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Concrete technology theory and practice Fifth Edition.
Edition Murari Lal Gambhir Digital Instant Download
Author(s): Murari Lal Gambhir
ISBN(s): 9781259062551, 1259062554
Edition: Fifth edition.
File Details: PDF, 27.06 MB
Year: 2013
Language: english
CONCRETE TECHNOLOGY
Fifth Edition
ABOUT THE AUTHOR
Dr M L Gambhir has been Professor and Head of Civil
Engineering Department, and Dean Planning & Resource
Generation at the Thapar University, Patiala (previously
Thapar Institute of Engineering & Technology, Patiala). He
obtained his Bachelor’s and Master’s degrees from Univer-
sity of Roorkee (presently Indian Institute of Technology,
Roorkee) and PhD from Queen’s University, Kingston,
Canada.
His major research interests have been in the areas of
structural engineering particularly in structural failures and rehabilitation of struc-
tures; vibration-based health monitoring of structures; structural reliability; structur-
al stability and dynamics; high performance concrete; steel and reinforced concrete
design. He has wide experience in structural design of diverse types of structures in
structural steel and reinforced concrete.
Dr Gambhir has published over 65 technical papers in archival refereed journals
and international conferences and has authored with reputed publishers.
He has been a recipient of several prestigious awards. He is a member of Indian
Society for Technical Education and the Indian Society for Earthquake Technology.
He has also been the Chairman/Member of numerous committees.
CONCRETE TECHNOLOGY
Fifth Edition
M L Gambhir
Formerly Professor and Head
Department of Civil Engineering
Dean, Planning and Resource Generation
Thapar University, Patiala
Punjab
Concrete Technology, 5e
Copyright © 2013 by the McGraw Hill Education (India) Private Limited.
No part of this publication may be reproduced or distributed in any form or by any means,
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trieval system without the prior written permission of the publishers. The program listings (if
any) may be entered, stored and executed in a computer system, but they may not be repro-
duced for publication.
This edition can be exported from India only by the publishers,
Tata McGraw Hill Education Private Limited.
ISBN (13 digits): 978-1-25-906255-1
ISBN (10 digits): 1-25-906255-4
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Information contained in this work has been obtained by McGraw Hill Education (India),
from sources believed to be reliable. However, neither McGraw Hill Education (India) nor
its authors guarantee the accuracy or completeness of any information published herein,
and neither McGraw Hill Education (India) nor its authors shall be responsible for any er-
rors, omissions, or damages arising out of use of this information. This work is published
with the understanding that Tata McGraw-Hill and its authors are supplying information
but are not attempting to render engineering or other professional services. If such ser-
vices are required, the assistance of an appropriate professional should be sought.
Multiple-Choice Questions 93
Answers to MCQ 95
4. Concrete Making Materials—III: Water 96
4.1 Introduction 96
4.2 Quality of Mixing Water 96
4.3 Curing Water 100
Review Questions 100
Multiple-Choice Questions 100
Answers to MCQ 101
Appendix 739
Bibiliography 756
Index 763
PREFACE
Introduction
In 2009, the fourth edition was completely rewritten, updated and enlarged in the
light of revisions in Indian Standards and global developments. Topics such as
ready-mixed concrete, pumped concrete and self-compacting concrete, nuclear con-
crete were introduced. A chapter on high performance concrete was added. In the
chapter on special concretes, methods for proportioning high performance concrete
were included. In the chapter on repair technology, state-of-the-art technologies of
strengthening with composite laminates were included.
Since the publication of fourth edition in 2009 a number of significant developments
have taken place in the field of Cement and Concrete technology. One of the major
developments has been the revision of IS 10262-2009: Concrete Mix Proportioning-
Guidelines. The revision has followed the format of ACI mix proportioning method,
a departure from the traditional similarities with British codes. Although, a common
code for European Nations has come into force from January 1, 2004, it does not have a
common concrete mix design method because it considers mix design a part of concrete
production. However, it exercises control through EN 206-1. It is immaterial whether
the concrete mix is proportioned by IS Concrete Mix Proportioning Guidelines or ACI
mix design method or British DoE method or DIN, as long as concrete satisfies the
requirements/specifications.
Although, fast development of infrastructure is taking place in the country, use
of high strength and high performance concretes (HPC) is now common practice,
but infrastructure developments in India requires adoption of new technologies. For
example more than 75 per cent of concrete used worldwide is ready-mixed concrete
which is placed by pumping. Concerns have been expressed regarding slow prog-
ress in adopting self-compacting concrete (SCC) technology in India; whereas, in
Europe, America and in some other parts of the world, it has occupied front seat.
In the modern art and science of designing and constructing the infrastructure self-
compacting concrete has carved its prominent place due to its unparalleled surface
finish and other high performance qualities. In the past four years alone seven tests
for self-compacting concrete have been standardized globally.
Keeping in view the above scenario, the book has been revised. Besides present-
ing large new information, the fifth edition is more user-friendly. New, updated and
expanded information has been added in chapter 10 on proportioning of concrete
mixes as per IS 10262-2009 guidelines, British mix design procedure is recast in
terms of Euro codes. A new section on mix design for conventional fly ash concrete is
included. The mix-design procedures have been illustrated with flow charts to enable
readers to evolve their own mix proportion calculators.
In chapter 16, the section on self-compacting concrete is completely rewritten,
updated and enlarged in the light of development of new technologies. The concept
of tailoring the properties of self-compacting concrete using fixed cement content
(minimum cement content from durability considerations) and the locally avail-
able materials to meet the demands of any particular application as a substitute of
xii Preface
Acknowledgements
I wish to acknowledge the contributions made by many individuals and organizations
that provided valuable assistance in bringing out this edition. The feedback from the
users has been of great help and I express my deep sense of gratitude to them. I am
also grateful to my daughter, Ms. Neha Jamwal, M Tech Civil Engineering for her
useful discussions and contribution, and my wife for continued cooperation and en-
couragement in bringing out this edition.
I would like to thank the following reviewers for providing their suggestions in
improving the manuscript.
Feedback
It is hoped that this revised and expanded fifth edition of the book will be as accept-
able to the engineering fraternity and to all those who are interested in concrete con-
struction, as its predecessors have been. To improve and make the book more useful
in future reprints and editions, the comments from readers are welcome.
The publishers regret to inform the sad and untimely demise of Dr M. L. Gambhir on
4th January 2013. This work is dedicated to the untiring spirit of an academician par
excellence who always dreamt of a seamless dissemination of knowledge and strove
incessantly towards the same.
Dr M L Gambhir
Publisher’s Note
We look forward to receiving valuable views, comments and suggestions for
improvements from teachers and students, all of which can be sent to tmh.civilfeedback@
gmail.com, mentioning the title and author’s name on the subject line.
Report of any piracy related problems/issues would be highly appreciated.
CONCRETE AS
1 CONSTRUCTION MATERIAL
1.1 INTRODUCTION
Concrete is the most widely used man-made construction material in the world, and
is second only to water as the most utilized substance on the planet. It is obtained
by mixing cementing materials, water and aggregates, and sometimes admixtures,
(shown in Fig. 1.1) in required proportions. The mixture when placed in forms and
allowed to cure, hardens into a rock-like mass known as concrete. The hardening is
caused by chemical reaction between water and cement and it continues for a long
time, and consequently the concrete grows stronger with age. The hardened concrete
may also be considered as an artificial stone in which the voids of larger particles
(coarse aggregate) are filled by the smaller particles (fine aggregate) and the voids
of fine aggregates are filled with cement. In a concrete mix, the cementing material
and water form a paste called cement–water paste which in addition to filling the
voids of fine aggregate, coats the surface of fine and coarse aggregates and binds
them together as it cures, thereby cementing the particles of the aggregates together
in a compact mass.
Fig. 1.1 Basic components of modern concrete: cement, water, fine aggregate, coarse
aggregate, mineral additives and admixtures
The strength, durability and other characteristics of concrete depend upon the
properties of its ingredients, on the proportions of mix, the method of compaction
and other controls during placing, compaction and curing. The popularity of the
concrete is due to the fact that from the common ingredients, it is possible to tailor the
properties of concrete to meet the demands of any particular situation. The images in
2 Concrete Technology
Fig. 1.2 illustrate the mouldability of concrete in architectural forms. The advances
in concrete technology have paved the way to make the best use of locally available
materials by judicious mix proportioning and proper workmanship, so as to produce
concrete satisfying performance requirements.
Cathedral Epcot
The key to producing a strong, durable and uniform concrete, i.e., high-performance
concrete lies in the careful control of its basic and process components. These are
the following:
1. Cement Portland cement, the most widely used cementing ingredient in
present day concrete comprises phases that consist of compounds of calcium,
silicon, aluminum, iron and oxygen.
2. Aggregate These are primarily naturally occurring, inert granular materials
such as sand, gravel, or crushed stone. However, technology is broadening to
include the use of recycled materials and synthetic products.
3. Water The water content and the minerals and chemicals dissolved in it are
crucial to achieving quality concrete.
4. Chemical admixtures These are the ingredients in concrete other than Portland
cement, water, and aggregates that are added to the mixture immediately before
or during mixing to reduce the water requirement, accelerate/retard setting or
improve specific durability characteristics.
5. Supplementary cementing materials Supplementary cementing materials,
also called mineral additives, contribute to the properties of hardened concrete
through hydraulic or pozzolanic activity. Typical examples are natural
pozzolans, fly ash, ground granulated blast-furnace slag, and silica fume. After
Concrete as Construction Material 3
Fig. 1.3 Image of a typical modern city with skyscrapers—looks like a concrete jungle
The factors affecting the performance of concrete are shown in Fig. 1.4. The concept
of treating concrete in its entity as a building material rather than its ingredients is
gaining popularity. The user is now interested in the concrete having the desired
properties without bothering about the ingredients. This concept is symbolized
with the progress of ready mixed concrete industry where the consumer can
specify the concrete of his needs and further in the precast concrete industry where
the consumer obtains finished structural components satisfying the performance
requirements.
The various aspects covered in the following chapters are materials, mix pro-
portioning, elements of workmanship, e.g., placing, compaction and curing, meth-
ods of testing and relevant statistical approach to quality control. The discussions
on these aspects are based on the appropriate provisions in the Indian Standard
Codes.
Concrete has high compressive strength, but its tensile strength is very low. In
situations where tensile stresses are developed, the concrete is strengthened by steel
bars or short randomly distributed fibers forming a composite construction called re-
inforced cement concrete (RCC) or fiber reinforced concrete. The concrete without
reinforcement is termed as plain cement concrete or simply as concrete. The process
of making concrete is called concreting. Sometimes the tensile stresses are taken care
of by introducing compressive stresses in the concrete so that the initial compression
neutralizes the tensile stresses. Such a construction is known as prestressed cement
concrete construction.
CEMENT AGGREGATEA S CHEMICAL SUPPLEMENTARY WATER
A
Composition Quality Size Shape Grading Quantity Moisture ADMIXTURES CEMENTING MATERIALS
A Quantity
Properties Composition Quality
PERFORMANCE
OF
FRESH CONCRETE Mixing
Transporting
Placing
Compacting
PERFORMANCE
OF
HARDENED Curing
CONCRETE
Fig. 1.5 Typical superhighway with over passes—smooth and efficient traffic movement
saves energy
Fig. 1.6 Image of a typical concrete bridge which must be specially designed for
durability
Fig. 1.9 A runway under construction (slip forming, a modern method for concrete paving)
Fig. 1.10 Aqueduct ferry crossing—a unique cross-drainage work with an application
Concrete as Construction Material 9
The quality control of concrete is thus to reduce this variation and to produce
concrete of uniform quality consistent with specified minimum performance require-
ments which can be achieved by good workmanship and maintainance of the plant
at peak efficiency.
The concrete industry strives at making ‘quality’, a way of life and a way of manage-
ment through Quality Systems Approach covering all aspects of ISO 9000 series.
Fig. 1.11 A typical dam—a multipurpose project —requires use of mass concrete and
low-heat Portland cements
Energy Efficiency Energy efficiency can be improved in all stages of the concrete
life cycle. The concrete industry should aim at reducing energy consumption from
current levels by 50 per cent per unit of output during the next quarter of a century.
This can be achieved by
1. using bio-based raw materials as fuel sources in cement making,
2. using aggregates that are less energy-intensive to produce,
3. using advanced technology to improve heating process for cement making;
4. utilizing cementing materials that require less process heating and produce
fewer emissions, and
5. saving energy by making increased use of recycled waste and by-products,
from within the concrete industry and from other industries in concrete
manufacturing.
Recycled aggregates and mineral additives have been extensively used in modern
dam construction:
Environmental Performance Approximately seven per cent of the world’s
carbon dioxide (CO2) emissions are attributable to Portland cement. Carbon
dioxide belongs to the so-called greenhouse gases, which contribute to global
warming. Out of 450 million tonnes of fly ash that is suitable for use in cement,
only a less than eight per cent is used for cement production. Only a small fraction
of the 100 million tonnes of slag produced worldwide each year is utilized as a
cement substitute. Nearly 90 per cent of coal ash and metallurgical slag produced
14 Concrete Technology
Fig. 1.12 Shotcrete—an economical means for lining the tunnels, canals, swimming
pools, repair of structures, etc. In the image it is being used for stabilization of
rock slopes.
compare this ideal with experience. The aim is to minimize the gap between the ideal
and the practice. For the given technical quality of the batching and mixing system,
this objective can be achieved by proper training of personnel.
REVIEW QUESTIONS
1.1 Explain the statement with examples: 1.3 What are the seven basic advantages
“The popularity of the concrete is due to and seven basic disadvantages of con-
the fact that from the common ingredi- crete?
ents, it is possible to tailor the properties 1.4 What are sustainability and the frame-
of concrete to meet the demands of any work for cement industry to be sustain-
particular situation”. able?
1.2 What is difference between prescriptive 1.5 Briefly explain the challenges faced by
specifications and performance-oriented the concrete industry in regard to process
specifications? improvement and energy efficiency.
MULTIPLE-CHOICE QUESTIONS
1.1 Assertion A: Concrete is the most widely in ready-mixed concrete industry
used man-made construction material in where the consumer can specify the
the world, and is second only to water as concrete of his needs.
the most utilized substance on the planet. (d) Sustainable regime may be defined
Reason R: Locally available materials as that regime in which the endeav-
can be effectively used by judicious ors are towards meeting the needs
control of its basic and process com- of the present generation without
ponents, so as to produce concrete sati- compromising the needs of the fu-
sfying performance requirements. ture generations.
(a) Both (A) and (R) are true and (R) is (e) None of the above.
correct explanation of (A) 1.3 Identify the false statement(s).
(b) Both (A) and (R) are true and (R) is (a) Due to the fear of failure to meet
an incorrect explanation of (A) design criteria, producers, users, and
(c) (A) is true and (R) is false designers are reluctant to shift from
(d) (A) is false and (R) is true tried and proven processes and mate-
(e) Both are false rials to adopt promising new technol-
1.2 Identify the false statement. ogies until long (15 to 20 years) use
(a) The classification specifying the histories have been substantiated.
proportions of constituents and their (b) Since the construction industry in-
characteristics is termed as prescrip- volves multi-disciplinary inputs, the
tive specifications and is based on manpower development for such an
the hope that adherence to such industry becomes a simple task.
specifications will result in satisfac- (c) Concrete Industry should endeavor
tory performance. to produce concrete products hav-
(b) The specifications specifying the re- ing concrete strengths of 5 to 10
quirements of the desirable properties times that of current levels leading
of concrete are termed performance- to a reduction in the overall volume
oriented specifications. of concrete required.
(c) The concept of treating concrete in (d) Energy efficiency can be im-
its entity as a building material rather proved by saving energy by mak-
than its ingredients is symbolized ing increased use of recycled waste
16 Concrete Technology
Answers to MCQs
1.1 (a) 1.2 (e) 1.3 (b)
CONCRETE MAKING
2 MATERIALS—I: CEMENT
2.1 INTRODUCTION
Cement is a well-known building material and has occupied an indispensable place
in construction works. There are a variety of cements available in the market and
each type is used under certain conditions due to its special properties as shown
in Fig. 2.1. A mixture of cement and sand when mixed with water to form a paste
is known as cement mortar whereas the composite product obtained by mixing
cement, water and an inert matrix of sand and gravel or crushed stone is called
cement concrete. The distinguishing property of concrete is its ability to harden
under water.
Fig. 2.1 A fine powder called cement is the delicate link in concrete construction. (The
color and properties of cement change with the composition of cement.)
The cement commonly used is Portland cement, and the fine and coarse aggregates
used are those that are usually obtainable, from nearby sand, gravel or rock deposits.
In order to obtain a strong, durable and economical concrete mix; it is necessary to
understand the characteristics and behavior of the ingredients. Portland cement is
defined as hydraulic cement, i.e., a cement that not only hardens by reacting with
water but also forms a water-resistant product. The ingredients of concrete can be
classified into two groups, namely active and inactive. The active group consists of
cement and water, whereas the inactive group comprises fine and coarse aggregates.
The inactive group is also sometimes called the inert matrix. In this chapter, the
ingredients of the active group will be discussed.
Although all materials that go into a concrete mixture are essential, cement is by
far the most important constituent because it is usually the delicate link in the chain.
The function of cement is, first to bind the sand and coarse aggregates together, and
18 Concrete Technology
second to fill the voids in between sand and coarse aggregate particles to form a com-
pact mass. Although cement constitutes only about 10 per cent of the volume of the
concrete mix, it is the active portion of the binding medium and the only scientifically
controlled ingredient of concrete.
limestone
clay
These oxides interact with each other to form a series of more complex products
during fusion. The compound composition will be discussed later in the chapter.
units and fed to the kiln in the dry state. In the recent past, economical, efficient and
environmental friendly dry process of cement manufacturing has replaced the more
power-oriented wet process. In the recent years, significant advancements have been
made in raw material grinding, pyro-processing, controlled clinker cooling, cement
grinding and packing technologies with advanced process control and instrumentation
system. The coal consumption in the dry process is approximately one-fourth of that in
the wet process. Typically, the total consumption of coal in the dry process is 100 kg as
against 350 kg in the wet process for producing a tonne of cement.
Fig. 2.4 Schematic diagram and real view of the manufacture of Portland cement by dry
process
The kilns are fired with crushed coal or gas from the discharge end under a forced draft so
that material being fed in advances against the heat blast as the kiln rotates as shown in
Fig. 2.4. The kilns are mounted with the longitudinal axis inclined in such a way
that the raw material or slurry is fed at the higher end. At about 425°C, excess
water is driven off, and then further along the kiln, at 875°C, limestone breaks down
into calcium oxide and carbon dioxide. Finally, at 1400°C to 1450°C, about 10 m
from the discharge end, the initial melting stage of material, known as the point
of incipient fusion, is reached. Sintering takes place at this point, and a substance
having its own physical and chemical properties called clinker is formed. The rate
of cooling influences the mineralogy of clinker, i.e., the degree of crystallization, the
size of crystals and the amount of amorphous materials. The mineralogy of clinker
influences the hydration and strength properties of cement considerably. Various
forms of clinkers are shown in Fig. 2.7. A moderate rate of cooling in rotary kiln
from 1200°C to 500°C in about 15 minutes and from 500°C to normal atmospheric
temperature in about 10 minutes results in high strength cements. The cooled clinker
is crushed, mixed with about three per cent crushed gypsum, and fed into a tube mill
and processed through closed circuit grinding where proper particle size distribution
Concrete Making Materials—I: Cement 21
is ensured by a cyclonic separator. After initial grinding in a tube mill, the material
moves into high efficiency cyclonic separator, which assures that the ground material
has the ideal surface and ideal proportion of particles of sizes between 5 to 30 micron
(to the extent of 50 per cent). The finished product known as Portland cement is taken
to the storage silos where it is finally bagged in high-density polyethylene (HDPE)
woven sacks, double Hessian bitumenized sacks, polyethylene lined jute bags, and
four-ply paper bags and transported to stockists and construction sites.
A typical schematic preheater long cement kiln for manufacture of Portland ce-
ment by dryprocess is shown in Fig. 2.5. Whereas, the details of hot end of medium
sized modern cement kiln, illustrating tires, rollers and drive gear can be seen in
Fig. 2.6.
Fig. 2.6 Hot end of a medium-sized modern cement kiln showing tires, rollers and drive
gear
The variations in the chemical and physical properties of cement, especially the
strength and fineness can be minimized or consistency in quality can be ensured by
installation of proper quality control monitoring systems and modern sophisticated
22 Concrete Technology
instrumentation control systems. Computers are widely used for controlling the
operations and quality at various stages in the cement-manufacturing process, i.e.,
on-line analysers for raw meal quality control and expert systems for controlling
operations of raw materials grinding mill, preheaters, precalcinators and clinker
coolers, cement grinding and packing sections for achieving smooth operation,
uniform quality and maximum output.
Differences in the various types of ordinary Portland cements arise due to the variations
in the relative proportions of these compounds in the cement. The minerology of
clinker is shown in Fig. 2.8.
Concrete Making Materials—I: Cement 23
In the Backscattered SEM Image Light gray crystals are alite (C3S); dark gray
crystals are belite (C2S), rounded; bright interstitial material is mainly ferrite (C4AF),
small dark inclusions are aluminate (C3A); and black areas are epoxy resin.
Note
Belite is not actually blue—it appears blue here because it has been etched to
show it more clearly.
Fig. 2.8 Typical scanning-electron micrograph (SEM) and optical microscope image of dif-
ferent clinkers [For colored images, visit http://www.mhhe.com/gamdhir/ct4e]
1.0
C4AF
0.8 C3A
Fraction hydrated
0.6
C3S
0.4
0.2
C2S
0.0
1 10 100 180
Log time, days
70
C3S
60
C2S
Compressive Strength, MPa
50
40
30
20
10 C3A
C4AF
0
7 28 90 180 360
Age, days
In terms of oxide composition, a high lime content generally increases the setting
time and results in higher strengths. A decrease in lime content reduces the strength
of concrete. A high silica content prolongs the setting time and gives more strength.
The presence of excess unburnt lime is harmful since it results in delayed hydration
causing expansion (unsoundness) and deterioration of concrete. Iron oxide is not a
very active constituent of cement, and generally acts as a catalyst and helps the burn-
ing process. Owing to the presence of iron oxide the cement derives the characteristic
gray color. Magnesia, if present in larger quantities, causes unsoundness.
hardened cement paste has a porous structure, the pore size varying from very small
(4 × 10–4 μm) to a much larger value, the pores being called gel pores and capillary
pores, respectively. The pore system inside the hardened cement paste may or may
not be continuous. As the hydration proceeds, the deposit of hydration products on
the original cement grain makes the diffusion of water to unhydrated nucleus more
and more difficult thus reducing the rate of hydration with time.
The reactions of compounds of cement and their products may be represented as
2(3CaO.SiO2) + 6 H2O → 3CaO. 2SiO2 .3H2O + 3 Ca(OH)2
or symbolically
2C3S + 6H → C3S2H3 + 3 Ca (OH)2
2 (2CaO.SiO2) + 4 H2O → 3CaO.2SiO2.3H2O + Ca (OH)2
or
2C2S + 4 H → C3 S2 H3 + Ca (OH)2
2C3A + 21 H → C4 A H13 + C2AH8 → 2C3 AH6 + 9H
C4AF + 7 H → C3AH6 + CFH
Reactions in the presence of gypsum are:
–
C3A + 32 H + 3CaSO4 → C3A.3CS H32 → C6AS3H32
(trisulfate hydrate or ettringite)
– –
C3A + 18 H + CaSO4 → C3A.C S H18 → C4A S H18
(monosulfate hydrate)
The above equations (with C = CaO; S = SiO2 and H = H2O) only refer to the process
in which the cement compounds react with water to form a strong hydrated mass.
The hydrated crystals are extremely small, varying from colloidal dimensions (less
than 2 μm) to 10 μm or more. The calcium hydroxide, Ca(OH2), liberated during
the reaction of silicate phase crystallizes in the available free space. The product
C3S2H3 representing calcium silicate hydrate, a gel structure, is normally expressed
by hyphenation C-S-H, which signifies that it is not a well-defined compound.
The simplistic scanning-electron micrograph of hydration of cement is shown in
Fig. 2.11.
The hydration of C3S produces a comparatively lesser quantity of C–S–H than
that produced by C2S. On the other hand, C3S liberates nearly three times as much
calcium hydroxide on hydration as C2S. However, Ca(OH)2 is not a desirable prod-
uct in the concrete mass as it is soluble in water and gets leached out making the
concrete porous. The only advantage of Ca(OH)2 is its being alkaline in nature and
maintaining a pH value of around 13 in the concrete. A pH value at this level passi-
vates reinforcing steel against corrosion. In general, the quality and density of C-S-H
produced due to hydration of C3S is slightly inferior to that formed by hydration of
C2S. The hydration product of C2S is rather dense and its specific surface is higher.
On hydration of C3A, a calcium aluminate system CaO–Al2O3–H2O is formed.
The cubic compound C3AH6 is probably the only stable product. Hydration of C4AF
Concrete Making Materials—I: Cement 27
beneath the membrane till it reaches a level sufficient to rupture it at an earlier stage
in hydration, thus accelerating the hydration of cement.
Thus, a decrease in capillary porosity in a hydration product shall increase the gel/
space ratio. The porosity within the gel for all normally hydrated cements is of the
order of 0.26.
The strength of cement/concrete is primarily governed by its porosity which is af-
fected by the gel/space ratio which depends on the degree of hydration at a given age of
the cementitious materials; a higher gel/space ratio that reduces the porosity increases
the strength of concrete. On the other hand, the gel/space ratio is itself affected by the
water/cement ratio of concrete. A higher water/cement ratio decreases the gel/space ra-
tio, thus increasing the porosity and thereby decreasing the strength of concrete. These
observations indirectly validate the Abrams’ law which states that “assuming full com-
paction, and at a given age and normal temperature, strength of concrete can be taken
Concrete Making Materials—I: Cement 29
100
80
Strength, MPa
60
40
20
0
0.2 0.4 0.6 0.8 1.0
Gel/space ratio
4.5
= 28 days
= 1 year
4.0
Compressive strength, MPa
3.5
3.0
2.5
2.0
1800 2160 2520 2880 3240 3600
2 2
Cement fineness (Blaine), mm //g(x
( 10 )
Fig. 2.13 The effect of fineness of cement on the compressive strength of concrete
Concrete Making Materials—I: Cement 31
2. Setting time Cement when mixed with water forms paste which gradually
becomes less plastic, and finally a hard mass is obtained. In this process of set-
ting, a stage is reached when the cement paste is sufficiently rigid to withstand
a definite amount of pressure. The time to reach this stage is termed as setting
time. The time is reckoned from the instant when water is added to the cement.
The setting time is divided into two parts, namely, the initial and the final set-
ting times. The time at which the cement paste loses its plasticity is termed the
initial setting time. The time taken to reach the stage when the paste becomes
a hard mass is known as the final setting time.
It is essential for proper concreting that the initial setting time be sufficiently
long for finishing operations, i.e., transporting and placing the concrete. The set-
ting process is accompanied by temperature changes. The temperature rises rap-
idly from the initial setting to a peak value at the final setting. The setting time
decreases with rise in temperature up to 30°C and vice versa. The setting times
specified for various types of cements are given in Table 2.4. For an ordinary
Portland cement, the initial setting time should not be less than 30 minutes and
final setting time should not be more than 600 minutes. A phenomenon of
abnormal premature hardening within a few minutes of mixing the water is
termed false set. However, not much heat is evolved and remixing the paste
without water restores the plasticity and then the cement sets in the normal
manner with no appreciable loss of strength.
In practice, the length of time for which a concrete mixture will remain
plastic is usually more dependent on the amount of mixing water used and
atmospheric temperature than on the setting time of cement.
3. Soundness The unsoundness of cement is caused by the undesirable expan-
sion of some of its constituents, sometimes after setting. The large change in
volume accompanying expansion results in disintegration and severe crack-
ing. The unsoundness is due to the presence of free lime and magnesia in the
cement. The free lime hydrates very slowly because it is covered by the thin
film of cement which prevents direct contact between lime and water. After
the setting of cement, the moisture penetrates into the free lime resulting in
its hydration. Since slaked lime occupies a larger volume, the expansion takes
place resulting in severe cracking. The unsoundness due to the presence of
magnesia is similar to that of lime. The unsoundness may be reduced by
(a) limiting the MgO content to less than 0.5 per cent,
(b) fine grinding,
(c) allowing the cement to aerate for several days, and
(d) thorough mixing.
The chief tests for soundness are the Le Chatelier and Autocalve tests. The
expansion carried out in the manner described in IS: 269–1989 should not be
more than 10 mm in the Le Chatelier test and 0.8 per cent in Autoclave test.
4. Compressive strength It is one of the important properties of cement. The
strength tests, generally carried out in tension on samples of neat cement,
are of doubtful value as an indication of ability of the cement to make con-
crete strong in compression. Therefore, these are largely being superseded
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temple of Æsymnetes, which is near the sea on the right as you go
from the market-place. And as you go lower down from the temple of
Æsymnetes there is a temple and stone statue to Recovery,
originally they say erected by Eurypylus when he recovered from his
madness. And near the harbour is a temple of Poseidon, and his
statue erect in white stone. Poseidon, besides the names given to
him by poets to deck out their poetry, has several local names
privately given to him, but his universal titles are Pelagæus and
Asphalius and Hippius. One might urge several reasons why he was
called Hippius, but I conjecture he got the name because he was the
inventor of riding. Homer at any rate in that part of his Iliad about the
horse-races has introduced Menelaus invoking this god in an oath.
“Touch the horses, and swear by the Earth-Shaker Poseidon that
you did not purposely with guile retard my chariot.”[11]
And Pamphus, the most ancient Hymn-writer among the Athenians,
says that Poseidon was “the giver of horses and ships with sails.” So
he got the name Hippius probably from riding and for no other
reason.
Also at Patræ not very far from that of Poseidon are temples of
Aphrodite. One of the statues a generation before my time was
fished up by some fishermen in their net. There are also some
statues very near the harbour, as Ares in bronze, and Apollo, and
Aphrodite. She has a sacred enclosure near the harbour, and her
statue is of wood except the fingers and toes and head which are of
stone. At Patræ there is also a grove near the sea, which is a most
convenient race-course, and a most salubrious place of resort in
summer time. In this grove there are temples of Apollo and
Aphrodite, their statues also in stone. There is also a temple of
Demeter, she and Proserpine are standing, but Earth is seated. And
in front of the temple of Demeter is a well, which has a stone wall on
the side near the temple, but there is a descent to it outside. And
there is here an unerring oracle, not indeed for every matter, but in
the case of diseases. They fasten a mirror to a light cord and let it
down into this well, poising it so as not to be covered by the water,
but that the rim of the mirror only should touch the water. And then
they look into the mirror after prayer to the goddess and burning of
incense. And it shews them whether the sick person will die or
recover. Such truth is there in this water. Similarly very near Cyaneæ
in Lycia is the oracle of Apollo Thyrxis, and the water there shows
anyone looking into the well whatever he wants to see. And near the
grove at Patræ are two temples of Serapis, and in one of them the
statue of the Egyptian Belus. The people of Patræ say that he fled to
Aroe from grief at the death of his sons, and that he shuddered at
the name of Argos, and was still more afraid of Danaus. There is
also a temple of Æsculapius at Patræ above the citadel and near the
gates which lead to Mesatis.
And the women at Patræ are twice as numerous as the men, and
devoted to Aphrodite if any women are. And most of them get their
living by the flax that grows in Elis, which they make into nets for the
hair and other parts of dress.
[11] Iliad, xxiii. 584, 5.
CHAPTER XXII.
A nd next to the river Charadrus are some ruins not very easy to
trace of the town of Argyra, and the well Argyra on the right of
the high road, and the river Selemnus that flows into the sea. The
local account is that Selemnus was a handsome youth who fed his
flocks here, and they say the sea-nymph Argyra was enamoured of
him, and used to come up from the sea and sleep with him. But in a
short time Selemnus lost all his good looks, and the Nymph no
longer came to visit him, and Aphrodite turned the poor lad
Selemnus, who was deprived of Argyra and dying for love, into a
river. I tell the tale as the people of Patræ told it me. And when he
became a river he was still enamoured of Argyra, (as the story goes
about Alpheus that he still loved Arethusa,) but Aphrodite at last
granted him forgetfulness of Argyra. I have also heard another
tradition, viz. that the water of the Selemnus is a good love-cure both
for men and women, for if they bathe in this water they forget their
love. If there is any truth in this tradition, the water of Selemnus
would be more valuable to mankind than much wealth.
And at a little distance from Argyra is the river called Bolinæus, and
a town once stood there called Bolina. Apollo they say was
enamoured of a maiden called Bolina, and she fled from him and
threw herself into the sea, and became immortal through his favour.
And there is a promontory here jutting out into the sea, about which
there is a tradition that it was here that Cronos threw the sickle into
the sea, with which he had mutilated his father Uranus, so they call
the promontory Drepanum (sickle). And a little above the high road
are the ruins of Rhypæ, which is about 30 stades from Ægium. And
the district round Ægium is watered by the river Phœnix and another
river Miganitas, both of which flow into the sea. And a portico near
the town was built for the athlete Strato, (who conquered at Olympia
on the same day in the pancratium and in the wrestling), to practise
in. And at Ægium they have an ancient temple of Ilithyia, her statue
is veiled from her head to her toes with a finely-woven veil, and is of
wood except the face and fingers and toes, which are of Pentelican
marble. One of the hands is stretched out straight, and in the other
she holds a torch. One may symbolize Ilithyia’s torches thus, that the
throes of travail are to women as it were a fire. Or the torches may
be supposed to symbolize that Ilithyia brings children to the light.
The statue is by the Messenian Damophon.
And at no great distance from the temple of Ilithyia is the sacred
enclosure of Æsculapius, and statues in it of Hygiea and
Æsculapius. The iambic line on the basement says that they were by
the Messenian Damophon. In this temple of Æsculapius I had a
controversy with a Sidonian, who said that the Phœnicians had more
accurate knowledge generally about divine things than the Greeks,
and their tradition was that Apollo was the father of Æsculapius, but
that he had no mortal woman for his mother, and that Æsculapius
was nothing but the air which is beneficial for the health of mankind
and all beasts, and that Apollo was the Sun, and was most properly
called the father of Æsculapius, because the Sun in its course
regulates the Seasons and gives health to the air. All this I assented
to, but was obliged to point out that this view was as much Greek as
Phœnician, since at Titane in Sicyonia the statue of Æsculapius was
called Health, and that it was plain even to a child that the course of
the sun on the earth produces health among mankind.
At Ægium there is also a temple to Athene and another to Hera, and
Athene has two statues in white stone, but the statue of Hera may be
looked upon by none but women, and those only the priestesses.
And near the theatre is a temple and statue of beardless Dionysus.
There are also in the market-place sacred precincts of Zeus Soter,
and two statues on the left as you enter both of brass, the one
without a beard seemed to me the older of the two. And in a building
right opposite the road are brazen statues of Poseidon, Hercules,
Zeus, and Athene, and they call them the Argive gods, because the
Argive tradition says they were made at Argos, but the people of
Ægium say it was because the statues were deposited with them by
the Argives. And they say further that they were ordered to sacrifice
to these statues every day: and they found out a trick by which they
could sacrifice as required, but without any expense by feasting on
the victims: and eventually these statues were asked back by the
Argives, and the people of Ægium asked for the money they had
spent on the sacrifices first, so the Argives (as they could not pay
this) left the statues with them.
CHAPTER XXIV.
O ne may learn not only from this ruin of Helice but also from
other cases that the vengeance of heaven for outrages upon
suppliants is sure. Thus the god at Dodona plainly exhorted men to
respect suppliants. For to the Athenians in the days of Aphidas came
the following message from Zeus at Dodona.
“Think of the Areopagus and the smoking altars of the Eumenides,
for you must treat as suppliants the Lacedæmonians conquered in
battle. Slay them not with the sword, harm not suppliants. Suppliants
are inviolable.”
This the Greeks remembered when the Peloponnesians came to
Athens, in the reign of Codrus the son of Melanthus. All the rest of
the Peloponnesian army retired from Attica, when they heard of the
death of Codrus and the circumstances attending it. For they did not
any longer expect victory, as Codrus had devoted himself in
accordance with the oracle at Delphi. But some of the
Lacedæmonians got stealthily into the city by night, and at daybreak
perceived that their friends had retired, and, as the Athenians began
to muster against them, fled for safety to the Areopagus and to the
altars of the goddesses called the August.[14] And the Athenians
allowed the suppliants to depart scot-free on this occasion, but some
years later the authorities destroyed the suppliants of Athene, those
of Cylo’s party who had occupied the Acropolis, and both the
murderers and their children were considered accursed by the
goddess. Upon the Lacedæmonians too who had killed some
suppliants in the temple of Poseidon at Tænarum came an
earthquake so long-continued and violent, that no house in
Lacedæmon could stand against it. And the destruction of Helice
happened when Asteus was Archon at Athens, in the 4th year of the
101st Olympiad, in which Damon of Thuria was victor. And as there
were none left remaining at Helice the people of Ægium occupied
their territory.
And next to Helice, as you turn from the sea to the right, you will
come to the town of Cerynea, built on a hill above the high-road. It
got its name either from some local ruler or from the river Cerynites,
which rises in Arcadia in the Mountain Cerynea, and flows through
the district of those Achæans, who came from Argolis and dwelt
there through the following mischance. The fort of Mycenæ could not
be captured by the Argives owing to its strength, (for it had been built
by the Cyclopes as the wall at Tiryns also), but the people of
Mycenæ were obliged to evacuate their city because their supplies
failed, and some of them went to Cleonæ, but more than half took
refuge with Alexander in Macedonia, who had sent Mardonius the
son of Gobryas on a mission to the Athenians, and the rest went to
Cerynea, and Cerynea became more powerful through this influx of
population, and more notable in after times through this coming into
the town of the people of Mycenæ. And at Cerynea is a temple of the
Eumenides, built they say by Orestes. Whatever wretch, stained with
blood or any other defilement, comes into this temple to look round,
he is forthwith driven frantic by his fears. And for this reason people
are not admitted into this temple indiscriminately. The statues of the
goddesses in the temple are of wood and not very large: but the
statues of some women in the vestibule are of stone and artistically
carved: the natives say that they are some priestesses of the
Eumenides.
And as you return from Cerynea to the high road, and proceed along
it no great distance, the second turn to the right from the sea takes
you by a winding road to Bura, which lies on a hill. The town got its
name they say from Bura the daughter of Ion, the Son of Xuthus by
Helice. And when Helice was totally destroyed by the god, Bura also
was afflicted by a mighty earthquake, so that none of the old statues
were left in the temples. And those that happened to be at that time
away on military service or some other errand were the only people
of Bura preserved. There are temples here to Demeter, and
Aphrodite, and Dionysus, and Ilithyia. Their statues are of Pentelican
marble by the Athenian Euclides. Demeter is robed. There is also a
temple to Isis.
And as you descend from Bura to the sea is the river called
Buraicus, and a not very big Hercules in a cave, surnamed Buraicus,
whose oracular responses are ascertained by dice on a board. He
that consults the god prays before his statue, and after prayer takes
dice, plenty of which are near Hercules, and throws four on the
board. And on every dice is a certain figure inscribed, which has its
interpretation in a corresponding figure on the board. It is about 30
stades from this temple of Hercules to Helice by the direct road. And
as you go on your way from the temple of Hercules you come to a
perennial river, that has its outlet into the sea, and rises in an
Arcadian mountain, its name is Crathis as also the name of the
mountain, and from this Crathis the river near Croton in Italy got its
name. And near the Crathis in Achaia was formerly the town Ægæ,
which they say was eventually deserted from its weakness. Homer
has mentioned this Ægæ in a speech of Hera,
“They bring you gifts to Helice and Ægæ,”[15]
plainly therefore Poseidon had gifts equally at Helice and Ægæ. And
at no great distance from Crathis is a tomb on the right of the road,
and on it you will find a rather indistinct painting of a man standing by
a horse. And the road from this tomb to what is called Gaius is 30
stades: Gaius is a temple of Earth called the Broad-breasted. The
statue is very ancient. And the woman who becomes priestess
remains henceforth in a state of chastity, and before she must only
have been married once. And they are tested by drinking bull’s
blood, whoever of them is not telling the truth is detected at once and
punished. And if there are several competitors, the woman who
obtains most lots is appointed priestess.
[14] A euphemism for the Eumenides.
[15] Iliad, viii. 203.
CHAPTER XXVI.
A nd the seaport at Ægira (both town and seaport have the same
name) is 72 stades from the temple of Hercules Buraicus. Near
the sea there is nothing notable at Ægira, from the port to the upper
part of the town is 12 stades. In Homer[16] the town is called
Hyperesia, the present name was given to it by the Ionian settlers for
the following reason. A hostile band of Sicyonians was going to
invade their land. And they, not thinking themselves a match for the
Sicyonians, collected together all the goats in the country, and
fastened torches to their horns, and directly night came on lit these
torches. And the Sicyonians, who thought that the allies of the
Hyperesians were coming up, and that this light was the campfires of
the allied force, went home again: and the Hyperesians changed the
name of their city because of these goats, and at the place where
the goat that was most handsome and the leader of the rest had
crouched down there they built a temple to Artemis the Huntress,
thinking that this stratagem against the Sicyonians would not have
occurred to them but for Artemis. Not that the name Ægira prevailed
at once over Hyperesia. Even in my time there are still some who
call Oreus in Eubœa by its old name of Hestiæa. At Ægira there is a
handsome temple of Zeus, and his statue in a sitting posture in
Pentelican marble by the Athenian Euclides. The head and fingers
and toes are of ivory, and the rest is wood gilt and richly variegated.
There is also a temple of Artemis, and a statue of the goddess which
is of modern art. A maiden is priestess, till she grows to a
marriageable age. And the old statue that stands there is, according
to the tradition of the people at Ægira, Iphigenia the daughter of
Agamemnon: and if they state what is correct, the temple must
originally have been built to Iphigenia. There is also a very ancient
temple of Apollo, ancient is the temple, ancient are the gables,
ancient is the statue of the god, which is naked and of great size.
Who made it none of the natives could tell: but whoever has seen
the Hercules at Sicyon, would conjecture that the Apollo at Ægira
was by the same hand as that, namely by Laphaes of Phlius. And
there are some statues of Æsculapius in the temple in a standing
position, and of Serapis and Isis apart in Pentelican marble. And
they worship most of all Celestial Aphrodite: but men must not enter
her temple. But into the temple of the Syrian goddess they may enter
on stated days, but only after the accustomed rites and fasting. I
have also seen another building in Ægira, in which there is a statue
of Fortune with the horn of Amalthea, and next it a Cupid with wings:
to symbolize to men that success in love is due to chance rather
than beauty. I am much of the opinion of Pindar in his Ode that
Fortune is one of the Fates, and more powerful than her sisters. And
in this building at Ægira is a statue of a man rather old and evidently
in grief, and 3 women are taking off their bracelets, and there are 3
young men standing by, and one has a breastplate on. The tradition
about him is that he died after fighting most bravely of all the people
of Ægira against the Achæans, and his brothers brought home the
news of his death, and his sisters are stripping off their bracelets out
of grief at his loss, and the people of the place call the old man his
father Sympathetic, because he is clearly grieving in the statue.
And there is a direct road from Ægira starting from the temple of
Zeus over the mountains. It is a hilly road, and about 40 stades bring
you to Phelloe, not a very important place, nor inhabited at all when
the Ionians still occupied the land. The neighbourhood of Phelloe is
very good for vine-growing, and in the rocky parts are trees and wild
animals, as wild deer and wild boars. And if any places in Greece
are well situated in respect of abundance of water, Phelloe is one of
them. And there are temples to Dionysus and Artemis, the goddess
is in bronze in the act of taking a dart out of her quiver, and
Dionysus’ statue is decorated with vermilion. As you go down
towards the seaport from Ægira and forward a little there is, on the
right of the road, a temple of Artemis the Huntress, where they say
the goat crouched down.
And next to Ægira is Pellene: the people of Pellene are the last of
the Achæans near Sicyon and Argolis. Their town was called
according to their own tradition from Pallas who they say was one of
the Titans, but according to the tradition of the Argives from the
Argive Pellen, who was they say the son of Phorbas and grandson of
Triopas. And between Ægira and Pellene there is a town subject to
Sicyon called Donussa, which was destroyed by the Sicyonians, and
which they say is mentioned by Homer in his Catalogue of
Agamemnon’s forces in the line,
But when Pisistratus collected the verses of Homer, that had been
scattered about and had to be got together from various quarters,
either he or some of his companions in the task changed the name
inadvertently.[17] The people of Pellene call their seaport
Aristonautæ. To it from Ægira on the sea is a distance of 120 stades,
and it is half this distance to Pellene from the seaport. The name
Aristonautæ was given they say to their seaport because the
Argonauts put in at the harbour.
[16] Iliad, ii. 573.
[17] To Gonoessa, the reading to be found in modern texts of
Homer.
CHAPTER XXVII.
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