POLYBUTADIENE RUBBER PROJECT

CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT

REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

Job area is considered: Green & Battery area of Proposed PBR Establishment/Project: Dated: - 15.02.2024
plant. Poly Butadiene Rubber Plant – IOCL Panipat. Rev:00
Project No: 203168C001
EPC Contractor: HARIOM BUILDERS Review & Approved by Consultant: Technip Energies
Participated in India Ltd & Client: IOCL
preparation of Job Safety
Mr. Rajesh Singh – Civil Lead/Dy. RCM Mr.DP Singh Rana- Dy.RCM
Analysis.
Mr. Ravi Pandey – HSE Engineer Mr. Pratap Yadav- Area Manager-Civil & Str

JOB DESCRIPTION: - Bored piling works by using Hydraulic Drilling Rig.

ACTIVITIES HAZARD & RISKS CONTROL MEASURE RESPONSIBLE

PERSON
Slice the job into the Describe all hazards identified Describe fully all equipment, facility, and/or procedure controls Responsible person
sub-tasks and record for each task based on applicable for each hazard. to implement the
them in sequence. observations and experience. controls.
Area preparation  Dust Inhalation  Dust Mask to be used by working crew. Water sprinkling is Site Engineer
to be done for controlling dust suppression.
 Slip/Trip
 Area to be cleaned and removed all obstructions before
the start of the work. Area levelling to be ensured.
 After 6pm area lighting to be arranged by contractor for
better visibility.

 Failure of equipment,  Lifting tools shall be inspected prior to use in addition to

CONTRACTOR BY HSE CONTRACTOR BY RCM TEN- EXCUTION TEN-HSE

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

tools, and tackles the third-party inspection from competent authority from Site Engineer
the concerned state and certificate of the same to be made
Movement of  Collision of vehicles available.
vehicles/equipment  Slip, trip, and fall.  SWL shall not be exceeded. SWL shall be marked on each
equipment.
and unloading of  Unauthorized/uninspected  Test lift to be done before proceeding to load these blocks
materials equipment /tools at site in trailer.
 SLI to be functional in all cranes/Farana’s.
 Inclement weather
 Operator shall have valid license and he shall be trained
condition through defensive driving training.
 All lifting equipment’s shall be inspected with a checklist
prior to deployment.
 Lift plan shall be made available if the load is more than
10T.SOP for heavy lifting to be available and scheme to be
get approved by PMC and client.
 Wheel chocks/hand brakes shall be used while parking the
trailer/dumpers.
 Ensure deployment of trained Flagman during movement
of any earth moving/construction equipment’s.
 Ensure PTW system wherever applicable.
 Restrict movement of heavy vehicles during adverse
weather condition
 Ensure safe transportation of equipment and materials at
the workplace.

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

 Specific lifting plan for each critical lift to be made and

reviewed by PMC/client.

 Failure of tools and  Obtain PTW prior to start the work & Conditions of PTW to
be adhered strictly.
Boring of pile tackles  Pile machine TPI certified, and periodically inspected & its Site Engineer
 Entanglement operator should be with valid license, gone through
screening procedure, site HSE induction.
injury/Pinch point injury  Arrange fire extinguisher, water hose/sand bucket along
 Failure of piling machine with fire watcher.
 Pile rig TPI certified, and daily inspected & its operator
 Deployment of should be with valid license, gone through screening
procedure, site HSE induction.
untrained/unauthorized  Keep away all unauthorized people during movement of
operator heavy vehicle/equipment.
 Ensure appropriate & inspected accessories being utilized
 Sludge accumulation and for drilling.
Access blocked.  Restrict movement of heavy vehicles/equipment in
rain/fog
 Collision/Hit by vehicle.  Gumboots and rubber hand gloves to be used by working
crew in addition to the general PPE.
 Fall of person in bore
 Flagman/Signal man to be deployed while machine in
hole. operation.
 Muck/Sludge shall be removed from the working area

daily.
 All piles bore holes to be covered with Iron Mesh and the

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

piling area to be barricaded.

 Piling vicinity area to be cleared as there should not be
any unauthorized personnel.
 All piling slurry must be removed by the contractor which
may be used for backfilling as when required.

 Reinforcement steel when shifting from one place to

another on tailor secured by chain/rope, avoid over speed
of the vehicle while transferring of the Reinforcement. Site Engineer
 Deploy flagman while shifting. Batton lights to be ensured
 Collision of vehicles during night shift.
 Injury to workmen by  Ensure line of fire activities are not performed during piling
operation.
hitting reinforcement.  Reinforcement shall be stacked properly in the lay down
Making pile cages area; tie all reinforcement after loading into the tailor with
& Shifting of  Deployment of chain properly.
Reinforcement untrained/unauthorized  Stacking area should be barricaded.
steel  Only trained rigger / operators are to perform the loading /
operator/workmen unloading operation.
 Failure of tools and  Tie a Tag Line on both the end, the tag line should be
minimum 3 meters & the personnel holding the tag line to
tackles be healthy.
 Ensure the face shield and ear plug while cutting the rebar
using chop saw machine. Shoulder pad should be used
while shifting the rebar.

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

 Cage must be lifted with D-shackle arrangement only no

makeshift methods will be allowed.
Fall of cage while lowering  No handmade slings will be allowed. Site Engineer
 Ensure the Involvement of skilled labor.
 Deployment of
 Deliver TBT before commencing work on daily basis and
Lowering of untrained/unauthorized site conditions to be made aware to working crew.
reinforcement steel operator/workmen  Ensure use of inspected & color-coded hand tools &
rigging accessories.
pile cage.  Failure of tools and  The area should be properly barricaded during lifting
tackles operations.
 Ensure Line of fire arrangement during erection activity.
 Injury to workmen  Ensure proper stacking of all materials at the worksite.
 First aid box should be in place at the site.

Hot work (welding,  Electrocution  Obtain Hot work permit prior to start of hot work &
conditions of the PTW shall be strictly followed.
gas cutting, etc.)  Fire/Explosion  All electrical connections routed through 30mAmps Site Engineer
ELCB / RCCB with industrial DB’s and canopy.
 Burn injury to working
 All electrical joints should be made with proper lugs/Male
crew. female sockets.
 All the combustible material shall be removed from the
 Inhalation of welding work area.
fumes.  Double earthling shall be done for all electrical equipment.
 Regular Electrical & machine inspection to be done by
HSE and Electrical Department.

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

 Trained and dedicated fire watchers must be available at

site.
 Fire Extinguisher should be available at welding work
area.
 All welding cable routed properly.
 Trained & experienced electrician must be available at
site.
 Area should be free from combustible materials.
 Ensure Proper PPE’s. (Welder must be use IFR suit)
 Fire blanket must be used during Hot work (welding
cutting, grinding) activity.
 Stack the cylinders at a safe distance from the cutting
area.
 Flash back arrestor/NRV (ISI marked) should be provided
on both sides of gas cutting set Ensure ISI marked gas
cutting set (i.e.- Gas hoses, Pressure gauges)
 Keep the cylinders always in upright position and secured
with chain on a trolley, these must be transported in trolley
only.

Lowering of tremie  Failure of tools and  D-shackle arrangement shall be there to lower the tremie
pipe no makeshift methods are allowed.
pipe and tackles  Provide guy rope to control the concrete sway of funnel. Site Engineer
concreting work  Fall of tremie pipe/tools  Follow proper slinging method.
 Inspection of tools tackles shall be done prior to use.
 Concrete spillages on skin  Ensure proper signal to driver.

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

and in Eye Entanglement


injury.

 Make sure that essential & appropriate lighting

arrangement for late-night working hours/shifts, Minimum
90 Lux shall be arranged as per OSHA standard. Site Engineer
Working at Night
 Slip, trip, and fall.  Banksmen shall be deployed with light baton for vehicle
shift
 Poor illumination movement.
 No working should be permitted in case of poor lighting
 Collision of vehicle conditions.
 Ensure proper housekeeping to avoid tripping.
 PTW for night work shall be obtained.

Pile Load Test  Slip, trip, and fall.  Make sure that essential & appropriately lighting
arrangement for late-night working hours/shifts, Minimum
 Poor illumination 90 Lux shall be arranged. Site Engineer
 Kentledge platform  Trained riggers to be deployed for loading/unloading of
load test concrete blocks on kentledge platform.
 Hydraulic Pressure  No working should be permitted in case of poor lighting
 Lifting tools and machine conditions.
 Ensure proper housekeeping to avoid tripping.
failure.  PTW for night work shall be obtained.
 Safety clamps to be provided in all pressurized hydraulic
pipes during testing.

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 POLYBUTADIENE RUBBER PROJECT
CIVIL, PILLING AND STRUCTURAL WORKS AT, “IOCL PANIPAT
REFINERY & NAPHTA CRACKERS COMPLEX “, AT HARYANA

Ref no:-IOCL-PBR/HOB/HSE/JSA/01 JOB SAFETY ANALYSIS HARIOM BUILDERS

 All equipment’s calibration will be must before starting the

job.
 Only authorized persons are permitted in load test working
area.

CONTRACTOR BY HSE CONTRACTOR BY RCM TEN- EXCUTION TEN-HSE

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