tion (MC-130E) for AAQ-18 FLIR maintenance
only.
4. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-22-03
3-126 Change 15
TO 1C-130H-2-32JG-20-1

32-22-03
Change 8 3-127/(3-128 blank)
TO 1C-130H-2-32JG-20-1

3-4. NOSE LANDING GEAR AFT DOOR FRONT ARM


REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All but LC-130H
1 MC-130H airplanes
2. Supplies.
Grease, MIL-G-81322
Warning tag
3. Personnel Required.

Mechanic (Mech) Location

A ground
B ground and flight station

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator Set Electrical Pow-


er Source

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1

32-22-04
Change 8 3-129
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Electrical power applied to airplane in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Communications established.

32-22-04
3-130 Change 8
TO 1C-130H-2-32JG-20-1

3-4-1. NOSE LANDING GEAR AFT DOOR FRONT


ARM REMOVAL.
Mech
B 1. Open LANDING GEAR WARN LIGHT circuit
breaker (1).
A 2. Install MLG ground safety locks (3).
B 3. Pressurize utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-13; or TO 1C-130(M)H-2-05JG-00-1, 05-00-13.
B 4. Place ramp panel PUMP switch (4) and copilot’s
AUX PUMP switch (2) to OFF position.

32-22-04
(3-130.1 blank)/3-130.2 Change 8
TO 1C-130H-2-32JG-20-1

32-22-04
Change 8 3-131
TO 1C-130H-2-32JG-20-1

3-4-1. (Continued)

Mech
A 5. Remove NLG ground safety pin (1).
Mech B should ensure that landing
WARNING gear control handle and copilot’s AUX
PUMP switch are operated only upon
instructions from Mech A. Mech A has
the responsibility to ensure that during
operation of NLG, no one is in a loca-
tion where they might be injured by the
NLG and doors.
B 6. Release NLG downlock as follows:
a. Close LANDING GEAR CONTROL circuit
breaker (2).

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
b. Place landing gear control handle (4) to UP
position.
c. Momentarily place copilot’s AUX PUMP switch
(3) to ON position until NLG retracts out of
downlock, then place switch to OFF position.
d. Open LANDING GEAR CONTROL circuit
breaker (2) and attach warning tag.
B 7. Deactivate utility and auxiliary hydraulic systems
is accordance with TO 1C-130H-2-05JG-00-1,
05-00-16; or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
On AC-130H, deactivate emergency hydraulic sys-
tem in accordance with TO
1C-130(A)H-2-05JG-00-1, 05-00-18.

32-22-04
3-132 Change 8
TO 1C-130H-2-32JG-20-1

32-22-04
Change 8 3-133
TO 1C-130H-2-32JG-20-1

3-4-1. (Continued)

NOTE Support aft door to prevent binding during aft door


front arm removal.
Mech
A,B 8. Remove locknut (5), washers (6) and bolt (8) to
disconnect aft door front arm (1) from aft door bracket
(7).
A,B 9. Remove bolts (2) and washers (3) to disconnect
braces (4) from aft door front arm (1).

32-22-04
3-134
TO 1C-130H-2-32JG-20-1

32-22-04
3-135
TO 1C-130H-2-32JG-20-1

3-4-1. (Continued)

Mech
A,B 10. Remove locknut (5), washers (6) and bolt (8) to
disconnect aft door pushrod (7) from aft door front arm
(4).
A,B 11. Remove cotter pin (1) securing hinge pin (3) to front
arm fuselage bracket (2).
A,B 12. Remove hinge pin (3) from front arm fuselage bracket
(2) allowing front arm (4) to come free.

32-22-04
3-136
TO 1C-130H-2-32JG-20-1

32-22-04
3-137
TO 1C-130H-2-32JG-20-1

3-4-2. NOSE LANDING GEAR AFT DOOR FRONT ARM


INSTALLATION.
Mech
A 1. Grease hinge pin (3).
A,B 2. Hold bearing on upper end of aft door front arm (4)
in place in fuselage bracket (2) and insert hinge pin
(3).
A,B 3. Align hole in hinge pin (3) with hole in bracket (2)
and install new cotter pin (1).
A 4. Bend cotter pin (1) ends to secure in place.

NOTE Support aft door to prevent binding during aft door


front arm installation.
A,B 5. Install bolt (8), locknut (5) and washers (6) to attach
aft door pushrod (7) to aft door front arm (4).

32-22-04
3-138
TO 1C-130H-2-32JG-20-1

32-22-04
3-139
TO 1C-130H-2-32JG-20-1

3-4-2. (Continued)

Mech
A,B 6. Install bolts (2) and washers (3) to attach braces
(4) to aft door front arm (1).
A,B 7. Install bolt (8), washers (6) and locknut (5) to
attach aft door front arm (1) to aft door bracket
(7).
8. Restore utility and auxiliary hydraulic systems to
normal in accordance with TO
1C-130H-2-05JG-00-1, 05-00-16; or TO
1C-130(M)H-2-05JG-00-1, 05-00-16.
A,B 9. Retract NLG to up and locked as follows:
a. Close LANDING GEAR CONTROL circuit
breaker (9).
b. Place AUX PUMP switch (10) to ON position
and allow NLG to retract.
c. If airplane is prior to AF64-18241, place AUX
PUMP switch (10) to OFF position after NLG is
up and locked.

32-22-04
3-140 Change 8
TO 1C-130H-2-32JG-20-1

32-22-04
Change 8 3-141
TO 1C-130H-2-32JG-20-1

3-4-2. (Continued)

Mech
A,B 10. Check all steps (2,3) and gaps (1) for following
tolerances:
FORWARD DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.25 to 0.38 0.00 to 0.09 inside (2)


fuselage
Side 0.12 to 0.27 0.12 inside (2) fuselage
to 0.12 outside (3) fuse-
lage
Trailing 0.06 to 0.38 see aft door

AFT DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.06 to 0.38 0.00 to 0.09 inside (2)


forward door and fuse-
lage
Side 0.15 to 0.26 0.00 to 0.12 inside (2)
fuselage
Trailing 0.12 to 0.40 0.12 to 0.30 outside (3)
fuselage
A,B 11. If any steps or gaps are not within tolerance, go to
appropriate rigging instructions (Task 32-22-01
and 32-22-03).

32-22-04
3-142 Change 13
TO 1C-130H-2-32JG-20-1

32-22-04
3-143
TO 1C-130H-2-32JG-20-1

3-4-2. (Continued)

Mech
A,B 12. Extend NLG to down and locked as follows:
a. Place copilot’s AUX PUMP switch (2) to ON
position.
b. Place landing gear control handle (3) to DN
position.
c. After NLG is down and locked, place copilot’s
AUX PUMP switch (2) to OFF position.
d. Remove warning tag from LANDING GEAR
CONTROL circuit breaker (1).

32-22-04
3-144
TO 1C-130H-2-32JG-20-1

32-22-04
Change 8 3-145
TO 1C-130H-2-32JG-20-1

3-4-3. RESTORE TO NORMAL.


Mech
A,B 1. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
A,B 2. Close LANDING GEAR WARN LIGHT circuit
breaker (1).

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance
with TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational check in accordance
with 32-21-01.
3. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-22-04
3-146 Change 8
TO 1C-130H-2-32JG-20-1

32-22-04
Change 8 3-147/(3-148 blank)
TO 1C-130H-2-32JG-20-1

3-5. NOSE LANDING GEAR AFT DOOR REAR ARM


REMOVAL AND INSTALLATION.
INPUT CONDITIONS
1. Applicability.
All but LC-130H
1 MC-130H airplanes
2. Supplies.
Grease, MIL-G-81322
Warning tags
3. Personnel Required.

Mechanic (Mech) Location

A Ground
B Ground and flight station
C Cargo compartment

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator Set Electrical Pow-


er Source

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-00-1

32-22-05
Change 8 3-149
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Electrical power applied to airplane in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. Establish communications.

32-22-05
3-150 Change 8
TO 1C-130H-2-32JG-20-1

3-5-1. NOSE LANDING GEAR AFT DOOR REAR ARM


REMOVAL.
Mech
B 1. Open LANDING GEAR WARN LIGHT circuit
breaker (1) and install warning tag.
A 2. Install MLG ground safety locks (3).
B 3. Pressurize utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-1-05JG-00-1,
05-00-13; or TO 1C-130(M)H-2-05JG-00-1, 05-00-13.
B 4. Place ramp panel PUMP switch (2) and copilot’s
AUX PUMP switch (5) to OFF positions.
A 5. Remove NLG ground safety pin (4).

32-22-05
(3-150.1 blank)/3-150.2 Change 8
TO 1C-130H-2-32JG-20-1

32-22-05
Change 8 3-151
TO 1C-130H-2-32JG-20-1

3-5-1. (Continued)

Mech B should ensure that landing


WARNING gear control handle and copilot’s AUX
PUMP switch are operated only upon
instructions from Mech A. Mech A has
the responsibility to ensure that during
operation of NLG, no one is in a loca-
tion where they might be injured by the
NLG and doors.
Mech
A,B 6. Release NLG downlock as follows:
a. Close LANDING GEAR CONTROL circuit
breaker (1).

NOTE It may be necessary to release landing gear control


handle lock before the handle can be raised.
b. Place landing gear control handle (3) to UP
position.
c. Momentarily place copilot’s AUX PUMP switch
(2) to ON position until NLG retracts out of
downlock, then place switch to OFF position.
d. Open LANDING GEAR CONTROL circuit
breaker (1) and attach warning tag.
A,B 7. Deactivate utility and auxiliary hydraulic systems
in accordance with TO 1C-130H-2-05JG-00-1,
05-00-16; or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
On AC-130H, deactivate emergency hydraulic sys-
tem in accordance with TO
1C-130(A)H-2-05JG-00-1, 05-00-18.

32-22-05
3-152 Change 8
TO 1C-130H-2-32JG-20-1

32-22-05
Change 8 3-153
TO 1C-130H-2-32JG-20-1

3-5-1. (Continued)

NOTE Support aft door to prevent binding during aft door


rear arm removal.
Mech
A,B 8. Remove locknut (11), washers (12) and bolt (18) to
disconnect electrical grounding strap (15) from rear
arm (20) at aft door bracket (19).
A,B 9. Remove locknut (17), washers (14) and bolt (13) to
disconnect aft door rear arm (20) from aft door bracket
(19).
A,B 10. Remove locknut (9), washers (3), spacers (1) and bolt
(4) to disconnect electrical grounding strap (2) from
rear arm (10) at fuselage bracket (7).
A,B 11. Remove bolt (5), locknut (8) and washers (6) to
disconnect aft door rear arm (10) from fuselage
bracket (7) allowing rear arm to come free.
A,B 12. Record number of exposed threads on rod end (16) of
removed arm.

32-22-05
3-154
TO 1C-130H-2-32JG-20-1

32-22-05
3-155
TO 1C-130H-2-32JG-20-1

3-5-2. INSTALL NOSE LANDING GEAR AFT DOOR


REAR ARM.
NOTE Support aft door to prevent binding during aft door
rear arm installation.
Mech
A 1. Grease rod end bearing (16) and threads.
A 2. Adjust rod end bearing to have same number of
threads.
A,B 3. Install bolt (5), washers (6) and locknut (8) to
attach aft door rear arm (10) to fuselage bracket
(7).
A,B 4. Install bolt (4), spacer (1), washers (3) and locknut
(9), to attach electrical grounding strap (2) to rear
arm (10) at fuselage bracket (7).
A,B 5. Install bolt (13), washers (14) and locknut (17) to
attach aft door rear arm (20) to aft door bracket
(19).
A,B 6. Install bolt (18), washers (12) and locknut (11) to
attach electrical grounding strap (15) to rear arm
(20) at door bracket (19).
7. Restore utility and auxiliary hydraulic system to
normal in accordance with TO
1C-130H-2-05JG-00-1, 05-00-16; or TO
1C-130(M)H-2-05JG-00-1, 05-00-16.
B 8. Retract NLG to up and locked as follows:
a. Close LANDING GEAR CONTROL circuit
breaker (21).
b. Place AUX PUMP switch (22) to ON position
and allow NLG to retract.
c. If airplane is prior to AF64-18241, place AUX
PUMP switch (22) to OFF position after NLG is
up and locked.

32-22-05
3-156 Change 8
TO 1C-130H-2-32JG-20-1

32-22-05
Change 8 3-157
TO 1C-130H-2-32JG-20-1

3-5-2. (Continued)

Mech
A,B 9. Check all steps (2, 3) and gaps (1) for following
tolerances:
FORWARD DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.25 to 0.38 0.00 to 0.09 inside (2) fu-


selage
Side 0.12 to 0.27 0.12 inside (2) fuselage
to 0.12 outside (3) fuse-
lage
Trailing 0.06 to 0.38 see aft door

AFT DOOR

Door Edge Gap (inches) Step (inches)

Leading 0.06 to 0.38 0.00 to 0.09 inside (2)


forward door and fuse-
lage
Side 0.15 to 0.26 0.00 to 0.12 inside (2) fu-
selage
Trailing 0.12 to 0.40 0.12 to 0.30 outside (3)
fuselage
A,B 10. If any steps or gaps are not within tolerance, go to
appropriate rigging instructions (Task 32-22-01 and
32-22-03).

32-22-05
3-158
TO 1C-130H-2-32JG-20-1

32-22-05
3-159
TO 1C-130H-2-32JG-20-1

3-5-2. (Continued)

Mech
B 11. Extend NLG to down and locked as follows:
a. Place AUX PUMP switch (4) to ON position.
b. Place landing gear control handle (1) to DN
position and allow NLG to extend.
c. After NLG is down and locked, place AUX
PUMP switch (4) to OFF position.
d. Remove danger tag from LANDING GEAR
CONTROL circuit breaker (2).
A 12. Install NLG ground safety pin (3).

32-22-05
3-160 Change 3
TO 1C-130H-2-32JG-20-1

32-22-05
Change 8 3-161
TO 1C-130H-2-32JG-20-1

3-5-3. RESTORE TO NORMAL.


Mech
1. Depressurize utility and auxiliary hydraulic sys-
tems in accordance with TO 1C-130H-2-05JG-00-1,
05-00-14; or TO 1C-130(M)H-2-05JG-00-1, 05-00-14.
B 2. Close LANDING GEAR WARN LIGHT circuit
breaker (1) and remove warning tag.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lubricate affected components in accordance
with TO 1C-130H-2-12JG-20-1, 12-20-08.
2. Perform NLG operational check in accordance
with 32-21-01.
3. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.

32-22-05
3-162 Change 8
TO 1C-130H-2-32JG-20-1

32-22-05
Change 8 3-163/(3-164 blank)
TO 1C-130H-2-32JG-20-1

3-6. OPEN AND CLOSE FORWARD NOSE LANDING


GEAR DOOR FOR MAINTENANCE ACCESS.
INPUT CONDITIONS
1. Applicability.
All except LC-130H airplanes
2. Supplies.
Cushioning material
Grease, MIL-G-81322
3. Personnel Required.
Mechanic (Mech) Location

A Nose landing gear


4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)
Part No. Name Use

Torque wrench Tighten quick


0-500 in-lb disconnect nuts
5. Additional TO Required.
None
6. Equipment Condition.
None

32-22-06
Change 5 3-165
TO 1C-130H-2-32JG-20-1

3-6-1. OPEN NOSE LANDING GEAR FORWARD


DOOR.

CAUTION Ensure that leading edge of forward door


does not damage radome, and that
pushrods and trailing edge of door do not
touch the ground.

NOTE Disconnecting the door pushrods at the


quick-disconnects as directed in this subtask does
not affect the door rigging.
Mech
A 1. For limited maintenance access to NLG wheel
well, disconnect NLG forward door
quick-disconnects (1) as follows:
a. Hold forward door (4) to prevent it from
dropping.
b. Cut and remove safety-wire (2), and while
preventing pushrods (3) from rotating, separate
pushrod quick-disconnects (1).
c. Carefully lower the forward door (4).
A 2. For maximum maintenance access to NLG wheel
well, accomplish the following additional items:
a. Secure cushioning material to trailing edge of
forward door (4), or provide a ground cushion.

NOTE Door actuating arms with signs of elongation on


lower attaching holes require engineering evaluation
prior to bushing installation. If installed, bushings
should be inspected for wear and replaced if neces-
sary. Increasing bushing size is not authorized.
b. Disconnect forward door pushrods (3) from actu-
ating arms (5) by removing nuts (6), washers
(7,8) and bolts (9).
c. Carefully lower the forward door (4).

32-22-06
3-166 Change 9
TO 1C-130H-2-32JG-20-1

32-22-06
Change 5 3-167
TO 1C-130H-2-32JG-20-1

3-6-2. CLOSE NOSE LANDING GEAR FORWARD


DOOR.
Mech
A 1. If applicable, remove cushioning material from
trailing edge of forward NLG door (9).

NOTE Ensure bolt heads are mounted inboard.


A 2. If applicable, lift door and connect pushrods (2) to
actuating arms (3) by installing bolts (7), washers
(5,6) and nuts (4).
Specification MIL-G-81322 grease is
WARNING toxic to skin, eyes, and respiratory
track. Skin and eye protection is
required. Avoid repeated or prolonged
contact. Good general ventilation is
normally adequate. Failure to comply
could result in injury to personnel.
A 3. Apply a light coat of grease to quick-disconnect
threads (8).
A 4. Manually lift forward NLG door (9) and connect
quick-disconnects (1).
5. If one key washer (10) is damaged, proceed to step
6. If two key washers (10) are damaged on one
side, perform NLG forward door rigging in accor-
dance with 32-22-01.
6. If one key washer (10) is damaged, record the num-
ber of threads left on the rod end where the dam-
aged key washer (10) is located. Replace the dam-
aged key washer (10) and install jamnut. Ensure
the key washer (10) is engaged, the jamnut is snug,
and the pushrod bearing thread count does not
change from the initial recording. Secure jamnut
to key washer (10) tab with safetywire.

32-22-06
3-168 Change 11
TO 1C-130H-2-32JG-20-1

32-22-06
Change 11 3-169
TO 1C-130H-2-32JG-20-1

3-6-2. (Continued)

NOTE When connecting the door, care must be taken to


prevent pushrod rotation when tightening the quick
disconnects.
Mech
A 7. Torque quick-disconnects (1) 450-500 inch-pounds
and safetywire quick-disconnect nuts (2).

END OF TASK

FOLLOW ON MAINTENANCE
None

32-22-06
3-170 Change 11
TO 1C-130H-2-32JG-20-1

32-22-06
Change 11 3-171/(3-172 blank)
TO 1C-130H-2-32JG-20-1

SECTION 4
NLG EMERGENCY EXTENSION SYSTEM

4-1. OPERATIONAL CHECKOUT OF NLG


EMERGENCY EXTENSION SYSTEM.
INPUT CONDITIONS
1. Applicability.
All except LC-130H
1 Airplanes AF92-0547 through AF92-2104 and
AF92-3281 and up
2 Airplanes prior to AF92-0547 and AF92-3021
through AF92-3024
3 AC-130H airplanes
4 MC-130H airplanes
5 AC-130U airplanes modified by TO 1C-130(A)U-644
2. Supplies.
Safetywire, 0.020-inch copper
3. Personnel Required.
Mechanic (Mech) Location

A Flight station
B Cargo compartment
C Ground
D Test stand (if required)

32-23-01
Change 30 4-1
TO 1C-130H-2-32JG-20-1

NOTE Hydraulic system test stand not required if using


auxiliary system as alternate power source.
4. Special Tools and Test Equipment.
(Equivalent equipment is acceptable.)

Part No. Name Use

A/M32A-86 Generator set Electrical pow-


er source
MJ-2A or Hydraulic sys- Hydraulic pow-
MK-3A tem test stand er source
Type 160 Pull scale, Cha- Measure pull
tillon (0 to 500 forces
pounds)
Model 302L Lug-All Apply pull
force
0-50 Spring Test force re-
scale tester quired to re-
lease NLG
emergency re-
lease handle
Local manufac- Bridle Assem- Connect MLG
ture bly struts to NLG
strut for pull
force check

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-32JG-10-1

32-23-01
4-2 Change 30
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. NLG ground safety pin installed.
. MLG safety locks installed.
. Airplane nose jacked in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
. External electrical power connected in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-01; or TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Airplane statically grounded in accordance with TO
1C-130H-2-05JG-00-1, 05-00-02; or TO
1C-130(M)H-2-05JG-00-1, 05-00-02.
. Communications established.

32-23-01
Change 9 4-3
TO 1C-130H-2-32JG-20-1

4-1-1. PREPARATION FOR OPERATIONAL


CHECKOUT OF NLG EMERGENCY
EXTENSION SYSTEM.
Mech
A 1. Place the following flight station controls to speci-
fied position:
a. Landing gear control handle (1) to DN position.
b. Engine throttles (2) to TAKE OFF position.
B 2. Ensure utility hydraulic system accumulator is
properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-05.
B 3. Ensure utility hydraulic system reservoir is prop-
erly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-02.

NOTE Omit step 4 and 5 if using external hydraulic test


stand as power source and go to step 6.
B 4. Ensure auxiliary hydraulic system reservoir is
properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-03.
B 5. If installed, ensure auxiliary system accumulator
is properly serviced in accordance with TO
1C-130H-2-12JG-10-2, 12-12-05.

32-23-01
4-4 Change 9
TO 1C-130H-2-32JG-20-1

32-23-01
4-5
TO 1C-130H-2-32JG-20-1

4-1-1. (Continued)

Mech
A 6. Close the following circuit breakers:
TOUCHDOWN RELAY (11)
LANDING GEAR POSITION IND (7)
LANDING GEAR WARN LIGHT (8)
1 MACAWS PILOT (12)
1 MACAWS COPILOT (13)
1 MACAWS PILOT (5)
1 MACAWS COPILOT (6)
1 MACAWS CONTROL/CONT (4)
LANDING GEAR CONTROL (10)

NOTE Omit step 7 if using external hydraulic test stand as


power source and go to step 8.
A 7. Close the following circuit breakers:
RAMP HYD PUMP CONTROL/CONT (9)
HYD PUMP AUX SYS PHASE A (1)
HYD PUMP AUX SYS PHASE B (2)
HYD PUMP AUX SYS PHASE C (3)
4 HYDRAULIC PUMP AUX SYS (14)

32-23-01
4-6 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 8 4-7
TO 1C-130H-2-32JG-20-1

4-1-1. (Continued)

Mech
C 8. Remove NLG ground safety pin (2).
C 9. Ensure NLG forward door actuating pushrod quick
disconnects (1) are properly connected.
C 10. Ensure NLG scissors (4) are properly connected and
nose wheel tires (3) are aligned with airplane center
line prior to gear retraction.

32-23-01
4-8
TO 1C-130H-2-32JG-20-1

32-23-01
4-9
TO 1C-130H-2-32JG-20-1

4-1-1. (Continued)

Mech
B 11. If airplane is prior to AF62-1784, remove forward
cargo door (5) and utility (2) system reservoir caps
and ensure forward cargo door control valve (4) is
in neutral position.
B 12. If airplane is AF62-1784 and up, remove utility (2)
and auxiliary (1) system reservoir caps.

NOTE If using external hydraulic test stand as power


source, accomplish step 13, omit step 14 and go to
step 15. If using auxiliary system as power source,
omit step 13 and go to step 14.
A 13. Pressurize utility hydraulic system to 2700 PSI at
a flow rate of approximately 17.2 GPM (29.0 GPM
for AC-130U) in accordance with TO
1C-130H-2-05JG-00-1, 05-00-11; or TO
1C-130(M)H-2-05JG-00-1, 05-00-11.
A 14. Pressurize utility and auxiliary hydraulic systems
through ground checkout valve in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13.
B 15. Monitor applicable utility (2), auxiliary (1), or for-
ward cargo door (5) system reservoir(s) for over-
flow during landing gear system operation. If res-
ervoir(s) overflow, depressurize hydraulic system
and correct operating procedures.
B 16. Cut and remove safety wire from NLG EMER EXT
VALVE handle (3).

32-23-01
4-10 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 8 4-11
TO 1C-130H-2-32JG-20-1

4-1-2. CHECK OUT NLG EMERGENCY EXTENSION


SYSTEM.
NOTE The landing gear control handle LOCK RELEASE
latch must be pulled down before the control handle
can be moved to UP position.
Mech
A 1. Move throttles (7) to TAKEOFF position.
A 1.1. Open WING FLAP CONTROL circuit breaker (3).
A 1.2. Place flap control lever (5) to DN position.
A 1.3. 1 Place MSTR switch (6) to NORM.

NOTE 1 The warning light in the landing gear control


handle is disabled when Night Vision Imaging Sys-
tem (NVIS) is selected. The LDG GEAR indicator
lights on the pilot and copilot mode panels are
turned on by the same input conditions as the warn-
ing light (excluding press to test feature).
A 1.4. Place landing gear control handle (2) to UP.

RESULT: a. NLG retracts to up and locked


position.
b. NLG position indicator (1) indi-
cates UP.
c. Landing gear control handle warn-
ing light (2) remains on.
A 2. Open LANDING GEAR CONTROL circuit breaker
(4).

RESULT: NLG remains up and locked and indi-


cates up.
3. Depressurize hydraulic system(s) in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-14; or TO
1C-130(M)H-2-05JG-00-1, 05-00-14.

32-23-01
4-12 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 8 4-13
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

Ensure aft cargo door and ramp man-


WARNING ual controls are in neutral position on
airplane AF62-1784, and up, before
emergency extending NLG.
Mech
A 4. Remove NLG emergency release handle (1) from
clip, attach scale to release handle and pull up.

RESULT: a. Force required to release NLG


uplock will not exceed 25 lbs.
b. NLG should free-fall to near down
position.
A 5. Remove scale from NLG emergency release handle
(1).
A 6. Connect bridle assembly(s) (6) as follows:
a. Check serviceability of bridle(s) (6).
b. Install shackle (4) through jacking and towing
fitting (2).
c. Install thimble (5) in shackle (4) and secure
with bolt (3).
d. Repeat steps b and c for other main gear.
e. Connect shackle at other end of bridle assembly
(6) to lug all (7).

32-23-01
4-14 Change 32
TO 1C-130H-2-32JG-20-1

32-23-01
Change 32 4-14.1
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

NOTE Proper placement of nylon strap or chain at the low-


est point on the strut assembly is essential to obtain
correct reading on pull-force scale.
Mech
A 6.1. Install pull-force gage (4) using a nylon strap or
chain (5) around and under the nose landing axle.
A 6.2. Install opposite end of pull-force gage (4) to lug all
(3) and remove excessive slack from bridle assem-
bly(s) (2) using lug all (3).
A 6.3. Operate lug-all (3) to extend and lock NLG while
observing pull scale (4).

RESULT: a. Force required to extend NLG will


not exceed 275 lbs.
b. NLG down lock plunger (1) is
extended (ring/or band of luminous
paint visible).
C 6.4. Remove scale (4), lug-all (3) and bridle assembly
(2).
A 7. Pressurize hydraulic system(s) in accordance with
TO 1C-130H-05JG-00-1, 05-00-11 (external power)
or 05-00-13 (auxiliary system power); or TO
1C-130(M)H-2-05JG-00-1, 05-00-11 or 05-00-13.

32-23-01
4-14.2 Change 32
TO 1C-130H-2-32JG-20-1

32-23-01
Change 32 4-15
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

Mech
A 8. Close LANDING GEAR CONTROL circuit breaker
(2).

RESULT: NLG retracts to up and locked position.


A 9. Open LANDING GEAR CONTROL circuit breaker
(2).

RESULT: NLG remains up and locked.


A 10. Depressurize hydraulic system(s) in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-14; or TO
1C-130(M)H-2-05JG-00-1, 05-00-14.
A 11. Place control handle (1) to DN position.

RESULT: NLG remains up and locked.

32-23-01
4-16 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 30 4-16.1
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

NOTE 5 If Auxiliary hydraulic system power is to be


utilized to pressurize the landing gear system, per-
form the following step.
Mech
B 11.1. 5 Remove safetywire and rotate LG Emer-
gency Extension Valve handle (1) up to LDG
GR EMER EXT VALVE position.

32-23-01
4-16.2 Change 30
TO 1C-130H-2-32JG-20-1

32-23-01
Change 30 4-17
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

Mech
B 12. Rotate NLG EMER EXT VALVE handle (1) to NLG
EMER EXT POSITION.

NOTE If airplane is AF62-1784 and up, omit step 13 and


go to step 14.
B 13. Operate forward cargo door handpump (2).

RESULT: a. NLG extends to down and locked


position.
b. NLG down locked plunger (4) is
extended (ring or band of luminous
paint visible).
B 14. On airplane AF62-1784 and up, operate either aux-
iliary system handpump (3) or pressurize auxiliary
system in accordance with TO
1C-130H-2-05JG-00-1, 05-00-12; or TO
1C-130(M)H-2-05JG-00-1, 05-00-12.

RESULT: a. NLG extends to down and locked


position, indicates down and han-
dle light goes off.
b. NLG downlock plunger (4) is
extended (ring or band of luminous
paint visible).
B 15. Rotate NLG EMER EXT VALVE handle (1) to NOR-
MAL POSITION and safety-wire with 0.020-inch
copper safety wire.

32-23-01
4-18 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 30 4-18.1
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

NOTE 5 If Auxiliary hydraulic system power was uti-


lized to pressurize the landing gear system, perform
the following steps.
Mech
B 15.1. 5 Rotate LG Emergency Extension Valve han-
dle (1) down to NORMAL POSITION.
B 15.2. 5 Secure handle (1) with safetywire.

32-23-01
4-18.2 Change 30
TO 1C-130H-2-32JG-20-1

32-23-01
Change 30 4-19
TO 1C-130H-2-32JG-20-1

4-1-2. (Continued)

NOTE Control handle LOCK RELEASE latch must be pul-


led down before control handle can be moved to UP
position.
Mech
A 16. Place control handle (1) to UP position.
A 17. Close LANDING GEAR CONTROL circuit breaker
(2).
A 18. Pressurize the utility and/or auxiliary systems in
accordance with TO 1C-130H-2-05JG-00-1,
05-00-11 or 05-00-13; or TO
1C-130(M)H-2-05JG-00-1, 05-00-13.

RESULT: NLG retracts to up and locked position.


A 19. Place landing gear control handle to DN position
and leave gear extended.

32-23-01
4-20 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 8 4-21
TO 1C-130H-2-32JG-20-1

4-1-3. RESTORE TO NORMAL.


Mech
A 1. Place all engine throttles (1) to GROUND IDLE/
GND IDLE position.
A 2. Place flap control lever (2) to same position as
flaps.
A 3. Close WING FLAP CONTROL circuit breaker (3).
4. Depressurize hydraulic system(s) in accordance
with TO 1C-130H-2-05JG-00-1, 05-00-14; or TO
1C-130(M)H-2-05JG-00-1, 05-00-14.
C 5. Install NLG ground safety pin (4).

END OF TASK

FOLLOW ON MAINTENANCE
1. Lower airplane in accordance with TO
1C-130H-2-07JG-00-1, 07-00-10.
2. Install applicable utility, auxiliary, or forward
cargo door reservoir caps.
3. Remove MLG ground safety locks in accordance
with TO 1C-130H-2-32JG-10-1, 32-11-39.
4. If removed, install MLG ballscrew splash guard
in accordance with TO 1C-130H-2-32JG-10-1,
32-11-08.

32-23-01
4-22 Change 8
TO 1C-130H-2-32JG-20-1

32-23-01
Change 3 4-23/(4-24 blank)
TO 1C-130H-2-32JG-20-1

SECTION 5
REPLACEMENT OF NLG EMERGENCY EXTENSION
COMPONENTS

5-1. REMOVAL, INSTALLATION, AND ADJUSTMENT OF


NLG EMERGENCY EXTENSION RELEASE HANDLE
AND CABLE ASSEMBLY.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Grease, MIL-G-81322
3. Personnel Required.
Mechanic (Mech) Location

A Nose wheel well and flight


station
4. Special Tools and Test Equipment.
None
5. Additional TO Required.
None
6. Equipment Condition.
. Electrical power not required.
. NLG ground safety pin installed.
. NLG forward door opened in accordance with 32-22-06.
. Right forward NLG pressure panel removed.

32-23-10
Change 5 5-1
TO 1C-130H-2-32JG-20-1

5-1-1. REMOVAL OF NLG EMERGENCY EXTENSION


RELEASE HANDLE AND CABLE ASSEMBLY.
Mech
1. Remove NLG emergency extension release handle and
cable assembly as follows:
a. Gain access to cable (11) in nose wheel well and
remove nut (6), washers (7) and screw (9) to
disconnect cable from mechanical release block
assembly (8).
b. Gain access to handle and cable assembly in
flight station and pull handle (1) up.
c. Remove cotter pin (2) and flat head pin (3) to
disconnect cable (4) from handle (1).
d. Gain access to turnbuckle (5) and disconnect
cable (11) at turnbuckle.
e. Remove cable (4) and turnbuckle (5) from under
floor.
f. From nose wheel well, pull cable (11) through
fairlead (10) and remove cable.

32-23-10
5-2
TO 1C-130H-2-32JG-20-1

32-23-10
5-3
TO 1C-130H-2-32JG-20-1

5-1-2. INSTALL AND ADJUST NLG EMERGENCY


EXTENSION RELEASE HANDLE AND CABLE
ASSEMBLY.
Mech
A 1. Disconnect cable (13) from turnbuckle (5) and
cable (4).
A 2. Install NLG emergency extension release handle
and cable as follows:
a. Thread turnbuckle end of cable (13) through
fairlead (12).
b. Thread ball end of cable (4) up through handle
assembly (1) and secure cable (4) to handle (1)
with pin (3) and cotter pin (2).
c. Insert clevis (11) in manual release mechanical
block assembly (9,8) and install screw (10),
washers (7) and nut (6).
A 3. Connect cables (13,4) with turnbuckle (5) and
adjust turnbuckle (5) until cable slack is between
0.13 and 0.25 inch.

END OF TASK

FOLLOW ON MAINTENANCE
1. Lube cable with grease, MIL-G-81322. Hand wipe.
2. Install removed panels.
3. Close forward NLG door in accordance with
32-22-06.
4. Perform NLG Emergency Extension Operational
Checkout in accordance with 32-23-01.

32-23-10
5-4 Change 10
TO 1C-130H-2-32JG-20-1

32-23-10
5-5/(5-6 blank)
TO 1C-130H-2-32JG-20-1

5-2. REMOVAL, INSTALLATION, AND ADJUSTMENT OF


NLG MANUAL RELEASE MECHANICAL BLOCK
ASSEMBLY.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Washers, LS881-2 (as required)
3. Personnel Required.
Mechanic (Mech) Location

A Nose wheel well


4. Special Tools and Test Equipment.
None
5. Additional TO Required.
None
6. Equipment Condition.
. Electrical power not required.
. NLG ground safety pin installed.
. NLG forward door opened in accordance with 32-22-06.

32-23-11
Change 5 5-7
TO 1C-130H-2-32JG-20-1

5-2-1. REMOVE NLG MANUAL RELEASE MECHANICAL


BLOCK ASSEMBLY.
Mech
A 1. Remove NLG manual release mechanical block assem-
bly as follows:
a. Remove nut (13), washers (14), and screw (16),
securing emergency extension release cable (15)
to manual release lever (12).
b. Remove cotter pin (10), washers (11), and pin (18)
that secures manual release lever (12) to manual
release block (19).
c. Remove nuts (25), washers (24), washers (23) (if
installed), washers (7), and screws (8).
d. Remove NLG manual release mechanical block
assembly (22).
A 2. Disassemble NLG manual release mechanical block
assembly as follows:
a. Remove cotter pins (1), washers (2), springs (3),
spacers (9), and pins (17, 21).
b. Remove cotter pin (4), nut (5), washers (6), and
bolt (20).

32-23-11
5-8
TO 1C-130H-2-32JG-20-1

32-23-11
5-9
TO 1C-130H-2-32JG-20-1

5-2-2. INSTALL AND ADJUST NLG MANUAL RELEASE


MECHANICAL BLOCK ASSEMBLY.
Mech
A 1. Assemble NLG manual release mechanical block
assembly as follows:
a. Slide washer (2), spring (3), and spacers (15), on
pin (14).
b. Insert pin (14) through support (16) and slide
spacer (15), spring (3), and washer (2) on pin (14).
c. Secure pin (14) with cotter pin (1).
d. Place washer (6) on bolt (13) and insert bolt into
support (16).
e. Place manual release lever (10) into position and
slide bolt (13) through lever and support (16).
f. Add washer (6) and nut (5) on bolt (13) and secure
bolt with cotter pin (4).
g. Slide washer (2) and spacer (7) on pin (11).
h. Push pin (11) through manual release lever (10),
and install spacer (7), washer (2) and cotter pin
(1).
i. Hook springs (3) over spacers (7).

32-23-11
5-10
TO 1C-130H-2-32JG-20-1

32-23-11
5-11
TO 1C-130H-2-32JG-20-1

5-2-2. (Continued)

Mech
A 2. Install NLG manual release mechanical block assembly
as follows:
a. Position manual release block assembly and
install screws (2), washers (1), washers (14) (if
required for gap), washers (16) and nuts (17) to
secure block assembly to brace (15).
b. Align hole in manual release block (11) with
bottom holes in manual release lever (5).
c. Slide washer (4) over pin (10) and insert pin
through manual release arm (5) and manual
release block (11). Secure with washer (4) and
cotter pin (3).
d. Insert end of emergency extension release cable
(8) in manual release arm (5) and secure with
screw (9), washers (7), and nut (6).
A 3. Adjust manual release block as follows:
a. With actuator (18) in locked position, add or
remove washers (14) between uplock manual
release support (13) and brace assembly (15)
until a gap (19) of 0.010 to 0.100 inch between
manual release block (11) and uplock cylinder
nut (12) is obtained.

32-23-11
5-12
TO 1C-130H-2-32JG-20-1

32-23-11
5-13
TO 1C-130H-2-32JG-20-1

END OF TASK

FOLLOW ON MAINTENANCE
1. Close forward NLG door in accordance with 32-22-06.
2. Perform NLG emergency system operational checkout in
accordance with 32-23-01.

32-23-11
5-14 Change 9
TO 1C-130H-2-32JG-20-1

5-3. REMOVAL AND INSTALLATION OF NLG


EMERGENCY EXTENSION HANDPUMP (AIRPLANES
PRIOR TO AF62-1784).
INPUT CONDITIONS
1. Applicability.
Airplanes prior to AF62-1784
2. Supplies.
Gasket, LS4634-4
Gasket, LS4634-8
Backup ring, LS4764-4
Backup ring, LS4764-8
Hydraulic fluid, MIL-H-83282
3. Personnel Required.

Mechanic (Mech) Location

A Cargo compartment

4. Special Tools and Test Equipment.


None
5. Additional TO Required.
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-12JG-10-2
6. Equipment Condition.
. NLG ground safety pin installed.
. Hydraulic system depressurized in accordance with TO
1C-130H-2-05JG-00-1, 05-00-14.
. NLG emergency extension reservoir drained in accor-
dance with TO 1C-130H-2-12JG-10-2, 12-12-04.
. Electrical power not required.

32-23-12
5-15
TO 1C-130H-2-32JG-20-1

5-3-1. PREPARATION FOR REMOVAL AND


INSTALLATION OF NLG EMERGENCY EXTENSION
HANDPUMP.
Mech
A 1. Open LANDING GEAR CONTROL circuit breaker (1).

32-23-12
5-16
TO 1C-130H-2-32JG-20-1

32-23-12
5-17
TO 1C-130H-2-32JG-20-1

5-3-2. REMOVE NLG EMERGENCY EXTENSION


HANDPUMP.
Mech
A 1. Remove NLG emergency extension handpump as
follows:
a. Release velcro strap (16) around handpump han-
dle (15).
b. Disconnect lines (8, 10).
c. Remove nuts (1), washers (2), and bolts (4).
d. Remove handpump (3).
A 2. Remove NLG emergency extension handpump hard-
ware as follows:
a. Loosen nut (7), and remove elbow (9), gasket (5),
and back-up ring (6).
b. Loosen nut (12), and remove elbow (11), gasket
(14), and back-up ring (13).
c. Retain nuts (7, 12), and elbows (9, 11) for installa-
tion of handpump (3).

32-23-12
5-18
TO 1C-130H-2-32JG-20-1

32-23-12
5-19
TO 1C-130H-2-32JG-20-1

5-3-3. INSTALL NLG EMERGENCY EXTENSION


HANDPUMP.
Mech
A 1. Install NLG emergency extension handpump hardware
as follows:
a. Soak all back-up rings and gaskets in hydraulic
fluid.
b. Install nut (12) on elbow (11).
c. Install back-up ring (13) and gasket (14) on elbow
(11).
d. Install elbow (11) on handpump (3). Do not
tighten nut (12) at this time.
e. Install nut (7) on elbow (9).
f. Install back-up ring (6) and gasket (5) on elbow
(9).
g. Install elbow (9) on handpump (3). Do not
tighten nut (7) at this time.
A 2. Install NLG emergency extension handpump (3) as
follows:
a. Insert handpump (3) between brackets and
install bolts (4), washers (2), and nuts (1).
b. Connect tube assembly (8) to elbow (9).
c. Tighten nut (7).
d. Connect tube assembly (10) to elbow (11).
e. Tighten nut (12).
f. Secure handpump handle (15) with velcro strap
(16).

32-23-12
5-20
TO 1C-130H-2-32JG-20-1

32-23-12
5-21
TO 1C-130H-2-32JG-20-1

5-3-4. RESTORE TO NORMAL.


Mech
A 1. Close LANDING GEAR CONTROL circuit breaker (1).

FOLLOW ON MAINTENANCE
1. Service NLG emergency extension reservoir in
accordance with TO 1C-130H-2-12JG-10-2,
12-12-04.
2. Perform NLG emergency extension operational
check in accordance with 32-23-01.

32-23-12
5-22
TO 1C-130H-2-32JG-20-1

32-23-12
5-23/(5-24 blank)
TO 1C-130H-2-32JG-20-1

5-4. REMOVAL AND INSTALLATION OF NLG


EMERGENCY EXTENSION HANDPUMP RESERVOIR
AND CONTROL VALVE (AIRPLANES PRIOR TO
AF62-1784).
INPUT CONDITIONS
1. Applicability.
Airplanes prior to AF62-1784
2. Supplies.
Gasket, LS4634-4 (four required)
Gasket, LS4634-6 (two required)
Gasket, LS4634-8
Backup ring, LS4764-4
Backup ring, LS4764-6
Hydraulic fluid, MIL-H-83282
3. Personnel Required.

Mechanic (Mech) Location

A Cargo compartment

4. Special Tools and Test Equipment.


None
5. Additional TO Required.
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-12JG-10-2
6. Equipment Condition.
. Hydraulic system depressurized in accordance with TO
1C-130H-2-05JG-00-1, 05-00-14.
. NLG emergency extension reservoir drained in accor-
dance with TO 1C-130H-2-12JG-10-2, 12-12-04.
. Electrical power not required.

32-23-13
5-25
TO 1C-130H-2-32JG-20-1

5-4-1. PREPARATION FOR REMOVAL AND


INSTALLATION OF NLG EMERGENCY EXTENSION
HANDPUMP RESERVOIR AND CONTROL VALVE.
Mech
A 1. Open LANDING GEAR CONTROL circuit breaker (1).

32-23-13
5-26
TO 1C-130H-2-32JG-20-1

32-23-13
5-27
TO 1C-130H-2-32JG-20-1

5-4-2. REMOVE NLG EMERGENCY EXTENSION


HANDPUMP RESERVOIR AND CONTROL VALVE..
Mech
A 1. Remove NLG emergency extension reservoir and con-
trol valve as follows:
a. Disconnect tube assemblies (2, 5, 8, 15, 18, 21).
b. Remove screws (1) and then remove handpump
reservoir and control valve assembly (26).
A 2. Remove NLG emergency extension reservoir and con-
trol valve hardware as follows:
a. Remove unions (3, 6, 9, 17) and gaskets (4, 7, 10,
16).
b. Remove reducer (20) and gasket (19).
c. Loosen jamnut (13) and remove elbow (14),
jamnut (13), backup ring (12) and gasket (11).
Discard gasket and backup ring.
d. Loosen nut (23) and remove drain valve (22),
backup ring (24), and gasket (25).
e. Retain unions (3, 6, 9, 17), reducer (20), drain
valve (22), elbow (14), and jamnuts (13, 23) for
installation on reservoir and control valve
assembly (15).

32-23-13
5-28
TO 1C-130H-2-32JG-20-1

32-23-13
5-29
TO 1C-130H-2-32JG-20-1

5-4-3. INSTALL NLG EMERGENCY EXTENSION


HANDPUMP RESERVOIR AND CONTROL VALVE..
Mech
A 1. Install NLG emergency extension handpump reservoir
and control valve hardware as follows:
a. Soak all back-up rings and gaskets in hydraulic
fluid.
b. Install jamnut (23), back-up ring (24), and new
gasket (25), on drain valve (22).
c. Install drain valve (22) on handpump reservoir
and control valve assembly (26), and tighten
jamnut (23).
d. Install new gaskets (4, 7, 10, 16) on unions (3, 6,
9, 17).
e. Install unions (3, 6, 9, 17) on handpump reser-
voir and control valve assembly (26).
f. Install new gasket (19) on reducer (20).
g. Install reducer (20) on hand pump reservoir and
control valve assembly (26).
h. Install jamnut (13), backup ring (12) and gasket
(11) on elbow (14).
i. Install elbow (14) on handpump reservoir and
control valve assembly but do not tighten
jamnut.
A 2. Install NLG emergency extension reservoir as follows:
a. Position handpump reservoir and control valve
(26) and secure with screws (1).
b. Connect lines (2, 5, 8, 18) to unions (3, 6, 9, 17).
c. Connect hose (21) to reducer (20).
d. Connect line (15) to elbow (14).
e. Tighten jamnut (13).

32-23-13
5-30
TO 1C-130H-2-32JG-20-1

32-23-13
5-31
TO 1C-130H-2-32JG-20-1

5-4-4. RESTORE TO NORMAL.


Mech
A 1. Close LANDING GEAR CONTROL circuit breaker (1).

FOLLOW ON MAINTENANCE
1. Service NLG emergency extension reservoir in
accordance with TO 1C-130H-2-12JG-10-2,
12-12-04.

32-23-13
5-32
TO 1C-130H-2-32JG-20-1

32-23-13
5-33/(5-34 blank)
TO 1C-130H-2-32JG-20-1

5-5. REMOVAL AND INSTALLATION OF NLG


EMERGENCY EXTENSION VALVE.
INPUT CONDITIONS
1. Applicability.
All
1 C-130B and C-130E prior to AF61-2373
2 AC-130H airplanes
3 MC-130H airplanes
2. Supplies.
Backup ring, MS28773-06 (3)
Hydraulic fluid, MIL-H-83282
Packing, M83248-906 (3)
Packing, M83248-908
3. Personnel Required.
Mechanic (Mech) Location

A Cargo compartment
4. Special Tools and Test Equipment.
None
5. Additional TO’s Required.
TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130(M)H-2-05JG-00-1
TO 1C-130H-2-12JG-10-2
TO 1C-130H-2-32JG-80-1 (LC-130H)

32-23-14
Change 8 5-35
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Electrical power not required.
. Utility and auxiliary hydraulic systems deactivated in
accordance with TO 1C-130H-2-05JG-00-1, 05-00-16
or TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
. 1 NLG emergency extension reservoir drained in
accordance with TO 1C-130H-2-12JG-10-2, 12-12-04.

32-23-14
5-36 Change 9
TO 1C-130H-2-32JG-20-1

5-5-1. REMOVE NLG EMERGENCY EXTENSION


VALVE.
Mech
A 1. Remove NLG emergency extension valve as
follows:
a. Remove screw (12) and washer (11) securing
handle (18) to extension valve (6) and remove
handle.
b. Remove screws (20) and washers (19) that
secure extension valve (6) to valve panel (10).
c. Remove nuts (9), washers (8), and screws (7)
that secure valve panel (10) to frame and
remove panel.
d. Disconnect hydraulic lines (1,13) from extension
valve (6).
e. Disconnect hydraulic line (21) at union (26) and
remove valve (6) assembly with line (21).
A 2. Remove NLG emergency extension valve hard-
ware as follows:
a. Remove line (21) from elbow (22).
b. Loosen jamnuts (3,15,23) and remove elbows
(2,14,22).
c. Remove gaskets (5,17,25) and back-up rings
(4,16,24). Discard gaskets and back-up rings.
d. Retain elbows (2,14,22) and nuts (3,15,23) for
installation on extension valve (6).

32-23-14
(5-36.1 blank)/5-36.2 Change 10
TO 1C-130H-2-32JG-20-1

32-23-14
Change 8 5-37
TO 1C-130H-2-32JG-20-1

5-5-2. INSTALL NLG EMERGENCY EXTENSION


VALVE.
Mech
A 1. Install NLG emergency extension valve hardware
as follows:
a. Soak all back-up rings and gaskets in hydraulic
fluid.
b. Install nuts (3,15,23), back-up rings (4,16,24),
and new gaskets (5,17,25) on elbows (2,14,22).
c. Install elbows (2,14,22) on extension valve (6).
Do not tighten nuts at this time.
d. Install line (21) on elbow (22). Do not tighten
B-nut.
A 2. Install NLG emergency extension valve as follows:
a. Place extension valve (6) in position and connect
hydraulic lines (1,13,21) and tighten all B-nuts.
b. Tighten nuts (3,15,23).
c. Install panel (10) on extension valve (6) and
secure with washers (19) and screws (20).
Safety wire screws.
d. Install screws (7), washers (8), and nuts (9)
securing panel (10) to frame.
e. Install handle (18), washer (11) and screw (12).
Safety wire screw to handle.

END OF TASK

FOLLOW ON MAINTENANCE
Perform NLG emergency extension system opera-
tional and leak check in accordance with 32-23-01
(non LC-130H) or TO 1C-130H-2-32JG-80-1,
32-81-02 (LC-130H).

32-23-14
5-38 Change 10
TO 1C-130H-2-32JG-20-1

32-23-14
Change 8 5-39/(5-40 blank)
TO 1C-130H-2-32JG-20-1

5-6. REMOVAL, INSTALLATION AND ADJUSTMENT


OF NOSE LANDING GEAR UPLOCK
ASSEMBLY.
INPUT CONDITIONS
1. Applicability.
All airplanes except LC-130H
2. Supplies.
LS881-2, as required
Lubricant, MIL-G-81322
Washers, AN960C516L, as required
3. Personnel Required.

Mechanic (Mech) Location

A Nose wheel well

4. Special Tools and Test Equipment.

Part No. Name Use

Torque wrench Torque mount-


(100-300 ing nuts
inch-pounds)

5. Additional TO’s Required.


TO 1C-130(A)H-2-05JG-00-1
TO 1C-130H-2-05JG-00-1
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-12JG-20-1
TO 1C-130(M)H-2-05JG-00-1
6. Equipment Condition.
. Ground safety lock pin installed on NLG.

32-23-15
Change 14 5-41
TO 1C-130H-2-32JG-20-1

. Utility and auxiliary hydraulic systems deactivated in


accordance with TO 1C-130H-2-05JG-00-1, 05-00-16 or
TO 1C-130(M)H-2-05JG-00-1, 05-00-16.
. Electrical power disconnected in accordance with TO
1C-130H-2-05JG-00-1, 05-00-01; TO
1C-130(A)H-2-05JG-00-1, 05-00-01; or TO
1C-130(M)H-2-05JG-00-1, 05-00-01.
. Forward NLG door opened for the maximum mainte-
nance access to the NLG wheel well in accordance with
32-22-06.
. One or both NLG tires removed in accordance with
32-21-04 to gain access to uplock assembly.

32-23-15
5-42 Change 31
TO 1C-130H-2-32JG-20-1

5-6-1. REMOVE NLG UPLOCK ASSEMBLY.


Mech
A 1. Remove NLG uplock assembly as follows:
a. Disconnect three hydraulic lines (7) from uplock
cylinder (4).
b. Remove position indicator switch (5) from uplock
assembly in accordance with 32-24-20.
c. Remove cotter pin (9), washer (10), and pin (3)
that holds the manual release mechanism lever
(11) to the manual release mechanism block (8).
d. Count number of shims (2) under uplock assem-
bly at each mounting bolt (6).
e. Remove four bolts (6) that hold the uplock
assembly to the frame (1) and remove the
uplock assembly.
A,B 2. Plug all open hoses and cap all open fittings.

32-23-15
(5-42.1 blank)/5-42.2 Change 33
TO 1C-130H-2-32JG-20-1

32-23-15
Change 33 5-43
TO 1C-130H-2-32JG-20-1

5-6-2. INSTALL NLG UPLOCK ASSEMBLY.


Mech
A 1. Remove caps and plugs as necessary.
A 2. Install NLG uplock assembly as follows:

NOTE Ensure same number of shims are installed as noted


during removal of NLG uplock assembly.
a. Align uplock assembly with frame (6) and
install bolts (2), shims (5), washers (3), and nuts
(4) to secure assembly to frame. Torque nuts
(4) to 140-225 inch-pounds.
b. Align manual release mechanism lever (11) with
the manual release mechanism block (8) and
install pin (12), washer (10), and cotter pin (9).
c. Install position indicator switch (1) on uplock
assembly in accordance with 32-24-20.
d. Connect three hydraulic lines (7) at the uplock
cylinder (13).

32-23-15
5-44 Change 33
TO 1C-130H-2-32JG-20-1

32-23-15
Change 33 5-45
TO 1C-130H-2-32JG-20-1

5-6-3. ADJUSTMENT OF NLG UPLOCK ASSEMBLY.


Mech
A 1. Adjust NLG uplock assembly as follows:
a. Jack airplane nose in accordance with TO
1C-130H-2-07JG-00-1, 07-00-05.
b. The length of the uplock support rod (4) is fac-
tory adjusted and should not be changed. If the
original adjustment is lost through parts
replacement or improper adjustment, remove
the bolt (3) that attaches the rod to the uplock
and turn the rod end to obtain a length of 28
( 0.09) inches measured between the centerline
of the attaching bolt and the centerline of the
barrel nut. Recheck the nose gear rigging after
this adjustment in accordance with 32-22-01.

NOTE Using the hydraulic test stand to regulate hydraulic


flow will allow for slower gear retraction and
positioning.
c. Connect a hydraulic test stand to the external
connections and apply pressure and flow as nec-
essary to raise the NLG in accordance with TO
1C-130H-2-32JG-00-1, 32-00-09.

NOTE The position of the uplock latch guide pin in the


uplock side plate must be noted.
d. Retract NLG by pulling LOCK RELEASE latch
down (5) and placing LANDING GEAR CON-
TROL HANDLE (6) to up. Adjust hydraulic test
stand flow to stop retraction at 0.00 to 0.03
inches between uplock latch guide and uplock
link (1).
e. Remove or add washers part No. AN960C516L
(2) between the uplock and the mount at the
four attaching bolts until the NLG uplock link is
centered on the uplock guide. Do not place
more than four washers at each bolt.

32-23-15
5-46 Change 31
TO 1C-130H-2-32JG-20-1

32-23-15
Change 31 5-47
TO 1C-130H-2-32JG-20-1

5-6-3. (Continued)

Mech
f. With the actuator in the locked position, adjust
for a gap (2) of 0.010 to 0.100 inch between
manual release mechanism block and manual
release rod end. Place LS881-2 washers (1)
between uplock manual release support and
brace assembly to obtain the dimension.
A 2. Extend NLG until fully down and locked.

END OF TASK

32-23-15
5-48 Change 13
TO 1C-130H-2-32JG-20-1

32-23-15
Change 11 5-48.1
TO 1C-130H-2-32JG-20-1

FOLLOW ON MAINTENANCE
1. Lubricate NLG uplock in accordance with TO
1C-130H-2-12JG-20-1, 12-20-08.
2. Service utility hydraulic system in accordance with TO
1C-130H-2-12JG-10-2, 12-12-02.
3. Perform NLG operational check in accordance with
32-21-01.
4. Close forward NLG door in accordance with 32-22-06.
5. Lower airplane in accordance with TO 1C-130H-2-
07JG-00-1, 07-00-05.

32-23-15
5-48.2 Change 32
TO 1C-130H-2-32JG-20-1

5-7. REMOVAL AND INSTALLATION OF NOSE


LANDING GEAR UPLOCK LINK ASSEMBLY.
INPUT CONDITIONS
1. Applicability.
All
2. Supplies.
Cotter pins, MS24665-134 (2 required)
Cotter pins, MS24665-287
Warning tags
3. Personnel Required.

Mechanic (Mech) Location

A Flight station and nose


wheel well

4. Special Tools and Test Equipment.


None
5. Additional TO’s Required.
TO 1C-130H-2-07JG-00-1
TO 1C-130H-2-32JG-80-1
6. Equipment Condition.
. LC-130H nose ski removed in accordance with TO
1C-130H-2-32JG-80-1, 32-81-10.
. LC-130H NLG tire assemblies removed in accordance
with 32-21-04.
. NLG ground safety pin installed.
. External electrical power not required.

32-23-16
Change 21 5-49
TO 1C-130H-2-32JG-20-1

5-7-1. PREPARATION FOR REMOVAL AND


INSTALLATION OF NOSE LANDING GEAR
UPLOCK LINK ASSEMBLY.

(DELETED)

32-23-16
5-50 Change 21
TO 1C-130H-2-32JG-20-1

5-7-2. REMOVE NOSE LANDING GEAR UPLOCK


LINK ASSEMBLY.
Mech
A 1. Remove all except LC-130H NLG uplock link
assembly as follows:
a. Remove bolt (10), nut (7), spacers (9), and cotter
pin (6). Discard cotter pin.
b. Remove bolts (1,12), nuts (3,5), and cotter pins
(2,4). Discard cotter pins.
c. Remove uplock link (8).
d. Remove vibration insulators (11) and inspect for
condition. Replace worn or damaged vibration
insulators.
A 2. Remove LC-130H NLG uplock link assembly as
follows:
a. Remove uplock link (15) from rigger strut (21)
by removing bolts (13,14), nuts (18,19), washers
(16,23), spacers (24), and insulator (20). Discard
cotter pins (17,22).
b. Inspect insulator (20) for condition. Replace if
worn or damaged.

32-23-16
(5-51 blank)/5-52 Change 21
TO 1C-130H-2-32JG-20-1

32-23-16
Change 11 5-53
TO 1C-130H-2-32JG-20-1

5-7-3. INSTALL NOSE LANDING GEAR UPLOCK


LINK ASSEMBLY.
Mech
A 1. Install all except LC-130H nose landing gear
uplock link assembly as follows:
a. Install vibration insulators (27) in NLG strut
piston bracket (1).
b. Install uplock link (9) by installing bolts (26),
and nuts (3,5). Do not tighten bolts (26) at this
time.
c. Insert bolt (25) and washer (22) part No.
AN960-1016 partially into the uplock link (9).
Insert washer (23) part No. AN960-1016L,
washer (22) part No. AN960-1016, spacers (24),
washer (22) part No. AN960-1016 and washer
(23) part No. AN960-1016L. On the outside of
uplock link install washer (8) part No.
AN960-816 and nut (7) finger tight only and
new cotter pin (6).
d. Tighten bolts (26) and install new cotter pins
(2,4).
A 2. Install LC-130H nose landing gear uplock link
assembly as follows:
a. Install insulator (16) in rigger strut (18). Install
uplock link (12) over insulator (16).
b. Install bolt (10) through the uplock link (12) and
insulator (16). Install bolt (11) through uplock
link (12) and spacers (21).
c. Install washers (13,20) and nuts (15,17) on bolts
(10,11). Install new cotter pins (14,19).

32-23-16
5-54 Change 34
TO 1C-130H-2-32JG-20-1

32-23-16
Change 34 5-55
TO 1C-130H-2-32JG-20-1

5-7-4. RESTORE TO NORMAL.


Mech
(DELETED)

END OF TASK

FOLLOW ON MAINTENANCE
1. LC-130H NLG tire assemblies installed in accor-
dance with 32-21-04.
2. LC-130H nose ski installed in accordance with TO
1C-130H-2-32JG-80-1, 32-81-10.
3. Lower airplane in accordance with TO
1C-130H-07JG-00-1, 07-00-05, if required.

Pages 5-57/(5-58 blank) and all data deleted.

32-23-16
5-56 Change 21
TO 1C-130H-2-32JG-20-1

SECTION 6
REPLACEMENT OF NLG ELECTRICAL COMPONENTS

6-1. REMOVAL, INSTALLATION, AND ADJUSTMENT


OF NLG UPLOCK AND DOWNLOCK SWITCHES.
INPUT CONDITIONS
1. Applicability.
1 All airplanes excluding LC-130H
2 LC-130H airplanes
3 MC-130H airplanes
2. Supplies.
Electrical splices
3. Personnel Required.

Mechanic (Mech) Location

A Nose wheel well

4. Special Tools and Test Equipment.


(Equivalent equipment is acceptable.)

Part No. Name Use

Hydraulic ser- Actuate NLG


vicing cart uplock

5. Additional TO’s Required.


TO 1C-130B-2-13
TO 1C-130H-2-13
TO 1C-130(H)H-2-13
TO 1C-130H-2-32JG-80-1 (LC-130H)

32-24-20
Change 9 6-1
TO 1C-130H-2-32JG-20-1

6. Equipment Condition.
. Electrical power not required.
. NLG ground safety pin installed.
. If required, forward NLG door opened for mainte-
nance access in accordance with 32-22-06.

32-24-20
6-2 Change 9
TO 1C-130H-2-32JG-20-1

6-1-1. PREPARATION FOR REMOVAL,


INSTALLATION, AND ADJUSTMENT OF NLG
UPLOCK AND DOWNLOCK SWITCHES.
Mech
A Open the following circuit breakers:
2 LG & SKI WARNING (1)
LANDING GEAR POSITION/POSN IND (2)
1 LANDING GEAR WARN LIGHT (3)

32-24-20
(6-2.1 blank)/6-2.2 Change 9
TO 1C-130H-2-32JG-20-1

32-24-20
Change 8 6-3
TO 1C-130H-2-32JG-20-1

6-1-2. REMOVE NLG UPLOCK AND DOWNLOCK


SWITCHES.
NOTE To remove NLG uplock switch, begin at step 1. To
remove NLG downlock switch, go to step 2.

NOTE To facilitate installation of new switch, cut old switch


leads before splice being careful to leave sufficient
wire to read switch lead number.
Mech
A 1. Remove NLG uplock switch as follows:
a. Disconnect electrical wire (3) from uplock switch
(2) by cutting at switch leads (8).
b. Remove nut (1) and uplock switch (2).
A 2. Remove NLG downlock switch as follows:
a. Disconnect electrical wire (7) by cutting at
switch leads (4).
b. Remove nut (5) and downlock switch (6).

32-24-20
6-4
TO 1C-130H-2-32JG-20-1

32-24-20
6-5
TO 1C-130H-2-32JG-20-1

6-1-3. INSTALL AND ADJUST NLG UPLOCK AND


DOWNLOCK SWITCHES.
NOTE To install NLG uplock switch, begin at step 1. To
install NLG downlock switch, go to step 3.
Mech
A 1. Install NLG uplock switch as follows:
a. Install nut (2) on uplock switch (3).
b. Insert uplock switch (3) in support assembly (5).
c. Install nut (1) three turns.
d. Connect electrical wires (7) to uplock switch
wires (4) with electrical splices (6) in accordance
with TO 1C-130B-2-13, TO 1C-130H-2-13, or TO
1C-130(H)H-2-13.

32-24-20
6-6 Change 9
TO 1C-130H-2-32JG-20-1

32-24-20
6-7
TO 1C-130H-2-32JG-20-1

6-1-3. (Continued)

Mech
A 2. Adjust NLG uplock switch (4) as follows:
a. Loosen uplock actuator hydraulic lines (7, 8, 9) to
relieve pressure.
b. Actuate uplock tang (6) with a large screwdriver.
c. Disconnect NLG uplock normal lock hose (9).
d. Connect hydraulic servicing cart hose to fitting
(10).
e. Operate hydraulic servicing cart and actuate
NLG uplock.
f. Adjust uplock switch so that switch plunger (1)
just contacts uplock switch lever (5), then seat
jamnuts (2, 3) against support assembly.
g. Back off jamnut (3) two and one half to three
turns.
h. Push switch aft and tighten jamnut (2).
i. Safety wire both jamnuts (2, 3).
j. Disconnect hydraulic servicing cart hose from fit-
ting (10).
k. Connect NLG uplock normal lock hose (9).
l. Grasp uplock manual release cable and pull for-
ward to release uplock.
m. Go to Restore To Normal.

32-24-20
6-8 Change 26
TO 1C-130H-2-32JG-20-1

32-24-20
6-9
TO 1C-130H-2-32JG-20-1

6-1-3. (Continued)

Mech
A 3. Install NLG downlock switch (2) as follows:
a. Install nut (3) and one washer (4) on downlock
switch (2).
b. Insert downlock switch (2) in support assembly
(6).
c. Install other washer (4) and nut (5) downlock
switch (2). Do not tighten nut at this time.
d. Connect electrical wires (9) to uplock switch
wires (1) with electrical splices (8).
A 4. Adjust NLG downlock switch (2) as follows:
a. With NLG down and locked, position downlock
switch (2) to just contact indicating plunger (7)
then seat jamnuts (3, 5) against support as-
sembly.
b. Backoff jamnut (3) two to two and one half
turns.
c. Push switch forward and tighten jamnut (5).
Safetywire jamnuts (3, 5) together.

32-24-20
6-10
TO 1C-130H-2-32JG-20-1

32-24-20
6-11
TO 1C-130H-2-32JG-20-1

6-1-4. RESTORE TO NORMAL.


Mech
A Close the following circuit breakers:
2 LG & SKI WARNING (1)
LANDING GEAR POSITION/POSN IND (2)
1 3 LANDING GEAR WARN LIGHT (3)

END OF TASK

FOLLOW ON MAINTENANCE
1. If applicable, close forward NLG door in accordance
with 32-22-06.
2. Perform NLG normal extension and retraction sys-
tem operational check in accordance with 32-21-01
(non LC-130H) or TO 1C-130H-2-32JG-80-1,
32-81-01 (LC-130H).
3. Perform operational checkout of applicable IFF
Mode 4 system in accordance with TO
1C-130H-2-34JG-40-3, 34-43-02, 34-43-03, 34-43-21,
or 34-43-22.

32-24-20
6-12 Change 9
TO 1C-130H-2-32JG-20-1

32-24-20
Change 8 6-13/(6-14 blank)

You might also like