Numerical Simulation of Solid Propellant Combustion
Numerical Simulation of Solid Propellant Combustion
The interior ballistics simulations in the single-stage gun and the AGARD gun are
carried out, using solid/gas two-phase fluid dynamics code of two-dimensional axisymmetric
calculation method. The calculation method is validated by the comparison of the results of
the simulations in the single-stage gun with the experimental data and by the comparison of
the calculations in the AGARD gun with the predicted data by the codes of some countries.
In the present study, the effects of the placement of the igniter, the bore resistance and the
projectile mass on the performance of the propulsion system are numerically investigated in
the AGARD gun. Shortened and condensed igniter causes the formation of large pressure
gradients in the propellant chamber at the ignition stage and strong negative pressure
difference. From the simulations varying the bore resistance to the projectile, it is shown
that there is the optimum value of bore resistance for bringing out the maximum
acceleration performance in the gun system. The relations of the projectile mass to the
projectile kinetic energy converted from the chemical energy of propellant and the
maximum pressure in the chamber are also examined.
Nomenclature
ΑBA = the area of the projectile base
b = covolume of gas
C = the mass of propellant
Cig = the mass of igniter
Cv = the specific heat at constant volume
Dp = the diameter of a cylindrical grain
e = total energy of gas
F = the impetus of propellant
fi = intergranular force
fs = interphase drag
h = thermal transfer coefficient
Lp = the length of a cylindrical grain
!
m˙ = the rate of mass decomposition of propellant
! m˙ ig = the rate of mass decomposition of igniter
Mp = the mass of a projectile
! np = the grain number density
p = pressure
! PBA = the projectile base pressure
PBR = the breech pressure
Pr = rupture pressure of diaphragm
Pres = bore resistance between the projectile and launch-tube
qe = the combustion heat of propellant
qig = the combustion heat of igniter
qp = heat transfer
R = gas constant
*
Graduate Student, Department of Mechanical Engineering, AIAA student member.
†
Associate Professor, Department of Mechanical Engineering, AIAA member.
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Copyright © 2006 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.
r = the linear burning rate
Sp = particle surface
t = time
tc = the time at the completion of propellant combustion
T0 = adiabatic flame temperature
Tg = temperature of gas phase
Tp = temperature of solid particle
u = gas phase velocity vector
up = solid phase velocity vector
Vp = particle volume
xp = the position vector of particle
!
Ypr = the mass fraction of propellant combustion gas
! Yig = the mass fraction of igniter combustion gas
Ya = the mass fraction of air
! z˙ p = the velocity of projectile base wall
α = volume fraction of gas phase or porosity
αp = volume fraction of solid phase
ε = internal energy of gas
!
ρ = gas density
ρp = solid propellant density
I. Introduction
S OLID propellant energy is used for propulsion systems such as the gun systems and the rocket motors. These
propulsion systems have remarkable capacity to accelerate the projectile or fuselage to supersonic velocity
rapidly. Since solid propellant combustion releases large amount of energy instantaneously, the conversion of this
energy into valuable power of propulsion with complete control is an important task in its design stage of the
propulsion systems.
The aim of promoting design of gun system is to make the projectile velocity at muzzle higher and the internal
pressure lower, as possible. Naturally, using large amount of solid propellant leads the projectile to reach high
muzzle velocity, but it may cause a risk of damage on the gun system by the pressure rise in the chamber. The
pressure in the chamber rises by propellant combustion while the pressure drops by the movement of the projectile.
This interaction between the propellant combustion and the projectile movement has to be estimated quantitatively
in the design stage.
Additionally, the igniting operation for propellant should be performed well, considering the pressure difference
between the breech and the projectile base. Because of the modern transformation of the projectile base from flat
form to complicated form and the extension of the base tail length, the length of primer that contains the igniter in
the propellant chamber tends to be shortened. The effects of this shortening on the interior ballistics events need to
be predicted in the design stage. Especially, there is a concern about the relation of this shortening to the negative
pressure difference, in which the projectile base pressure is higher than the breech pressure. In the desirable design
condition of gun systems, the pressure difference shows positive value throughout the shot (the breech pressure is
always higher than the base pressure). The appearance of the negative pressure differences indicates that undesirable
pressure waves propagate in the propellant chamber. In order to protect the chamber wall and the projectile base
from destructive pressure wave, the developmental mechanism of negative pressure difference should be found out
and the igniter system must be designed not to form the negative pressure difference in the firing process.
The interior ballistics events in gun system contain multiphase flow dynamics, chemical reaction, heat transfer
between the phases, the projectile kinetics and mechanics of materials. Therefore, the accurate prediction of the
interior ballistic events in the firing process and the performance of such propulsion systems are difficult. For this, it
is usable to apply numerical analysis based on interior ballistics to the prediction of performance and design of the
propulsion systems. The primary purpose of interior ballistics for gun system is to predict the muzzle velocity of the
projectile and pressure history in the system until the ejection of the projectile. It is important in the numerical
simulation based on interior ballistics to reproduce the interaction between propellant combustion in the chamber
and the projectile movement in order to predict the accelerator performance exactly. Recently, the simulations of
interior ballistics using CFD code have developed in many countries. The current interests are shifting on to the
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simulation of multi-dimensional and multi-phase flow in order to analyze the complicated flow field in the chamber
of gun system.
The single-stage gun1 is a ballistic range which has been used to accelerate the projectile used for such
researches as analysis of supersonic flow, examination of ram-accelerator, simulation of space debris impact and
evaluation test of material strength. The single-stage gun utilizes solid propellant combustion energy to accelerate
the projectile. Its propulsion system is very similar to the gun system which has traditionally been used for firearms.
The AGARD (Advisory Group for Aerospace Research and Development) gun2 has been used as a standard test
case to aid the development of UK internal ballistics codes for many years3.
In this study, the interior ballistics simulations in the single-stage gun and the AGARD gun are carried out using
the two-dimensional axisymmetric two-phase fluid dynamics code. To reproduce the ignition process of solid
propellant accurately, the multi-components in the gas phase are considered in the code. The simulation results are
compared for validation with the experimental data for the single-stage gun and the results by the codes of some
countries for the AGARD gun. After that, the effects of design conditions in the gun system such as the igniter
length, the bore resistance to the projectile and the projectile mass on the firing performances are examined using the
code.
"
(#$) + % & (#$u) = m˙ + m˙ ig (1)
"t
"
(#$u) + % & (#$uu) = '#%p ' f s + m˙ u p (2)
"t
" ' u %u *
(#e) +!$ % {# ( e + p) u} = &f s % u p + m˙ ) qe + p p , + m˙ ig qig & q p (3)
"t ( 2 +
! ' "
( ) (
) "t #$Y pr + % & #$Y pr u = m˙ )
)) "
! ( ) ( )
( #$Yig + % & #$Yig u = m˙ ig (4)
) "t
) " (#$Y ) + % & (#$Y u) = 0
)* "t a a
where ρ is the gas density, u is the gas phase velocity vector, p is the pressure and e is the total energy. The relation
between the mass fractions of three components in gas phase is given by Y pr + Yig + Ya = 1 in which subscript pr
!
stands for the propellant combustion gas, subscript ig stands for the igniter combustion gas and subscript a stands
for the air. The right hand side in Eq. (1) contains the rate of mass decomposition m˙ . The vector fs represents the
!
interphase drag and u p is the solid phase velocity vector in which! subscript p stands for the propellant. The right
hand side in Eq. (3) contains the combustion heat qe and qig, and the heat transfer term qp. !
The solid phase is considered as incompressible flow, and in its governing
! equation the solid propellants are
regarded to have constant density. The balance equation of the solid phase for momentum!is given by,
!
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"
"t
( ) ( )
# p $ p u p + % & # p $ p u p u p = '# p %p ' f i + f s ' m˙ u p (5)
where ρp is the solid propellant density and f i represents the intergranular force. The right hand side in Eq. (5)
contains the terms which
! reflect the effects of right hand side terms in Eq. (2) of the gas phase.
The gas satisfies the covolume equation of state,
! RT
p= , " = CvT (6)
(1 " # b)
where p is the pressure, T is the temperature, ρ is the gas density, R is the gas constant, ε is the internal energy of gas
and Cv is the specific heat at constant volume. !
!
The volume of the solid phase decreases by propellant combustion. The rate of mass decomposition and the
linear burning rate on each grain surfaces are respectively given by,
Sp
m˙ = (1 " # ) $ p r, r = a " pn (7)
Vp
where Sp is the particle surface, Vp is the particle volume and p is the ambient pressure. The interphase drag in the
chamber is given in the following form4,5, !
!
1" #
fs =
D pe
( )
$ u " u p u " u p f sc (8)
where the conservative vector, the convective fluxes and the source terms are
!
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$ "# ' $ "#u ' $ "#v '
& ) & 2 ) & )
& "#u ) &"#u + "p ) & "#vu )
& "#v ) & "#uv ) & "#v 2 + "p )
& ) & ) & )
& "e ) & " ( e + p) u ) & " ( e + p) v )
Q = & "#Y pr ), E = & "#Y pr u ), F = & "#Y pr v ),
& ) & ) & )
& "#Yig ) & "#Yig u ) & "#Yig v )
& "#Ya ) & "#Ya u ) & "#Ya v )
&" # u ) &" # u 2 ) &" # v u )
& p p p) & p p p ) & p p p p)
&%" p # p v p )( &%" p # p u p v p )( &% " p # p v p 2 )(
$ m˙ + m˙ ig '
& ) (12)
$ "#v ' & * f sx + mu p˙
)
& )
& "#uv )
& * f sy + m˙ v p )
2 & + . )
& "#v ) 2 2
&* f u * f v + m˙ - q + u p + v p 0 + m˙ q * q )
& ) & sx p sy p - e ig ig p)
& " ( e + p) v ) 2 0
1 & , / )
H = & "#Y pr v ), S = & m˙ )
y& )
& "# Y ig v )
& m ˙ ig
)
& )
& "#Ya v ) & 0 )
&" # u v ) 1p
& p p p p )
& * " p * f ix + f sx * m
˙ u p
)
2 & 1x )
&% " p # p v p )( & 1p )
*" p * f iy + f sy * m˙ v p
&% 1y )(
t
xp = " u dt + x
0
p p0 (13)
The field interphase properties are determined by mapping the interphase data of the representative particles and
porosity distribution onto the computational grid for the Eulerian flow solver, considering the assigned volume of
each particle varying with time according!to the extent of burning progress.
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t ABA
z˙ p = # 0 Mp
(PBA " Pres ) dt (14)
where ABA is the area of the flat projectile base, PBA is the projectile base pressure, Pres is the bore resistance and Mp
is the mass of the projectile.
! points is constant, and the computational grid spacing in the axial direction is
In this process, the number of grid
kept equal during the computation.
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Table 1. Input data for the single-stage gun. Table 2. Characteristics of solid propellant.
Term Data Term Data
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Figure 2. Schematic illustration of the AGARD gun.
(1) The length of igniter form the breech in the axial direction is changed from the original length Lig=127 mm
keeping igniter mass constant to examine the effect of igniter placement, as shown in Fig. 3. The igniter mass is
injected over a 10 ms time frame. The cases for Lig=63.5, 127, 381, and 762 mm are simulated. At the case of
Lig=762 mm the length of igniter is same as that of the chamber in the initial condition.
In the real gun system, it is likely that the shortening of igniter tube length is carried out keeping igniter linear
density. Therefore, the length of igniter in the axial direction is changed from the original length Lig=127 mm at
constant igniter linear density. Therefore, the igniter masses are Cig=0.1134, 0.2268, 0.4536, 0.6804, 0.9072,
1.134, and 1.3608 kg in the cases of Lig=63.5, 127, 254, 381, 508, 635, and 762 mm respectively for the original
igniter density condition. The igniter mass is injected over a 10 ms time frame.
(2) The bore resistance Pres on the projectile, which corresponds to the start-up pressure for the projectile, is changed
from Pres=13.8 MPa to examine the effects of the projectile movement on the maximum pressure in the chamber
and the acceleration performance. The calculation is carried out at Pres=0, 13.8, 27.6, and 69.0 MPa (constant in
the launch-tube).
(3) The projectile mass is one of the valuable design parameter in the propulsion system. In the design of the gun
systems, it is desirable for the heavier projectile to be accelerated to higher velocity in the launch-tube by smaller
amount of the combustion energy. The effects of the projectile mass on the pressure profile and the acceleration
performance are examined using the model of the AGARD gun. The projectile mass is varied from Mp=4.54 kg
to Mp=90.72 kg as the original value Mp=45.36 kg.
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IV. Results and Discussions
4.1 Simulation of the single-stage gun shot
Figure 4a shows the time histories of pressure measured at p1 in the case of Pr=20 MPa by the calculation and
the experiment1, and the horizontal axis indicates the time since the pressure drop start. Figure 4b shows the
acceleration versus the travel distance of the projectile in the case of Pr=20 MPa by the calculation and the
experiment1.
The experimental profile in Fig. 4a shows that the breech pressure increases gradually in the early stage and rises
rapidly to 30 MPa just before the diaphragm rupture. The diaphragm is ruptured when the combustion gas is
compressed and has reached the determinate pressure. The pressure drop starts around t=0 ms, and the pressure
decreases to 23 MPa, as shown in Fig. 4a. Then, the pressure rise starts again around t=0.2 ms and reaches up to 33
MPa. Since the projectile starts moving forward in the launch-tube after the diaphragm rupture, the breech pressure
decreases with time. In the experiment in Fig. 4b, the acceleration of the projectile decreases gradually with the
forward movement of the projectile and has small oscillations throughout the travel distance of the projectile in the
launch-tube.
As shown in Fig. 4a, the first pressure peak and its approaching profile are reproduced well in the calculation.
The pressure decrease after the second pressure peak is in good agreement with the experiment, but there is a
difference in the value of the second pressure peak between them. This is because the diaphragm is instantaneously
deleted from the chamber after reaching the determinate rupture pressure in the calculation whereas the diaphragm
takes finite-time to blow up in the experiment. This causes sudden chamber volume increase and stronger expansion
wave generation in the calculation, diminishing the propellant combustion. Figure 5 shows the time history of the
pressure distribution on the center axis in the chamber at Pr=20 MPa by the x-t diagram of the pressure contour plots.
The horizontal axis indicates the distance from the breech and the vertical axis indicates the time since the pressure
drop start. After the diaphragm rupture expansion waves propagate toward the breech and generated shock wave
propagates toward the projectile base. The arrival of the expansion waves at the breech causes the breech pressure
drop at t=0 ms, as shown in Fig. 4a. In Fig. 4b, the calculated acceleration profiles are close to that of the experiment
throughout the simulations. The calculated accelerations in the early stage take higher value than that of the
experiment because the stronger shock wave is generated at the time of diaphragm rupture, propagates through the
chamber and impacts the projectile base in the calculation. As for the muzzle velocity of the projectile, the result of
the simulation is closest to the experimental data.
Figure 6 shows the acceleration versus the travel distance of the projectile in case of Pr=10 MPa. The
acceleration and the muzzle velocity of the projectile are also in good agreement with those of the experiment.
Calculation 8
30 Calculation
Experiment
V = 939 m/s
2
0
Acceleration, 10 m/s
Pressure at p1, MPa
6 Experiment
5
20 V = 971 m/s
0
10
2
0 0
-8 -6 -4 -2 0 2 4 0.0 0.5 1.0 1.5 2.0
Time since pressure drop, ms Travel distance of the projectile, m
(a) (b)
Figure 4. (a) The breech pressure history in the single-stage gun at Pr=20 MPa by the calculation
and the experiment1. (b) The acceleration versus the travel distance of the projectile at Pr=20
MPa. The muzzle velocity V0 is 939 m/s in calculation and 971 m/s in the experiment1.
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4
0.8
Calculation
Time since pressure drop, ms
2
Acceleration, 10 m/s
Experiment
0.4 V = 635 m/s
5
0
2
0.2 The locus of
the projectile base
0.0
1
-0.2 p (MPa)
0 30
0
0.1 0.2 0.0
0.3 0.4 0.5 0.0
1.0 1.5 2.0
Distance from the breech, m Travel distance of the projectile, m
Figure 5. The x-t diagram of pressure Figure 6. The acceleration versus the travel
distribution on the center axis in the single-stage distance of the projectile in the single-stage
gun at Pr=20 MPa. The vertical axis indicates the gun at Pr=10 MPa. The muzzle velocity V0 is
time since the pressure at p1 drop start. 663 m/s in calculation and 635 m/s in the
experiment1.
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14
12
10
Time, ms
8
6 The locus of The locus of The locus of
the projectile base the projectile base the projectile base
4
2 Tg (K) p (MPa) α
294 3000 0.1 413 0.3 1.0
0
0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 5
Distance from breech, m
(a) (b) (c)
Figure 7. The x-t diagram of (a) gas temperature, (b) pressure and (c) porosity distributions on the center
axis in the AGARD gun.
IBHVG2 (0D)
IBHVG2 (0D)
XKTC (1D)
XKTC (1D)
CTA1 (1D)
CTA1 (1D)
Mobidic-NG 1D Mobidic-NG 1D
Present code Mobidic-NG 2D
Present code Mobidic-NG 2D
100
400 80
Pressure difference, MPa
60
Breech pressure, MPa
300 40
20
200
0
-20
100
-40
0 -60
0 2 4 6 8 10 12 14 16 0 1 2 3 4 5 6
Time, ms Time, ms
(a) (b)
Figure 8. The histories of (a) the breech pressure and (b) the pressure difference in the AGARD gun by the
present code and the codes of some countries3.
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center axis for the case of Lig=63.5, 127, 762 mm respectively. Pressure in the chamber of Lig=762 mm increases
uniformly with time in Fig. 10a, and the porosity distribution is also uniform in Fig. 10b. It is observed in Figs. 11a
and 12a that the high pressure part is generated by the ignition and moves through the propellant chamber, and then
the pressure gradient, which makes the base pressure higher than the breech pressure, is generated around t=3 ms.
The position of this high pressure part corresponds with that of the concentration part of the solid phase volume
(small porosity part), as shown in Figs. 11b and 12b. The reason for the formation of higher base pressure is the
compression of gas by the solid phase volume moving toward the projectile base and the production of large
combustion energy at the projectile base by the concentration of the solid phase volume.
Figure 13 shows the histories of (a) the breech pressure, (b) the base pressure, (c) the pressure difference and (d)
the projectile velocity for the length of igniter varying at constant igniter density. This density is set to be the
original value of igniter density at Cig=0.2268 kg in φ44 mm x 127 mm of the igniter. The larger amount of igniter
mass causes the higher breech and base pressures and muzzle velocities of the projectile as shown in Figs. 13a, 13b
and 13d. In the case Lig=762 mm there is no large absolute value of the negative pressure difference in Fig. 13c,
since the ignition for the propellant is performed uniformly in the axial direction of the chamber. The absolute value
of the negative pressure difference is largest in the case Lig=381 mm, but the minimum pressure difference is
suppressed in the cases of shorter and longer igniter. Fig. 14 shows the minimum pressure difference versus the
igniter length at constant igniter density picked out from Fig. 13c. The minimum pressure difference has minimum
value around Lig=300 mm. This is because when the igniter is around this length, larger pressure gradients are
formed in the ignition stage and the movement of fluid and solid propellant toward the projectile base is promoted.
From the comparison between Figs. 9c and 13c, it is noted that the time when the first positive and negative peaks of
pressure difference appear is depends on the igniter mass.
Figure 15 represents the relation between the igniter mass and the minimum pressure difference for each length
of igniter. The shorter igniter causes larger absolute value of the negative pressure difference at a certain igniter
mass, because the higher pressure part is formed nonuniformly by higher igniter density. Figure 16 represents the
400 400
Breech pressure, MPa
300 300
200 200
Lig=762 mm Lig=762 mm
Lig=381 mm Lig=381 mm
100 100
Lig=127 mm Lig=127 mm
Lig=63.5 mm Lig=63.5 mm
0 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(a) (b)
100
700
80
600
Pressure difference, MPa
60
500
40
20 400
Figure 9. The time histories of (a) the breech pressure, (b) the base pressure, (c) the pressure difference
(breech pressure – base pressure) and (d) the projectile velocity for the length of igniter varying at constant
igniter mass Cig=0.2268 kg.
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Igniter (762 mm) Igniter (762 mm)
100 1.0
t=4 ms
t=3 ms
80 t=2 ms
t=1 ms 0.8 t=4 ms
t=0 ms t=3 ms
Pressure, MPa
60
t=2 ms
Porosity
0.6
t=1 ms
40
t=0 ms
0.4
20
0 0.2
0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8
Distance from breech, m Distance from breech, m
(a) (b)
Figure 10. The distributions of (a) pressure and (b) porosity on the center axis in the chamber at each time
for the case of Lig=762 mm at Cig=0.2268 kg.
Igniter (127 mm) Igniter (127 mm)
100 1.0
t=4 ms
80 t=3 ms
t=4 ms 0.8
t=2 ms
t=3 ms
Pressure, MPa
60 t=1 ms
t=2 ms
Porosity
t=0 ms
t=1 ms 0.6
40 t=0 ms
0.4
20
0 0.2
0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8
Distance from breech, m Distance from breech, m
(a) (b)
Figure 11. The distributions of (a) pressure and (b) porosity on the center axis in the chamber at each time
for the case of Lig=127 mm at Cig=0.2268 kg.
Igniter (63.5 mm) Igniter (63.5 mm)
100 1.0
t=4 ms
80 t=4 ms t=3 ms
t=3 ms 0.8
t=2 ms
t=2 ms
Pressure, MPa
60 t=1 ms
t=1 ms
Porosity
t=0 ms
t=0 ms 0.6
40
0.4
20
0 0.2
0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8
Distance from breech, m Distance from breech, m
(a) (b)
Figure 12. The distributions of (a) pressure and (b) porosity on the center axis in the chamber at each time
for the case of Lig=63.5 mm at Cig=0.2268 kg.
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relation between the ratio of igniter density to the original igniter density and the minimum pressure difference for
each length of the igniter. The igniter length for the largest absolute value of the negative pressure difference at a
certain igniter density is not simply decided by the igniter mass. As mentioned above, the formation of large
pressure gradients in the chamber by the localization of igniter energy causes solid propellant movement and then
the concentration of the solid phase volume at the projectile base. As a result, the combustion energy is concentrated
and high pressure part is formed there. Therefore, both the amount of igniter energy and its distribution decide the
magnitude of the negative pressure difference. This is the reason for the appearance of the strongest negative
Lig=508 mm
200 200
100 100
0 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(a) (b)
100
700
80
600
Pressure difference, MPa
60
500
40
20 400
Lig=762 mm Lig=762 mm
0 300 Lig=635 mm
Lig=635 mm
Lig=508 mm 200 Lig=508 mm
-20 Lig=381 mm
Lig=381 mm
-40 Lig=127 mm 100 Lig=127 mm
Lig=63.5 mm Lig=63.5 mm
-60 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(c) (d)
Figure 13. The time histories of (a) the breech pressure, (b) the base pressure, (c) the pressure difference
(breech pressure – base pressure) and (d) the projectile velocity for the length of igniter varying at constant
igniter density, which is set to be the original value of igniter density at Cig=0.2268 kg in φ 44x127 of igniter.
0
Minimum pressure difference, MPa
-5
-10
-15
-20
-25
0
300 400 500 600 700 100 200
Igniter length, mm
Figure 14. The minimum pressure difference versus the igniter
length at constant igniter density, which is set to be the original
value of igniter density at Cig=0.2268 kg in φ 44x127 of igniter.
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0 0
Minimum pressure difference, MPa
600 200
Lig=127 mm, Cig=0.6804 kg Lig=127 mm, Cig=0.6804 kg
500 Brech Base 150 Lig=127 mm, Cig=0.2268 kg
Pressure difference, MPa
400 100
300 50
200 0
100 -50
0 -100
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(a) (b)
Igniter (127 mm) Igniter (127 mm)
240 1.0
t=4 ms
t=3 ms t=4 ms
200
t=2 ms t=3 ms
0.8 t=2 ms
160 t=1 ms
t=1 ms
Pressure, MPa
t=0 ms
t=0 ms
Porosity
120 0.6
80
0.4
40
0 0.2
0.0 0.2 0.4 0.6 0.8 0.0 0.2 0.4 0.6 0.8
Distance from breech, m Distance from breech, m
(c) (d)
Figure 17. The time histories of (a) the breech and base pressure, (b) the pressure difference (breech
pressure – base pressure), and the distributions of (c) pressure and (d) porosity on the center axis for the case
of Lig=127 mm and Cig=0.6804 kg. The results of the original case (Lig=127 mm and Cig=0.2268 kg) are
represented in the figures (a) and (b).
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pressure difference after the ignition at the middle-range length of the igniter.
The smallest minimum pressure difference in Figs. 15 and 16 is the case of Lig=127 mm and Cig=0.6804 kg.
Figure 17 shows the time histories of (a) the breech and base pressure, (b) the pressure difference (breech pressure –
base pressure), and the distributions of (c) pressure and (d) porosity on the center axis for the case of Lig=127 mm
and Cig=0.6804 kg. The breech and base pressures increase with large vibrations in the early stage in Fig. 17a, and as
a result the pressure difference has thumping vibrations in Fig. 17b. The distributions of pressure and porosity in the
chamber shown in Figs. 17c and 17d represent much larger pressure gradients and concentration of the solid phase
volume around the projectile base compared to Figs. 11a and 11b. It can be described that this igniter condition is
dangerous and undesirable for the system safety because the breech pressure projections shown in Fig. 17a are
formed around t=6 ms by the generated pressure waves.
700 700
Pres=69.0 MPa Pres=69.0 MPa
600 600
Pres=27.6 MPa Pres=27.6 MPa
Base pressure, MPa
Breech pressure, MPa
300 300
200 200
100 100
0 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(a) (b)
700 16 Pres=69.0 MPa
2
Projectile acceleration, 10 m/s
12 Pres=13.8 MPa
500
Pres= 0 MPa
400
8
300
Pres=69.0 MPa
200 Pres=27.6 MPa 4
100 Pres=13.8 MPa
Pres= 0 MPa
0 0
0 2 4 6 8 10 12 14 16 0 1 2 3 4
Time, ms Travel distance, m
(c) (d)
Figure 18. The time histories of (a) the breech pressure, (b) the base pressure and (c) the projectile
velocity, and (d) the acceleration versus the travel distance of the projectile for the bore resistance to the
projectile varying Pres=0, 13.8, 27.6, and 69.0 MPa (constant in the launch-tube).
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American Institute of Aeronautics and Astronautics
Pres=69.0 MPa is almost equivalent to those of Pres=13.8 and 27.6 MPa cases in spite of the much higher pressure in
the chamber. It can be concluded that there is the optimum value of bore resistance for bringing out the maximum
acceleration performance. Although the increase of the projectile acceleration by the pressure rise in the chamber
can be possible by setting the bore resistance high, it should be considered in the design stage that the pressure could
exceed the maximum permissible pressure for the accelerator system in the condition of high bore resistance to the
projectile.
700 700
Mp=68.04 kg Mp=68.04 kg
600 600
Mp=45.36 kg Mp=45.36 kg
Base pressure, MPa
Breech pressure, MPa
300 300
200 200
100 100
0 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time, ms Time, ms
(a) (b)
700
2
Projectile acceleration, 10 m/s
Mp=68.04 kg 12 Mp=68.04 kg
600
Mp=45.36 kg Mp=45.36 kg
4
Projectile velocity, m/s
300
200 4
100
0 0
0 2 4 6 8 10 12 14 16 0 1 2 3 4
Time, ms Travel distance, m
(c) (d)
Figure 19. The time histories of (a) the breech pressure, (b) the base pressure and (c) the projectile
velocity, and (d) the acceleration versus the travel distance of the projectile for the varying projectile masses.
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American Institute of Aeronautics and Astronautics
The study of interaction between released combustion energy and converted work energy is useful for the design
of the projectile accelerator. Figure 20 shows the relation between the projectile mass and the energy converted from
the chemical energy of propellant and igniter into the fluid internal and kinetic energies in the chamber and the
projectile kinetic energy at the ejection of the projectile. The time at the completion of propellant combustion tc is
also represented for each projectile mass. The total chemical energy in Fig. 20 corresponds to the energy released
completely from propellant and igniter in the chamber. The projectile mass is 45.36 kg at the originally designed
case. In the cases with small projectile mass, the energy released in propellant combustion is smaller than the
originally designed case and the amount of unused propellant is too large. The propellant combustion has been
completed when the projectile mass is lager than or equal to the original projectile mass. As projectile mass gets
larger, the energy released in propellant combustion in the system increases as shown in Fig. 20 and the projectile
kinetic energy increases as shown in Fig. 21, but the muzzle velocity of the projectile decreases as shown in Fig. 22.
Therefore, in order to convert the more chemical energy of the propellant into the kinetic energy of the projectile or
external work, a heavy weight projectile is required so that the time between the ignition and the projectile arrival at
the muzzle is longer than the burning time of the propellant. However, heavier projectile makes the maximum
breech pressure higher and diverging as shown in Fig. 21 and then can cause risk of damage on the chamber wall
and repercussion to the accelerator systems. From the above reason, the projectile mass should be decided in the
design stage considering the maximum permissible pressure for the accelerator and required acceleration ability.
35
tc=13 ms tc=11 ms tc=9 ms
800 16
30
Incompletely burned
25
Energy, MJ
600 12
20
15 400 8
10
200 4
5
0 0 0
4.5
9.1 22.7 45.4 68.0 90.7 40 60 80 0
100 20
Projectile mass, kg Projectile mass, kg
Figure 20. The breakdown of energy with Figure 21. The projectile mass versus the
the time at the completion of propellant maximum breech pressure and the projectile
combustion tc at each projectile mass at the kinetic energy.
ejection of the projectile.
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1000 1000
400 400
200 200
0 0
40 60 80 010020
Projectile mass, kg
Figure 22. The projectile mass versus the maximum
breech pressure and the muzzle velocity of the projectile.
V. Conclusion
The interior ballistics simulations in gun chamber were carried out, using solid/gas two-phase fluid dynamics
code of two-dimensional axisymmetric calculation method. To reproduce the ignition process of solid propellant
accurately, the multi-components in the gas phase were considered in the code. The calculation method was
validated by the comparison of the results of the simulations in the single-stage gun with the experimental data and
by the comparison of the calculations in the AGARD gun with the predicted data by the codes of some countries.
The simulations predicted the experimental data of the pressure history, the projectile acceleration profile and the
muzzle velocity. Also, for the AGARD gun the simulated results by the present code were in good agreement with
the results by the compared codes. Based on the condition of the AGARD gun, the effects of design parameters in
the gun system on the performances were numerically investigated. The larger igniter density placed nonuniformly
in the axial direction of the propellant chamber caused the formation of large pressure gradients at the ignition stage,
and the stronger negative pressure difference was formed by the concentration of accelerated solid propellant grains
at the projectile base. Therefore, the shortening of primer length containing the igniter can cause nonuniform
pressure distribution and the generation of destructive pressure waves in the chamber at the igniting operation for
solid propellant. Since the bore resistance to the projectile affected the increase rate of the chamber volume, the
pressure profile and the projectile acceleration varied with the bore resistance. From the results, it was shown that
there is the optimum value of bore resistance for bringing out the maximum acceleration performance in the gun
system. The projectile mass also affected the pressure profile and the propellant combustion speed largely. In order
to convert the more chemical energy of the propellant into the kinetic energy of the projectile, a heavy weight
projectile is required so that the time between the ignition and the projectile arrival at the muzzle is longer than the
burning time of the propellant.
References
1
Sasoh, A., Ohba, S., and Takayama, K., “Projectile acceleration in a single-stage gun at breech pressure below 50 MPa,”
Shock Waves, 10, 2000, pp.235-240.
2
“Fluid Dynamics Aspects of Internal Ballistics,” AGARD Advisory Report No.172, 1982
3
Woodley, C. et al. “Comparisons of Internal Ballistics Simulations of The AGARD GUN,” 22nd International Symposium
on Ballistics, 2005
4
Nusca, M. J., and Gough, P. S., “Numerical Model of Multiphase Flow Applied to Solid Propellant Combustion in Gun
Systems,” AIAA Paper, 1998, 98-3695.
5
Nusca, M. J., and Conroy, P. J., “Multiphase CFD Simulations of Solid Propellant Combustion in Gun systems,”
Department of Defense High Performance Computing Modernization Program users group conference, 2001.
6
Miura, H., and Matsuo, A., “Numerical Simulation of Projectile Accelerator Using Solid Propellant,” AIAA Paper, 2006,
2006-1439.
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American Institute of Aeronautics and Astronautics
7
Shima, E., and Jounouchi, T., “Role of Computational Fluid Dynamics in Aeronautical Engineering (No.12), Formulation
and Verification of Uni-Particle Upwind Schemes for the Euler Equations,” Proceedings of the 12th NAL Symposium on Aircraft
Computational Aerodynamics, Japan, 1995, pp.255-260.
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American Institute of Aeronautics and Astronautics