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60349

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0% found this document useful (0 votes)
13 views28 pages

60349

Uploaded by

Joshua Longo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
reV 17a

using an engine indoors


Can KiLL yOu in MinuTeS.
engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.

neVer use inside Only use OuTSiDe


a home or garage, and far away from
eVen iF doors and windows, doors,
windows are open. and vents.

Visit our website at: http://www.harborfreight.com


email our engine support at: [email protected]

When unpacking, make sure that the product is intact


and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SaVe THiS ManuaL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Table of Contents
Specifications ............................................. 2 Maintenance .............................................. 14
Safety ......................................................... 3 Troubleshooting ......................................... 18
Setup .......................................................... 6 Warranties ................................................. 25
Operation .................................................... 8 Parts List and Diagram .............................. 20

Specifications

Displacement 420cc
Horizontal Single Cylinder 4 stroke OHV
Engine Type
EPA phase III compliant
Cooling System Forced air cooled
87+ octane stabilizer treated
Type
Fuel unleaded gasoline
Capacity 1.7 Gallon
10W-30 above 32° F
Type SAE
Engine Oil 5W-30 at 32° F or below
Capacity 1.16 Quart
Run Time @ 50% Load
3 hr.
with full tank
Sound Level at 22 feet 108 dB
Bore x Stroke 90 mm x 66 mm
Compression Ratio 8.1:1
Rotation viewed from PTO Counterclockwise
(power takeoff - the output shaft)

Shaft 1″ x 3.48″
Shaft Keyway 1/4″ (6.35 mm)
End Tapped 3/8″ - 24
Type NHSP® / Torch® F6TC
Spark Plug
Gap 0.0275″ - 0.0314″
Intake 0.0039″ - 0.0059″
Valve Clearance
Exhaust 0.0039″ - 0.0059″
Speed Idle 1,800 ± 50 RPM

Page 2 For technical questions, please call 1-888-866-5797. ITEM 60349


WarninG SyMBOLS anD DeFiniTiOnS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

SaFeTy
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,


could result in minor or moderate injury.

Addresses practices not related to personal injury.

Symbol Definitions

SeTup
Symbol property or Statement Symbol property or Statement
WARNING marking concerning
rpM Revolutions Per Minute Risk of Respiratory Injury.
Operate engine OUTSIDE and far away
Hp Horsepower from windows, doors, and vents.
WARNING marking concerning
WARNING marking concerning
Risk of Fire while handling fuel.
Risk of Eye Injury. Wear ANSI-approved
Do not smoke while handling fuel.
safety goggles with side shields.
WARNING marking concerning
Read the manual before Risk of Fire.
set-up and/or use. Do not refuel while operating.
Keep flammable objects
WARNING marking concerning away from engine.

OperaTiOn
Risk of Hearing Loss.
Wear hearing protection.

Safety Warnings

WarninG! read all instructions.


Failure to follow all instructions listed below may result in fire, serious injury and/or DeaTH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.

SaVe THeSe inSTruCTiOnS


MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 3


Set up precautions
1. Gasoline fuel and fumes are flammable, and 4. Set up and use only on a flat, level,
potentially explosive. Use proper fuel storage well-ventilated surface.
and handling procedures. Do not store fuel 5. Wear ANSI-approved safety goggles, heavy-duty
or other flammable materials nearby. work gloves, and dust mask/respirator during set up.
SaFeTy

2. Have multiple ABC class fire extinguishers nearby. 6. Use only lubricants and fuel recommended
3. Operation of this equipment may create sparks in the Specifications chart of this manual.
that can start fires around dry vegetation. A spark
arrestor may be required. The operator should
contact local fire agencies for laws or regulations
relating to fire prevention requirements.

Operating precautions
1. CarBOn MOnOXiDe HaZarD 10. Do not leave the equipment unattended when it is
using an engine indoors Can KiLL running. Turn off the equipment (and remove safety
yOu in MinuTeS. keys, if available) before leaving the work area.
Engine exhaust contains carbon 11. Engine can produce high noise levels.
monoxide. This is a poison you cannot Prolonged exposure to noise levels above 85
see or smell.
SeTup

dBA is hazardous to hearing. Always wear


ear protection when operating or working
around the gas engine while it is operating.
12. Wear ANSI-approved safety glasses, hearing
protection, and NIOSH-approved dust mask/
respirator under a full face shield along
with steel-toed work boots during use.
13. People with pacemakers should consult their
NEVER use inside a home or garage,
physician(s) before use. Electromagnetic fields in
EVEN IF doors and windows are open.
close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
Caution is necessary when near the
engine’s magneto or recoil starter.
OperaTiOn

14. Use only accessories that are recommended


by Harbor Freight Tools for your model.
Accessories that may be suitable for one
Only use OUTSIDE and far away from windows, piece of equipment may become hazardous
doors, and vents. when used on another piece of equipment.
2. Keep children away from the equipment, 15. Do not operate in explosive atmospheres,
especially while it is operating. such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
3. Keep all spectators at least six feet
engines may ignite the dust or fumes.
from the Engine during operation.
16. Stay alert, watch what you are doing and
4. Fire Hazard! Do not fill gas tank while engine is
use common sense when operating this
running. Do not operate if gasoline has been spilled.
piece of equipment. Do not use this piece
Clean spilled gasoline before starting engine.
of equipment while tired or under the
Do not operate near pilot light or open flame.
influence of drugs, alcohol or medication.
5. Do not touch engine during use. Let
17. Do not overreach. Keep proper footing and
MainTenanCe

engine cool down after use.


balance at all times. This enables better control
6. Never store fuel or other flammable of the equipment in unexpected situations.
materials near the engine.
18. Use this equipment with both hands
7. Only use a suitable means of transport and only. Using equipment with only one hand
lifting devices with sufficient weight bearing can easily result in loss of control.
capacity when transporting the Engine.
19. Dress properly. Do not wear loose clothing or
8. Secure the Engine on transport vehicles to jewelry. Keep hair, clothing and gloves away
prevent the tool from rolling, slipping, and tilting. from moving parts. Loose clothes, jewelry or
9. Industrial applications must follow long hair can be caught in moving parts.
OSHA requirements.

Page 4 For technical questions, please call 1-888-866-5797. ITEM 60349


Operating precautions (cont.)
20. Parts, especially exhaust system components, 26. WARNING: This product contains or, when
get very hot during use. Stay clear of hot parts. used, produces a chemical known to the State
21. Do not cover the engine or of California to cause cancer and birth defects
equipment during operation. or other reproductive harm. (California Health
& Safety Code § 25249.5, et seq.)

SaFeTy
22. Keep the equipment, engine, and
surrounding area clean at all times. 27. When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of fluids and
23. Do not refill the fuel tank while the cleaning materials as per any local, state, or
engine is running or hot. federal codes and regulations. Store oil rags in
24. Use the equipment, accessories, etc., in a bottom-ventilated, covered, metal container.
accordance with these instructions and in the 28. Keep hands and feet away from moving parts. Do
manner intended for the particular type of not reach over or across equipment while operating.
equipment, taking into account the working
conditions and the work to be performed. Use of 29. Before use, check for misalignment or binding of
the equipment for operations different from those moving parts, breakage of parts, and any other
intended could result in a hazardous situation. condition that may affect the equipment’s operation.
if damaged, have the equipment serviced
25. Do not operate the equipment with known before using. Many accidents are caused
leaks in the engine’s fuel system. by poorly maintained equipment.

SeTup
30. Use the correct equipment for the application.
Do not modify the equipment and do not use the
equipment for a purpose for which it is not intended.

Service precautions
1. Before service, maintenance, or cleaning: 6. Have the equipment serviced by a qualified repair
a. Turn the engine switch to its “OFF” position. person using only identical replacement parts.
This will ensure that the safety of the equipment
b. allow the engine to completely cool. is maintained. Do not attempt any service or
c. Then, remove the spark plug maintenance procedures not explained in this
cap from the spark plug. manual or any procedures that you are uncertain
about your ability to perform safely or correctly.
2. Keep all safety guards in place and in

OperaTiOn
proper working order. Safety guards include 7. Store equipment out of the reach of children.
muffler, air cleaner, mechanical guards, 8. Follow scheduled engine and
and heat shields, among other guards. equipment maintenance.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the refueling:
manufacturer or distributor. Only a qualified 1. Do not refill the fuel tank while the
service technician may adjust parts that may engine is running or hot.
increase or decrease governed engine speed.
2. Do not smoke, or allow sparks, flames,
4. Wear ANSI-approved safety goggles, or other sources of ignition around the
heavy-duty work gloves, and dust equipment, especially when refuelling.
mask/respirator during service.
3. Do not fill fuel tank to the top. Leave a little
5. Maintain labels and nameplates on the equipment. room for the fuel to expand as needed.
These carry important information.
If unreadable or missing, contact 4. Refuel in a well-ventilated area only.
MainTenanCe

Harbor Freight Tools for a replacement. 5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent Fire, do not start the engine
while the smell of fuel hangs in the air.

SaVe THeSe inSTruCTiOnS.

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 5


Set up

read the enTire iMpOrTanT SaFeTy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
used with this product.
SaFeTy

TO preVenT SeriOuS inJury: The emission control system for this Engine
Operate only with proper spark arrestor installed. is warranted for standards set by the U.S.
Environmental Protection Agency and by the
Operation of this equipment may create sparks that California Air Resources Board (also known as CARB).
can start fires around dry vegetation. For warranty information, refer to the last pages of
a spark arrestor may be required. this manual.
The operator should contact local fire
agencies for laws or regulations relating WarninG! DO nOT inSTaLL THiS enGine On a
to fire prevention requirements. VeHiCLe.
nOT FOr HiGHWay uSe. FOLLOW aLL
At high altitudes, the engine’s carburetor, governor appLiCaBLe LaWS FOr inSTaLLaTiOn anD uSe.
(if so equipped), and any other parts that control the
fuel-air ratio will need to be adjusted by a qualified WarninG! if you do not connect a battery to the
mechanic to allow efficient high-altitude use and to positive battery cable, wrap its terminal securely
prevent damage to the engine and any other devices with electrical tape (sold separately).
SeTup

Battery Setup instructions


1. Place a fully charged, lead-acid 12 volt, 4. Attach the negative cable to the
300 CCa, 36 ah battery (not included) in negative battery terminal.
a stable, flat location near the engine. 5. Connect the negative cable securely to one
2. Only use cables sized to match their length of the engine mounting bolts, as shown in
according to the following chart: the diagram below. Connect cable securely to
prevent disconnection and short circuits.
Cable Gauge Maximum
(lower gauge numbers
mean thicker cables) Cable Length
6 5′
OperaTiOn

4 7′
Connect negative
2 12′ Battery Cable to a
Motor Starter Assembly Mounting Bolt
Starting Relay 6. Coat the terminals and cable ends with
a corrosion-preventive coating.
MainTenanCe

3. Attach the positive cable from the positive


battery terminal to the Positive Terminal on
the starter solenoid (uncovered terminal),
shown above. Connect cable securely to
prevent disconnection and short circuits.

Page 6 For technical questions, please call 1-888-866-5797. ITEM 60349


engine Controls

air Filter Fuel Cap

SaFeTy
engine
Switch

Starter
Handle

SeTup
Muffler

Oil Drain plug

OperaTiOn
Throttle

Choke Dipstick

Fuel Valve Starter

Serial
number
Location
(Write on front
cover of manual.)
MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 7


Operation

read the enTire iMpOrTanT SaFeTy inFOrMaTiOn section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
SaFeTy

pre-Start Checks
Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any
problems are found, do not use equipment until fixed properly.
Checking and Filling engine Oil
nOTiCe: your Warranty is VOiD if the engine’s
crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Engine will not start with low or no engine oil. Full level
SeTup

Full level
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by turning it counterclockwise, 4. Reinsert the Dipstick without threading it in and
and wipe it off with a clean, lint free rag. remove it to check the oil level. The oil level
should be up to the full level as shown above.
5. If the oil level is at or below the low mark add the
appropriate type of oil until the oil level is at the
proper level. SAE 10W-30 oil is recommended for
general use. (The SAE Viscosity Grade chart on
page 15 in the Maintenance section shows other
viscosities to use in different average temperatures.)
6. Thread the dipstick back in clockwise.
OperaTiOn

nOTiCe: Do not run the engine with too little oil.


Engine will shut off if engine oil level is too low.
MainTenanCe

Page 8 For technical questions, please call 1-888-866-5797. ITEM 60349


Checking and Filling Fuel
WarninG! TO preVenT SeriOuS note: Do not use gasoline containing more than
inJury FrOM Fire: 10% ethanol (e10). Do not use e85 ethanol.
Fill the fuel tank in a well-ventilated area note: Do not use gasoline that has been stored in a
away from ignition sources. If the engine is metal fuel container or a dirty fuel container. it can
hot from use, shut the engine off and wait cause particles to enter the carburetor, affecting

SaFeTy
for it to cool before adding fuel. Do not smoke. engine performance and/or causing damage.
1. Clean the Fuel Cap and the area around it. 4. Then replace the Fuel Cap.
2. Unscrew and remove the Fuel Cap. 5. Wipe up any spilled fuel and allow excess
3. If needed, fill the Fuel Tank to about 1 inch to evaporate before starting engine.
under the fill neck with 87 octane or higher To prevent FIRE, do not start the engine
unleaded gasoline that has been treated with while the smell of fuel hangs in the air.
a fuel stabilizer additive. Follow fuel stabilizer
manufacturer’s recommendations for use.

SeTup
Starting the engine
Before Starting the engine
Before starting the engine:
a. Follow the Set up instructions in the equipment manual to prepare the equipment.
b. inspect the equipment and engine.
c. Fill the engine with the proper amount and type of
both stabilizer-treated unleaded gasoline and oil.
d. read the equipment Operation section in the equipment manual.

OperaTiOn
MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 9


Manual Start

1. To start a cold engine, move the Choke Lever to the


SaFeTy

START position.
To restart a warm engine, leave the 1
Choke Lever in the RUN position.

STarT run

2. Open the Fuel Valve. 2


SeTup

OFF

ON

3. Slide the Throttle or Speed Control Lever to 1/3


away from the SLOW position (the “turtle”).
note: Some tools have a Speed Control Lever located
elsewhere on the tool which functions the same as
the Throttle. Use the Speed Control Lever in place 3
of the Throttle when the tool is so equipped.
OperaTiOn

On
O
i

OFF On
4. Turn the Engine Switch on. 4

note: If engine does not start, check engine oil level.


Engine will not start with low or no engine oil.
MainTenanCe

5. Grip the Starter Handle of the Engine loosely and pull


it slowly several times to allow the gasoline to flow into
the Engine’s carburetor. Then pull the Starter Handle
gently until resistance is felt. Allow Cable to retract fully
and then pull it quickly. Repeat until the engine starts. 5
note: Do not let the Starter Handle snap back against the engine.
Hold it as it recoils so it doesn't hit the engine.

Page 10 For technical questions, please call 1-888-866-5797. ITEM 60349


6. Allow the Engine to run for several seconds.
Then, if the Choke Lever is in the START position,
move the Choke Lever very slowly to its RUN position.

note: Moving the Choke Lever too 6


fast could stall the engine.

SaFeTy
STarT run
iMpOrTanT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.
7. Adjust the Throttle as needed.
8. Break-in period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use. After this period:

SeTup
• Change the engine oil.
Under normal operating conditions subsequent maintenance follows the schedule
explained in the MAINTENANCE AND SERVICING section.

Stopping the engine

1. To stop the engine in an emergency,


turn the Engine Switch off.
O

OperaTiOn
OFF i

2. Under normal conditions, use the following procedure:


a. Slide the Throttle or Speed Control
Lever to SLOW (the “turtle”).
b. Turn the Engine Switch off.
c. Close the Fuel Valve.
MainTenanCe

OFF

ON

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 11


electric Start (if equipped)

1. To start a cold engine, move the Choke Lever to the


SaFeTy

START position.
To restart a warm engine, leave the
1
Choke Lever in the RUN position.

STarT run

2. Open the Fuel Valve.


2
SeTup

OFF

ON

3. Slide the Throttle or Speed Control Lever to 1/3


away from the SLOW position (the “turtle”).
note: Some tools have a Speed Control Lever located
elsewhere on the tool which functions the same as 3
the Throttle. Use the Speed Control Lever in place
OperaTiOn

of the Throttle when the tool is so equipped.

On
4. Turn the Engine Switch to START. OFF STarT
4 STarT
MainTenanCe

note: If engine does not start, check engine oil level.


Engine will not start with low or no engine oil.

Page 12 For technical questions, please call 1-888-866-5797. ITEM 60349


5. Allow the Engine to run for several seconds.
Then, if the Choke Lever is in the START position, move
the Choke Lever very slowly to its RUN position.
5

SaFeTy
note: Moving the START Lever too
fast could stall the engine.
STarT run

iMpOrTanT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.
6. Adjust the Throttle as needed.
7. Break-in period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.

SeTup
• Do not operate the engine at its maximum speed.
c. The maintenance break-in period will last about 20 hours of use. After this period:
• Change the engine oil.
Under normal operating conditions subsequent maintenance follows the schedule
explained in the MAINTENANCE AND SERVICING section.

Stopping the engine

OperaTiOn
1. To stop the engine in an emergency, OFF
turn the Engine Switch off.

2. Under normal conditions, use the following procedure:


a. Slide the Throttle or Speed Control
Lever to SLOW (the “turtle”).
b. Turn the Engine Switch off.
c. Close the Fuel Valve.
MainTenanCe

OFF

ON

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 13


Maintenance

WarninG
TO preVenT SeriOuS inJury FrOM aCCiDenTaL STarTinG:
SaFeTy

Turn the power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect
the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO preVenT SeriOuS inJury FrOM eQuipMenT FaiLure:
Do not use damaged equipment. if abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be
performed by a qualified technician for safety. if you have any doubts about your ability to safely
service the equipment or engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication Schedule


note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
SeTup

will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.

Monthly or yearly or
Before every 3 mo. or every 6 mo. or every
procedure every 20 every 300
each use 50 hr. of use 100 hr. of use 2 years
hr. of use hr. of use
Brush off outside of engine
Check engine oil level
Check air cleaner
Check deposit cup
Change engine oil
OperaTiOn

Clean/replace air cleaner *


Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
** **
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary **
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
MainTenanCe

Page 14 For technical questions, please call 1-888-866-5797. ITEM 60349


Checking and Filling Fuel engine Oil Change
WarninG! TO preVenT SeriOuS CauTiOn! Oil is very hot during operation and can
inJury FrOM Fire: cause burns. Wait for engine to cool before changing oil.
Fill the fuel tank in a well-ventilated area 1. Make sure the engine is stopped and is level.
away from ignition sources. If the engine is
hot from use, shut the engine off and wait 2. Close the Fuel Valve.

SaFeTy
for it to cool before adding fuel. Do not smoke. 3. Place a drain pan (not included) underneath
1. Clean the Fuel Cap and the area around it. the crankcase’s drain plug.
2. Unscrew and remove the Fuel Cap. 4. Remove the drain plug and, if possible,
tilt the crankcase slightly to help drain
3. If needed, fill the Fuel Tank to about 1 inch
the oil out. Recycle used oil.
under the fill neck with 87 octane or higher
unleaded gasoline that has been treated with 5. Replace the drain plug and tighten it.
a fuel stabilizer additive. Follow fuel stabilizer
6. Clean the top of the Dipstick and the area around it.
manufacturer’s recommendations for use.
Remove the Dipstick by turning it counterclockwise,
note: Do not use gasoline containing more than and wipe it off with a clean, lint free rag.
10% ethanol (e10). Do not use e85 ethanol.
note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. it can
cause particles to enter the carburetor, affecting Full level
engine performance and/or causing damage. Full level

SeTup
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine. 7. Add the appropriate type of oil until the oil level is at
To prevent FIRE, do not start the engine the full level. SAE 10W-30 oil is recommended for
while the smell of fuel hangs in the air. general use.
The SAE Viscosity Grade chart shows other
viscosities to use in different average temperatures.
Sae Viscosity Grades

30

OperaTiOn
10W-30

5W-30

-20 0 20 40 60 80 100°F
average outdoor temperature
8. Thread the dipstick back in clockwise.
nOTiCe: Do not run the engine with too little oil.
Engine will not start with low or no engine oil.
MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 15


air Filter element Maintenance Spark plug Maintenance
1. Remove the air filter cover and the air filter elements
and check for dirt. Clean as described below.
Spark
2. Cleaning: plug
• For “paper” filter elements: Cap
To prevent injury from dust and debris,
SaFeTy

wear ANSI-approved safety goggles,


NIOSH-approved dust mask/respirator, and
heavy-duty work gloves. In a well-ventilated
area away from bystanders, use pressurized
air to blow dust out of the air filter.
• For foam filter elements: 1. Disconnect spark plug cap from end of plug.
Wash the element in warm water and Clean out debris from around spark plug.
mild detergent several times. Rinse.
2. Using a spark plug wrench, remove the spark plug.
Squeeze out excess water and allow it to dry
completely. Soak the filter in lightweight oil 3. Inspect the spark plug:
briefly, then squeeze out the excess oil. If the electrode is oily, clean it using a clean, dry
rag. If the electrode has deposits on it, polish it
3. Install the cleaned filter. Secure the
using emery paper. If the white insulator is cracked
Air Cleaner Cover before use.
or chipped, the spark plug needs to be replaced.
SeTup

Use only NHSP®/Torch® F6TC spark plug.


nOTiCe: Using an incorrect spark
plug may damage the engine.
4. When installing a new spark plug, adjust the
plug’s gap to the specification on the Technical
Specifications chart. Do not pry against the
electrode, the spark plug can be damaged.
5. Install the new spark plug or the cleaned spark plug
into the engine. Gasket-style: Finger-tighten until
the gasket contacts the cylinder head, then tighten
about 1/2-2/3 turn more.
Non-gasket-style: Finger-tighten until
the plug contacts the head, then
OperaTiOn

tighten about 1/16 turn more.


nOTiCe: Tighten the spark plug properly.
If loose, the spark plug will cause the engine
to overheat. If overtightened, the threads
in the engine block will be damaged.
6. Apply dielectric spark plug boot protector
(not included) to the end of the spark
plug and reattach the wire securely.
MainTenanCe

Page 16 For technical questions, please call 1-888-866-5797. ITEM 60349


Storage
When the equipment is to remain idle for longer than 20 c. Replace spark plug, but leave
days, prepare the Engine for storage as follows: spark plug cap disconnected.
1. CLeaninG: d. Pull Starter Handle to distribute oil in cylinder.
Wait for Engine to cool, then clean Engine with Stop after one or two revolutions when you

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dry cloth. nOTiCe: Do not clean using water. feel the piston start the compression stroke
The water will gradually enter the Engine (when you start to feel resistance).
and cause rust damage. Apply a thin coat 4. BaTTery:
of rust preventive oil to all metal parts. Disconnect battery cables (if equipped).
2. FueL: Recharge batteries monthly while in storage.
To protect the fuel tank during storage, fill the 5. STOraGe area:
tank with gasoline that has been treated with Cover and store in a dry, level, well-ventilated
a fuel stabilizer additive. Follow fuel stabilizer area out of reach of children. Storage area should
manufacturer’s recommendations for use. Refer also be away from ignition sources, such as
to ”Checking and Filling Fuel” on page 9. water heaters, clothes dryers, and furnaces.
WarninG! TO preVenT SeriOuS nOTiCe: During extended storage periods the
inJury FrOM Fire: Engine must be started every 3 months and allowed
Fill tank in a well-ventilated area away from to run for 15 – 20 minutes or the Warranty is VOID.
ignition sources. If the engine is hot from

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6. aFTer STOraGe:
use, shut the engine off and wait for it to Before starting the Engine during or after
cool before adding fuel. Do not smoke. storage, keep in mind that untreated gasoline
3. LuBriCaTiOn: will deteriorate quickly. Drain the fuel
tank and change to fresh fuel if untreated
a. Change engine oil.
gasoline has been sitting for a month, if
b. Clean out area around spark plug. treated gasoline has been sitting beyond the
Remove spark plug and pour one tablespoon of fuel stabilizer’s recommended time period,
engine oil into cylinder through spark plug hole. or if the Engine does not start.

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ITEM 60349 For technical questions, please call 1-888-866-5797. Page 17


Troubleshooting
problem possible Causes probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline and open fuel
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valve.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel
(E15, E20, E85, etc.) system. Replace components damaged by
ethanol. Use fresh 87+ octane stabilizer-
treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
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6. Dirty fuel passageways. 6. Clean out passageways using fuel additive.


Heavy deposits may require further cleaning.
7. Carburetor needle stuck. 7. Gently tap side of carburetor float
Fuel can be smelled in the air. chamber with screwdriver handle.
8. Too much fuel in chamber. This can be caused 8. Turn Choke to RUN position. Remove
by the carburetor needle sticking. spark plug and pull the start handle several
times to air out the chamber. Reinstall
spark plug and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely. 1. Connect spark plug cap properly.
2. Spark plug electrode wet or dirty. 2. Clean spark plug.
3. Incorrect spark plug gap. 3. Correct spark plug gap.
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4. Spark plug cap broken. 4. Replace spark plug cap.


5. Circuit breaker tripped. 5. Reset circuit breaker. Check wiring and
starter motor if breaker continues to trip.
6. Incorrect spark timing or faulty ignition system. 6. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED: COMPRESSION RELATED:
1. Cylinder not lubricated. 1. Pour tablespoon of oil into spark plug
Problem after long storage periods. hole. Crank engine a few times
and try to start again.
2. Loose or broken spark plug. 2. Tighten spark plug.
(Hissing noise will occur If that does not work, replace spark plug.
when trying to start.) If problem persists, may have
head gasket problem, see #3.
3. Loose cylinder head or damaged head gasket. 3. Tighten head.
(Hissing noise will occur when trying to start.) If that does not remedy problem,
replace head gasket.
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4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician adjust/


repair valves and tappets.
ENGINE OIL RELATED: ENGINE OIL RELATED:
1. Low engine oil. 1. Fill engine oil to proper level.
Check engine oil before EVERY use.
2. Engine mounted on slope, 2. Operate engine on level surface.
triggering low oil shutdown. Check engine oil level.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Page 18 For technical questions, please call 1-888-866-5797. ITEM 60349


problem possible Causes probable Solutions
Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections.
2. Incorrect spark plug gap or 2. Re-gap or replace spark plug.
damaged spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated

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unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression.
(Use engine will not start:
COMpreSSiOn reLaTeD section.)
Engine stops 1. Fuel tank empty or full of impure or low quality 1. Fill fuel tank with fresh 87+ octane stabilizer-
suddenly gasoline. treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Low oil shutdown. 2. Fill engine oil to proper level.
Check engine oil before EVERY use.
3. Defective fuel tank cap creating vacuum, 3. Test/replace fuel tank cap.
preventing proper fuel flow.
4. Faulty magneto. 4. Have qualified technician service magneto.

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5. Disconnected or improperly 5. Secure spark plug cap.
connected spark plug cap.
Engine stops when 1. Dirty air filter 1. Clean element.
under heavy load 2. Engine running cold. 2. Allow engine to warm up prior
to operating equipment.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-
treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Engine overloaded. 2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit buildup, 3. Have qualified technician diagnose
worn engine, or other mechanical problems. and service engine.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-

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treated unleaded gasoline.
Do not use gasoline with more than
10% ethanol (e15, e20, e85, etc.).
2. Engine too cold. 2. Use cold weather fuel and
oil additives to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose
and service engine.
4. Incorrect timing. 4. Check engine timing.
After sudden Shaft key or other shear pin broken by impact Have qualified technician check
impact, engine will to disconnect engine and limit damage. and replace broken shaft key
run, but equipment or other shear pins.
will not operate

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 19


parts List and Diagram

parts List
part Description Qty. part Description Qty.
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1 Bolt, Flange 6 58 Nut, Flange 2


2 Cover Comp. Head 1 59 Air Cleaner Assy. 1
3 Packing, Head Cover 1 60 Element, Air Cleaner Assy. 1
4 Tube, Breather 1 61 Grommet, Cord 1
5 Bolt, Flange 10×80 4 62 Holder, Stop Switch 1
6 Rotator, Valve 2 63 Coil Assy., Ignition 1
7 Retainer, Valve Spring 2 64 Bolt, Flange 2
8 Locker, Valve 4 65 Flywheel Comp. (Sel-Lamp) 1
9 Spring, Valve 2 66 Fan, Cooling 1
10 Seat, Valve Spring 1 67 Pulley, Starter 1
11 Seal, Valve Stem 1 68 Nut Special, M16 1
12 Rocker Arm Assy., Exhaust 1 69 Recoil Starter Comp. 1
13 Rocker Arm Assy., Intake 1 70 Starter Assy. 1
14 Locker 4 71 Bolt, Flange M6x12 5
15 Valve Rocker Shaft 2 72 Oil Seal Ø8ר14×4 1
16 Bolt, Stud 2 73 Shaft, Governor Arm 1
17 Spark Plug 1 74 Washer 8×16×1.2 1
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18 Cylinder Head Comp 1 75 Pin, Lock 10 mm 1


19 Gasket, Cylinder 1 76 Control Assy. 1
20 Pin, Dowel 2 77 Bolt, Flange M6×12 2
21 Valve Assy. 1 78 Spring, Cable Return 1
22 Push Rod 2 79 Spring, Throttle Return 1
23 Lifter, Valve 2 80 Rod, Governor 1
24 Bolt, Drain Plug 2 81 Arm, Governor 1
25 Washer, Drain Plug 12 mm 2 82 Bolt, Governor Arm 1
26 Oil Seal Ø35ר52×7 2 83 Nut, Flange M6 1
27 Crankcase 1 84 Starter Motor 1
28 Cable Cleat 1 85 Bolt, Flange 2
29 Bolt, Flange 1 86 Contactor Assy. 1
30 Oil Level Switch 1 87 Bolt Washer 2
31 Bolt, Flange M6x12 2 88 Coil Assy., Charge 1
32 Alert Unit, Oil 1 89 Bolt, Flange 2
33 Bolt,Flange M6x12 1
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90 Clamp, Cord 1
34 Ring Set, Piston 1 91 Bolt, Flange 1
35 Piston 1 92 Gasket, Ex., Pipe 1
36 Connecting Rod Assy. 1 93 Nut, Hex 8 mm 5
37 Pin, Piston 1 94 Pipe, Comp., Ex. 1
38 Clip, Piston Pin 2 95 Gasket, Ex., Pipe 1
39 Crankshaft Assy. 1 96 Muffler Assy. 1
40 Shaft Assy., Balancing 1 97 Fuel Tank 1
41 Camshaft Assy. 1 98 Cap Comp., Fuel Filler 1
42 Ball Bearing 6202 2 99 Filter, Fuel Tank 1
43 Ball Bearing 6207 1 100 Gas Valve, Fuel Tank 1
44 Dowel Pin Ø8×12 2 101 Joint Assy., Fuel Tank 1
45 Governor Kit 1 102 Washer, Rubber 2
46 Gasket, Crankcase Cover 1 103 Nut, Flange 2
47 Crankcase Cover 1 104 Bolt, Flange 2
48 Cap Assy. 2 105 Tube, Fuel 1
49 Bolt, Flange 8X40 7 106 Pipe Clip 2
50 Shroud 1 107 Pipe 1
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51 Bolt, Flange M6×12 1 108 Pipe Clip 1


52 Bolt, Stud 2 115 Key 1
53 Packing, Carburetor 1 116 Tie, Cable 1
54 Insulator, Carburetor 1 117 Tie, Cable 1
55 Packing, Insulator 1 118 Box, Electric Starting Control 1
56 Carburetor Assy. 1 Carbon Canister and Hoses
119 1
57 Packing, Air Cleaner 1 (Not Shown)

record product’s Serial number Here:


note: If product has no serial number, note: Some parts are listed and shown for
record month and year of purchase instead. illustration purposes only, and are not available
individually as replacement parts.

Page 20 For technical questions, please call 1-888-866-5797. ITEM 60349


assembly Diagram

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MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 21


Mounting Hole Diagram

ITEM 60349
note: Not to scale.
7.72 in. / 196mm
4.13 in. / 105mm

For technical questions, please call 1-888-866-5797.


4.06 in. / 103mm
3.39 in. / 86mm

Page 22
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SaFeTy SeTup OperaTiOn MainTenanCe
power Take-Off Diagram

Page 23
note: Not to scale.
Ø3.625 in. / 92mm
(30°) (30°) 3.48 in. / 88.5mm
Ø6.5 in. / 165.1mm 0.25 in. / 6.35mm

3/8-24UNF

For technical questions, please call 1-888-866-5797.


Ø1.17 in. / 29.7mm
0.36 in. / 9.13mm
Ø1 in. / 25.4mm
Ø5.75 in.
/ 146mm
1.1 in. / 28mm
2.2 in. / 56mm
Ø5 in. / 2.84 in. / 72.2mm
127mm

5.25 in. / 133.5mm


(45°)
(45°)

ITEM 60349
pLeaSe reaD THe FOLLOWinG CareFuLLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
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ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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MainTenanCe

Page 24 For technical questions, please call 1-888-866-5797. ITEM 60349


Warranties

Limited 90 Day Warranty (retail)


Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

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and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection
verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our

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warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

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MainTenanCe

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 25


emissions Control System Warranty
The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions
control system warranty on your 2017 Small Off-Road Engine. In California, new equipment that uses small off-
road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. HFT must
warrant that the emissions control system on your engine will be free from defects in material and workmanship
for two (2) years, provided there has been no abuse, neglect, or improper maintenance of your engine. HFT also
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warrants that the emissions control system on your engine is designed, built, and equipped so that it conforms to the
United States Environmental Protection Agency’s (EPA) emissions requirements in effect at the time of manufacture.
Your emissions control system may include parts such as the carburetor or fuel-injection system, the ignition
system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, vapor hoses, clamps, connectors, and
other emissions-related assemblies.
Where a warrantable condition exists, HFT will repair or replace, at our option, your engine if at no cost to you,
including diagnosis, parts and labor.

ManuFaCTurer’S WarranTy COVeraGe


This emissions control system is warranted for two years. If any emission-related part on your engine is
defective, the part will be repaired or replaced by HFT.

OWner’S WarranTy reSpOnSiBiLiTieS


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As the engine owner, you are responsible for the performance of the required maintenance listed in your
Owner’s Manual.
As the engine owner, you should however be aware that HFT may deny you warranty coverage if your engine or
a part has failed due to abuse (including failure to follow the fuel use instructions contained in this manual), neglect,
improper maintenance, or unapproved modifications.
You are responsible for contacting HFT as soon as the problem exists in order to obtain warranty repair
or replacement, by doing either of the following: (a) contact HFT product support at 1-888-866-5797 or
[email protected]; or (b) bring the to your nearest Harbor Freight Tools retail store. The nearest
Harbor Freight Tools retail store can be found on the internet at http://www.harborfreight.com. The warranty
repairs or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If you have
a question regarding your warranty coverage, you should contact HFT product support at 1-888-866-5797 or
[email protected].
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Page 26 For technical questions, please call 1-888-866-5797. ITEM 60349


GeneraL eMiSSiOnS WarranTy COVeraGe
a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. The
warranty period is two years.
b) HFT warrants to the initial owner and each subsequent owner that the engine is:
1. Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources
Board; and

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2. Free from defects in materials and workmanship that causes the failure of a warranted part for a period of
two years.
c) The warranty on emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions
provided, is warranted for the warranty period stated above. If any such part fails during the period of
warranty coverage, it will be repaired or replaced HFT. Any such part repaired or replaced under the
warranty will be warranted for the remaining warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions is warranted for
the warranty period stated above. A statement in the written instructions to the effect of “repair or replace
as necessary” does not reduce the period of warranty coverage. Any such part repaired or replaced under
warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions will
be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails

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prior to the first scheduled replacement, the part will be repaired or replaced by HFT. Any such part repaired
or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled
replacement point for the part.
4. Repair or replacement of any warranted part under the warranty will be performed at no charge to the owner
at a retail store or by HFT paying for shipping the product for repair.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores or by
contacting HFT product support at 1-888-866-5797 or [email protected].
6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in
fact defective, provided that such diagnostic work is performed at a retail store.
7. HFT is liable for damages to other engine components proximately caused by a failure under warranty of any
warranted part.
8. Throughout the emissions warranty period stated above, HFT will maintain a supply of warranted parts
sufficient to meet the expected demand for such parts.

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9. Any replacement part may be used in the performance of any warranty maintenance or repairs and will be
provided without charge to the owner. Such use will not reduce the warranty obligations of HFT.
10. Add-on or modified parts that are not approved by HFT may not be used. The use of any non-exempted add-
on or modified parts will be grounds for disallowing a warranty claim. HFT is not liable to warrant failures of
warranted parts caused by the use of a non-exempted add-on or modified part.
d) Emission Warranty Parts List.
1. Fuel Metering System 4. Catalyst System (if so equipped)
a. Carburetor and its internal parts (and/or pressure a. Exhaust pipe stud/exhaust manifold.
regulator or fuel injection system). b. Thermal reactor.
b. Fuel tank. c. Catalytic converter (if so equipped).
c. Cold start enrichment system. 5. Particulate Controls
d. Air/fuel ratio feedback and control system. a. Traps, filters, precipitators, and any other device
2. Air Induction System used to capture particulate emissions.
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a. Controlled hot air intake system. 6. Miscellaneous Items Used in Above Systems
b. Intake manifold. a. Vacuum, temperature and time sensitive valves
c. Air filter. and switches.
3. Ignition System b. Hoses, belts, connectors, and assemblies.
a. Spark plugs. 7. Evaporative Emission Control System
b. Magneto ignition system. a. Fuel tank.
c. Spark advance/retard system. b. Fuel caps, valves, canisters, filters, vapor hoses,
clamps, connectors, belts, and assemblies.
HFT provides with each product written instructions for the maintenance and use of the product by the owner.

ITEM 60349 For technical questions, please call 1-888-866-5797. Page 27


3491 Mission Oaks Blvd. • pO Box 6009 • Camarillo, Ca 93011 • 1-888-866-5797

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