JOBBY ENGINEERS PVT. LTD.

JSA- JOB SAFETY ANALYSIS

JEPL Fabrication Yard
&
Main Activity Pipe Rack Installation Unit/Location
1st ,2nd ,3rd & 4th
FLOOR
Equipment’s to be Welding m/c, Grinding m/c, Gas cutting sets, Chop saw machine Drilling m/c, Fire
used Extinguisher,F15,Farana,lifting tools & tackles
JSA NO. JSA003
Safety Helmet, Safety Shoes, Hand Gloves/Lather Hand Gloves, Aprons, Welding face hood, Face Shield, Safety Goggles
Required PPEs.
and Ear Plug where ever required ,Full body safety Harness
SL
NO
Job Activities Hazards Control Measures Responsibility
 Proper inspection / checking must be done before started the Hot
Work Activity.
 Tool box meeting to be held for proper planning & safe procedure of
Hot Work.
 Only authorized person to be involved in Hot Work, and unauthorized
1 Planning  Unauthorized work Engineer/ Supervisor
entry should be strictly prohibited.
 Area should be visually inspected before Hot Work.
 Proper PPE’s including hand gloves to be used and housekeeping
should be done.
 Ensure Permit is available at job location.
 Only inducted worker shall be deputed at the work place.
 Given Tool Box Talk to all workers. What are activities to be carried
out, what are the hazards, what are the precautions that are to be
taken? PTP should be conduct before start of work.
Manpower  Untrained worker,  Required PPE's use by workers.
2 Engineer/ Supervisor
Mobilization unauthorized entry  Area shall be barricaded to prevent unauthorized entry.
 Access & egress should be clear, use of required PPE's only train
person deployed for work
 Job Specific training should be conduct.
  Vigilant supervision to be kept for material shifting & lifting activity.
 Double tag line must be used to balance the load during material
shifting from fabrication yard.
 Safe distance to be maintained while material shifting by the person
who holds tag line.
 Long tag line to be used to balance the load to protect nearby
structures under vigilant supervision.
 Lifting tools & tackle shall have valid TPI certificate.
 Hit to man
 All lifting tools & tackles must be checked prior to use.
 Hit to nearby object
 Packing shall be used to protect against sharp edge of material to be
Material Lifting  Lifting tools & tackles
lifted.
3 & Shifting To failure Engineer/ Supervisor
 Farana/crane shall be inspected for DL, PUC, insurance TPI & safety
Required Floor.  Farana/crane failure
devices to be in working condition.
 Falling of material
 Grounds condition shall be checked for uniform ground & compacted
 Physical injury
or not.
 Competent operator to be deployed for lifting activity.
 Lifting radius area shall be cordoned off.
 Ensure about gravity of the load.
 Proper rigging & slinging activity shall be carried out by competent
rigger under proper supervision.
 Job specific PPE’S to be used to carry out the activity.
 No body shall be to stay, move on work under suspended.

 Suitable tubular/cup-lock/mobile scaffolding must be erected.

 Working platform shall be provided with mid rail & top rail.
 Fall of person
Levelling &  Working platform shall be fully covered with gratings.
 Collapse of scaffold
4 Dimension  Proper cross support & outrigger shall be shall be provided if required. Engineer/ Supervisor
 Slip of person from
Checking.  Ladder to be provided for access & egress.
ladder
 Ladder shall be secured at the top.
 Always maintain 3 points of contact.
  Welding face shield /safety google/clear view face shield used for
 Eye injury activity.
FABRICATION
 Burn injury  Leather hand gloves & leather apron to be used.
WORK
5  Electrocution  Electrical cable shall be in good condition & with rated capacity. Engineer/ Supervisor
(WELDING ,
 Fire  Electrical connection shall be taken through 30 MA RCCB .
GRINGDING &
 Lack of machine  Industrial plug top must be used for taking of electrical connection.
CUTTING )
safeguarding  Body earthing shall be provided.
  All combustible material shall be removed from hot work area.
 Fire fighting arrangement shall be reading available.
 Welding cable gas cutting hose pipe & electrical cable shall not be
overlapping each other.
 Cutting wheel  Safety guard must be provided in the grinding machine & also handle
breakage to be provided.
 Cutting wheel shall be inspected before use.
 RPM of cutting wheel will be more than the machine.
 Only trained person shall carry out the activity.
 Cutting wheel shall not be used beyond its cutting limit.
MANUALLY  PPE rope shall be in good condition.
LIFTING OF  No person is under load to be lifted while lifting the load manually.
VERTICAL BOX  Fall of material  Hand gloves to be used against sharp edges of material.
6 COLUMN &  Physically injury  Use full body harness while working at height & proper working Engineer/ Supervisor
FIXED TO  Fall of person platform to be provided.
INSERT PLATE  Welding of vertical box column to be checked by QC person for proper
BY WELDING welding to be done or not.

LIFTING HOOK
 Lifting hook shall be proper welded to the insert plate and checked by
7 FIXED IF  Failure of lifting hook Engineer/ Supervisor
QC engineer.
REQUIRED

HORIZONTAL
MEMBER
LIFTING
 Rope pulley and chain pulley shall have valid TPI certificate.
THROUGH
 Lifting tools and  All lifting tools & tackles shall be checked on every use.
8 CHAIN PULLEY Engineer/ Supervisor
tackles failure  Hook latches shall be in working condition.
BLOCK/ ROPE
 PP rope shall be in good condition.
PULLEY
BLOCK/MANUA
LLY
  Use full body harness.
WELDING OF  Use life line for linear movement.
HORIZONTAL  Hot work below area all combustible material shall be removed before
 Fall of person
9
MEMBER TO start the activity. Engineer/ Supervisor
 Fall of material
VERTICAL BOX  Use fire blanket for hot work activity to arrest molten slag.
COLUMN  After completion of the horizontal member welding, it should be
checked by QC person for proper welding to be done or not.
 Provide sufficient illumination at workplace area & access way.
 Demands – in terms of workload, speed of work and deadlines, etc. -
 Darkness at work
should be reasonable.
WORKING place & access way
 Breaks shall be taken at regular intervals during night shift to minimize
10 DURING NIGHT  Excess demand of Engineer/ Supervisor
fatigue & tiredness.
HOURS work
 All activities shall be carried out under continuous supervision.
 Tiredness & Fatigue
 For extended working hours separate shift of workers should be
deployed.

Prepared By (JEPL): Review By (FABS): Approved By (Thermax):