Table of Contents

Sl No. Content Page number

1 Safety and Operating instructions 2

2 Assembly instructions 3

3 Assembly and Maintenance instructions 4

4 Maintenance instructions 5

5 Spare part list for Pump and Frame unit 6

6 Spare part list for Pump unit and Packing kit 7

JAN-2008
 Safety Instructions
Pump Unit
Important:

1. All designated operators of the equipment must read and understand the contents of this manual before operating the
equipment.

2. No part of the equipment may be modified or altered in any way, either temporarily or permanently, under any circumstances
without written permission of the manufacturer, MAINI MATERIALS MOVEMENT. Violation of this requirement voids warranty.

Operators Responsibility
1. The equipment should always be used with care, good judgement and in a responsible manner.

2. The equipment must not be used with oily hands or oily shoes due to risk of slipping.

3. Incorrect operation or maintenance may result in damage. Therefore do not operate or repair the equipment unless you
have received sufficient instruction. Please read the operating and maintenance manual carefully.

4. Check all the equipment functions before starting a job.

5. Do not use the equipment if it is defective. Report the defect to the supervisor.

6. Read and understand the equipment’s authorised capacity as indicated on the equipment

7. Do not overload the equipment.

Working Area

1. The operator should ensure that the floor where the equipment is to be used has sufficient load bearing capacity for the
total weight of the equipment, including the equipment’s maximum load.
Part No. Qty Description Part No. Qty Description
2. Take special care if there are protrusions from racks, shelves or walls that can cause injury or damage the equipment.
B101 1 Blade Spring B128 1 Spring
3. It is forbidden for others to be present in the area around the equipment when there is a risk of personal injury, e.g. areas B102 2 Spring Pin B129 1 Strike Pin
that can be reached by falling goods, lowering or lifting devices or in the equipment’s maneuvering area. B103 1 Roller B130 1 O-Ring
B104 1 Spring Pin B131 1 Axle Sleeve
Handling the load B105 1 Spring Pin B132 1 O-Ring
B106 1 Spring Pin B133 1 Bolt
1. Always wear safety shoes when working with the equipment. B107 1 Handle B134 1 Nut
2. The equipment must only be used for towing function. In general, it is forbidden to use the equipment for personal transport. B108 1 Handle Tube B135 1 Lever Plate
B109 1 Shaft B136 1 Bolt
B110 1 Spring pin B137 1 Spring
B111 1 Pressure Roller B138 1 Ball Base
B112 1 Bush B139 1 Steel Ball
Operating Instructions
B113 1 Pull Pole B140 1 Pin
B114 2 Bush B141 1 Y-Ring
B115 1 Chain B142 1 O-Ring
B116 1 Nut B143 1 Cylinder cap
B117 2 Spring Pin B144 1 O-Ring
Controls - Hand lever as illustrated. B145 1 Dust Ring
HAND CONTROL B118 2 Shaft
B119 1 Plug B146 1 Steel Ball
Raising Load - When the lever (8) is at the raising position,the forks
B120 2 Copper Washer B147 1 Pump Plunger
are ready for lifting. Move the handle, and the
B121 1 Spring B148 1 Washer
fork will raise.
B122 1 Spindle Of Damping Valve B149 1 Spring
B123 1 Seat Of Damping Valve B150 1 Dust Ring
Lowering Load - When the lever(8) is at lowering position, the truck
B124 1 Steel Ball B151 1 Y-Ring
will lower.
B125 1 Base B152 1 Piston Rod
Neutral Position - When the lever(8) is at the neutral gear position,the B126 2 Copper Washer B153 1 Retaining Ring For Axle
truck is ready for moving. Move the handle,and B127 2 Bolt B154 1 Drain plug
the forks will not raise or lower.
Packing kit B155
B120 2 Copper Washer B142 1 O-Ring
Fig-4 B126 2 Copper Washer B145 1 Dust Ring
B130 1 O-Ring B150 1 Dust Ring
B132 1 O-Ring B151 1 Y-Ring
Remember : A safe operator is a smart operator! B141 1 Y-Ring

Page 2 For prompt service, please mention the correct part numbers in all your enquiries. Page 7