lu
lu
E
CONTENTS
HR16DE Engine Lubrication System Schematic ....................11 F
LU-1
Precaution for Liquid Gasket .................................. 21 OIL FILTER BRACKET ..................................... 26
Exploded View ........................................................ 26
PREPARATION ........................................... 22 Removal and Installation ......................................... 26
PREPARATION ................................................. 22 OIL COOLER ..................................................... 27
Special Service Tools ............................................. 22 Exploded View ........................................................ 27
Commercial Service Tools ...................................... 22 Removal and Installation ......................................... 27
Inspection ................................................................ 28
ON-VEHICLE MAINTENANCE ................... 23
OIL PUMP .......................................................... 29
ENGINE OIL ....................................................... 23 Exploded View ........................................................ 29
Inspection ............................................................... 23
Removal and Installation ......................................... 29
Draining .................................................................. 23
Refilling ................................................................... 24 SERVICE DATA AND SPECIFICATIONS
OIL FILTER ........................................................ 25 (SDS) .......................................................... 30
Replacement .......................................................... 25 SERVICE DATA AND SPECIFICATIONS
ON-VEHICLE REPAIR ................................ 26 (SDS) ................................................................. 30
Periodical Maintenance Specification .................... 30
Engine Oil Pressure .............................................. 30
LU-2
DESCRIPTION
< FUNCTION DIAGNOSIS > [HR16DE]
FUNCTION DIAGNOSIS A
DESCRIPTION
Engine Lubrication System INFOID:0000000000902409
LU
I
JPBIA0325GB
JPBIA0326GB
LU-3
PRECAUTIONS
< PRECAUTION > [HR16DE]
PRECAUTION
PRECAUTIONS
Liquid Gasket INFOID:0000000000902406
LU-4
PREPARATION
< PREPARATION > [HR16DE]
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000000902407
LU
Tool number
Description C
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range:
2,452 kPa (24.52 bar, 25 kg-cm2, 356 psi) D
E
NT050
S-NT559
H
KV10115801 Removing and installing oil filter
Oil filter wrench a: 64.3 mm (2.531 in)
J
S-NT375
PBIC4066E N
LU-5
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [HR16DE]
ON-VEHICLE MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000000902411
JPBIA0554ZZ
LU-6
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [HR16DE]
2. Disconnect harness connector at oil pressure switch (2), and
remove oil pressure switch using a deep socket (commercial A
service tool).
1 : Cylinder block
LU
CAUTION:
Never drop or shock oil pressure switch.
C
PBIC3817E
SLC926ZA
H
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. I
Draining INFOID:0000000000902412
N
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as O
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-6, "Inspec-
tion". P
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
Refilling INFOID:0000000000902413
LU-7
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [HR16DE]
1. Install drain plug with new washer. Refer to EM-40, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new washer.
LU-8
OIL FILTER
< ON-VEHICLE MAINTENANCE > [HR16DE]
OIL FILTER
A
Removal and Installation INFOID:0000000000902504
REMOVAL LU
• Using oil filter wrench [SST: KV10115801] (A), remove oil filter.
: Vehicle font C
CAUTION:
• Oil filter is provided with relief valve. Use Genuine NISSAN
Oil Filter or equivalent. D
• Be careful not to get burned when engine and engine oil
may be hot.
• When removing, prepare a shop cloth to absorb any engine
E
oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine PBIC3818E
and vehicle.
F
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil- G
ter.
SMA010 J
SMA229B
N
Inspection INFOID:0000000000902415
LU-9
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
Engine speed (rpm) Approximate discharge pressure* [kPa (bar, kg/cm2, psi)]
Idle speed More than 60 (0.60, 0.61, 9)
2,000 More than 270 (2.7, 2.8, 39)
*: Engine oil temperature at 80°C (176°F)
LU-10
DESCRIPTION
< FUNCTION DIAGNOSIS > [MR20DE]
FUNCTION DIAGNOSIS A
DESCRIPTION
Engine Lubrication System INFOID:0000000000902583
LU
I
PBIC3912E
PBIC3913E
LU-11
PRECAUTIONS
< PRECAUTION > [MR20DE]
PRECAUTION
PRECAUTIONS
Liquid Gasket INFOID:0000000000902580
LU-12
PREPARATION
< PREPARATION > [MR20DE]
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000000902581
LU
Tool number
Description C
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range:
2,452 kPa (24.52 bar, 25 kg-cm2, 356 psi) D
E
NT050
S-NT559
H
KV10115801 Removing and installing oil filter
Oil filter wrench a: 64.3 mm (2.531 in)
J
S-NT375
PBIC4066E N
LU-13
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [MR20DE]
ON-VEHICLE MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000000902586
PBIC3309J
LU-14
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [MR20DE]
2. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial A
service tool).
2 : Oil filter
LU
3 : Oil pan (lower)
: Engine front
CAUTION: C
Never drop or shock oil pressure switch.
PBIC3914E
SLC926ZA
H
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high. I
Draining INFOID:0000000000902587
N
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as O
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-14, "Inspec-
tion". P
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove drain plug and then drain engine oil.
Refilling INFOID:0000000000902588
LU-15
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [MR20DE]
1. Install drain plug with new washer. Refer to EM-152, "Exploded View".
CAUTION:
Be sure to clean drain plug and install with new washer.
LU-16
OIL FILTER
< ON-VEHICLE MAINTENANCE > [MR20DE]
OIL FILTER
A
Removal and Installation INFOID:0000000000902591
REMOVAL LU
• Using oil filter wrench [SST: KV10115801] (A), remove oil filter.
CAUTION:
• Oil filter is provided with relief valve. Use Genuine NISSAN D
Oil Filter or equivalent.
• Be careful not to get burned when engine and engine oil
may be hot. E
• When removing, prepare a shop cloth to absorb any engine
PBIC3916E
oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine and vehicle.
F
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil- G
ter.
SMA010 J
SMA229B
N
Inspection INFOID:0000000000902593
LU-17
OIL COOLER
< ON-VEHICLE REPAIR > [MR20DE]
ON-VEHICLE REPAIR
OIL COOLER
Exploded View INFOID:0000000000902598
PBIC3917E
REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
1. Drain engine coolant from radiator and cylinder block. Refer to CO-30, "Draining" and EM-210, "Exploded
View".
2. Using oil filter wrench [SST: KV10115801], remove oil filter. Refer to LU-17, "Removal and Installation".
3. Disconnect water hoses from oil cooler.
• When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant from spill-
ing out.
• Remaining engine coolant in piping will come out. Use a tray to collect it.
CAUTION:
Perform this step when the engine is cold.
4. Remove connector bolt, and remove oil cooler.
NOTE:
For reference when installing, put a matching mark on oil cooler and oil pan (upper).
INSTALLATION
LU-18
OIL COOLER
< ON-VEHICLE REPAIR > [MR20DE]
Installation in the reverse order of removal.
• Tighten the connecting bolt (2) after aligning the stopper (A) on the A
oil pan (upper) side with protrusion of oil cooler (1).
: Engine front
LU
PBIC3918E D
Inspection INFOID:0000000000902600
E
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary, F
replace oil cooler.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to G
LU-14, "Inspection" and CO-30, "Inspection".
2. Start the engine, and check there is no leaks of engine oil or engine coolant.
H
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-14, "Inspection" and CO-30,
"Inspection".
I
LU-19
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [MR20DE]
Engine speed (rpm) Approximate discharge pressure* [kPa (bar, kg/cm2, psi)]
Idle speed More than 80 (0.80, 0.8, 12)
2,000 More than 450 (4.50, 4.6, 65)
*: Engine oil temperature at 80°C (176°F)
LU-20
PRECAUTIONS
< PRECAUTION > [K9K]
PRECAUTION A
PRECAUTIONS
Precaution for Liquid Gasket INFOID:0000000001062305
LU
PBIC0003E
J
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
• If there is a groove for the liquid gasket application, apply the K
gasket to the groove.
M
EMA0622D
• As for the bolt holes, normally apply the gasket inside the N
holes. If specified, it should be applied outside the holes. Make
sure to read the instruction in this manual.
• Within five minutes of gasket application, install the mating O
component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• After 30 minutes or more have passed from the installation, fill P
the engine oil and coolant.
CAUTION:
If there are instructions in this manual, observe them.
SEM159F
LU-21
PREPARATION
< PREPARATION > [K9K]
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000001062306
MBIB0369E
MBIB0663E
S-NT052
LU-22
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [K9K]
ON-VEHICLE MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000001062307
LU
MBIB0548E
F
OIL LEAKAGE
Check for oil leakage around the following area.
• Oil pan G
• Oil pan drain plug
• Oil pressure switch
• Oil filter bracket H
• Vacuum pump
• Oil pump housing
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover I
• Oil cooler
• Crankshaft oil seals
OIL PRESSURE CHECK J
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Oil pressure check should be done in Neutral “N” position. K
1. Check the oil level.
2. Remove engine undercover.
L
3. Remove the oil pressure switch to connect the oil pressure
gauge [SST: KV113E0020 (Mot. 836-05)].
4. After warming up the engine, make sure oil pressure corre-
sponding to the engine speed is produced. M
LU-23
ENGINE OIL
< ON-VEHICLE MAINTENANCE > [K9K]
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct skin
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Put vehicle horizontally.
2. Warm up engine, and check for oil leakage from engine components.
3. Stop engine and wait for 10 minutes.
4. Loosen oil filler cap.
5. Remove drain plug and then drain engine oil.
Refilling INFOID:0000000001062309
LU-24
OIL FILTER
< ON-VEHICLE MAINTENANCE > [K9K]
OIL FILTER
A
Replacement INFOID:0000000001062311
LU-25
OIL FILTER BRACKET
< ON-VEHICLE REPAIR > [K9K]
ON-VEHICLE REPAIR
OIL FILTER BRACKET
Exploded View INFOID:0000000001062314
E1BIA0012GB
REMOVAL
CAUTION:
• Be careful not to get burned when the engine and engine oil are hot.
• When removing, prepare a shop cloth to absorb any oil leakage or spillage.
• Do not allow engine oil to adhere to the drive belts.
• Completely wipe off any oil that adhere to the engine and the vehicle.
LU-26
OIL COOLER
< ON-VEHICLE REPAIR > [K9K]
OIL COOLER
A
Exploded View INFOID:0000000001062315
LU
I
E1BIA0011GB
CAUTION: M
• Be careful not to get burned when the engine and engine oil are hot.
• When removing, prepare a shop cloth to absorb any oil leakage or spillage.
• Completely wipe off any oil that adhere to the engine and the vehicle. N
REMOVAL
1. Drain engine coolant. Refer to CO-52, "Draining".
CAUTION: O
Perform when engine is cold.
2. Remove oil filter and oil filter bracket. Refer to LU-26, "Removal and Installation".
P
3. Remove water hoses from oil cooler.
4. Remove oil cooler.
INSTALLATION
Installation is in reverse order of removal.
LU-27
OIL COOLER
< ON-VEHICLE REPAIR > [K9K]
• Replace the O-ring (A) of the oil cooler, positioning the lip (B) of the
seal behind the lug (C) of the oil cooler.
• Confirm that no foreign objects are adhering to the installation
planes of the oil cooler and block.
MBIB0458E
Inspection INFOID:0000000001062318
LU-28
OIL PUMP
< ON-VEHICLE REPAIR > [K9K]
OIL PUMP
A
Exploded View INFOID:0000000001062319
LU
G
E1BIA0028GB
1. Oil pump drive chain 2. Crankshaft sprocket (oil pump drive 3. Oil pump
chain) H
Refer to GI-4, "Components" for symbols not described on the above.
REMOVAL
1. Remove the following parts. J
• Battery ground cable
• Undercover
• RH front wheel
K
2. Remove right side splash cover.
3. Remove drive belt. Refer to EM-259, "Removal and Installation".
4. Remove oil pan. Refer to EM-280, "Removal and Installation". L
5. Remove rear oil seal retainer. Refer to EM-310, "Disassembly and Assembly".
6. Remove oil pump drive chain. Refer to EM-310, "Disassembly and Assembly".
7. Remove oil pump assembly. M
INSTALLATION
Refer to EM-310, "Disassembly and Assembly".
N
LU-29
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
LU-30