LIFTING PADEYES DESIGN

1.0 Inputs:

Total Load 49.72

Maximum static sling Load from Staad SL = 33.12 kN
Dynamic Amplification Factor DAF = 1.30
Consequence Factor CF = 1.10
Padeye Design Load F=SL*DAF*CF = 47.35 kN
Lateral Load -5 % of axial design load = 0.05
Lateral Design Load = 2.37 kN

1.1 LIFTING LUG / PADEYE: MATERIAL S355

Padeye hole radius Rh = 30.00 mm
Cheek plate radius Rc = 60.00 mm
Centraliser plate radius Rs = 0.00 mm
Main plate radius Rm = 75.00 mm
Main plate thickness Tm = 20.00 mm
Cheek plate thickness Tc = 10.00 mm
Centraliser plate thickness Ts = 0.00 mm
Weld size b/t main plate and cheek plate a_weld = 8.00 mm
Diameter of sling Ds = 18.00

Load inputs
Nominal applied load F = 4.97 T
Angle between the applied load and the y ax a = 45.00 deg 0.79 rad
Additional sling deviation b = 5.00 deg 0.09 rad

Design Loads:
FDY = F*cosa*cosb
= 47.35445*cos(0.79)*cos(0.09)
= 33.36 kN
FDX = F*sina*cosb
= 47.35445*sin(0.79)*cos(0.09)
= 33.36 kN
FDz = F*0.05+F*sinb
= 47.35445*0.05+47.35445*sin(0.09)
6.49 kN
Shackle characteristics Shackle size - 7/8 "

Dynamic Amplification Factor DAF = 1.30

Min. Anchor shackle capacity = DAF*SL
= 1.3*33.115/9.81
4.39 MT
Bolt type anchor shackle catalog No = G-2130
Pin diameter dp = 25.40 mm
Inside length IL = 84.00 mm
Safe working load SWL = 6.50 T > 4.97 MT
Shackle jaw width Iw = 53.00 mm

Material characteristics
Yield Strength Fy = 345.00 N/mm2
Young's modulus E = 200000.00 N/mm2

Eye local check

Check for shackle adequacy:

safe load = shackle safe load*9.81*2

= 6.5*9.81*2
= 127.53 kN
Rf = F/safeload
= 47.35445/127.53
= 0.37 <1 Ok

Check for geometrical feasibility:

The shackle is characterised by : dp = 22.4 mm, In_length = 71.5 mm and In_Width = 46 mm

In other words :
RG1 = dp/(2*Rh)
= 25.4/(2*30)
= 0.42 <1 Ok

RG2 = Rm/(IL-Ds+dp/2)
= 75/(84-18+25.4/2)
= 0.95 <1 Ok

To conclude, the above mentioned shackle is adequately chosen as far as geometrical feasibility is concerned
Diametral pressure in pin hole:
F = DL
= 47.35 kN

Abearing = dp*(Tm+2*Tc)
= 25.4*(20+2*10)
2
= 1016.00 mm

sbearing = F/Abearing
= 47.35445*1000/1016
2
= 46.61 N/mm

Br = sbearing/0.9Fy
= 46.61/(0.9*345)
= 0.15 <1 Ok

Pin- pull out shear stress along sling axis:

A =

= 2*((75-30)*20+2*(60-30)*10)
2
= 3000.00 mm

sshear = F/A
2
= 16.26 N/mm

Sr = sshear/0.4Fy
= 16.26/(0.4*345)
= 0.12 <1 Ok
 Tension Failure

Allowable Tensile Stress without pin hole tall1 = 0.60 Fy

(failure line 1), = 0.6*345
2
= 207.00 N/mm

Tensile Area Tarea1 = p*Rm*Tm

= pi*75*20
2
= 4712.39 mm

Actual Tensile stress Tact1 = DL / Tarea1

= 47.35445*1000/4712.39
2
= 10.05 N/mm

UC ratio = Tact1 / tall1

= 10.05/207
= 0.05

Allowable Tensile Stress across pin hole tall2 = 0.45 Fy

= 0.45*345
2
= 112.50 N/mm
Tensile Area Tarea2 =

= 2*((75-30)*20+2*(60-30)*10)
2
= 3000.00 mm

Actual Tensile stress Tact1 = DL / Tarea1

= 47.35445*1000/3000
2
= 15.78 N/mm

UC ratio = Tact1 / tall1

= 15.78/112.5
= 0.14

Max Tensile UC ratio = 0.14 <1 Ok

Check welds dimensions :

Rw = a_weld/(0.9*Tc)
= 8/(0.9*10)
= 0.89 <1 Ok

Check welding between cheek plates and main plate

Load applied per cheek plate :
FJ = DL*(Tc)/(2*Tc+Tm)
= 47.35445*10/(2*10+20)
= 11.84 kN

d_weld = a_weld/ √2
= 8/sqrt(2)
= 5.66 mm

Avs = p*Rc*d_weld
= pi*60*5.66
2
= 1066.29 mm
 fvs = FJ/Avs
= 11.8386125*1000/1066.29
2
= 11.10 N/mm
tw = FJ/SQRT(2) = 11.8386125/sqrt(2)
= 8.37 kN

Nw = FJ/SQRT(2) = 11.8386125/sqrt(2)
8.37
fallowable_vs = 0.4*Fy
= 0.4*345
2
= 138.00 N/mm
R vs = fvs/fallowable_vs
= 11.1/138
= 0.08 <1 Ok
Stresses:
fwa = Nw/Avs
= 8.37*1000/1066.29
2
= 7.85 N/mm
fwV = tw /(Avs*2/3)
= 8.37*1000/(2/3)*1066.29
2
= 11.78 N/mm
2 2
fwVM = SQRT(fwa +3*fwV )
= sqrt(7.85^2+3*11.78^2)
2
= 21.86 N/mm
Stress Ratio :
Rwa = fwa/(0.6*Fy)
= 7.85/(0.6*345)
= 0.04 <1 Ok

Rwv = fwV/(0.4*Fy)
= 11.78/(0.4*345)
= 0.09 <1 Ok

RwvM = fwVM/(0.66*Fy)
= 21.86/(0.66*345)
= 0.10 <1 Ok

Conclusion : Padeye is Safe

Design of Spreader beam :

Section Properties: CHS 219x8mm

Overall Depth B = 219.00 mm
Thickness of Web tw = 8.00 mm
4
Moment of Inertia about Y, Iyy = 3.60E+07 mm
4
Moment of Inertia about Z, Izz = 3.60E+07 mm
Area of Cross section A = 6570.00 mm2
Centroid ey = 109.50 mm
ez = 109.50 mm

2
Yield Stress, Fy = 275.00 N/mm

Loads:

Sling load FD = 47.35 kN

= 47354.45 N
Angle between the applied load and a = 60.00 deg 1.05 rad
b = 60.00 deg 1.05 rad

Design load applied in plane of padeye

Axial load FDX = FD*sina* cosb

= 47354.45*sin(1.05)*cos(1.05)
= 20505.08 N
Tangential load FDY = FD*cosa* cosb
= 47354.45*cos(1.05)*cos(1.05)
= 11838.61 N

Design load applied in perpendicular plane of padeye

Lateral Load FDz = FD*0.05+FD*sinβ

= 47354.45*0.05+47354.45*sin(1.05)
= 43377.88 N
Lever arms:

Vertical distance b/w centre of padeye hole to beam top

b' = 153.00 mm
Lever Arm of Axial Force N with respect to Section C.o.G
c = 262.50 mm
Horizontal distance b/w padeye hole periphery and Beam top
b = 153.00 mm

Lever Arm of Axial Force N with respect to Section C.o.G

Horizontal distance b/w sling and Section B-B

In-Plane moment:
Mz = FDX*c'-FDY*b
= (20505.08*262.5)-11838.61*153)
= 1325969.27 N-mm

Sec.Mod Zzz = Izz/ey

= 36000000/109.5
3
= 328767.12 mm

Actual Bending stress:

Si = Mz/Zzz
= 1325969.27/328767.12
2
= 4.03 N/mm

Allowable Bending stress:

All-i = 0.6*Fy
= 0.6*275
2
= 165.00 N/mm

UC ratio:

In-plane bending UC Uci = Si/All-i

= 4.03/165
= 0.02
Out of Plane moment:
Mo = FDz*b
= 43377.88*153
= 6636815.51 N-mm

Sec.Mod Zyy = Iyy/ez

= 36000000/109.5
3
= 328767.12 mm

Actual Bending stress:

So = Mo/Zyy
= 6636815.51/328767.12
2
= 20.19 N/mm

Allowable Bending stress:

All-o = 0.66*Fy
= 0.66*275
2
= 181.50 N/mm

UC ratio:

Out-of plane bending UC Uco = So/All-o

= 20.19/181.5
= 0.11

Shear:
Shear stress Tsh = Tangential/(d*t)
= 11838.61/219*8
2
= 6.76 N/mm

Allowable stress Tall = 0.4*Fy

= 0.4*275
2
= 110.00 N/mm

UC ratio:

Shear UC Ucs = Tsh/Tall

= 6.76/110
= 0.06
Axial:

Axial stress Nact = N/A

= 20505.08/6570
2
= 3.12 N/mm

Nall = 0.6*Fy
= 0.6*275
2
= 165.00 N/mm

UC ratio:

Shear UC Uca = Nact/Nall

= 3.12/165
= 0.02

Combined UC:
Ucc = Uca+Uci+Uco
= 0.15